presición y boquillas saturn
DESCRIPTION
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Precision and Saturn'Series Nozzlesprcuide patternp lacement,GenuinNeo rdnnn ozzles supuior
beadc onsistenacn! dc utoff.
Nordson nozzles optimize system performance,simpliff replacement and minimize downtime.
Nordson Satumprecision nozzles usecolor-coded rings to
üsually identilyoriiice and engagement or orifice and angle.
Color-coding allows you toselect thecorrect replacement
no¿zle everytime.lJsing the right nozz les prolides consistencyand helps you maintain product quality and smoolh lineopention while eliminating dorvntime caused by incorrect oIinierior nozles.
Why ale nozzle dimens¡ons ro ¡mpo]lant?
Adhosivc bond strength depends on consistent bead size andb€ad placemcnt.Abead lhat is too smallor mispl¿ced canresLrltin bond failure,lvhile too large a bead can Lead toadhesivewaste ¿nd poor cutoff,
The propercombinat ion ofnozl€ or i ihe dianeter andengageme0t length giv€syou controlled ilow ioI consislentbead size and improved cutoff. For fight-anglenozles, the tip angle is criticalfor proper
bead placement.
Singh- and dual-dilkó Satum ght angle noules
CenuineNordsonpr€cisionnozzlesd€l iversuperiorcontrololadhesñe placement and beadNidth,¿nd prcvide the nostconsistent patterns available tod¿y.
Nozzles arc available in single-orifice, mxlti-orifice, righfangleand sp€cialty designs.
New Saturn nozrlos lealure ea$y'to.identify,color.coded dñ95 to shnp¡¡ly norzlercplacement and trcuble.shoothrg.
Chooso Satum dght.anglonorzlea for low'profilo guns.
Nordgon's superior ghlangleprecision nozles for low-profilepackaging applications also usecolor coded rings to identi\ theozzle's odiice engagement and the
set-up parameters are olten lostlüenreplacenenl nozzles are installed.
InconsLstent bead deposit ion, poor cutof icndimpfoper bead placemenldue lo mismatchedor incorrect nozle sizesare significaot
i prcblems fof hot meltequipnent users.Delermining the optimum nozzle orificediameter, engagement length and nozzle
a¡gle requires time. [JnfoÍunately, these
angle of ihe nozle tip. Ri8hl an8le nonles are available rnsingle-or i f iceanddual 'odf ic€ l5"or30"styles.
Right.angle nozzles have been re-designed loimprove durability:I Entire nozzl€ assemblyis made of brass, assuring heat
transfer to the nozle tip.
l q d " n p i n q r r f ' p , u r F. y n o l d s I n e n o z - p n p o n i o r. é ' é . rthe most demanding applications.
lover tighteningofthe clamping nut willnot hann the nozzleassem0tÍ
I Internalo ring sealhas been eiiminated, allourng the use olmore aggressive cleaning methods and solvents.
replocement PrecísioNn ozzles.Sinplifyn ozzle uith Saturn
PateÍt€d Satu]n Pi€cision l{ozles ar€ availablepopular fol the 237XXXaa diEct r€placonrcñls
s€rie3 and Íght€ngle nozzl€c used on H"2qr,H.4q,, H.{4O, E35O and E¡8O nroduleB.The coloFcoded Saturn ring system simplifies nozzlereplacement because the hvo colored rings representyournozzle's two key dimensions,
Singl€.Orif ice Saturñ 1{oz:lo3The two colored rings olthe standard single orifice nozLlesrepresent orilice diameter and orifice length (engagement).
SATURN'
F= r?'"Jil'
i--Tl
l l 0 .41 Bm| (o .016, r )
Salurn Single-0r¡fice Preci$ion Nozzles Parl Nümber Col0r Chart
Eogagement L€ngth
1.3 mm(0.050 in.)Purple
I
1.9 mm(0.0?5 in.)Brown
I
2.5 mm(0.100 in.)BIue
I
3.8 mm ?.6 mm(0.150 in.) (0.300 in.)Creen Black
I Iorlfice Dlamet€r
0.20 mm Purple(0,008 in.)
0.25 mm Blue(0.010 in.)
0.31mm 0reen(0.012 in.)
mm Yeuord0.36 (0.014 in.)
0.41 mm orange(0.016 in.)
0.46 mm Red(0.018 in.)
0.51mm Beige(0.020 in.)
0.51 mm Brown(0.021 in.)
0.61 mm Cray(0.024 in.)
0.71 mm Black(0.028 in.)
322008
322010 3221t0
3221t2 3222t2 322312 3224t2322012
3221t4 322314 3224t4322014 322214
322016 322116 3222t6 322316 322416
322018 322118 3222t8 322318 3224t8
322020 322120 322220 322320
322421
322024 322t24 322224 322324 322424
322428
Rlght,Angl. Saturn l{ozzlesThe two colored rings ofthe Saturn dght-angle noulerepresentthe angle ol the nozle tip and the orifice diameter
6alurn Right.Angl0 Preci$ion Nozzl6s Pad Number C0l0r Chart
Singl€90 D€gree
AngleNozzle
Purple
I
Dual15 DegreeBrown
-
Dual30D egreeBlueI
OrlftceD lameter
0,20 mm Pürple(0.008 in,)
0,25 ñm Blue(0.010 in.)
0.31mm 0rc€n(0.012 in.)
0,36 mm Yellow(0,014 in.)
0,41mn orange(0,016 in.)
0,46 mm Red(0,018 in.)
0.51mm Beig€(0.020 in.)
0.61mm 0ray(0.024 in.)
0.71 nm Black(0.028 in.)
0.81 mm Cold(0.032 in.)
1.02 mm ltrquoise(0.040 ¡n.)
Sewice Kit
I
I
-
I
I
I
I
I
1011008
l0l l010
r0ll0t2
1011014
l0l l016
1011018
1011020
1011024
1011028
1011032
1011040
1027389
1015812
1015814
10t5816
1015818
1015820
1015824
1015828
1015912
1015914
t0l59l6
1015918
1015920
I015924
1015928I
-
I
- (screw per and l0 kit)wásher ea. 1027389 1027389
Precision manufacturing deliversconsistent rewards.
Strict quality conlrolis the reason that dllNoldsonpr€cisio ¡nanuiactured rozzles, inchrding the Saturn series,proüde co sislent pcflorfla¡ce.
Nordson nozzle inserts are ma ufactüed and controlled to
strict tolcrances for inside diameter (0riiicc) and length(engagcnrc t) to ra¡imize youf controlov€f adhesi!c
deposition. Lackol precisc controlover these impoftant lacLors
can resull in wi¡ely fhrdratirlg adhcsile deposiLion rates th¡t
wastc adhesive orcause produd rejects.
Bead placément accuracy helps reduce
l0consisLent lr0¡( lplaccrneDtistypic l i f nozzlespecif jcdt io0saIcnoL stri{lll' {xnrLf ollcd. IVIispl¡ccd Lreads c¡n c l|sc p0p-ot]()rs,poor prorfurl appc riücc orddhc$ivc buiklup on lhe lirre Lhatcdrl
Nordso prccisim l0zzlcs arc m, rLf¡drLr0d Lo co|rs$lcrrLIypl¿l ]c ar j Icsivo bcads ¡t i r l ighL]yconlrol lcr l ( l istaIc0 0i Lcss thal
+4" lronr lhc ccntcrli c. I Nordso0 nozT,lc conf0r0rir0rclesl¡18, our ¿ccuf¿q is normallyu'iLhin I Lo 2".0thcr rrozzles on
lhe nrarkelcan exccerl lh is r l i ffcrcrLialblas much as 300%. The
Iurlher Lhc bcad placenrent difls fr0m lhc cc0tcrl¡rc, Lhc moreI k ¡ j i ' r r 1 " r , , , \ r " ¡ i I l . " o t " r ' i . ' r . , l . r , t r I I "
an.t cons¡stency ¡ncrcaseFlow accuracy and reduc€ adhesive usáEe.application contlol
St ct tolerancc controlol nozle dimensions prolides acculate,
consistent adhesivc flow rates. Consistent flowallorvs you to
oplimüe adhesile patteÜls for long telm adh€sive savings
rvithoul dskjl]g bood quaLiql
Widevariation ir adhcsive flow raies between nozzlcs olthe
same sire islery costllVariation hon ih€ avel¿ge llow latc
bctwccirNordson nozLles oi the sanlc si¿e is minimal;about
2lbsrrr. Somc noD geDuine Nordson 0ozzlcs purporLed Lo be
lh€ sarne ds NordsoD nozzles shoN rndeshablcvatiations l¡onr
their own a!."ra¡{0 flow r¿Llcs by ¿s mucb ¿s 4lbs,4lr
Bead Volume*
1f6" 115'Iltrtl\hrtt¡ r h urútna.
Bead Placement
DesiredBead
Typ ca
pla€nent fte bead ot nozles canv ¿ryFic¿l I 12" fmn desi¡ed 0e¡terlinc. Nordson piecision
place nozzlesa ccu¡atelv the bead{ ithin r 4" l¡om
centenine, inpsüng you¡ iinhhed produd a¡d
Inmnsincnl adhcsiv. flow.an be coslly. ^ bc¿d doubled irom
l/16 t0l¡l corsúmes r0rrrimes mo¡eadhcsivc.
What is the cost of inconsisLcnL adl lesive nozle f lowtoyoulpfodrLcLio0?YorLcar experieI l reavcrys0ral l bead size lhalcarrlcad to pop opens or, as tlpic¡llr h¿ppcrs,you wjlljncreaseyou¡adhcsÑc oulpul tocompens¿te lor the lowestvohme nozde on
the line How mrch additionaladhesive couldlou poLenljally
use? For a typicalcarto ¡rg line applyjng Sone-inch bcadlcarton
at 140 cartonyminúe, you car consüme an addilion¿|90 pounds
of gluc during one, two-shift ddr ifyour bead size doubles flon
l/l0" to LE" bead.luultiply that 90 pounds byyout numbel ofproduction Lines d¡d by200 or more days perye¿r.The annuaL
incfcased adhesive ¿mount is dslou tli0g,
Controlled nozzlé manufacturing keeps l¡nescleaner and runn¡ñg longe¿
Since e¡gagem€ntc¿n bc used Lo controladhesive velocit]',
sldct qualitycontrol of this dimension penrits up-firing and
through rail appljcations rvith accurate bead placementand
reduc€d b¡ck splash.
Poorly r¡achined (compelitive) nozzles cont¿in impeilections
thalcan create bead probl€nls. Nordson's p¡ecision
nanulacturiIg processes produc€ a dean,lle1l defined tip,
enabling precis0 extrusions that keep lines running snoothly.
Précis¡on nozzles keép adhesivé application uñder contrcl.Nordson's lanily ol precision nozzles includes stand¿|d 0ozrles iof electric guns, pneumatic guns and handguns.All Noldson nozzles are nanufactured
and contfolled to stfict lolemnces lorinside diameterand engagemenl to ma,\imizeyour controlovel adhesive deposilion.
Spécifications
H-400, H"440, H-200, AD-24, E-350, f,-380 gun nozzles
Nozzle Onfice Diam€teÉ Engagenenti
Satürn 322 )0ü' 0.008 0.024 i¡. 0.050.0.150 in.(0.020 0.61mn) (1.27-3.81mm)
Salürn 322 4X\' 0.012 - 0.028 in. 0.300 in. only(0.30 0.71mm) (7.62 mr')
Salurn Rt. Angl€ 0.008 0.040 in. 0.075 in. insert,l0l XXX\ (0.20 l.02nml (1.9nm)
X8 Onr 0.012 0.040 in. 0.100 in. olrly(0.030 - 1.02 mm) (2.54 nn)
238 )a\XN 0.008-0.030 in. N/A(0.020-0.76nm)
8.70{tM.?00and
Handgun nozzles
Nozl€ Oritice Dlamet€l Engag€nent3
238 Maler thrcad€d 0.020-0.156 in. 2.55 in.(0.51-3.96mm) (64.77 mm)
< Screw.in ¡oz¿lc for H 20,
H 200 and T b¡¡ ¡d¡pten
deliw* unifoñ palte¡ns
E-700, M-700, H"20 gun nozzles
Nozzl€ Orittce Dianete.t [núagementj
232 )qx' 0.008-0.024 in. 0.050 0.150 in.(0.20-0.61mn) (1.27 - 3.81mm)
220 XXX' 0.008-0.020 in. 0.050- 0.150 in.(0.20-0.51 mn) (1.27 - 1t.81 mm)
236 ri\r 0.008-0.020 iD. 0.050 0.150 in.(0.20-0.51mm) (1.27 3.81mm)
236 OXX| 0.016-0.028 in. 0.300 in.only(0.41-0.71mm) (7.62 mm)
ts0 9000
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llov rib Nl L i uost *po¡¡¡L ¡ y rillr imreai¡! orilhe di¡n0to Md v Ll d'n,rs¡
lin,,üllNltl'r Luusi Lg¿rligdtrrf.Norso¡ rcomnod¡ kri¡s rh¡ Jlovübri Ltyoü
mrurLr ¿qtr p¡Ejlp¡ort LarS¡s¡ e rcrk chmtes {¡lm pmNr', ¡¡ú r0,
Form orein formation,Unit€dS tatesDuluth, GeoqiaTelephone: (800) 683 2314
CanadaMarkh¿mO, ntario
Toll-freFea csimile:(866) 667-3329
Telephone: (905) 4?5-3200Facsimile: (905) 475-8821
Eumpe
No tqional office.Nordsornc pre[entat¡oure c ontact son talhu ith loü lour Asia/Austrdliá/l¿tin AmericaLúneburCg,e manyAnhersto, hio
(440) 4?97Telephone: 985 (440) ¡acsimile: 9851 096
JapanToltr, Jápán
Telephone: (49) 413l 8g4 0 Telephone: (81) 3-5762-2700Facsimile: [49) 4131-894-149 Facs'mile: (81) 3-5762-2701
@q9!9 When expeci You
Nordson Corporation . 11475 Lakefield Drive . Duluth, Ceorgia3009?1511