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    POWER PLANT

    ENGINEERING

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    INTRODUCTION

    1 kg of Uranium U235 releases as much energy as theburning of 4,500 tonnes of coal or 2000 tonnes of oil.

    Power generated in India :1947 1360 MW

    2007 4,25,000 MW

    Total energy consumption in the world :

    Coal accounts for 32.5 %

    Oil accounts for 38.3 %

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    INTRODUCTION

    Sources of energy:

    Primary energy sources Secondary energy sources

    Coal, Oil, Nuclear fuels, Water Electricity

    Wood Heat

    Candles, Oil lamps Light

    Conventional sources of energy Non-renewable sources of energy

    Non-conventional sources of energy Renewable sources of energy

    Fossil fuels Coal, Oil, Natural gas

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    Classification of Power plants

    Power plants using

    conventional (non-

    renewable) sources of energy

    Steam power plant

    Nuclear(Atomic) power plant

    Diesel power plant

    Gas turbine power plant

    Power plants using Non-conventional(renewable)

    sources of energy

    Hydro electric(Hydel) powerplant

    Solar thermal power plant

    Wind powered

    Wave power plant

    Tidal power plant

    Geothermal power plant

    Bio-mass power plant

    Ocean thermal power plant

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    Existing Generating Capacity- March 2008

    Fuel wise break-up

    (MW)

    (Excluding captive capacity of 14636 MW connected to grid)

    Thermal 92,426 63.8%

    Hydro 36,033 24.9%

    Nuclear 4,120 2.8%

    Renewable 12,194 8.5%

    TOTAL 144,773 100.0%

    Sector wise break-up (MW)

    State

    Sector

    52%

    Private

    Sector

    14%

    Central

    Sector

    34%

    Total generation in 2007-08 704.45 BU

    (All figures provisional from CEA)

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    CAPACITY ADDITION EXPECTED DURING 11th PLAN (2007-12) (Conventional) 78,520 MW

    Thermal 59,513MW( Coal 51,890 MW, Gas- 5343 MW, Lignite- 2280 MW)

    Additional capacity expected : New Renewables 14,000 MW

    : Captive

    12,000 MW

    NUCLEAR,

    3,380MW, 4%

    THERMAL,

    59,5130MW,

    75%

    HYDRO,

    15,627MW,

    21%

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    11TH PLAN PROGRAMME (2007-2012)

    (Thermal+Hydro+Nuclear)

    Proposed : 78,577 MW

    Expected : 78,520MW

    9,263 MW capacity already commissioned

    60,214 MW (77%) under construction

    10,950 MW - Letter of awards yet to be placed

    Fuel Availability for 96% of coal based stations tied up

    88% hydro capacity under construction /commissioned

    All gas based projects under execution or gas tied up fromlocal sources

    Additional 13,000 MW gas based projects identified

    subject to gas availability

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    Installed Capacity (as on 31.03.2008)- 11125 MW

    11th Plan target- 14,000 MW consisting of

    Wind Power - 10,500 MW Biomass Power

    BaggasseCo-generation - 2,100 MW

    Small Hydro(up to 25 MW) - 1,400 MW

    11TH PLAN PROGRAMME

    NON-CONVENTIONAL ENERGY PLANTS

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    Installed Capacity (as on 31.03.2008)- 11125 MW

    11th Plan target- 14,000 MW consisting of

    Wind Power - 10,500 MW Biomass Power

    BaggasseCo-generation - 2,100 MW

    Small Hydro(up to 25 MW) - 1,400 MW

    11TH PLAN PROGRAMME

    NON-CONVENTIONAL ENERGY PLANTS

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    Classification of Power plants

    Power plants using

    conventional (non-

    renewable) sources of energy

    Steam power plant

    Nuclear(Atomic) power plant

    Diesel power plant

    Gas power plant

    Power plants using Non-conventional(renewable)

    sources of energy

    Hydro electric(Hydel) powerplant

    Solar thermal power plant

    Wind powered

    generation(aerogeneration)

    Wave power plant

    Tidal power plant

    Geothermal power plant

    Bio-mass power plant

    Oceanthermal power plant13 April 2012 10

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    Simple Steam Power Plant Layout

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    Steam (Thermal) Power Plant

    Fuel : Coal or Oil

    Main parts : Boiler, Turbine,

    Generator

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    Steam (Thermal) Power Plant

    Coal and Ash circuit

    Pulverised coal from the storage area

    (called stack) is taken to the boiler by

    means of coal handling equipment such as

    belt conveyors, bucket elevators etc.

    Note : A thermal power plant of 400 MW

    capacity requires 5000 to 6000 tonnes of

    coal per day. After the pulverised coal is burnt at 15000C

    to 20000C by combustion it gets collected

    in the ash pit.

    It is removed from the ash pit by ash

    handling systems like belt conveyors, screw

    conveyors etc.

    Note : A thermal power plant of 400 MW

    capacity requires 10 hectares area per year

    if ash is damped to a height of 6.5 metres.

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    Steam (Thermal) Power Plant

    Air and flue gas circuit

    The air from the atmosphere gets heated in

    the air preheater. The air receives its heat

    from the hot flue gases passing to the

    chimney.

    The hot air enters the boiler and helps in

    combustion of fuel in the boiler.

    The flue gases, after combustion in the boiler

    furnace, pass around the boiler tubes, heating

    the water present in the tubes.

    The flue gases then pass through a dust

    collector which removes any dust or solidparticles.

    The filtered flue gas passes through the

    economiser and preheater and is forced out

    through the chimney by a draught fan.

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    Steam (Thermal) Power Plant Feed water and steam circuit

    The superheated steam from the boiler enters the

    steam turbine. The superheated steam temperature

    is about 6000C at a pressure of 30 Mpa(300kg/cm2)

    The steam expands in the turbine causing the

    turbine blades to rotate. After doing mechanical

    work on the blades and loosing its energy, the

    steam becomes wet and the pressure of steam

    becomes less. The wet steam passes through a condenser where it

    completely becomes water. The condensed water

    that has a temperature of 300C to 400C is collected

    in a tank called hot well.

    The water from the hot well is fed into the boiler

    through the economiser.

    The economiser preheats the water before entering

    the boiler. The economiser receives its heat from

    the flue gases leaving the boiler .

    Preheating the feed water in the economiser

    increases the boiler efficiency and helps quicker

    production of steam.

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    Steam (Thermal) Power Plant

    Cooling water circuit

    Water is circulated around the condenser

    to condense the steam coming out of the

    turbine.Cooling water enters the condenser at

    100C to 150C and leaves at 200C to 250C.

    Plenty of water is required for

    condensing the steam in the condenser.

    The water may be taken from sourcessuch as river or lake.

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    Steam (Thermal) Power Plant

    Advantages of thermal power plant :

    Low initial cost

    Since located near the load centre, the cost of transmission and the losses

    due to transmission are considerably reduced.

    The construction and commissioning of thermal power plant takes lesser

    period. Disadvantages of thermal power plant:

    Fuel is a non-renewable source of energy.

    Efficiency decreases with decreasing load.

    Cost of power generation is high.

    Smoke produced by burning the fuel causes air pollution.

    Life of thermal power plant is 25 years. The efficiency decreases to less

    than 10% after its life period.

    Turbines has a high running speed of 3000 to 4000 rpm.

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