pre comm format

74
CLIENT : SAUDI ARABIAN OIL COMPANY ELECTRICAL UPGRADE WASTE WATER SYSTEM @ NORTH RIYADH BULK PLANT (NRTLR) – X57 AL-KHODARI AND SONS COMPANY CONTRACT NO. 6600018467, BI-10-03566 / 0009 ENERGIZATION PACKAGE SWITCHRACK X57-SB- SR-001

Upload: ursula-pena

Post on 15-Dec-2015

241 views

Category:

Documents


1 download

DESCRIPTION

pcf

TRANSCRIPT

Page 1: Pre Comm Format

CLIENT :

SAUDI ARABIAN OIL COMPANY

ELECTRICAL

UPGRADE WASTE WATER SYSTEM @ NORTH RIYADH BULK

PLANT (NRTLR) – X57

AL-KHODARI AND SONS COMPANYCONTRACT NO. 6600018467, BI-10-03566 / 0009

ENERGIZATION PACKAGE SWITCHRACK X57-SB-SR-001

Page 2: Pre Comm Format

CLIENT :

SAUDI ARABIAN OIL COMPANY

ELECTRICAL

UPGRADE WASTE WATER SYSTEM @ NORTH RIYADH TERMINAL UNIT (NRTFF) – X56

AL-KHODARI AND SONS COMPANYCONTRACT NO. 6600018467, BI-10-03566 / 0009

ENERGIZATION PACKAGE SWITCHRACK X56-SB-SR-001

Page 3: Pre Comm Format

SWITCHRACK X56-SB-SR-001

UPGRADE WASTE WATER SYSTEM @ NORTH RIYADH TERMINAL UNIT (NRTFF) – X56

ENERGIZATION PACKAGE

Page 4: Pre Comm Format

SWITCHRACK X57-SB-SR-001

UPGRADE WASTE WATER SYSTEM @ NORTH RIYADH BULK

PLANT (NRTLR) – X57

ENERGIZATION PACKAGE

Page 5: Pre Comm Format

AL-KHODARI & SONS CO.

ELECTRICAL TIE-IN PACKAGE Tie-in No.: E-006

INDEX

No. Attachment Required Provided Remarks

1 Tie-in Approval Sheet Yes Yes

2 Tie-in Walk Through Checklist Yes Yes

3 Tie-in Procedure and Statements Yes Yes

4 Yes Yes

5 Yes Yes

6 Saudi ARAMCO Inspection Checklist & RMAF Yes Yes

Note: To complete the shutdown activities it requires minimum 8 working hours.

Client : SAUDI ARAMCO

Project : Upgrade Waste Water System @ North Riyadh Bulk Plant (NRTLR) - X57

Contract : 6600018467

BI No. : 10-03566

Cable Routing Plan, Electrical Details, Cable Layout, Cable & Conduit Schedule, Cable & Conduit Layout, Electrical One-Line Diagram, Rack Layout

LV Power and Control Cable Insulation Resistance / Megger Test, Continuity Test Report

Page 6: Pre Comm Format

AL-KHODARI & SONS CO.

PRE-COMMISSIONING CERTIFICATE

PLANT NO.: X57C0NTRACT NO.: 6600018467BI / JO NO.: BI-10-03566 / 0009

EQUIPMENT SWITCHRACK X57-SB-SR-001

The above equipment is mechanically completed and all pre-commissioning checks have been carried out satisfactorily.

CONTRACTOR REPRESENTATIVE

SIGNATURE & DATE

SAPMT REPRESENTATIVE

SIGNATURE & DATE

SAPID REPRESENTATIVESIGNATURE & DATE

CRDD REPRESENTATIVESIGNATURE & DATE

UPGRADE WASTE WATER SYSTEM @ NORTH RIYADH BULK PLANT

(NRTLR) – X57

Page 7: Pre Comm Format
Page 8: Pre Comm Format

AL-KHODARI & SONS CO.

ENERGIZATION CERTIFICATE

PLANT NO.: X56C0NTRACT NO.: 6600018467BI / JO NO.: BI-10-03566 / 0009

EQUIPMENT SWITCHRACK X56-SB-SR-001

CONTRACTOR REPRESENTATIVE

SIGNATURE & DATE

SAPMT REPRESENTATIVE

SIGNATURE & DATE

SAPID REPRESENTATIVESIGNATURE & DATE

CRDD REPRESENTATIVESIGNATURE & DATE

UPGRADE WASTE WATER SYSTEM @ NORTH RIYADH TERMINAL UNIT

(NRTFF) – X56

The above equipment is mechanically completed. All pre-commissioning checks and final inspections have been carried out satisfactorily.

Page 9: Pre Comm Format

AL-KHODARI & SONS CO.

ENERGIZATION CERTIFICATE

PLANT NO.: X57C0NTRACT NO.: 6600018467BI / JO NO.: BI-10-03566 / 0009

EQUIPMENT SWITCHRACK X57-SB-SR-001

CONTRACTOR REPRESENTATIVE

SIGNATURE & DATE

SAPMT REPRESENTATIVE

SIGNATURE & DATE

SAPID REPRESENTATIVESIGNATURE & DATE

CRDD REPRESENTATIVESIGNATURE & DATE

UPGRADE WASTE WATER SYSTEM @ NORTH RIYADH BULK PLANT

(NRTLR) – X57

The above equipment is mechanically completed. All pre-commissioning checks and final inspections have been carried out satisfactorily.

Page 10: Pre Comm Format

ELECTRICAL TIE-IN WALKTHROUGH CHECKLIST

Tie-in No. : E-003

Tapping Point : UPS X56-UPS-001 (MCB #Q103)

Service : RADAR TANK GAUGE (RTG) CONTROL U Location : NORTH RIYADH Date :

SI No. Activity Input Remarks / Reference

1 Tie-in location agreed uponYes

No

2 Shutdown offered by operation …….Days

3 Tie-in work execution duration …….Days

4 Megger & Continuity Test …….Days

Contractor's Representative SAPMT's Representative

Signature Signature

Name Name

Badge No. Badge No.

CRDD's Representative PID's Representative

Signature Signature

Name Name

Badge No. Badge No.

Page 11: Pre Comm Format
Page 12: Pre Comm Format

AL-KHODARI & SONS CO.

PROCEDURE AND STATEMENTTIE-IN No. E-006

1.0 Saudi ARAMCO Test Report:

1.1 SATR-P-3203-LV Power & Control Cable Continuity and Megger Insulation Resistance Test1.2 Saudi ARAMCO Pre-Commissioning Form SA-P-040 - Low Voltage Cables

2.0 IFC Drawings:

2.1 VA-338128, SHT-002, REV-00 : CABLE LAYOUT2.2 VA-041027, SHT-001, REV-01D : CABLE LAYOUT2.3 VA-041032, SHT-001, REV-02E : CABLE / CONDUIT LAYOUT2.4 VD-338129, SHT-001, REV-00A : CABLE & CONDUIT SCHEDULE

3.0 Scope:

3.1 The scope of work describes the activities to be performed for the safe performance of "Tie-In" to the Existing Multipurpose Panel X57-PP-004, which will feed power to the new Level Transmitter X57-LIT-1986 on the existing Sanitary Septic Tank, with power cable (PC-8941) and needs termination during shutdown period.

4.0 Safety Requirements:

4.1 Al-Khodari & Sons Co. and Operation Department jointly walk through prior to request for work permit.4.2 Al-Khodari & Sons Co. to obtain work permit from operation department.4.3 Al-Khodari & Sons Co. Safety Officer should be at the shutdown location & should be familiar with the approved shutdown procedure.4.4 Al-Khodari & Sons Co. Safety Officer shall make a brief safety meeting at the work location, prior to start of work.

5.0 Tools & Equipment Required for The Job:

5.1 Terminal Lugs5.2 If necessary Raychem Tube / Termination Kit

Client : SAUDI ARAMCO

Project : Upgrade Waste Water System @ North Riyadh Bulk Plant (NRTLR) - X57

Contract : 6600018467

BI No. : 10-03566

From Existing Multipurpose Panel X57-PP-004 to New Level Transmitter X57-LIT-1986

Page 13: Pre Comm Format

5.3 Electrical Tape (Red, Yellow, Blue, White, & Green)5.4 Rubber tape5.5 Bolts, Nuts, Flat Washers, & Lock Washers5.6 Pencil & Pen5.7 Hydraulic Crimping Tools5.8 Adjustable Wrench / Socket Wrench / Torque Wrench5.9 Trouble Lights5.10 Megger Tester5.11 Multimeter/Multi-Tester5.12 Electric Drills5.13 Extension Cord5.14 Splicing Knife5.15 Hacksaw Frame with Blades5.16 Two (2) sets of tool box, etc.

6.0 Sequence of Activities Required for The Job :

6.1 Coordinate closely with the Operation and SAPMT prior to shutdown, a short meeting shall be conducted so that everybody is aware on how long the schedule will take and should be agreed by the operation / maintenance / PMT and the contractor.6.2 Al-Khodari & Sons Co. to obtain necessary work permit from Operation / Maintenance.6.3 Operation / Maintenance should be informed that the work is ready in order to proceed with the shutdown.6.4 After shutdown of the requested power supply by ARAMCO Maintenance at existing substation, double check to make sure that no power prior to start of any work, this is for all the equipment involve in the shutdown (Downstream).6.5 After shutdown, warning tagging has to be put by the Operation Department if applicable lock the requested transfer power supply switch (perform Lock-out Tag-out {LOTO} Procedure) . Refer to GI 6.012: Isolation, Lockout and Use of Hold Tags.6.6 Perform continuity testing and Megger testing of cables, note all the reading as per approved QA/QC format and the entire work shall be witnessed by Al-Khodari & Sons Co. and Saudi ARAMCO QC personnel.6.7 After meggering, start cable arrangement in each phase, note that all cable were already prepared as per standard termination procedure (e.g. cutting, crimping, insulating) and ready for connection.6.8 Make sure that all terminal lugs are in position, tightened the bolts with flat washer and lock washer as per standard.6.9 After all activities are completed all QA/QC document should be checked and signed by Al-Khodari & Sons Co., ARAMCO Inspection and Operation / Maintenance Department (if required).6.10 The Operation and Maintenance Department to resume power supply after termination.

7.0 Shutdown / Tie-In Duration :

7.1 A notification will be given to Saudi ARAMCO, thirty (30) days prior on performing the tie-in activities, to plan and prepare for the upcoming shutdown.7.2 To complete the shutdown activities, it may require a minimum of eight (8) working hours.

Page 14: Pre Comm Format

REQUEST FOR MATERIAL APPROVAL SUBMISSION STATUS

AL-KHODARI & SONS CO. "BULK MATERIALS"

DATE:

DOCUMENT No.:

MR No. REVISION:

S/N DESCRIPTION CCC No. 9 COM No. SUPPLIER MANUFACTURER SAES STD DWG. SAMSS SA-175 FORM INSPECTION LEVEL

SUBMITTED BY AL-KHODARI & SONS CO. REVIEW & APPROVAL BY ARAMCO APPROVAL & COMMENT

NAME

POSITION

SIGNATURE

DATE

1st SUBMISSION

Electrical Wires and Cables for Power and Lighting System 2nd SUBMISSION

PROJECT: UPGRADE WASTE WATER SYSTEM @ NORTH RIYADH BULK PLANT (NRTLR) - X57

CONTRACT No.: 6600018467 BI No. 10-03566

NMR FORM

Page 15: Pre Comm Format

REQUEST FOR MATERIAL APPROVAL SUBMISSION STATUS

AL-KHODARI & SONS CO. "BULK MATERIALS"

Electrical Consumables

DATE:

DOCUMENT No.:

MR No. REVISION:

S/N DESCRIPTION CCC No. 9 COM No. SUPPLIER MANUFACTURER SAES STD DWG. SAMSS SA-175 FORM INSPECTION LEVEL

SUBMITTED BY AL-KHODARI & SONS CO. REVIEW & APPROVAL BY ARAMCO APPROVAL & COMMENT

NAME

POSITION

SIGNATURE

DATE

1st SUBMISSION

2nd SUBMISSION

PROJECT: UPGRADE WASTE WATER SYSTEM @ NORTH RIYADH BULK PLANT (NRTLR) - X57

CONTRACT No.: 6600018467 BI No. 10-03566

NMR FORM

Page 16: Pre Comm Format

REQUEST FOR MATERIAL APPROVAL SUBMISSION STATUS

AL-KHODARI & SONS CO. "BULK MATERIALS"

Electrical Hardwares

DATE:

DOCUMENT No.:

MR No. REVISION:

S/N DESCRIPTION CCC No. 9 COM No. SUPPLIER MANUFACTURER SAES STD DWG. SAMSS SA-175 FORM INSPECTION LEVEL

SUBMITTED BY AL-KHODARI & SONS CO. REVIEW & APPROVAL BY ARAMCO APPROVAL & COMMENT

NAME

POSITION

SIGNATURE

DATE

1st SUBMISSION

2nd SUBMISSION

PROJECT: UPGRADE WASTE WATER SYSTEM @ NORTH RIYADH BULK PLANT (NRTLR) - X57

CONTRACT No.: 6600018467 BI No. 10-03566

NMR FORM

Page 17: Pre Comm Format

REQUEST FOR MATERIAL APPROVAL SUBMISSION STATUS

AL-KHODARI & SONS CO. "BULK MATERIALS"

Steel Conduits and Fittings

DATE:

DOCUMENT No.:

MR No. REVISION:

S/N DESCRIPTION CCC No. 9 COM No. SUPPLIER MANUFACTURER SAES STD DWG. SAMSS SA-175 FORM

SUBMITTED BY AL-KHODARI & SONS CO. REVIEW & APPROVAL BY ARAMCO APPROVAL & COMMENT

NAME

POSITION

SIGNATURE

DATE

1st SUBMISSION

2nd SUBMISSION

PROJECT: UPGRADE WASTE WATER SYSTEM @ NORTH RIYADH BULK PLANT (NRTLR) - X57

CONTRACT No.: 6600018467 BI No. 10-03566

NMR FORM

INSPECTION LEVEL

Page 18: Pre Comm Format

REQUEST FOR MATERIAL APPROVAL SUBMISSION STATUS

AL-KHODARI & SONS CO. "BULK MATERIALS"

Misc. Fasteners

DATE:

DOCUMENT No.:

MR No. REVISION:

S/N DESCRIPTION CCC No. 9 COM No. SUPPLIER MANUFACTURER SAES STD DWG. SAMSS SA-175 FORM

SUBMITTED BY AL-KHODARI & SONS CO. REVIEW & APPROVAL BY ARAMCO APPROVAL & COMMENT

NAME

POSITION

SIGNATURE

DATE

1st SUBMISSION

2nd SUBMISSION

PROJECT: UPGRADE WASTE WATER SYSTEM @ NORTH RIYADH BULK PLANT (NRTLR) - X57

CONTRACT No.: 6600018467 BI No. 10-03566

NMR FORM

INSPECTION LEVEL

Page 19: Pre Comm Format

AL-KHODARI & SONS CO.

PRE-COMMISSIONING CERTIFICATE

PLANT NO.: X56C0NTRACT NO.: 6600018467BI / JO NO.: BI-10-03566 / 0009

EQUIPMENT OILY WATER SUMP MOTOR X56-GM-0301 A/B

The above equipment is mechanically completed and all pre-commissioning checks have been carried out satisfactorily.

CONTRACTOR REPRESENTATIVE

SIGNATURE & DATE

SAPMT REPRESENTATIVE

SIGNATURE & DATE

SAPID REPRESENTATIVESIGNATURE & DATE

CRDD REPRESENTATIVESIGNATURE & DATE

UPGRADE WASTE WATER SYSTEM @ NORTH RIYADH TERMINAL UNIT

(NRTFF) – X56

Page 20: Pre Comm Format
Page 21: Pre Comm Format

AL-KHODARI & SONS CO.

PRE-COMMISSIONING CERTIFICATE

PLANT NO.: X57C0NTRACT NO.: 6600018467BI / JO NO.: BI-10-03566 / 0009

EQUIPMENT OILY WATER SUMP MOTOR X57-GM-0103 A/B

The above equipment is mechanically completed and all pre-commissioning checks have been carried out satisfactorily.

CONTRACTOR REPRESENTATIVE

SIGNATURE & DATE

SAPMT REPRESENTATIVE

SIGNATURE & DATE

SAPID REPRESENTATIVESIGNATURE & DATE

CRDD REPRESENTATIVESIGNATURE & DATE

UPGRADE WASTE WATER SYSTEM @ NORTH RIYADH BULK PLANT

(NRTLR) – X57

Page 22: Pre Comm Format
Page 23: Pre Comm Format

OILY WATER SUMP MOTOR X56-GM-0301 A/B

UPGRADE WASTE WATER SYSTEM @ NORTH RIYADH TERMINAL UNIT (NRTFF) – X56

PRE-COMMISSIONING PACKAGE

Page 24: Pre Comm Format

OILY WATER SUMP MOTOR X57-GM-0103 A/B

UPGRADE WASTE WATER SYSTEM @ NORTH RIYADH BULK

PLANT (NRTLR) – X57

PRE-COMMISSIONING PACKAGE

Page 25: Pre Comm Format

TASK LIGHTINGS

SWITCHRACK X56-SB-SR-001

OILY WATER SUMP X56-D-0301

RICH GASOLINE / DIESEL TANK X56-D-0301

UPGRADE WASTE WATER SYSTEM @ NORTH RIYADH TERMINAL UNIT (NRTFF) – X56

PRE-COMMISSIONING PACKAGE

Page 26: Pre Comm Format

AL-KHODARI & SONS CO.

PRE-COMMISSIONING CERTIFICATE

PLANT NO.: X56C0NTRACT NO.: 6600018467BI / JO NO.: BI-10-03566 / 0009

EQUIPMENT: TASK LIGHTINGS FOR THE FOLLOWING:SWITCHRACK X56-SB-SR-001,

OILY WATER SUMP X56-D-0301, &RICH GASOLINE / DIESEL TANK X56-D-0301

The above equipment is mechanically completed and all pre-commissioning checks have been carried out satisfactorily.

CONTRACTOR REPRESENTATIVE

SIGNATURE & DATE

SAPMT REPRESENTATIVESIGNATURE & DATE

SAPID REPRESENTATIVESIGNATURE & DATE

CRDD REPRESENTATIVESIGNATURE & DATE

UPGRADE WASTE WATER SYSTEM @ NORTH RIYADH TERMINAL UNIT

(NRTFF) – X56

Page 27: Pre Comm Format
Page 28: Pre Comm Format

UPGRADE WASTE WATER SYSTEM @ NORTH RIYADH BULK

PLANT (NRTLR) – X57

PRE-COMMISSIONING PACKAGE

MOTOR STARTER UNITS 2H & 2L (@ X57-MCC-004) NEW SEWER PUMPS X57-G-0104 A/B

Page 29: Pre Comm Format

TASK LIGHTINGS

SWITCHRACK X57-SB-SR-001

OILY WATER SUMP X56-D-0103

UPGRADE WASTE WATER SYSTEM @ NORTH RIYADH BULK

PLANT (NRTLR) – X57

PRE-COMMISSIONING PACKAGE

Page 30: Pre Comm Format

UPGRADE WASTE WATER SYSTEM @ NORTH RIYADH BULK

PLANT (NRTLR) – X57

PRE-COMMISSIONING PACKAGE

MBR MOTOR CONTROL CENTER (X57-SB-MCC-001)

Page 31: Pre Comm Format

AL-KHODARI & SONS CO.

PRE-COMMISSIONING CERTIFICATE

PLANT NO.: X57C0NTRACT NO.: 6600018467BI / JO NO.: BI-10-03566 / 0009

EQUIPMENT MBR MOTOR CONTROL CENTER (X57-SB-SR-001)

The above equipment is mechanically completed and all pre-commissioning checks have been carried out satisfactorily.

CONTRACTOR REPRESENTATIVE

SIGNATURE & DATE

SAPMT REPRESENTATIVESIGNATURE & DATE

SAPID REPRESENTATIVESIGNATURE & DATE

CRDD REPRESENTATIVESIGNATURE & DATE

UPGRADE WASTE WATER SYSTEM @ NORTH RIYADH BULK PLANT

(NRTLR) – X57

Page 32: Pre Comm Format

(X57-U-0010-A/B)

UPGRADE WASTE WATER SYSTEM @ NORTH RIYADH BULK

PLANT (NRTLR) – X57

PRE-COMMISSIONING PACKAGE

MBR 480V UNINTERRUPTIBLE POWER SUPPLY SYSTEM (UPS)

Page 33: Pre Comm Format

AL-KHODARI & SONS CO.

PRE-COMMISSIONING CERTIFICATE

PLANT NO.: X57C0NTRACT NO.: 6600018467BI / JO NO.: BI-10-03566 / 0009

EQUIPMENT MBR 480V UNINTERRUPTIBLE POWER SUPPLY SYSTEM (UPS)

(X57-U-0010-A/B)

The above equipment is mechanically completed and all pre-commissioning checks have been carried out satisfactorily.

CONTRACTOR REPRESENTATIVE

SIGNATURE & DATE

SAPMT REPRESENTATIVESIGNATURE & DATE

SAPID REPRESENTATIVESIGNATURE & DATE

CRDD REPRESENTATIVESIGNATURE & DATE

UPGRADE WASTE WATER SYSTEM @ NORTH RIYADH BULK PLANT

(NRTLR) – X57

Page 34: Pre Comm Format

120V, 1-Phase Combination Starters

UPGRADE WASTE WATER SYSTEM @ NORTH RIYADH BULK

PLANT (NRTLR) – X57

PRE-COMMISSIONING PACKAGE

Page 35: Pre Comm Format

AL-KHODARI & SONS CO.

PRE-COMMISSIONING CERTIFICATE

PLANT NO.: X57C0NTRACT NO.: 6600018467BI / JO NO.: BI-10-03566 / 0009

EQUIPMENT 120V, 1-PHASE COMBINATION STARTERS

The above equipment is mechanically completed and all pre-commissioning checks have been carried out satisfactorily.

CONTRACTOR REPRESENTATIVE

SIGNATURE & DATE

SAPMT REPRESENTATIVESIGNATURE & DATE

SAPID REPRESENTATIVESIGNATURE & DATE

CRDD REPRESENTATIVESIGNATURE & DATE

UPGRADE WASTE WATER SYSTEM @ NORTH RIYADH BULK PLANT

(NRTLR) – X57

Page 36: Pre Comm Format

UPGRADE WASTE WATER SYSTEM @ NORTH RIYADH BULK

PLANT (NRTLR) – X57

PRE-COMMISSIONING PACKAGE

MBR 75KVA Dry-Type Transformer (X57-U-0010) & Distribution Panel Board

Page 37: Pre Comm Format

AL-KHODARI & SONS CO.

PRE-COMMISSIONING CERTIFICATE

PLANT NO.: X57C0NTRACT NO.: 6600018467BI / JO NO.: BI-10-03566 / 0009

EQUIPMENT 75 KVA DRY-TYPE TRANSFORMER (X57-U-0010) &

DISTRIBUTION PANELBOARD

The above equipment is mechanically completed and all pre-commissioning checks have been carried out satisfactorily.

CONTRACTOR REPRESENTATIVE

SIGNATURE & DATE

SAPMT REPRESENTATIVESIGNATURE & DATE

SAPID REPRESENTATIVESIGNATURE & DATE

CRDD REPRESENTATIVESIGNATURE & DATE

UPGRADE WASTE WATER SYSTEM @ NORTH RIYADH BULK PLANT

(NRTLR) – X57