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Jon Hunt Toyota GB Powering the Future with H 2

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Page 1: Powering the Future with H2 · Battery Fuel Tank ELECTRIC Motor Battery FUEL CELL Motor Battery H 2 Tank FC Stack Engine Motor Battery Fuel Tank ... Developing Hydrogen FCV for 20

Jon HuntToyota GB

Powering the Future with H2

Page 2: Powering the Future with H2 · Battery Fuel Tank ELECTRIC Motor Battery FUEL CELL Motor Battery H 2 Tank FC Stack Engine Motor Battery Fuel Tank ... Developing Hydrogen FCV for 20

Mirai

Page 3: Powering the Future with H2 · Battery Fuel Tank ELECTRIC Motor Battery FUEL CELL Motor Battery H 2 Tank FC Stack Engine Motor Battery Fuel Tank ... Developing Hydrogen FCV for 20

means “Future” in Japanese

The world’s first mass produced dedicated hydrogen vehicle.

Launched in Japan January 2015 & selected markets October 2105

Page 4: Powering the Future with H2 · Battery Fuel Tank ELECTRIC Motor Battery FUEL CELL Motor Battery H 2 Tank FC Stack Engine Motor Battery Fuel Tank ... Developing Hydrogen FCV for 20

Pioneering Technology - Hybrid to Hydrogen > 20 yr modular development

Using hybrid technology for Plug-In, EV and Fuel Cell

HYBRID PLUG-IN HYBRID

Engine

Motor

Battery

Fuel Tank

ELECTRIC

Motor

Battery

FUEL CELL

Motor

Battery

H2

Tank

FC Stack

Engine

Motor

Battery

Fuel Tank

Full electric power train10 million sold

Page 5: Powering the Future with H2 · Battery Fuel Tank ELECTRIC Motor Battery FUEL CELL Motor Battery H 2 Tank FC Stack Engine Motor Battery Fuel Tank ... Developing Hydrogen FCV for 20

Similar to our hybrid layout

Page 6: Powering the Future with H2 · Battery Fuel Tank ELECTRIC Motor Battery FUEL CELL Motor Battery H 2 Tank FC Stack Engine Motor Battery Fuel Tank ... Developing Hydrogen FCV for 20

Developing Hydrogen FCV for 20 years

1996 1999 2002 2005 2011 201520092001

FCV-R Fuel Mirai

precursor

FCHV Toyota-made tanks, 1st

FCV homologated

FCHV-4 Fuel Hydrogen stored in high-pressure tanks

FCEV Fuel H2 Stored in adsorbing

alloy

MiraiRevolutionary

Titanium stack, 3.1 kW/L world record

FCHV-adv Fuel New stack,

stainless steel cells

FCHV-5 Fuel Hydrogen generated

on-board by reforming on gasoline

FCHV-3 Fuel Hydrogen

(adsorbing alloy)

1992

Page 7: Powering the Future with H2 · Battery Fuel Tank ELECTRIC Motor Battery FUEL CELL Motor Battery H 2 Tank FC Stack Engine Motor Battery Fuel Tank ... Developing Hydrogen FCV for 20

Toyota Fuel Cell Stack

Volume

-43%Weight

-48%Power

+26%

2008 MODEL FUEL STACK MIRAI FUEL STACK

1.4 kW/L(Maximum output: 90 kW/volume: 64L; weight: 108kg)

200 cells x dual-line stacking = 400 cells

Constant pressure fastening

Spring

3.1 kW/L(Maximum output: 115 kW / volume: 37L; weight: 56kg)

Single-line stacking370 cells

Constant pressure fastening

2.2 times better volume power density

Page 8: Powering the Future with H2 · Battery Fuel Tank ELECTRIC Motor Battery FUEL CELL Motor Battery H 2 Tank FC Stack Engine Motor Battery Fuel Tank ... Developing Hydrogen FCV for 20

Fuel Tanks : 90 Years of Toyota know-how

TOYODA weaving

machine 1926

TOYOTA H2 tank weaving machine 2015

290 PATENTS!

Page 9: Powering the Future with H2 · Battery Fuel Tank ELECTRIC Motor Battery FUEL CELL Motor Battery H 2 Tank FC Stack Engine Motor Battery Fuel Tank ... Developing Hydrogen FCV for 20

State of the art H2 tank technology

Cylindrical section

Boundary section

Dome section

Boss

Plastic liner

Carbon fiber-reinforced plastic layer

Glass fiber-reinforced plastic layer

-40% weight2 carbon fibre tanks

(87kg inc fixings)

700 bar

5kg H2

Page 10: Powering the Future with H2 · Battery Fuel Tank ELECTRIC Motor Battery FUEL CELL Motor Battery H 2 Tank FC Stack Engine Motor Battery Fuel Tank ... Developing Hydrogen FCV for 20

Ensuring safety on board

Toyota FC stack

Steel frame and fibre-reinforced plastic used in aircraft protect the FC Stack when driving on uneven roads.

Hydrogen sensors

Provide warnings and can shut off tank main stop valves.

High pressure Hydrogen tank

Made from reinforced carbon of the highest quality to prevent leaking of Hydrogen.

Impact safety structure

Protects the FC Stack and Hydrogen tanks in the event of an accident.

Hydrogen related parts

Located outside the cabin.

Page 11: Powering the Future with H2 · Battery Fuel Tank ELECTRIC Motor Battery FUEL CELL Motor Battery H 2 Tank FC Stack Engine Motor Battery Fuel Tank ... Developing Hydrogen FCV for 20

Tank designers and inspectors run harsh tests in laboratories

Burst test

Cycling tests

Bonfire tests

Cold weather test

Crush test @150 tons force (Powertech)

Impact test (CEA/France hypactor.eu)

Gunfire test (tested@Powertech)

H2 tank tests are extremely severe

Armour-piercing 7mm test according to UN Technical Regulation

Page 12: Powering the Future with H2 · Battery Fuel Tank ELECTRIC Motor Battery FUEL CELL Motor Battery H 2 Tank FC Stack Engine Motor Battery Fuel Tank ... Developing Hydrogen FCV for 20

Fuel Cell System

• FC no fixed life, last longer than the life of the car

• At mass production cheaper than ICE

• No moving parts = no wear

• Little to go wrong

• Virtually no maintenance

• Fuel tank replacement at 20 years

• Changes traditional RV model

Page 13: Powering the Future with H2 · Battery Fuel Tank ELECTRIC Motor Battery FUEL CELL Motor Battery H 2 Tank FC Stack Engine Motor Battery Fuel Tank ... Developing Hydrogen FCV for 20

4-seater Executive car

<4.9mVehicle length

361lLuggage capacity

91cmCouple

distance

Page 14: Powering the Future with H2 · Battery Fuel Tank ELECTRIC Motor Battery FUEL CELL Motor Battery H 2 Tank FC Stack Engine Motor Battery Fuel Tank ... Developing Hydrogen FCV for 20

Delivering an Eco Car as easy as a conventional car

0 emission

except waterrange

300m*3-5min refuel

£ same aspetrol

*average : 342 range according to NEDC

154hp

9.6s

0-62mph

111mph

top speed

335Nm

torque

Page 15: Powering the Future with H2 · Battery Fuel Tank ELECTRIC Motor Battery FUEL CELL Motor Battery H 2 Tank FC Stack Engine Motor Battery Fuel Tank ... Developing Hydrogen FCV for 20

Advanced interior design

Page 16: Powering the Future with H2 · Battery Fuel Tank ELECTRIC Motor Battery FUEL CELL Motor Battery H 2 Tank FC Stack Engine Motor Battery Fuel Tank ... Developing Hydrogen FCV for 20

One grade => comprehensive executive specification

High Specification

• Pre crash system

• Adaptive cruise control

• Blind spot monitor

• Rear view camera

• Rear parking sensor

• Electrochromatic rear view mirror

• Dual zone automatic air conditioning

• Rain sensing wiper

• Smart entry and start system

• Leather heated steering wheel

• Synthetic leather upholstery

• Front and rear heated seats

• Power lumbar support driver and pass

• JBL 11 speaker premium audio

• Touch 2 with Go plus navigation

• Wireless smartphone charging

• Bi-LED headlamps

• 17’’ Alloy wheels

Page 17: Powering the Future with H2 · Battery Fuel Tank ELECTRIC Motor Battery FUEL CELL Motor Battery H 2 Tank FC Stack Engine Motor Battery Fuel Tank ... Developing Hydrogen FCV for 20

• £66,000 OTR eligible for OLEV grant £4,500

• £750 a month contract hire inc. fuel & maintenance

• Global Limited supply – only to infrastructure location

• Focus on businesses and influencers

• Over 2,000 sold world wide

Vehicle Sales

Page 18: Powering the Future with H2 · Battery Fuel Tank ELECTRIC Motor Battery FUEL CELL Motor Battery H 2 Tank FC Stack Engine Motor Battery Fuel Tank ... Developing Hydrogen FCV for 20

28 registered in the UK

Page 19: Powering the Future with H2 · Battery Fuel Tank ELECTRIC Motor Battery FUEL CELL Motor Battery H 2 Tank FC Stack Engine Motor Battery Fuel Tank ... Developing Hydrogen FCV for 20

H2 applications growing

Toyota Fuel Cell Forklift- first deliveries 2017- 8 hour operation 3 minute refuel

Toyota Fuel Cell Bus - first deliveries 2017- 100 Toyota buses for Tokyo Olympics 2020

Page 20: Powering the Future with H2 · Battery Fuel Tank ELECTRIC Motor Battery FUEL CELL Motor Battery H 2 Tank FC Stack Engine Motor Battery Fuel Tank ... Developing Hydrogen FCV for 20

Why H2?

Page 21: Powering the Future with H2 · Battery Fuel Tank ELECTRIC Motor Battery FUEL CELL Motor Battery H 2 Tank FC Stack Engine Motor Battery Fuel Tank ... Developing Hydrogen FCV for 20

Toyota- ~ 10m vehicles per year

6th Environmental Plan

Page 22: Powering the Future with H2 · Battery Fuel Tank ELECTRIC Motor Battery FUEL CELL Motor Battery H 2 Tank FC Stack Engine Motor Battery Fuel Tank ... Developing Hydrogen FCV for 20

Hydrogen – an enabler

• Emission free , non toxic• Only produces water when used

• Infinite supply - inexhaustible

• Highest specific energy • 3 x diesel fuel

• 130 x lithium ion ( 1Kg H2 equivalent to 130Kg Li)

Page 23: Powering the Future with H2 · Battery Fuel Tank ELECTRIC Motor Battery FUEL CELL Motor Battery H 2 Tank FC Stack Engine Motor Battery Fuel Tank ... Developing Hydrogen FCV for 20

Hydrogen– an enabler

• Locally made & stored • On site generation- no transport required

• Local renewable e.g. wind/ solar/ hydro

• Grid balancing

• Easily shipped if needed• Can be piped / used in gas grid

Renewable Energy Store

H2

Hydrogen Element (H)

Molecular Hydrogen (H2)

Page 24: Powering the Future with H2 · Battery Fuel Tank ELECTRIC Motor Battery FUEL CELL Motor Battery H 2 Tank FC Stack Engine Motor Battery Fuel Tank ... Developing Hydrogen FCV for 20

AIR QUALITY

CLIMATE CHANGE

ENERGY SECURITY

ENERGY EFFICIENCY

Global Challenges

Page 25: Powering the Future with H2 · Battery Fuel Tank ELECTRIC Motor Battery FUEL CELL Motor Battery H 2 Tank FC Stack Engine Motor Battery Fuel Tank ... Developing Hydrogen FCV for 20

Renewables & CO2 Free HydrogenENERGY PRODUCTION

Geothermal

Wind powerSolar power

Biomass Byproduct hydrogenBiomass

ElectrolyticCO2-free hydrogen

Micro hydropower

MANUFACTURING

Battery use

Stationary FC

Manufacturing

Rapid charging system

PHV EV FCV FC busFC forklift

EV station

Emergencypower

TRANSPORT & HOME

Hydrogen station

Page 26: Powering the Future with H2 · Battery Fuel Tank ELECTRIC Motor Battery FUEL CELL Motor Battery H 2 Tank FC Stack Engine Motor Battery Fuel Tank ... Developing Hydrogen FCV for 20

Combustion era goes up

in smoke May 11 2016

Automotive Powertrains Must Change

Page 27: Powering the Future with H2 · Battery Fuel Tank ELECTRIC Motor Battery FUEL CELL Motor Battery H 2 Tank FC Stack Engine Motor Battery Fuel Tank ... Developing Hydrogen FCV for 20

Limitations On Grid Capacity

Too much renewable – no storage possible

Curtailment charges – supply exceeds demand/ capacity

Not enough power available when needed

Page 28: Powering the Future with H2 · Battery Fuel Tank ELECTRIC Motor Battery FUEL CELL Motor Battery H 2 Tank FC Stack Engine Motor Battery Fuel Tank ... Developing Hydrogen FCV for 20

New Demands On Grid

• Not enough grid capacity to meet population demand

• Mass market BEV adoption will create more grid issues

• 1 rapid charger requires standby power capacity of 5 households

• Smart grid cannot solve alone

Page 29: Powering the Future with H2 · Battery Fuel Tank ELECTRIC Motor Battery FUEL CELL Motor Battery H 2 Tank FC Stack Engine Motor Battery Fuel Tank ... Developing Hydrogen FCV for 20

High-capacity external power supply system – (not Europe yet)

DC power supplyDirect to Household or device - lighting, televisions, air-conditioning, any electrical products use during a power outage or integrated power.

Page 30: Powering the Future with H2 · Battery Fuel Tank ELECTRIC Motor Battery FUEL CELL Motor Battery H 2 Tank FC Stack Engine Motor Battery Fuel Tank ... Developing Hydrogen FCV for 20

Public authorities / governments

Collaboration to Create H2 society

Energy and infrastructure

providers Customers

Vehicle manufacturers

Page 31: Powering the Future with H2 · Battery Fuel Tank ELECTRIC Motor Battery FUEL CELL Motor Battery H 2 Tank FC Stack Engine Motor Battery Fuel Tank ... Developing Hydrogen FCV for 20

UK & European Projects

1.4 bn Euro of H2

investments

Page 32: Powering the Future with H2 · Battery Fuel Tank ELECTRIC Motor Battery FUEL CELL Motor Battery H 2 Tank FC Stack Engine Motor Battery Fuel Tank ... Developing Hydrogen FCV for 20

World-wide Hydrogen development

Areas of main current

infrastructure development

Areas of planned for future

development

In operation Planned

Not in operation

Page 33: Powering the Future with H2 · Battery Fuel Tank ELECTRIC Motor Battery FUEL CELL Motor Battery H 2 Tank FC Stack Engine Motor Battery Fuel Tank ... Developing Hydrogen FCV for 20

HYDROGEN COUNCIL Jan 2107:-Global Energy Commitment

- Thirteen leading energy, transport and industry companies with

objective to foster the energy transition

-10bn dollars to invest over 5 yrs

Page 34: Powering the Future with H2 · Battery Fuel Tank ELECTRIC Motor Battery FUEL CELL Motor Battery H 2 Tank FC Stack Engine Motor Battery Fuel Tank ... Developing Hydrogen FCV for 20

ItemNumber of patents

to be freeFree use period

FC stack

High-pressure hydrogen tanks

FC system control

Hydrogen station

Approx. 1,970

Approx. 290

Approx. 3,350

Approx. 70

Until the end

of 2020

No expiration

Toyota share all 5,860 patents for freeto accelerate the spread of FCV

Collaboration- Patent sharing

Page 35: Powering the Future with H2 · Battery Fuel Tank ELECTRIC Motor Battery FUEL CELL Motor Battery H 2 Tank FC Stack Engine Motor Battery Fuel Tank ... Developing Hydrogen FCV for 20

Mobility roadmap

Evs: Short-range HVs & PHVs: General use FCVs: Medium- to long-range

Veh

icle

siz

e

Travel distance

Electricity Gasoline, diesel, biofuels, CNG, synthetic fuels, etc.

Hydrogen

EVs

HVs/PHVsFCVs

FCVPassenger

vehicles

Page 36: Powering the Future with H2 · Battery Fuel Tank ELECTRIC Motor Battery FUEL CELL Motor Battery H 2 Tank FC Stack Engine Motor Battery Fuel Tank ... Developing Hydrogen FCV for 20

Toyota FCV sales plan in 2020

Toyota production ambition

more than 30,000 FCV /year around 2020

Page 37: Powering the Future with H2 · Battery Fuel Tank ELECTRIC Motor Battery FUEL CELL Motor Battery H 2 Tank FC Stack Engine Motor Battery Fuel Tank ... Developing Hydrogen FCV for 20

Thank You [email protected]