presentation of ghk

14
Presentation

Post on 11-Sep-2014

92 views

Category:

Automotive


1 download

DESCRIPTION

we do casting and machining we are supplier of major car factories we have: Molding Line, Machining lines, Lab we have: ISO /TS169496, ISO 9001:2002, Q631000 (AFAQ) we do produce:Peugeot Parts, Renault Parts, Mercedess Benz: OM 355, OM403, OM422, OM444,IVECO, Other cast Iron/ steel parts , according to part number or drawing

TRANSCRIPT

Page 1: Presentation of GHK

Presentation

Page 2: Presentation of GHK

2 www.ghetehkaran.com

GHK Auto Parts Manufacturer

INDEX

• Background

• Activity Field

• Engineering abilities

• Machinery

• Labrotary

• Production Overview

• Certificates

• Targets

• Contact details

Page 3: Presentation of GHK

3 www.ghetekaran.com

GHK Auto Parts Manufacturer

Background

• 1984: Establishing in Oshtrjan Industrial Zone of Isfahan, Iran

• 1995: Producing roller gearbox ,TS200

• 1996: Starting for OE Auto Parts manufacturing & mutual collaboration

with “Sapco”

• 1998: receiving ISO9001/2

• 2000: Starting Mutual Business with Peugeot Company and receiving the

first confirmation by them for produced safety parts.

• 2001: Receiving ISO/TS 16949

• 2005: Setting- Up Machining section for heavy parts ( cold rolling for steal

manufacturer)

• 2011: Starting Mutual Business with Renault

Page 4: Presentation of GHK

4 www.ghetekaran.com

GHK Auto Parts Manufacturer

ACTIVITY FIELD

• We do design the Auto Parts according to part number of client inquiry

• We do evaluate producing costs and lead time.

• We do test the parts comparing with samples in our own lab

• We do produce Safety Genuine Auto Parts for main car manufacturer

• We are supplier of automotive groups such as Peugeot, Renault

• We do obligate ourselves to produce high-quality parts and considers PPM

reduction program as one of our missions.

• We do support our orders by delivery time.

• GHK Auto Parts is a true partner to the world automotive industry. Multi-talented,

multilingual global account teams work closely with each and every customer to

develop a clear understanding of the requirements—and then deliver optimum

solutions accurately engineered to all specifications.

Page 5: Presentation of GHK

5 www.ghetekaran.com

GHK Auto Parts Manufacturer

ENGINEERING ABILITIES

• Our Engineering Team including experienced mechanical and industrial engineers

dominant on CATIA,NASTRAN, POWER MILL,MASTER CAM,MECHANICAL software’s

Page 6: Presentation of GHK

6 www.ghetekaran.com

GHK Auto Parts Manufacturer

Machineries

AREA 14800 m2

STOCK SHOWROOM AREA 4000M2

PRODUCTION LINES QUANTITY Present: 26 Different Parts

SALONS 5, Area:8200m2

Machining Plant

Machineries

Type Qty

VERTICAL CENTERING MACHINE 35 Sets

HORISENTAL CENTERING MACHINE 2 Sets

Lathe cnc machine 37 Sets

Vertical Broaching machine 4 Sets

Horizontal Broaching Machine 1 Set

Centre-less Grinding machine 6 Sets

Grinding Machine 1 Sets

Induction machine 4 Sets

Self-Controlling Honing Machine 3 Spindle, Guhring 1 Sets

Page 7: Presentation of GHK

7 www.ghetekaran.com

GHK Auto Parts Manufacturer

Machineries Casting Plant

MOLDING LINE

Line One Horizontal Flaskless molding Machine with

molding dimensions of 700x600x(180-250) mm

Line Two Horizontal Flaskless molding Machine with

molding dimensions of 700x600x(180-250) mm

Line Three Disamatic Modeling Machine 2013 with

Modeling dimensions

Sand Plant Sand preparation plant from Eirich FME (60 Ton / Hour)

Melting and Holding

Furnaces

Main technical specification for 4.0t MF induction furnace for Iron melting & holding:

Normal capacity: 4.0 tone

Normal melting power: 2500 kW

Holding power: 300 kW

Frequency: 250 Hz

Melting rate: 4.2 ± 3% t/hr

Core Making Shop The Method of Our Making is based on Up-to-Date of Cold box and Hot box process.

Fettling and

Finishing

Two Hanging and one rotary shot Blasting machines

Cutter, grinder and other Common facilities for fettling of casting

Page 8: Presentation of GHK

8 www.ghetekaran.com

GHK Auto Parts Manufacturer

Laboratory

•More than 10 years background in calibration •CMM, OVM, roughness tester, fatigue test… Calibration: 1- Dial gauges (0.01 , 0.001 mm) 2- Micrometers ( up to 1000 mm) 3- Internal micrometers ( up to 100 mm) 4- Calipers ( up to 1000 mm ) Metrology: 1- 3D measuring by CMM 2- 2D measuring by OVM 3- Roughness testing 4- Scanning cloud points ( reverse engineering ) Metallurgy: 1- Fatigue test Machine, Frequency up to 10hz 2- Metallography via microscope 3- Hardness test in HRC , HRB , HRV 4- Spectrometers 5- Sand Testing

Page 9: Presentation of GHK

9 www.ghetekaran.com

GHK Auto Parts Manufacturer

PRODUCTS OVERVIEW

• Gear box

• Cardan Parts

Power Transmission Parts

• Cross member Arm

• Axel Hub Shaft

• Stub Axel Neck

• Axel Suspension Arm

Suspension Parts

• Exhaust Manifold

• Cylinder Bush

Engine Parts

Peugeot and Renault Parts

Page 10: Presentation of GHK

10 www.ghetekaran.com

GHK Auto Parts Manufacturer

PRODUCTS OVERVIEW

Power Transmission Parts

•Wheel Spider

•Brake Drum

•Rims and Hub

Wheel Parts

Chassis Parts

•Cross member Arm

•Axel Hub Shaft

•Stub Axel Neck

•Axel Suspension Arm

Suspension Parts

•Exhaust Manifold, Water& Air Lines

Engine Parts

Mercedes Benz; OM355, OM403, OM422, OM444

Page 11: Presentation of GHK

11 www.ghetekaran.com

GHK Auto Parts Manufacturer

TARGETS

•Qualitative objectives: Decreasing product return from the customer, PPM Decreasing internal wastes (internal PPM) Increasing of training per capita Decreasing percentage of quality costs to sales Decreasing percentage of CPKs less than 1.33 Decreasing percentage of DMR more than one in product audit Increasing of internal audit privilege Improvement of education effectiveness Improvement of percentage skill of employees Increasing the privilege of responsiveness speed (short term and long term) • Quantitative objectives Increasing of production circulation Increasing the number of manufactured products Decreasing the cost price of the product

Page 12: Presentation of GHK

12 www.ghetehkaran.com

GHK Auto Parts Manufacturer

Certificates

Page 13: Presentation of GHK

13 www.ghetekaran.com

GHK Auto Parts Manufacturer

Certificates

Page 14: Presentation of GHK

14 www.ghetekaran.com

GHK Auto Parts Manufacturer

CONTACT DETAILS

Add.: No. 93 – 11th St. - Oshtorjan Industrial Zone - Isfahan - Iran Tel: +98 311 7582377 Fax: +98 311 7582379 Mobile: +98 913 1105394 Website: www.ghetehkaran.com General Information: [email protected] International Sales: [email protected] Skype: ghk.mfg