prezentacja programu powerpoint...foundry specializes in production of pressure die-castings parts...

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GENERAL PRESENTATION

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Page 1: Prezentacja programu PowerPoint...Foundry specializes in production of pressure die-castings parts from aluminium alloys EN AC-47000, EN AC-46000, EN AC-46100, EN AC-44200, EN AC-43400

G E N E R A L

PRESENTATION

Page 2: Prezentacja programu PowerPoint...Foundry specializes in production of pressure die-castings parts from aluminium alloys EN AC-47000, EN AC-46000, EN AC-46100, EN AC-44200, EN AC-43400

Establishment: 1953,

Legal status: joint-stock company,

Employment: 592 persons

Die-casting business 397 employees,

Electronic business 195 employees,

Quality systems:

ISO 9001:2008

ISO 14001:2004

ISO/TS 16949

Share capital: 18 500 000 PLN,

Location: Zielona Góra (POLAND),

Sales > 60 countries

Own R&D,

Own EMC and measurement laboratories.

BASIC INFORMATION

Page 3: Prezentacja programu PowerPoint...Foundry specializes in production of pressure die-castings parts from aluminium alloys EN AC-47000, EN AC-46000, EN AC-46100, EN AC-44200, EN AC-43400

Production of industrial devices

Design and realization of measuring and automation systems

Services: EMS, production of plastic parts

Production of high pressure castings

FIELD OF ACTIVITY

Page 4: Prezentacja programu PowerPoint...Foundry specializes in production of pressure die-castings parts from aluminium alloys EN AC-47000, EN AC-46000, EN AC-46100, EN AC-44200, EN AC-43400

LUMEL’s HISTORY

7th November 1953 – company was founded

1954 - the first analog meter was produced

1957 - start of production based upon gravity and investment casting.

1962 - the millionth analogue panel meter was produced

1965 - the first recorder was produced

1969 - the first digital meter, transducer and controller were produced

1995 - LUMEL received the ISO 9001 Quality Certificate

2003 - LUMEL received the ISO 14001 Certificate

2009 - relocation to the new plant

2010 - LUMEL received the ISO/TS 16494 Certificate

2011 - end of privatisation process. LUMEL has become the member of the RISHABH GROUP

2014 – LUMEL has been awarded as the best company in the past 25 years

Page 5: Prezentacja programu PowerPoint...Foundry specializes in production of pressure die-castings parts from aluminium alloys EN AC-47000, EN AC-46000, EN AC-46100, EN AC-44200, EN AC-43400

CERTIFICATES

ISO 9001:2008; valid from 2013-04-12 until 2016-04-09

ISO 14001:2004; valid from 2013-02-25 until 2015-05-14

ISO/TS 16949:2009; valid from 2013-04-10 until 2016-04-09

Page 6: Prezentacja programu PowerPoint...Foundry specializes in production of pressure die-castings parts from aluminium alloys EN AC-47000, EN AC-46000, EN AC-46100, EN AC-44200, EN AC-43400

Turnover 2010 – 2015 (in mln euro)

0

10

20

30

2010 2011 2012 2013

2014 2015 p.

18,5 20,8 18,2 19,6

23,5

30

Page 7: Prezentacja programu PowerPoint...Foundry specializes in production of pressure die-castings parts from aluminium alloys EN AC-47000, EN AC-46000, EN AC-46100, EN AC-44200, EN AC-43400

I N D U S T R I A L

I N S T R U M E N T A T I O N

Page 8: Prezentacja programu PowerPoint...Foundry specializes in production of pressure die-castings parts from aluminium alloys EN AC-47000, EN AC-46000, EN AC-46100, EN AC-44200, EN AC-43400

INDUSTRIAL DEVICES - for measuring of power network parameters

meters and analyzers – 1 and 3-phase, 3 or 4-wire

transducers – 1 and 3-phase, 3 or 4-wire

direct measurement – up to 63 A

panel and DIN rail mounted executions

Page 9: Prezentacja programu PowerPoint...Foundry specializes in production of pressure die-castings parts from aluminium alloys EN AC-47000, EN AC-46000, EN AC-46100, EN AC-44200, EN AC-43400

panel and DIN rail mounted executions

universal inputs

outputs: analog, digital (RS485 Modbus)

programming: buttons, RS-485, free eCon or LPCon software

many different displays (OLED, LED, LCD, diod bargraphs, multicolours)

INDUSTRIAL DEVICES - digital meters

Page 10: Prezentacja programu PowerPoint...Foundry specializes in production of pressure die-castings parts from aluminium alloys EN AC-47000, EN AC-46000, EN AC-46100, EN AC-44200, EN AC-43400

INDUSTRIAL DEVICES - transducers

measurement of electrical and non-electrical quantities

universal inputs

outputs: analog, relays, digital (RS485 Modbus, Ethernet)

programming: buttons, RS-485, free eCon or LPCon software

Page 11: Prezentacja programu PowerPoint...Foundry specializes in production of pressure die-castings parts from aluminium alloys EN AC-47000, EN AC-46000, EN AC-46100, EN AC-44200, EN AC-43400

INDUSTRIAL DEVICES - temperature controllers

for industrial applications, with universal inputs, 1 and 2-channels

applications: heating and cooling processes, systems for injection moulds with heated channels

control algorythm: SMART PID, profile control

outputs: analog, relays, digital (RS485 Modbus, Ethernet)

Page 12: Prezentacja programu PowerPoint...Foundry specializes in production of pressure die-castings parts from aluminium alloys EN AC-47000, EN AC-46000, EN AC-46100, EN AC-44200, EN AC-43400

INDUSTRIAL DEVICES - analog meters, shunts, CTs

Page 13: Prezentacja programu PowerPoint...Foundry specializes in production of pressure die-castings parts from aluminium alloys EN AC-47000, EN AC-46000, EN AC-46100, EN AC-44200, EN AC-43400

INDUSTRIAL DEVICES - recorders and data loggers

up to 24 analog channels

up to 2500 digital channels

inputs: universal (analog, digital), programmable

many additional features

Page 14: Prezentacja programu PowerPoint...Foundry specializes in production of pressure die-castings parts from aluminium alloys EN AC-47000, EN AC-46000, EN AC-46100, EN AC-44200, EN AC-43400

INDUSTRIAL DEVICES - for creating industrial network solutions

I/O modules: analog and binary

data loggers

communication modules

software

Page 15: Prezentacja programu PowerPoint...Foundry specializes in production of pressure die-castings parts from aluminium alloys EN AC-47000, EN AC-46000, EN AC-46100, EN AC-44200, EN AC-43400

INDUSTRIAL DEVICES - LUMEL-VALUE series

digital meters

analog meters

power network meters

measuring transducers

Page 16: Prezentacja programu PowerPoint...Foundry specializes in production of pressure die-castings parts from aluminium alloys EN AC-47000, EN AC-46000, EN AC-46100, EN AC-44200, EN AC-43400

ELECTRONIC MANUFACTURING SERVICES - in accordance with European Directive for RoHS

assembling of SMD and THT elements, assembly of mechanical parts, completion of elements to assembly, ensuring PCB and templates for coating with

soldering paste or glue in compliance with the project documentation, testing of assembled systems acc. to the customer’s instructions and requirements, programming and calibration in compliance with technical specification functional and quality testing on the uniquely designed dedicated stands

Page 17: Prezentacja programu PowerPoint...Foundry specializes in production of pressure die-castings parts from aluminium alloys EN AC-47000, EN AC-46000, EN AC-46100, EN AC-44200, EN AC-43400

PRODUCTION OF PLASTIC PARTS designing and manufacturing of moulds production of parts ultrasonic welding gluing silk-screen printing painting anti-electrostatic protection Materials: ABS, PA, PC, PE, PMMA, POM, PPE, PPS, PS, PVC, SAN, SB, TPU.

Page 18: Prezentacja programu PowerPoint...Foundry specializes in production of pressure die-castings parts from aluminium alloys EN AC-47000, EN AC-46000, EN AC-46100, EN AC-44200, EN AC-43400

H I G H - P R E S S U R E D I E - C A S T I N G S

Page 19: Prezentacja programu PowerPoint...Foundry specializes in production of pressure die-castings parts from aluminium alloys EN AC-47000, EN AC-46000, EN AC-46100, EN AC-44200, EN AC-43400

Design of moulds and appropriate tools

Execution of moulds and tools

Pressure die casting

CNC machining

Surface treatment

Powder coating and varnishing

Assembly of mechanical and electronic components in the castings

Packing and delivery according to customers’ needs

HIGH PRESSURE DIE-CASTINGS

Page 20: Prezentacja programu PowerPoint...Foundry specializes in production of pressure die-castings parts from aluminium alloys EN AC-47000, EN AC-46000, EN AC-46100, EN AC-44200, EN AC-43400

Moulds are designed on the basis of drawings and 3D documentation received

from our customers.

Using of various CAD/CAM software (e.g: SolidWorks, EdgeCAM, AlphaCAM).

Using of Flow 3D software to simulate filling mould by liquid alloy.

Designing of other tools (e.g: trimming tools or CNC fixtures)

HIGH PRESSURE DIE-CASTINGS - design of tools and moulds

Page 21: Prezentacja programu PowerPoint...Foundry specializes in production of pressure die-castings parts from aluminium alloys EN AC-47000, EN AC-46000, EN AC-46100, EN AC-44200, EN AC-43400

All works connected with execution of moulds and tools are carried out in our own

tool shop.

We use electro-erosion machines: Deckel DE 20, Accutex JMNC40 and electro-erosion

wire machine Mitsubishi FX 10.

HIGH PRESSURE DIE-CASTINGS - executions of tools and moulds

Page 22: Prezentacja programu PowerPoint...Foundry specializes in production of pressure die-castings parts from aluminium alloys EN AC-47000, EN AC-46000, EN AC-46100, EN AC-44200, EN AC-43400

Foundry specializes in production of pressure die-castings parts from aluminium alloys

EN AC-47000, EN AC-46000, EN AC-46100, EN AC-44200, EN AC-43400 and AlSi9Mn

Cold chamber machines with closing force from 150 to 840 tones.

Ability to make castings up to 4 kg weight

To ensure the highest quality of our castings, we use:

Spectrometer Foundry Master (Worldwide Analytical Systems AG) for qualitative

and quantitative element analysis of metallic samples,

FDU Rotostative (Foseco) for purification of molten aluminum alloys,

X-Ray inspection cabin (YXLON International).

HIGH PRESSURE DIE-CASTINGS - pressure die-casting

Page 23: Prezentacja programu PowerPoint...Foundry specializes in production of pressure die-castings parts from aluminium alloys EN AC-47000, EN AC-46000, EN AC-46100, EN AC-44200, EN AC-43400

Our machine park consists of more than 40 CNC machines.

We operate on milling CNC machines like: MORI SEIKI, DMG, BROTHER, STAMA

and lathe CNC machines like: INDEX, MAZAK.

Maximal diameter of turned parts by using bar feeder is Ø 77 mm, however

maximal diameter of turned parts by using fixture is Ø280 mm.

HIGH PRESSURE DIE-CASTINGS - cnc machining

Page 24: Prezentacja programu PowerPoint...Foundry specializes in production of pressure die-castings parts from aluminium alloys EN AC-47000, EN AC-46000, EN AC-46100, EN AC-44200, EN AC-43400

Washing of the parts in automatic lines

Preparing the surface before varnishing by chromate coating or polymer coating

(without chromium VI)

Powder coating by polyester varnish, which is resistant to water and UV rays

Coating by epoxy and varnishes

Use wide range of colors according to RAL

Printing of logos by silkscreen technology

HIGH PRESSURE DIE-CASTINGS - surface treatment

Page 25: Prezentacja programu PowerPoint...Foundry specializes in production of pressure die-castings parts from aluminium alloys EN AC-47000, EN AC-46000, EN AC-46100, EN AC-44200, EN AC-43400

HIGH PRESSURE DIE-CASTINGS - assembly Assembly of SMT and THT elements,

Assembly of mechanical parts,

Completion of elements to assembly, ensuring PCB and templates for coating with soldering paste or glue in compliance with the entrusted documentation,

Testing of assembled systems acc. to the customer’s instructions and requirements,

programming and calibration in compliance with technical specification

Functional testing and quality inspection on the uniquely designed dedicated stands.

Page 26: Prezentacja programu PowerPoint...Foundry specializes in production of pressure die-castings parts from aluminium alloys EN AC-47000, EN AC-46000, EN AC-46100, EN AC-44200, EN AC-43400

WE INVITE TO CO-OPERATION !

LUMEL S.A. ul. Słubicka 1,

65-127 Zielona Góra, POLAND

tel. (+48 68) 45 75 100 www.lumel.com.pl