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G E N E R A L
PRESENTATION
Establishment: 1953,
Legal status: joint-stock company,
Employment: 592 persons
Die-casting business 397 employees,
Electronic business 195 employees,
Quality systems:
ISO 9001:2008
ISO 14001:2004
ISO/TS 16949
Share capital: 18 500 000 PLN,
Location: Zielona Góra (POLAND),
Sales > 60 countries
Own R&D,
Own EMC and measurement laboratories.
BASIC INFORMATION
Production of industrial devices
Design and realization of measuring and automation systems
Services: EMS, production of plastic parts
Production of high pressure castings
FIELD OF ACTIVITY
LUMEL’s HISTORY
7th November 1953 – company was founded
1954 - the first analog meter was produced
1957 - start of production based upon gravity and investment casting.
1962 - the millionth analogue panel meter was produced
1965 - the first recorder was produced
1969 - the first digital meter, transducer and controller were produced
1995 - LUMEL received the ISO 9001 Quality Certificate
2003 - LUMEL received the ISO 14001 Certificate
2009 - relocation to the new plant
2010 - LUMEL received the ISO/TS 16494 Certificate
2011 - end of privatisation process. LUMEL has become the member of the RISHABH GROUP
2014 – LUMEL has been awarded as the best company in the past 25 years
CERTIFICATES
ISO 9001:2008; valid from 2013-04-12 until 2016-04-09
ISO 14001:2004; valid from 2013-02-25 until 2015-05-14
ISO/TS 16949:2009; valid from 2013-04-10 until 2016-04-09
Turnover 2010 – 2015 (in mln euro)
0
10
20
30
2010 2011 2012 2013
2014 2015 p.
18,5 20,8 18,2 19,6
23,5
30
I N D U S T R I A L
I N S T R U M E N T A T I O N
INDUSTRIAL DEVICES - for measuring of power network parameters
meters and analyzers – 1 and 3-phase, 3 or 4-wire
transducers – 1 and 3-phase, 3 or 4-wire
direct measurement – up to 63 A
panel and DIN rail mounted executions
panel and DIN rail mounted executions
universal inputs
outputs: analog, digital (RS485 Modbus)
programming: buttons, RS-485, free eCon or LPCon software
many different displays (OLED, LED, LCD, diod bargraphs, multicolours)
INDUSTRIAL DEVICES - digital meters
INDUSTRIAL DEVICES - transducers
measurement of electrical and non-electrical quantities
universal inputs
outputs: analog, relays, digital (RS485 Modbus, Ethernet)
programming: buttons, RS-485, free eCon or LPCon software
INDUSTRIAL DEVICES - temperature controllers
for industrial applications, with universal inputs, 1 and 2-channels
applications: heating and cooling processes, systems for injection moulds with heated channels
control algorythm: SMART PID, profile control
outputs: analog, relays, digital (RS485 Modbus, Ethernet)
INDUSTRIAL DEVICES - analog meters, shunts, CTs
INDUSTRIAL DEVICES - recorders and data loggers
up to 24 analog channels
up to 2500 digital channels
inputs: universal (analog, digital), programmable
many additional features
INDUSTRIAL DEVICES - for creating industrial network solutions
I/O modules: analog and binary
data loggers
communication modules
software
INDUSTRIAL DEVICES - LUMEL-VALUE series
digital meters
analog meters
power network meters
measuring transducers
ELECTRONIC MANUFACTURING SERVICES - in accordance with European Directive for RoHS
assembling of SMD and THT elements, assembly of mechanical parts, completion of elements to assembly, ensuring PCB and templates for coating with
soldering paste or glue in compliance with the project documentation, testing of assembled systems acc. to the customer’s instructions and requirements, programming and calibration in compliance with technical specification functional and quality testing on the uniquely designed dedicated stands
PRODUCTION OF PLASTIC PARTS designing and manufacturing of moulds production of parts ultrasonic welding gluing silk-screen printing painting anti-electrostatic protection Materials: ABS, PA, PC, PE, PMMA, POM, PPE, PPS, PS, PVC, SAN, SB, TPU.
H I G H - P R E S S U R E D I E - C A S T I N G S
Design of moulds and appropriate tools
Execution of moulds and tools
Pressure die casting
CNC machining
Surface treatment
Powder coating and varnishing
Assembly of mechanical and electronic components in the castings
Packing and delivery according to customers’ needs
HIGH PRESSURE DIE-CASTINGS
Moulds are designed on the basis of drawings and 3D documentation received
from our customers.
Using of various CAD/CAM software (e.g: SolidWorks, EdgeCAM, AlphaCAM).
Using of Flow 3D software to simulate filling mould by liquid alloy.
Designing of other tools (e.g: trimming tools or CNC fixtures)
HIGH PRESSURE DIE-CASTINGS - design of tools and moulds
All works connected with execution of moulds and tools are carried out in our own
tool shop.
We use electro-erosion machines: Deckel DE 20, Accutex JMNC40 and electro-erosion
wire machine Mitsubishi FX 10.
HIGH PRESSURE DIE-CASTINGS - executions of tools and moulds
Foundry specializes in production of pressure die-castings parts from aluminium alloys
EN AC-47000, EN AC-46000, EN AC-46100, EN AC-44200, EN AC-43400 and AlSi9Mn
Cold chamber machines with closing force from 150 to 840 tones.
Ability to make castings up to 4 kg weight
To ensure the highest quality of our castings, we use:
Spectrometer Foundry Master (Worldwide Analytical Systems AG) for qualitative
and quantitative element analysis of metallic samples,
FDU Rotostative (Foseco) for purification of molten aluminum alloys,
X-Ray inspection cabin (YXLON International).
HIGH PRESSURE DIE-CASTINGS - pressure die-casting
Our machine park consists of more than 40 CNC machines.
We operate on milling CNC machines like: MORI SEIKI, DMG, BROTHER, STAMA
and lathe CNC machines like: INDEX, MAZAK.
Maximal diameter of turned parts by using bar feeder is Ø 77 mm, however
maximal diameter of turned parts by using fixture is Ø280 mm.
HIGH PRESSURE DIE-CASTINGS - cnc machining
Washing of the parts in automatic lines
Preparing the surface before varnishing by chromate coating or polymer coating
(without chromium VI)
Powder coating by polyester varnish, which is resistant to water and UV rays
Coating by epoxy and varnishes
Use wide range of colors according to RAL
Printing of logos by silkscreen technology
HIGH PRESSURE DIE-CASTINGS - surface treatment
HIGH PRESSURE DIE-CASTINGS - assembly Assembly of SMT and THT elements,
Assembly of mechanical parts,
Completion of elements to assembly, ensuring PCB and templates for coating with soldering paste or glue in compliance with the entrusted documentation,
Testing of assembled systems acc. to the customer’s instructions and requirements,
programming and calibration in compliance with technical specification
Functional testing and quality inspection on the uniquely designed dedicated stands.
WE INVITE TO CO-OPERATION !
LUMEL S.A. ul. Słubicka 1,
65-127 Zielona Góra, POLAND
tel. (+48 68) 45 75 100 www.lumel.com.pl