powerpoint-präsentation · iec -b5 63 315 0.12 200kw iec-b14 63 - 132 0.12 - 7.5kw . 04.04.2012 24...

04.04.2012

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Company Presentation

Watt Drive Antriebstechnik GmbH

Company presentation


Content

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Watt Drive Company Profile

MAS® program - Frequency Invertes

Applications

The Pre-assembled Gear Concept

Competitive Strenghts

MAS® program - Geared Motors

MAS® program - Motors

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Germany

Czech Republic

Slowakia

Hungary

Slovenia

Italy

Switzerland

Watt Drive

AUSTRIA

Headquarter in Markt Piesting. In the south of Vienna (40 km)

Vienna

Austrian technology company

Specialised in products and system solutions for automation- and drive technique

Watt Drive develops, produces and sells worldwide:

Geared motors

Three-phase motors

Frequency inverters


Our Business Divisions

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Geared motors Motors Frequency inverters

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Facts & Figures

Founded: 1972 Since Dec. 2011 Watt Drive is a part of the company WEG, one of the leading international manufacturers of electric motors. Employees in the WATT Group: 200 Employees Markt Piesting: 154 Export share: appr. 70% Consolidated turnover of the WATT group: 2007: EURO 27.2 Mio. 2008: EURO 30.1 Mio. 2009: EURO 20.9 Mio. 2010: EURO 30.9 Mio. 2011: EURO 27.1 Mio.

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Motors

Frequency inverters

Geared motors


Watt Drive Group

WATT DRIVE GmbH

Unna/Dortmund

Germany

WATT EURO-DRIVE

(Far East) Pte Ltd

Singapore

WATT EURO-DRIVE

Sdn Bhd

Malaysia

WATT DRIVE

Antriebstechnik GmbH

Markt Piesting

Austria

Production and Sales Sales and Final Assembly

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Global Presence

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Distributors & Agents in over 40 countries


Milestone

1976 1985, 1986 1972

Foundation of the company as an engineering office for power transmission and as distributor of German-made gearboxes, gear units, geared motors and drive systems.

Opening of our first own plant in Wiener Neudorf.

Geared units and parts of subcontractors are assembled. Drive system solutions are supplied together with short delivery times and a high variety.

Start of the project “Piesting” Planning of a flexible gear plant with ultra-modern high-tech production elements. Use of production methods like case hardened teeth, finished by skive hobbing and honing of tooth flankes, as well as different new developed grinding systems.

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Milestone

1993 1994-1996 1991,1992

Foreign markets are entered. Joint ventures in Germany and Singapore and various cooperations are formed.

Award of the Austrian national coat of arms. Certificate of approval by Lord‘s Register according to ISO 9001.

Further expansion South Korea and Malaysia.

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Milestone

1999 2000-2003 1997

Start of the project "MAS“ (Modular Drive System)

MAS:

Project for research, development, and production of high developed drive systems.

Production start of the project MAS according to the most modern technology aspects.

Finishing of the MAS project Output torque: up to 14.000 Nm Launch of the gear range K (Helical bevel gear units)

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Milestone

2008 2011 2004

Opening of the new Watt Drive sales & assembling plant for Germany in Unna near Dortmund. Center of competence for advanced electronic system solution. Markt Piesting, a high innovative manufacturing method, the power honing for gears, is developed and realized.

Market development in Eastern Europe. Appoint of new representatives with assembly and trading agents.

Market development in Australia and New Zealand. Appoint of new representative with assembly and trading agents. Development of the new energy efficient WATT IE2 three-phase asynchronous motors and new gear unit K.. 139. (output torque 20,000Nm). Cooperation with the KOSTAL company, Watt Drive now manages to offer decentral, power optimised drives. WEG acquires the company Watt Drive

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Content

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Applications





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Quality

Customer service

Sales tool

Application Know-How

Flexible product

development

Assembly and

production service



Reliable, functional quality, attractive end product.

Quality

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A Team of experts supports the sales team, partners and customers.

Customer service



Complete MAS® program

Technical data sheets

3D/2D drawings, PDF-Dim. sheets

14 languages

Online and DVD version

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Simple, user friendly, interactive product catalogue.

Sales tool

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Understanding the demands of the various industries and appropriate implementation in the products.

ApplicationKnow-How



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Creative solutions - WATT develops this advanced drive systems to meet the demands of different industrial applications.

Technical Know-How for small- and middle sized series.

Flexible product

development

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A large stock of pre-assembled gear units guarantees short delivery times - in some cases even in 24 hours.

Assembly and

production service


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Applications





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Application Movies

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Food and beverage industry Steel industry Wood processing industry

Theatre and stage applications Environmental industry


Application - Cable Car

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A suitable drive solution for each application.

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Application - Steel Industry

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Application - Spiral pipes

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Application - Crane Travel Drive

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Application - Environmental Industry

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Application - Stage Equipment

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Application - Food and Beverage

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Application - Cement Industry

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Application - Wood Industry

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Content

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Applications





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MAS® program - Overview

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MAS® - Modular Drive System

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Parallel shaft geared motor

Helical geared motor

Helical worm geared motor

Helical bevel geared motor

Shaft mounted geared motor

Worm gear unit (Single stage)

Multitude of uniform parts integrated in different gearbox applications UNIBLOCK® - DESIGN


Gear unit - Torque range

20

Nm

50

Nm

80

Nm

100

Nm

200

Nm

300

Nm

400

Nm

550

Nm

800

Nm

120

0 N

m

150

0 N

m

200

0 N

m

300

0 N

m

500

0 N

m

800

0 N

m

140

00

Nm

200

00

Nm

40 50 55 60 65 70 80 85 110 130 133 136100Nm 180Nm 270Nm 400Nm 550Nm 800Nm 1400Nm 2000Nm 3000Nm 5000Nm 8000Nm 14000Nm

41E 51E 60E 70E 80E50Nm 80Nm 150Nm 250Nm 400Nm

46 56 66 76 86220Nm 400Nm 800Nm 1500Nm 2800Nm

111 131 1375000Nm 8000Nm 14000Nm

454 455 506 507 608 609120Nm 240Nm 480Nm 640Nm 1100Nm 1300Nm

40 50 60 70 75 77 80 85 110 136 139100Nm 200Nm 400Nm 800Nm 1250Nm 1500Nm 2700Nm 4600Nm 8000Nm 14000Nm 20000Nm

30E 40E 50E 63E 75E20Nm 40Nm 80Nm 130Nm 200Nm

Shaft mounted gear unit

Parallel shaft gear unit

Helical gear unit

Helical worm gear unit

Helical bevel gear unit

Worm gear unit (Single stage)

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UNIBLOCK® - Design

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All housings are machined on all-side and offer thus various mounting possibilities.

Example: Helical bevel geared motor


MAS® - Modular Gear System

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IEC adapter

SERVO adapter

NEMA C adapter

Compact gear unit Input shaft

unit

Case cover

Integral motor

! Same modul parts for different gear types !

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MAS® - Modular Gear System

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Double output shaft

! Same shafts and flanges for different gear types !

Output shaft

Hollow shaft with shrink disc

Hollow shaft

Flange

Small flange Big flange


Content

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Applications





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UNIBLOCK gear

housings

Small range of parts

Timesaving assembly

Low tooling investment

Small warehouse

Short delivery

times

Pre-assembled Gear Concept - Advantages


Pre-assembled Gear Concept

Pre-assembled gear box Case cover

First stage: Shaft pinion and

1. stage gear wheel

Pinion bush

Integral motor

For example: Helical geared motor

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Pre-assembled Gear Concept

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Pre-assembled gear box: Output stage pre-assembled

UNIBLOCK gear housing

All mounting positions

First stage: Shaft pinion used for different center distances

1.stage gear wheel used for one specific center distance

Pinion bush: Connection of the modular shaft pinion to different motor shaft diameters

Case cover: For all types of gear units in the same size (for example size 5)

Company Presentation 42


Single stage helical gear unit

Helical gear unit

Helical worm gear unit

Helical bevel gear unit

A.. 56A,S M2= 400 Nm

H. 51E M2= 87 Nm

H. 50A,S M2= 180 Nm

S.. 506A,B,S M2= 505 Nm

K.. 50A M2= 200 Nm


Same input face for all gear unit types

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Gear units using the same first stage.

Helical gear unit


Parallel shaft gear

unit

Helical bevel gear

unit

Helical worm

gear unit

H. 51E A.. 56A,S F.. 110D K.. 50A S.. 506A,B,S

H. 50A,S A.. 76C F.. 130D K.. 70C S.. 507A,B,S

H. 55A A.. 86C F.. 137D K.. 75C

H. 70C K.. 77C

H. 80C K.. 80C

H. 85C K.. 110D

H. 110D K.. 136D

H. 130D K.. 139D

H. 133F

H. 136F

Multiple Usage for 1. Stages: Example Size 5


Content

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Applications





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MAS® - Modular Motor System

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The WATT - System motor based on KITS to build customized applications.

Flange execution WAF

Flange execution WAC

Integral motor WAR

Foot execution WAG


IEC Motor

Technical data:

Squirrel cage induction motor 2, 4, 6-pole motors IE2 Pole changing motors Frame size 63-160 aluminium Frame size 180-315 cast iron Brake end shield in standard Reinforced bearings Bigger types project related

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Motor type Frame Size Power

IEC-B3 63 - 315 0.12 - 200kW

IEC-B5 63 - 315 0.12 - 200kW

IEC-B14 63 - 132 0.12 - 7.5kW

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Integral Motor

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Motor type Frame Size Power

B5-S (special) 63-250 0.12 - 55kW

Technical data:

DE in special execution with square flange acc. smaller IEC flange

DE shaft end special execution (without keyway, shorter)

Quality shaft seal (oil-tight)

Reinforced bearings

Brake end shield in standard


WATT- EUSAS®-Motor (EUrope - USA - ASIA)

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Advantages: Standard motor prepared for flexible assembling of motor modules

Many variants of modification (enclosure, thermal class, humidity protection)

Nine terminals in the terminal box for extended usability

Wide range voltage for worldwide use

Ideal for operation with frequency inverters

Reinforced bearings

Reduced storage costs because of its versatility

Frequency inverter operation Simple switching to double connections YY/DD

Adjustable operation voltage

Rated torque up to 100/120 Hz

Two times power at double rated speed

Adapted winding isolation

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MAS® - Modular Motor Concept

Backstops

Brakes

Double brakes

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WATT- Standard motor

! Multiple variations possible !

Standard encoders

Resolver

SinCos encoder

SSI encoder

Standard vans (metal /plastic)

Fly wheel fans

Forced cooling


MAS® - Modular Motor Concept

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WATT- Standard motor

Motor integrated drive controller INVEOR

MIG-Connection

Standard MIP-Box

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Integral Motor - DE Special Flange

Plug: Integrated bore for vent plug

Ball bearings: Maintenance-free

Reinforced bearings

Shaft seal Quality shaft seal - Type A as per DIN3760

WATT DE-shaft: Special diameter and lengh to reduce bearing forces

No keyway required

Adhesive bond with shaft pinion

Square flange: Compact drive design

Better utilization of the motor air stream for gear box cooling

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Standard Brake end-shield

Circle holes for two brake sizes and backstops

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Unique NDE-shaft

Centering for backstops

Spigot for modular shaft mounting

Non drive end (NDE) interface

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Example for Modular Concept

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Brake shaft: Positioning of the motor van

Shaft extension

Encoder shaft: To mount various encoders

Different lengths for encoder mounting inside and outside the fan cowls

WATT-end shield interface

Fan cover extension: Simple adjustment of the fan cowls

Mounting cross: Suitable for encoders of multiple manufacturer

Simply mount the torque arm


Example for Modular Concept

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Integral motor with brake and encoder

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Content

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Applications





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Frequency Inverters (Trading Goods)

S-line VFD-S

B-line VFD-B

E-line VFD-E

P-line P6000

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Frequency inverters for open loop, closed loop, sensorless vector, positioning.

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Frequency Inverters (Trading Goods)

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Supply: 1 ~ 230V and 3 ~ 400V/460V Power range: 1~: 0.25 - 2.2kW 3~: 0.37 - 2.2kW Control method: • V/F speed control up

to 400Hz Features: • 7 fixed frequencies • PID controller • Integrated reference

potentiometer • …

S-line VFD-S B-line VFD-B E-line VFD-E P-line P6000

Supply: 1 ~ 230V and 3 ~ 400V/460V Power range: 1~: 0.75 - 2.2kW 3~: 0.75 - 75kW Control method: • V/F speed • Sensorless vector c. (SVC) • Vector Control (VC) Features: • 15 fixed frequencies • PID controller • Feedback option for closed loop • …

Supply: 1 ~ 230V and 3 ~ 400V/460V Power range: 1~: 0.25 - 2.2kW 3~: 0.37 - 22kW Control method: • V/F speed • Sensorless vector c. (SVC) • Vector Control (VC) Features: • 15 fixed frequencies • PID controller • Integrated brake chopper • Busmodules • …

Supply: 1 ~ 230V and 3 ~ 400V/460V Power range: 1~: 0.75 - 1,5kW 3~: 0.75 - 90kW Control method: • V/F speed • VC with encoder feed-

back and auto-tuning Features: • RS232 for programming • CAN-open on board • PLC function on board • Positioning (16 sets on

board) • …


Motor Integrated Drive Controller (Trading Good)

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Technical data: Supply: 1-phase AC 200...230V and 3-phase AC 400V...480V Power range: 1~: 0.37 - 1.1kW 3~: 0.55 - 22kW Control method: - Sensorless Vector Control (SVC) - optional: Vector regulation (VC)

Features: Performance versatility in just four sizes

Highly robust and compact die-cast casing

Protection class IP65

Suitable for indoor and outdoor use

Centralised/decentralised installation

Optional fieldbus systems (CANopen, Profibus, EtherCAT)

Handheld control with clear display available

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Content

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MAS® program – Agitator Drives

Applications





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AR.

Power: 0,12 – 30kW

Shaft mounted geared motor

AR.56. – 86.

FR.

Power: 0,37 – 55kW Parallel shaft geared motor

FR.111. – 137.

KR.

Power: 0,12 -55kW

Helical bevel geared motor

KR. 75. -136.

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Features:

Rust proofed brakes

Protection against corrosion

Motors with anti-condensation heaters for standstill periods

Stainless steel nameplates

Oil sight glasses

Special lubricants

Explosion proof motors

Special vent plugs and breather plug

Oil level sensor




Used materials:

Housings: Grey cast iron, ductile iron

Output shafts: Heat-treatable steel Ck 45 or 42CrMo4

Geared parts: Case hardened steel 16MnCr5, 17CrNiMo6 or 18NiCrMo5

Shaft seals: DIN 3760AS – NBR, HNBR, FPM

Bearings: Ball bearings or taper roller bearings

Oil: Mineralic oil (ISO VG 220) or synthetic oil

(ISO VG 460)

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For higher Axial

and Radial loads

• wider bearing distance

• tapered roller bearing

• special sealing system



Shaft seal, O-ring

Draining disc

Shaft seal carrier

Reservoir

Higher safety against oil leakage

In the case of lubricant leakage on the shaft seals (Pos. 1+2) the lubricant runs over the draining

disc (Pos. 3) into the safety reservoir (Pos. 4).

An eventually oil leakage will be indicated by an oil leakages sensor (option)

respectively an oil level gauge (Pos. 5), or you can remove the oil by a relief pipe, which can be

placed instead of the indicator.

A leakage in the mixing room will be avoided.

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Agitator drive parallel shaft geared motor

Surface aerator drives



Agitator drive parallel shaft geared motor

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Thank you for your attention.

powerpoint-präsentation · iec -b5 63 315 0.12 200kw iec-b14 63 - 132 0.12 - 7.5kw . 04.04.2012 24...

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