powerful tools to fit every job - man energy solutions

Tool Catalog Powerful tools to fit every job

Dear Readers,

Our customers are at the center of all our interests and the focus in everything we do! We endeavor to

optimize and enhance our performance to add value to your asset in the field of Marine Propulsion or

Power Plant application.

It is our clear target to deliver reliable premium services and products to all our customers worldwide.

To support this goal, we can provide reliable and tested high-quality tools for efficient and, most import-

antly, safe operation.

Please feel free to browse through our new tool catalogue and discover what MAN can offer as a

support to your business.

Wayne Jones

Senior Vice President - Business Unit After Sales

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Introduction

The company develops 2-stroke and 4-stroke

engines, which are manufactured either by MAN Diesel

& Turbo or by licensees. The company also generates

power outputs of between 450 kW and 87 MW. In

addition, MAN Diesel & Turbo develops and produces

gas turbines of up to 50 MW, steam turbines of up to

150 MW and compressors with volume flows of up to

1.5 mill. m³/h and pressures of up to 1000 bar. Turboch-

argers, controllable pitch propellers, gas engines and

chemical reactors supplement the product portfolio.

The range of products and services offered by MAN Die-

sel & Turbo includes complete marine drive systems, tur-

bomachinery trains for both the oil and gas industries and

process engineering, as well as turnkey power plants.

The MAN PrimeServ brand provides customers around

the world with after-sales services. The company ope-

rates more than 100 international locations, notably in

Germany, Denmark, France, Switzerland, the Czech

Republic, Italy, India and China.

MAN Diesel & Turbo SE, based in Augsburg, Germany, is the world‘s leading supplier of large diesel engines and turbomachinery for maritime and stationary applications.

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Content

Tool Catalogue

4. Engine tools and devices 37–72

4.1 Engine type 48/60B 39

4.2 Engine type 51/60DF 40

4.3 Engine type 32/44CR and

an example of a metal cabinet 41-42

4.4 Tool boxes and panels

48/60B and 51/60DF 43–55

4.5 Tool boxes and panels 32/44CR 56-69

4.6 Mounting and turning device 70

4.7 Hydraulic tools 71–72

5. Personal safety equipment 73–80

5.1 Safety pack 75-76

5.2 Eye and respiratory protection 77

5.3 Hearing protection 78

5.4 Hand protection 79

5.5 Head protection 80

6. Merchandise 81-82

7. Consumables 83–90

7.1 PrimeServLube 85

7.2 PrimeServClean 86

7.3 PrimeServGran 87

7.4 PrimeServProtect 88

7.5 PrimeServ Consumables Kit 89-90

8. Appendix 91-94

8.1 General Sales Conditions 91-93

8.2 Index 94

1. Standard tools 5–18

1.1 Hand tools 7–13

1.1.1 ToolCar 7

1.1.2 Fastening tools – Basic 8

1.1.3 Fastening tools – Pliers 9

1.1.4 Measuring – Files 10

1.1.5 Striking tool 11

1.1.6 Measuring instrument 12

1.1.7 Tool box 13

1.2 Electronics 14–16

1.2.1 Alubox “Portable Aluminum Box” 14

1.2.2 Tools 15

1.2.3 Measuring tools 16

1.3 Electronic tools assortment 17

1.4 SaCoSone Toolbox 18

2. Special tools 19–29

2.1 Electronic firing pressure gauge 21

2.2 Injector nozzle test stand 22

2.3 Ultrasonic cleaning device 23-24

2.4 Fiberscope 25

2.5 Digital pocket pressure gauge 26

2.6 Cylinder liner measuring device 27

2.7 Protecting band 28

3. Specialized tool machines 29–36

3.1 Mobile pneumatic honing device 31-32

3.2 Pneumatic stationary honing device 33

3.3 Electric valve seat turning machine 34

3.4 Electric valve grinding machine 35

3.5 Pressure pipe grinding tool 36

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Tool Catalog

For each challenge, the perfect tool.All over the world, MAN employees are working

24 hours a day to meet the high requirements for

a hassle-free operation of your engines. Therefore,

you can rely on a selection of high-quality tools that

satisfy any requirement, no matter if it is a specific

screwdriver, a proper pair of pliers or an appropriate

measuring instrument. Well-balanced equipment

forms the basis for flexibility and efficiency with each

new task. With our specially tailored assortment of

tools, you are always prepared for the next challenge.

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1. Standard tools 5–18

1.1 Hand tools 7–13

1.1.1 ToolCar 7

1.1.2 Fastening tools – Basic 8

1.1.3 Fastening tools – Pliers 9

1.1.4 Measuring – Files 10

1.1.5 Striking tool 11

1.1.6 Measuring instruments 12

1.1.7 Tool box 13

1.2 Electronics 14–16

1.2.1 Alubox “Portable Aluminum Box” 14

1.2.2 Tools 15

1.2.3 Measuring tools 16

1.3 Electronic tools assortment 17

1.4 SaCoSone Toolbox 18

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1.1 Hand tools1.1.1 ToolCar

ToolCar

Item description Catalog no.

Roller cabinet ToolCar, incl. assorted drawers 1 - 9. See pages 8 to 12 for details. 009.762

Roller cabinet ToolCar only, 9 empty drawers. See pages 8 to 12 for optional content. 009.786

Plywood worktop with bench vice mount 009.787

Multiplex-worktop perforated

Bench vice 120 mm

Screws, DIN 933 A8.8 Zn M12X55

Nut, DIN 934 Zn M12

Washer, DIN 9021 Zn 13

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1.1 Hand tools1.1.2 Fastening tools – Basic

ToolCar content drawer 1


A. Sockets set 1/2", 12 pieces 009.811

B. Torx screwdriver set, 7 pieces TX 6-20 000.431

C. Screwdriver set, 8 pieces (Blades / Phillips) 000.396



D. Double ended ring spanner set, 10 pieces

(6x7 - 8x9 - 10x11 - 12x13 - 14x15 - 16x17 - 18x19 - 20x22 - 21x24 - 27x30)

000.228

E. Combination spanner set, 9 pieces (5,5 - 7 - 8 - 10 - 13 - 16 - 17 - 18 - 19) 000.229

A B C D E

Drawer 1 Drawer 2

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1.1 Hand tools1.1.3 Fastening tools – Pliers

Drawer 3



A. Micro screwdriver set, 12 pieces (Electronics slot-head screwdriver size 1.2 - 1.5 - 2 - 2.5;

Philllips electronics screwdriver size 00-0-1; electronics hexagon screwdriver size 0.9 - 1.3 - 1.5 - 2 - 2.5)

000.397

B. Chisel, taper pin punch, and pin punch set, 11 pieces (Cold chisel 200 mm size 200; Cross-cut chisel

200 mm size 200; taper pin punch size 3, 4; pin punch size 2, 3, 4, 5, 6, 8; engineer‘s

hammer size 300)

001.660

C. Bits set, 67 pieces size M; bit-holding screwdriver with quick-change chuck for ¼" bits; small parts bin

75×75 mm size 26/1; small parts bin 150×75 mm size 26/2)

009.789



D. Pliers set, 4 pieces (Water pump pliers size 250; Side cutter size 160; snipe-nose pliers size 200;

Combination pliers size 180)

002.193

E. Precision circlip pliers set, 6 pieces (Size J0-J1-J2/Gr. A0-A1-A2) 002.125

F. Set of shears and snips, 4 pieces (shears size 130, heavy duty scissors size 210) 009.788

Drawer 4

A B C FED

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1.1 Hand tools1.1.4 Measuring – Files

Drawer 5 Drawer 6



D. Precision key files & PUK saw set, 9 pieces (Key file set, 6 pieces; diamond wet stone size D25;

PUK saw, adjustable (12 pieces); pack of saw blades, metal)

009.793

E. Workshop file set, 5 piece (size 200; wire brush size 3; file card size 100×25) 009.794

D EA B C



A. Workshop accessory set, 6 pieces (Universal trimming knife; snap-off blades, pack of 10; marker pen

size R; small parts bin size 26/2; LED torch grey;Comfort safety glasses)

009.790

B. Measuring tools set, 7 pieces (Caliper size 150; try square size 150×100; Steel rule size 300; Tape

measure size 2.5; plastic ruler 2 m size 2; scriber; spirit level size 300)

009.792

C. Inspection toolkit, 5 pieces (Magnetic retriever with LED lamp; claw retriever size 500; telescopic

inspection mirror size 30; LED torch grey; tweezers size N)

009.791

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1.1 Hand tools1.1.5 Striking tool



A. Pozidriv screwdriver with

2-component Santoprene handle 1 000.403

B. Pozidriv screwdriver with


C. Pozidriv screwdriver with


D. Three-edge hollow scraper,

150 mm 009.795

E. Flat scraper, 150 mm 009.796

F. Small pipe cutters 009.798

G. Compound action revolving

punch pliers002.199

H. Corner pipe wrench,

1.1/2 inches VBW000.397



I. Engineer´s hammer with

handle protection collar, 200 g 000.694

J. Engineer´s hammer with

handle protection collar, 300 g 000.693

K. Club / sledgehammer, 1,5 kg 000.695

L. Rubber mallet A200 000.682

M. Pair of soft leather work gloves,

CE 2133 11 009.799

N. Saw blade set ”Puk”,

12 pieces metal (312) 32 TPI PUK 009.801

O. Workbench hand brush coconut,

length 420 mm 009.802

A B C

D E

I J

M

OHGF

K L N

Drawer 7 Drawer 8

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1.1 Hand tools1.1.6 Measuring instruments



A. Measuring tool set with vernier caliper and external micrometer, 6 pieces 009.757

B. Magnetic measuring stand with fine adjustment 0 009.803

C. External micrometer set, 0–100 mm 009.758

D. Internal micrometer set, 50–300 mm 009.760

E. Thread cutting set with tap sets (M3-12), 3 pieces 009.761

F. Dial gauge 009.444

A

D

C

B

FE

Drawer 9

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1.1 Hand tools1.1.7 Tool box

Tool box


All Tool box, complete 004.0221 Tool box 530X200X200 empty2 File handle 3, 100-150 mm3 File handle 4, 200-250 mm1 Hammer 321 Center punch DIN7250 - 4X1201 Punch B3, B51 Bolt chisel DIN6458 - 1251 Bolt chisel DIN6451 - 2001 Chisel DIN6453 - A150, A2001 Drive bolt D=301 Circle snips 3501 Front cutting nippers 180 mm long1 File DIN7261 - A150/1, A250/1, A300/1,

A250/3, A200/3, E300/1, C300/3, F200/1, F300/1

1 Flat scraper DIN8350 - A1601 Three-square scraper DIN8350 - C1501 Saw bow 300mm AM610 Hand saw blade DIN6494 - A300X13X24 1 Combination pliers DIN5244 - 2001 Gripping pliers DIN5231 - 2501 Pliers1 Marking pin

1Double ring spanner DIN838 - 12X14, 13X17, 19X22, 24X27, 30X32

1 Double ring spanner DIN837 - B-8X10, B-13X17, B-19X22, B-24X27, B-30X32, B-36X41

1 Spanner DIN3110 - 6X7, 8X10, 11X14, 13X17, 19X22, 24X27, 30X32, 36X41

1 Screwdriver with hexagon steel DIN911 - 4, 5, 6, 8, 10

1 Extension piece DIN3123 - B12,5X125, B12,5X250

1 Box spanner insert DIN3124 - 10X12,5, 11X12,5, 13X12,5, 14X12,5, 17X12,5, 19X12,5, 22X12,5, 24X12.5, 27X12,5, 30X12,5, 32X12,5

1 Screwdriver with hexagon steel 8, 10, 13 mm

1 Cross handle DIN3122 - A12,51 Ratchet DIN3122 -D12,5x266

1 Workshop angle DIN875 - A150x100-11 Spirit level 1 File brush 110X4 1 Padlock1 Safety goggles1 Compass1 Pipe cutter 1/8 - 3/81 Insert for hexagon socket DIN7422 -

6X12,5, 8X12.5, 10X12.5, 14X12.5

1Inner hexagon-insert DIN7422 - 5X12,5, 12X12.5

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1.2 Electronics1.2.1 Alubox

Portable Aluminum Box

The tool box „eToolsBox“ contains measuring and hand tools not only for tasks on engines but also for the entire technical facilities and installations onboard.

The compact design of this trolley allows quick access to all

necessary tools, while offering a handy set of tools for all trou-

bleshooting tasks. This high-quality tool set is regularly used

by our experienced service specialists.

Attributes Foldable handle and wheels for easy handling and transport Shock-resistant to avoid transport damage Customized foam inlays for each tool layer make for a quick

overview of the complete tool set Saves time for searching missing tools Highly accurate measuring tools for testing and

signal simulation All important tools included, reducing the

response time for service jobs

Standard Make

The tool box stacks of four layers with tool in an aluminum box.

Weight: 25 kg

The different layers can be ordered

separately on request.

Alubox


Alubox, complete set TPK.0001

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1.2 Electronics1.2.2 Tools

Alubox, Layer 2


Layer 2, complete on request

Fluke Process Calibrator 754,

(accessory, charging station,

and charger in layer 3)

Fluke Scope Meter 190 Series II,

(charger in layer 3)

Fluke Pliers /current clamp i30s (20A),

(cable in layer 3)

Fluke Battery for Process

Calibrator BP7235

Fluke multimeter 87-V,

measuring cable

Alubox, Layer 1



Adjustable spanner, 6"

Adjustable spanner, 8"

Hexagon key L-wrench set

with ball point and retainer ball

chrome-plated 9

Torx key L-wrench set with retainer

function, 9 pieces

Scissors for metal shield, 115mm

Combination pliers chrome-plated,

VDE insulated, 180 mm

Flat nose pliers, chrome-plated, VDE

insulated, 160 mm

Snipe nose pliers, straight insulated,

VDE, 200 mm

Snipe nose pliers, angled insulated,

VDE, 200 mm

Side cutter, chrome-plated, insulated,

VDE, 160 mm

Water pump pliers, VDE grips,

250 mm

Crimping tool for terminal sleeves,

10 mm²

Wire stripper, 6 mm²

Stanley Cutter knife

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1.2 Electronics1.2.3 Measuring tools

Alubox, Layer 3



Fluke 700 PTP-1 test pump

Fluke 700 P07 Pressure module

Fluke Charging station BC7217,

accessory for process calibrator

Charger for charging station BC7217,

accessories for process calibrator

Charger for Fluke Scope meter

Woodward control tool

Cable set

Accessories for Fluke Scope meter

Alubox, Trolley


Trolley for Alubox on request

Cable set

Aluminium Box, midi

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1.3 Electronic tools assortment

Electronic tools


A. Electronics tool kit, 119 pieces, loose assortment 009.804

B. Service tool case ”Turtle”, made of HDPE with wheels and TSA locks GT-LINE 009.805

A

TSA locks GT-Line

B

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1.4 SaCoSone ToolboxHard- and software

SaCoSone Toolbox

The SaCoSone Toolbox comprises the necessary hardware and software for uploading software on SaCoSone devices (control module, gateway module, etc.) and indicating or altering parameter values. The Toolbox includes a user guide for the SaCoSone Toolbox.

The SaCoSone hardware contains:

1. MAN service stick (special USB stick)

2. SaCoSone expert token

3. Notebook

4. Power supply for notebook

5. Set of power supply adapters

6. Set of cables, comprising: PEAKTM PCAN-Dongle

CAN-Adapter cable

Ethernet cable with M12-industrial connector (required

for connection of SaCoSone Expert to display modules)

The SaCoSone Software:

SaCoSone DEVICE MANAGER

The software tool used to back up the application software

of SaCoSone PLC modules and to restore the application

software on spare part modules.

SaCoSone EXPERT

The software tool used for the indication and modification of

permissible parameters from SaCoSone PLC modules.

SaCoSone Toolbox


SaCoSone Toolbox 015.020.140-63CB7

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Sometimes standard tools are not sufficient to solve a task

and high-quality specialty tools are required. In the next

section, you will find the right tool for specific tasks, such

as inspecting your engine optically or analyzing measuring

values right at your work place. All tools, for example high-

tech fiberscope or measurement instruments, have been

selected by our highly-experienced engineers and will meet

all of your technical requirements for solving a task.

A custom-made special tool for an optimal solution.

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2. Special tools 19–29

2.1 Electronic firing pressure gauge 21

2.2 Injector nozzle test stand 22

2.3 Ultrasonic cleaning device 23-24

2.4 Fiberscope 25

2.5 Digital pocket pressure gauge 26

2.6 Cylinder liner measuring device 27

2.7 Protecting band 28

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2.1 Electronic firing pressure gauge

Electronic firing pressure gauge

Quantity Item description Catalog no.

1 Electronic firing pressure gauge 300E for execution without CoCoS-EDS 419.027

1 Electronic firing pressure gauge 250E for execution with CoCoS-EDS 419.0151 Electronic firing pressure gauge 250E for execution without CoCoS-EDS 419.0191 Box spanner 419.0111 Maihak indicator 419.351

The standard model Electronic Firing Pressure Gauge

replaces the mechanical indicator. The device can record

several pressure measurements in succession.

The Electronic Firing Pressure Gauge HLV2000 offers

extended features, for instance, displaying the maximum pres-

sure or measurement graph on the LCD screen. Additionally,

all pressure values of a graph can be determined.

Benefits

The device automates all calibrating and set-up operations.

Box spanner (socket wrench)

The socket wrench is used to open and close the indexing

valve.

Details

To ensure the correct functioning of the indexing valve, the

valve needs to be opened in order to examine the ignition

and compression pressure with an electronic firing pressure

gauge. After collecting all necessary data, the indexing valve

will be closed with the box spanner.

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2.2 Injector nozzle test stand

Injector nozzle test stand


1 Injector nozzle test stand 48/60B; 51/60DF 221.222

1 Injector nozzle test stand L,V32/40DF 221.1961 Injector nozzle test stand L,V32/40 221.1971 Injector nozzle test stand L,V32/40CR 221.1951 Injector nozzle test stand L40/54 221.2001 Injector nozzle test stand L58/64 221.2021 Injector nozzle test stand L,V48/60+B+CR 221.2011 Injection Tester 009.735

controlled activation of an injector or gas valve in conjunction with

a corresponding test bed like the NTB5.

Details

The Injection Tester allows the inspection of the spray pattern,

which gives a conclusion about the rate of wear and offers the

possibility to check the function of an existing flow limiter. In

addition, a sequence mode permits a predefined number of

injections. The total Quantity of the injected fuel/anticorit can be

used to identify blocked or closed vents. The IT is powered by an

external supply which can be used with almost all line voltages.

The injector nozzle test stand is designed for testing conven-

tional and common rail injector nozzles of large diesel engines.

Use the injector nozzle test stand to verify the shape and atomiz-

ation of the injected test fluid and to leak test the needle seating.

Benefits

A solid construction enables loosening and tightening

of the nozzle cap nut directly on the test stand.

The Injection Tester has been designed as an electrical

stand-alone test system for these engine injectors. It allows the

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2.3 Ultrasonic cleaning device

Box top view level 1 Box top view level 2

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2.3 Ultrasonic cleaning device

Ultrasonic cleaning device


1 Ultrasonic cleaning device V48/60B; TCA88-attachment on coupling side;

number of cylinder 12,14,16,18322.120

1 Ultrasonic cleaning Inter cooler bundle integrated;

Case (3 parts) 48/60B322.083

1 Ultrasonic cleaning device 58/64 322.0821 Ultrasonic cleaning device 32/44CR 322.1131 Ultrasonic cleaning device 40/50 322.090

The ultrasonic cleaning device can be used for the

cleaning of exhaust valves, cylinder heads and other engine

components in dip tanks. With PrimeServ ultrasonic equip-

ment you can remove heavy fuel oil, carbon deposits and

other sediments.

The ultrasonic cleaning device is a generator that consists of

one carrier case and two module cards with outlets. For each

outlet there is a bar oscillator that receives the power. The

maximal power of the cards can be adjusted according to the

engine size.

PrimeServ also offers specialized cleaning fluids for use

with the ultrasonic cleaning device. Please see the

PrimeServClean section at the end of this catalog.

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2.4 Fiberscope

Fiberscope


1 High-efficiency light source ILH-2A 101.1331 Industry fiberscope IF8C5-20 101.1341 Lense 101.1351 Joint-tripod 101.1361 Endoscope mount 101.1371 Case 101.1751 Guide pipe 101.1301 Guide pipe 101.1281 Case for ILH-2A and IF8C5-20 101.1381 CCD colour camera TKC-1481 101.139

The industry fiberscope IF8C5-20 can be used for

internal controls of the pipelines, machines and components.

The fiberscope is ideal for inspecting:

Engines’ insights of vehicles, aircraft and ships Water supply and drainage pipes Machines such as pumps Restricted areas (e.g. tanks) Operating conditions of machines

Benefits

The fiberscope offers high resolution and delivers sharp

images. The tool also allows a wide variety of viewing

angles and directions in one device.

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Benefits Easy operation Practice-oriented accuracy Analog signal output Push-button zeroing Selectable low-pass filter Pressure connection by quick-action couplings Long battery life Sealed case

Attention

Measuring of exhaust gas back pressure is only

possible by using a special connector!

2.5 Digital pocket pressure gauge

Digital Pressure gauge


1 Digital pocket pressure gauge 009.090

The digital pocket pressure gauge is a hand-held unit with an integrated sensor and 2 measuring ranges (dual range). Suitable for measuring crankcase pressure, intake air pressure, charging air differential pressure and exhaust gas back pressure.

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2.6 Cylinder liner measuring device

Details

Because cylinder liners are not worn out evenly along the

friction surface, they are to be checked within the scope of

maintenance and repair work. Regular checks provide a basis

for optimizing the operating conditions and deciding whether

a possible replacement of the cylinder liner is necessary. The

instrument consists of a measuring rail with pre-defined mea-

suring points and a diameter gauge.

With the measuring instrument you are always able to measure the cylinder liners at the same positions.

Cylinder liner measuring device


1 Measuring device for cylinder liner 48/60 050.095

1 Measuring device for cylinder liner 48/60B 050.1621 Measuring device for cylinder liner 32/40, 32/40CD, 32/40DF, 32/40GH 050.1641 Measuring device for cylinder liner 32/44 050.0971 Measuring device for cylinder liner 32/40PGI 050.1801 Measuring device for cylinder liner 32/44 050.1961 Measuring device for cylinder liner 32/40G 050.2551 Measuring device for cylinder liner 32/44CR, 32/44K 050.2271 Measuring device for cylinder liner 51/60DF, 51/60 050.2431 Measuring device for cylinder liner 51/60DF 050.2441 Measuring device for cylinder liner 28/33D 050.2491 Measuring device for cylinder liner 35/44G 050.2721 Measuring device for cylinder liner 35/44DF 050.2781 Measuring device for cylinder liner 35/44G TS 050.2951 Measuring device for cylinder liner 32/44CR TS 050.3001 Measuring device for cylinder liner 58/64, 58/64CD 050.0941 Measuring device for cylinder liner 40/50 050.096

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2.7 Protecting band

Protecting band


1 Protecting band for L-Engine 020.044

1 Protecting band for V-Engine 020.048

This strap protects the crankshaft pin from damage when the

running gear is dismantled.

Crankshaft-protection

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Tool Catalog . Special tools

The following section covers our reliable machine tools.

Whether you need a valve seat refacing machine or a

honing machine our machine tools are available for vari-

ous fields of application. All listed machine tools fulfill the

highest qualitative standards and are characterized by

a long life cycle.

All products are made in Germany and have been carefully

selected by experienced engineers.

A reliable machine for the best possible results.

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3. Specialized tool machines 29–36

3.1 Mobile pneumatic honing device 31-32

3.2 Pneumatic stationary honing device 33

3.3 Electric valve seat turning machine 34

3.4 Electric valve grinding machine 35

3.5 Pressure pipe grinding tool 36

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3.1 Mobile pneumatic honing device

Description

The mobile cylinder liner honing device is designed for preci-

sion honing of cylinder liners up to 640 mm in diameter, either

directly on the engines or on a stationary base in workshops.

The Honing Machine is exclusively powered by air. Stone

pressure is also infinitely variable through regulation of air

supply to the stone pressure actuators. When air supply to

the stone pressure actuators is shut off, the stone holders will

be retracted so that vertical scratches in the cylinder liner wall

can be avoided when the honing head is removed from the

cylinder liner bore.

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3.1 Mobile pneumatic honing device

Mobile pneumatic honing device


1 Pneumatic honing device for the cylinder liners; Cyl.: 12, 14, 16, 18; engine type 48/60B 050.136

1 Pneumatic honing device for the cylinder liners; Cyl.: 6, 7, 8, 9; engine type 48/60B 050.0871 Pneumatic honing device for the cylinder liners; Cyl.: 6, 7, 8, 9, connection on airsystem 6–7 bar;

engine type 58/64, 58/64CD050.114

1 Pneumatic honing device for the cylinder liners; Cyl.: 6, 7, 8, 9;

connection on air main circuit 6–7 bar; engine type 40/50050.115


connection on airsystem 6–7 bar; engine type 32/40CD050.131


connection on air main circuit 6-7 bar; engine type 32/40CD, 32/40DF, 32/40PGI050.152

1 Pneumatic honing device for the cylinder liners; Cyl.: 6, 7, 8, 9, 10,

connection on air main circuit 6-7 bar with air chain hoist; engine type 32/44CR050.257

1 Pneumatic honing device for the cylinder liners; Cyl.: 12, 14, 16, 18,

connection on air main circuit 6–7 bar with air chain hoist, Motortyp 32/44CR050.258

1 Pressure regulator 30 Bar-R 1/2" 050.240Set of honing stones for honing device consist of:

6 Honing stone 120X16X13 009.6696 Honing stone 20X16X13 009.6701 Pneumatic honing device for the cylinder liners type S47/65-LB1; Cyl.: 6, 7, 8, 9;

engine type 58/64, 58/64CD (*)050.123

1 Pneumatic honing device for the cylinder liners type S47/65-LB1; Cyl.: 6,7,8,9;

engine type 58/64, 58/64CD (*)050.139

Set of honing stones for honing device (*)

58/64,58/64CD, 32/40CD, 32/40DF, 32/40PGI, 32/44CR, 48/60B consist of:8 Honing stone 120x16x13 009.6698 Honing stone 20x16x13 009.670

* = requires a quantity of 8 honing stones

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3.2 Pneumatic stationary honing device

Pneumatic stationary honing device

Quantity Item description Cylinder diameter Catalog no.

1 Pneumatic stationary honing device 320 mm 050.3121 Pneumatic stationary honing device 350 mm 050.3131 Pneumatic stationary honing device 450 mm 050.3141 Pneumatic stationary honing device 480 mm 050.3151 Pneumatic stationary honing device 490 mm 050.3161 Pneumatic stationary honing device 510 mm 050.3171 Pneumatic stationary honing device 580 mm 050.318

Description

Cylinder liners require rehoning when piston rings are replaced

or after the maintenance interval has expired. Honing will res-

tore the original state of roughness of the cylinder liner running

surface. This roughness is necessary to ensure a sufficiently

thick and properly adhering lubricating film.

Benefits Disassembling the cylinder liner is not required Consistently honing possible through guiding arm Honing device is self-centering and demountable

Details

While the original micro geometry can largely be restored, the

wear profile, the macro geometry of the cylinder liner, cannot

be altered. This work can be done with a pneumatic honing

device.

The pneumatic powered honing arms offer a large

number of possible variants of liner bore diameters

(for engine 48/60 with cylinder diameter > 320 mm).

This honing device is positioned and operated

directly over the incorporated cylinder liners (same

for V-machine).

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3.3 Electric valve seat turning machine

Description

If the manual regrinding with grinding paste of valve seats with

small deficiencies does not produce an acceptable outcome,

a mechanical machining with an electric valve seat turning

machine will be necessary.

The valve seat is refaced to the preset depth by the simul-

taneous application of both a rotary and a transverse feed

motion to the carbide or CBN cutting insert. This lathe-type

refacing action eliminates the high and low spots normal to

surface grinding or form cutting and provides a flawless

concentric seating surface texture for a perfect valve seal.

Benefits

Ultimate combination of accuracy, finish, speed and versatility.

The adapter head is attached to the gear head by two bolts

and can therefore be easily replaced. An exchangeable adap-

ter head with a built-in slide way for cutting-tool travel ensures

a precise seat angle eliminating faulty setting operations.

Electric valve seat turning machine


1 Electrical valve seat turning machine maker VD4E, AC 230 V (+/- 10%),

50-60 Hz 48/60B, 48/60CR113.251

1 Electrical valve seat turning machine maker VD4E, AC 120 V (+/- 10%), 50-60 Hz 48/60B,

48/60CR113.252

1 Electrical valve seat turning machine maker VD4E, AC 277 V (+/- 10%) 48/60B, 48/60CR 113.2531 Electrical valve seat turning machine maker VD4E, AC 120 V (+/- 10%) 48/60B, 48/60CR 113.2591 Electrical valve seat turning machine maker VD4E, AC 230 V - 277V (+/- 10%), 50-60 Hz

48/60B, 48/60CR113.260

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3.4 Electric valve grinding machine

Electric valve grinding machine V48/60CR


Electric valve cone grinding machine without collet chuck typ VKM 3.1

1 for three- phase AC 230V (±10%), 50/60Hz 113.242

1 for three- phase AC 277V (±10%), 50/60Hz; with adapter transformer 113.243

1 for three- phase AC 400V (±10%), 50/60 Hz 113.244

1 for three- phase AC 480V (±10%), 50/60 Hz; with adapter transformer 113.245


1 Collet chuck for valve cone grinding machine VKM 3.1 and VKM 3.0 982.41.A

1 Spare part set for valve cone grinding machine VKM 3.1 and VKM 3.0 113.258

Grinding wheel 113.321/113.258-1

Spare dressing diamond 113.322/113.258-3

Coolant concentrate (5 ltr.) 113.323/113.258-5

1 Imbalance generator for valve cone grinding machine VKM 3,1 and VKM 3.0 113.299

Description

The valve grinding machine features a unique combination

of self-centering steadying and collet chucking to ensure the

ultimate in valve refacing accuracy. If the regrinding of valve co-

nes exhibiting small deficiencies using grinding paste does not

produce an acceptable outcome, a mechanical regrinding with

the electric valve cone grinding machining will be necessary.

Details

The machine is equipped with maintenance-free, permanently

sealed and lubricated grinding spindle and headstock.

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Description

This high quality and easy-to-use grinding machine

enables regrinding of the seats on the fuel injection

pipes in the event of sealing problems for all ship,

energy, auxiliary, and test bed applications.

Pressure pipe grinding tool


1 Pressure pipe grinding tool 32/40 434.0421 Pressure pipe grinding tool 40/54 434.0431 Pressure pipe grinding tool 48/60 434.0441 Pressure pipe grinding tool 58/64 434.045

3.5 Pressure pipe grinding tool

Electric valve grinding machine V48/60CR


Electric valve cone grinding machine without collet chuck typ VKM 3.1

1 for three- phase AC 230V (±10%), 50/60Hz 113.242

1 for three- phase AC 277V (±10%), 50/60Hz; with adapter transformer 113.243

1 for three- phase AC 400V (±10%), 50/60 Hz 113.244



1 Collet chuck for valve cone grinding machine VKM 3.1 and VKM 3.0 982.41.A

1 Spare part set for valve cone grinding machine VKM 3.1 and VKM 3.0 113.258

Grinding wheel 113.321/113.258-1

Spare dressing diamond 113.322/113.258-3

Coolant concentrate (5 ltr.) 113.323/113.258-5

1 Imbalance generator for valve cone grinding machine VKM 3,1 and VKM 3.0 113.299

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Quality engine-specific tools with robust storage solution – safe and convenient.A reliable and safely-stored assortment of tools is essential

for off-shore operations. With our tool panels and boxes,

every tool has its set place. The panels are attached to

the wall, making it easy to recognize if a tool is missing.

Furthermore, this concept allows for convenient extracti-

on of the tools. All this ensures that you can rely on your

quality tools and a safe work process, even under extreme

off-shore conditions.

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4. Engine tools and devices 37–72

4.1 Engine type 48/60B 39

4.2 Engine type 51/60DF 40

4.3 Engine type 32/44CR and

an example of a metal cabinet 41-42

4.4 Tool boxes and panels

48/60B and 51/60DF 43–55

4.5 Tool boxes and panels 32/44CR 56-69

4.6 Mounting and turning device 70

4.7 Hydraulic tools 71–72

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Tool panels and boxes

The panels and boxes for hydraulic tools in this section are

designed for the following versions of the engine type 48/60B:

Engine mounting / grounding: rigid / semi-elastic Injection: Conventional Emission regulations: Tier I Number of cylinders: 12, 14, 16, 18

Note

Further panels and boxes are also available for the following

versions of the engine type 48/60B: Engine mounting / grounding: cone (elastic),

oblique (elastic) Injection: Common rail Emission regulations: Tier II Number of cylinders: 6, 7, 8, 9

4.1 Engine type 48/60B

Tool panels and boxes for engine type 48/60B


1 Tool basic panel No. 1.1 on request

1 Tool basic panel No. 2 004.037






1 Tool box No. 1 004.043

1 Tool box No. 2 004.044

1 Tool box No. 3 004.045

1 Tool box No. 4 004.046

1 Tool box No. 5 004.047

12 Square steel

004.048

7 Square pipe

42 Cylindrical screw

7 Plate

7 Plate

All Set of tool panels and tool boxes for 48/60B 009.678

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The hydraulic panels and boxes in this section are designed for

the following versions of the engine type 51/60DF:

Engine mounting / grounding: rigid / semi-elastic Number of cylinders: 12, 14, 16, 18

Note

Further panels and boxes are also available for the following

versions of the engine type 51/60DF

Engine mounting / grounding: cone (elastic), oblique (elastic) Number of cylinders: 6, 7, 8, 9

4.2 Engine type 51/60DF

Tool panels and boxes for engine type 51/60DF


1 Tool basic panel No. 1.1 on request







1 Tool box No. 1 004.043

1 Tool box No. 2 004.044

1 Tool box No. 3 004.045

1 Tool box No. 4 004.046

1 Tool box No. 5 004.047

12 Square steel

004.048

7 Square pipe

48 Cylindrical screw

7 Plate

7 Plate

All Set of tool panels and tool boxes for 51/60DF 009.678

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The panels and boxes for hydraulic tools in this section are de-

signed for the following versions of the engine type 32/44CR:

Emission regulations: Tier I Number of cylinders: 6, 7, 8, 9, 10, 12, 14, 16, 18.

4.3 Engine type 32/44CR

Tool panels and boxes for engine type 32/44CR


1 Tool basic panel No.1 Cyl.: 6, 7, 8, 9, 10, 12, 14, 16, 18, 20

on request




1 Tool basic panel No.5 Cyl.: 6, 7, 8, 9, 10






1 Tool box No.1 Cyl.: 6, 7, 8, 9, 10

1 Tool box No.1 Cyl.: 12, 14, 16, 18, 20

1 Tool box No.2 Cyl.: 6, 7, 8, 9, 10

1 Tool box No.2 Cyl.: 12, 14, 16, 18, 20

12 Square steel Cyl.: 6, 7, 8, 9, 10

004.048

7 Square pipe Cyl.: 6, 7, 8, 9, 10

36 Cylindrical screw Cyl.: 6, 7, 8, 9, 10

6 Plate Cyl.: 6, 7, 8, 9, 10

6 Plate Cyl.: 6, 7, 8, 9, 10

12 Square steel Cyl.: 12, 14, 16, 18, 20

004.048

7 Square pipe Cyl.: 12, 14, 16, 18, 20

48 Cylindrical screw Cyl.: 12, 14, 16, 18, 20

8 Plate Cyl.: 12, 14, 16, 18, 20

8 Plate Cyl.: 12, 14, 16, 18, 20

All Set of tool panels and tool boxes for 32/44CR Cyl.: 6, 7, 8 ,9, 10 004.005

All Set of tool panels and tool boxes for 32/44CR Cyl.: 12, 14, 16, 18, 20 004.006

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4.3 Example

Example metal cabinet

This Image show you an example of a metal cabinet that is included

with every tool panel. The tool panel and the cabinet will be customize

accordingly to your specific order.

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4.4 Tool panels and boxes 48/60B and 51/60DF

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Tool basic panel No.1.1 for engine types 48/60B and 51/60DF


1 Torque wrench 008.005


1 Ratchet 008.023



1 Bolt driver m56x4 014.015

1 Grease lubricator 003.005

2 Ring screw M12 000.142




1 Cross slot-screw driver 000.401

1 Cross slot-screw driver 000.402

1 Passage 001.922

1 Passage 001.924

1 Passage 001.928

1 Screw driver insert shank 001.854

1 Screw driver insert shank 001.858

1 Socket spanner insert 001.843

1 Socket spanner insert 001.804

1 Step plate (3 parts)* 011.009

2 Closing device 020.045

1 Turning stone 021.201

1 Turning stone 021.202

1 Guide tube 021.032

1 Feeler sheet set 000.454

2 Hydr. Cylinder 009.075

1 Centering templet 021.203

1 Centering templet 021.204

All Tool basic panel 1.1, complete on request

*only by design of standard oil pan

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Tool basic panel No. 2 for engine types: 48/60B and 51/60DF


1 Lifting and countersunk device; consists of items: 021.284

(1) Support 021.286

(1) Beam 021.287

(1) Beam 021.290

(2) Support 021.280

(2) Guide pipe 021.288


(6) Turning pin -

All Tool basic panel 2, complete 004.037

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1 Fitting and removing

device; consists of items:030.308

(1) Support 030.311

(1) Guide piece 030.308-7

(1) Support 030.308-20

(1) Support 030.309

(1) Tightening tool 002.552

2 Holding device 030.192

1 Suspension device 030.247


device; consist of items:030.329

(1) Support 030.329-40

(1) But strap 030.329-70

(2) Support 030.329-55

(2) Support 030.329-60

(1) Tightening tool 002.522


device; consist of items:030.501

(2) Holder 030.195

(1) Wire rope 030.231

(1) Rope guide 030.296



(2) Extension pipe 030.348


(2) Threaded piece 030.501-35

(1) Holding device 030.236

(2) Strut 030.503

2 Guide tube 030.210

1 Slide Tube 009.060


All Tool basic panel 3,

complete004.038

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1 Endless sling band 034.1191 Hand top 034.080

1 Ratched spanner 034.0981 Piston ring expander 034.0861 Piers for locking rings 002.1651 Elongation 001.9141 Socket spanner insert 001.7961 Suspension device 034.0921 Box spaner 034.129

1 Removing device for star-

ting valve, consist of items:161.020

(1) Extension piece 161.020-4(1) Intermediate piece 161.020-51 Socket spanner insert 001.7682 Eye crew 000.1461 Slot-angular screw driver 050.1202 Assdembly pin 102.0011 Box spanner 419.011

Supporting device, consist

of items:434.047

Support 434.047-1Elongation 001.914Spanner plate 009.074Pin spanner 434.029


complete004.039

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1 Removing device for seats 113.2071 Fitting and removing device

for valve guide113.206

1 Mounting device for seats 113.2051 Set of gauge 000.4551 Hollow position tightening

cylinder009.022

3 Gauge 113.1391 Touching up bow 114.0331 Valve spring clamping

device113.204

1 Fitting and removing device 200.104(1) Eye screw 001.4041 Clamping piece 200.0551 Fitting and removal device

for fuel pipe200.111

1 Fiting and removing device

for injection pump 200.115

(1) Support 200.115-1(1) Wire rope with screw 200.1271 Tightening device of

injection pump nuts200.116

(1) Holding device for power

amplifer200.113

(1) Supporting device 200.114(1) Power amplifier 008.030(3) Extension piece 001.915(3) Hexagonal insert 001.8011 Fitting and removing

device for fuel pipes

200.128


complete004.040

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1/cyl. Cover for inlet duct 055.143

1 Cleaning device 055.133

1/cyl. Bolt 201.018

1 Fitting and removing device

for spring to fuel pump 201.016


for injection valve221.179

1 Eye screw 001.412

1 Plastic container 002.706

1 Tightening chuck 002.701

40 Cleaning wire 002.723

40 Cleaning wire 002.722

1 Setting device for injection

valve221.180

1 Pulling device for thrust

flange to injection valve221.128

1 Supporting device for

torque spanner, consist of

items:

221.192

(1) Box spanner insert 001.771

(1) Universal joint 001.877

(1) Elongation 001.914

(1) Elongation 001.913

(1) Base plate 221.192-5

1 Suspension device for of

injection valve221.189

1 Threaded pipe 221.189-1

1 Guide rod 221.189-2


complete004.041

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Tool basic panel No. 7 for enginge types: 48/60B and 51/60DF


1 Setting device; consist of

items:111.133

(1) Box spanner 111.133-1

(1) Box spanner 111.133-2

1 Locating screw 111.131


1 Insert for hexagon socket

screw001.861

1 Suspension device for

push rod 112.006

1 Pin 112.012

1 Pin 112.011

1 Insert for hexagon socket

screw009.167

1 Extension piece 009.166

2 Holding device gauge bare 112.014

2 Guide bar 112.015

1 Ratchet 001.590

8 Protection hose 034.040


complete004.042

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Tool box No. 1 for engine types: 48/60B and 51/60DF


2 Hydraulic cylinder 009.010

2 Pressure piece 021.089

1 Restoring device 009.021

2 Socket disk 021.196

2 Tension screw 055.127

1 Slip device 009.026

2 Measuring device 009.052

2 High pressure angle piece 009.028

1 Spare seal rings for hydraulic cylinder 009.010 -

1 Spare seal rings for hydraulic cylinder 009.062 and 009.063 009.101



2 Turning pin dia 6 009.068

All Hydraulic box 1, complete 004.043

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2 Pressure piece 055.126

1 Set of tools for hydraulic cylinder 009.134

All Hydraulic box 2, complete 004.044

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2 Pressure piece 055.1252 Sleeve 055.1002 Pressure piece 020.0462 Tension screw 020.047All Hydraulic box 3, complete 004.045


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4 Hydraulic tightening device 009.3464 Nut, fitted in tightening 030.2054 Pressure piece 030.2064 Pressure piece 101.0181 Bag with spare parts for high pressure hose 009.120All Hydraulic box 4, complete 004.046


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4 Hydraulic cylinder 009.0794 Pressure piece 021.195All Hydraulic box 5, complete 004.047


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4.5 Tool panels and boxes 32/44CR

Tool basic panel No. 1 for engine types: 32/44CR, Cyl.: 6, 7, 8, 9, 10, 12, 14, 16, 18, 20


1 Torque spanner

9x12/5-60Nm008.181

1 Torque spanner

14x18/60-320Nm008.183

1 Torque spanner

14x18/300-800Nm008.185

1 Tool holder 14x18-630 008.180

1 Change over ratched

½ "-9x12008.200


½ "14x18008.023


¾ "14x18008.201

1 Transition part A25x20 001.924

1 Insert-type ring spanner

14x18-SW24008.024

1 Insert-type open end

spanner 14x18-SW41008.192

1 Extension piece B20x200 001.913

1 Extension piece B20x400 001.914

1 Insert for hexagonal socket

screw 14x12,5001.858


screw 17x12,5001.859

1 Screw driver with

hexagonal steel 5000.294

1 Claw spanner 19x200 001.675

2 Eye bolt M12 000.142

2 Eye bolt M16 000.143

2 Eye bolt M20 000.155

2 Eye bolt M24 000.156

1 Suspension harness 140.006

1 Insertion piece 14x18 at ½“ 009.513

2 Belt strap 021.419

1 Box spanner insert 001.751

1 Box spanner insert

24x12,5 L001.768

1 Extension piece 001.912

2 Eye bolt M8 000.171

2 Shackle A0, 6 002.452


screw 8x12,5001.854


screw001.840


screw 10x12,5001.856

1 Extension pipe 112.035

1 T-Joint key 001.890

1 Box spanner insert 17x10 001.815

1 Pressing device 435.003

1 Ring spanner SW36 009.197

1 Box spanner insert

32x12,5 L001.800

1 Ring spanner SW36 009.194

1 Set of protection cap 436.008

1 Fork spanner SW55 009.682

1 Adapter 437.021

1 Set of protection cover 437.022


completeon request

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1 Guide pipe 021.032

1 Set thickness gauges 000.454

6 Turn pin 021.523

1 Lifting tool 021.347

1 Supporting device for

running gear030.557


1 Bush for inserting 034.143

1 Piston ring expander 034.110

1 Pliers for lockring 002.165

1 Tap 034.096

1 Ratched spanner, adjus-

table034.097


(1) Guide rod 034.006

1 Clamping ring 050.221


1 Cleaning device 055.149


for non-rod-bearing with

fitted piston

030.585(L)

030.617(V)

(1) Ratched block 002.552

(2) Support 030.250

(1) Wire rope 200.067


complete on request

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Tool basic panel No. 3 for engine types: 32/44CR Cyl.: 6, 7, 8, 9, 10, 12,1 4, 16, 18, 20





1 Set of feeler gauge 0,2x25x250 000.455

1 Adjusting gauge- 0,9mm 113.139

1 Touching up device 113.224

1 Valve spring tightening device 113.300

1 Extraction device for seat rings 113.301

1 Fitting and remove device for valve guide and seat rings 113.304

1 Setting device 113.305

All Tool basic panel 3, complete on request

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1 Fitting and removing device for inlet and outlet rocker arm bearing 112.023

1 Clamping device 112.024

1 Eye screw 001.404

1 Spanner 204.002

1 Removing device for pump element 204.014

1 Fitting and removing device for HP pump 204.026

1 Fitting and removing device for pump spring 204.228

1 Eye screw 001.412

1 Plastic container 002.706

1 Fitting and removing device for injection valve 221.225

1 Disassembly tool 221.181

1 Fitting and removing device for press out the fuel pipes 434.050


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Tool basic panel No. 5 for engine types: 32/44CR, Cyl.: 6, 7, 8, 9, 10


1 Fitting and removing device for cylinder liner 050.185

1 Fitting and removing device for cylinder liner 050.236

1 Hold down 050.246

2 Spacer tube 050.247


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Tool basic panel No.5 (2) for engine types: 32/44CR, Cyl.: 12, 14, 16, 18, 20


1 Closing device 020.050

1 Beam for main- bearing

and outside-bearing021.346


1 Turning-stone for main

outside bearing 021.232

1 Guide piece 021.345

1 Turning-stone for main and

outside bearing021.233

10 Turning stirrup 1 piece per

cylinder 030.546


for cylinder liner050.236


for cylinder liner050.219

2 Spacer tube 050.247

1 Hold down 050.246

All Tool basic panel 5 (2)

completeon request

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20 Turning stirrup/1 piece per cylinder 030.579


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Tool basic panel No.6(2) for engine types 32/44CR, Cyl.: 12,14,16,18,20




device for con- rod-bearing

body and con- rod-bea-

ring-cover

030.610

(1) Guide bar 030.553

(2) Support 030.611

(1) Support 030.612

(2) Screw-on plate 030.613

(1) Sliding piece 030.614


(4) Spacer tube 030.623


for con-rod- bearing with

fitted piston

030.617


(1) Support 030.606


(2) Support 030.620

(2) Support tube 030.623

All Tool basic panel 6 (2),

completeon request

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1 Centering templet for

main bearing 021.507

1 Centering templet for


1 Turning stone for main

bearing021.513

1 Turning stone for outside

bearing021.514

1 Turning stone for main and


1 Lifting and countersink for

crankshaft021.516

(1) Beam for main bearing 021.518

(1) Beam for outside bearing 021.519



for piston and con-rad-

shaft

030.580



1 Fitting and emoving device

for con-rod-bearing-body

and con-road-bearing-co-

ver

030.584

(1) Guide bar 030.553



(2) Support 030.587

(1) Support 030.589


completeon request

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2 Closing mechanism 020.066


for con-rod-bearing-body

and con-rod-bearing –cover

030.584

(2) Screw-on plate 030.588

(4) Space tube 030.623


for con-rod-bearing with

fitted piston

030.585

(1) Support 030.591

(1) Supporting device 030.592

(2) Extension pipe 030.594





completeon request

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Tool box No.1 for engine types: 32/44CR, Cyl.: 6, 7, 8, 9, 10


2 Turn pin 000.261

2 Turn pin 000.262

2 Turn pin 000.263

1 Screw driver with hexagon steel 000.299

2 Dial gauge 009.444

2 Erection bolt 009.619

1 Extractor 009.621

1 Force-off device 009.622

2 Hydraulic tightening device 009.635


1 Hydraulic Clamping device kit 009.642

1 Tool for hydraulic tightening device 009.663

1 Adjusting gauge 021.256

2 Thrust piece 030.243



All Hydraulic box 1 complete on request

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Tool box No.1 (2) for engine types: 32/44CR, Cyl.: 12,14,16,18,20


2 Turn pin 000.261

2 Turn pin 000.262

2 Turn pin 000.263

1 Screw driver with hexagon steel 000.299

2 Dial gauge 009.444

2 Erection bolt 009.619

1 Extractor 009.621

1 Force-off device 009.622

2 Hydr. Tightening device 009.636

2 Hydr. Tightening device 009.637

1 Hydr. Clamping device kit 009.692

1 Tool for hydr. Tightening device 009.663

1 Adjusting gauge 021.256




All Hydralic box 1(2) complete on request

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Tool box No. 2 for engine types: 32/44CR, Cyl.: 6, 7, 8, 9, 10


1 Single-ended open-jaw spanner 000.569

2 Magnet read out 009.446

1 Tool for hydraulic device 009.617


2 Angular piece 009.667

2 Intermediate ring 021.504





All Hydraulic box 2(2) complete on request

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Tool box No. 2 (2) for engine types: 32/44CR, Cyl.: 12, 14, 16, 18, 20


1 Single-ended open-jaw spanner 000.569

2 Magnet read out 009.446

1 Tool for hydraulic device 009.617


2 Angular piece 009.667



2 Intermediate ring 021.504





2 Thrust piece tension screw 030.574

All Hydraulic box 2 complete on request

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4.6 Mounting and turning device

Mounting and turning device


1 Mounting and turning device 58/64 055.131

1 Mounting and turning device 27/38 055.183

1 Mounting and turning device 40/50, 48/60B 51/60DF, 51/60G 055.130

1 Mounting and turning device 32/40CD, 32/40DF, 32/40PGI, 32/40GH, 32/40G, 32/44CR, 32/44K 055.153

1 Mounting and turning device 58/64CD 055.234

1 Mounting and turning device 32/44CR, 35/44DF 055.259

1 Mounting and turning device 35/44G 055.276

1 Tacking up plate 48/60B, 51/60DF, 51/60G 200.134

1 Tacking up plate 58/64CD 200.135

1 Tacking up plate 32/44CD, 32/44CR, 32/44K 200.137

1 Tacking up plate for engine type 32/44CR, 35/44DF 204.229

Description

With the turning device, the cylinder heads can be rotated into

a favorable working position. This allows you to work easily

and professionally on the cylinder top and on the valves/val-

ve seats. Additionally, with the tacking plate you are able to

maintain the fuel pump.

Details

The turnover device is suitable for: Thorough cleaning and checking of the cylinder heads Grinding of the valve seating surfaces in the cylinder head Removal and fitting of the valve seat rings Checking of the valve seating surfaces Machining of the valve seating surface

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4.7 Hydraulic tools

Description

Our set of hydraulic tools is available for various applications.

In addition to tools for tightening and loosening tie rods, you

will also find tools such as the high pressure pump unit. The

high pressure pump unit delivers approx. 0.8 l/min

without back pressure: the higher the back pressure, the

lower the delivery rate will be. The pump unit is suitable for

pressures up to 1500 bar.

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4.7 Hydraulic tools

Hydraulic tools for engine types: V 48/60 B, V 48/60 B-CR, V 51/60 DF


Drawing Arangement of the hydraulic tightening device, arrangement drawing drawing1 Hydraulic clamping device kit 009.6751 High pressure pump unit HP25 009.3424 High pressure hose, 4 meters 009.3061 Bag with spare parts for 1600 bar 009.1202 Hydraulic tightening device, M90x4 009.6332 Thrust piece 021.5012 Hydraulic tightening device, M56x4 009.6312 Hydraulic tightening device, M64x4 009.6322 Thrust piece 055.2422 Thrust piece 055.2412 Thrust piece 020.0622 Tension screw 020.0632 Thrust piece 055.2432 Tension screw 055.2442 Hydraulic tightening device, M48 009.6342 Thrust piece 021.5024 Hydraulic tightening device, M33x2 009.6644 Thrust piece 030.5384 Thrust piece, complete 101.1432 Angular piece 009.6671 Mounting device 021.5302 Dial gauge 009.4442 Magnetic post 009.4462 Turn pin D6 009.068Drawing Assembly and disassembly device drawing1 Tool 009.615Drawing Assembly and disassembly device drawing1 Tool 009.6162 Erection bolt M10 009.618Drawing Assembly and disassembly device drawing1 Tool 009.6172 Erection bolt 009.619Drawing Assembly and disassembly device drawing1 Tool 009.6631 Extractor 009.6211 Screw driver with hexagon steel 000.299Drawing Single-ended open-jaw spanner 000.569

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Protection from hazards and risks while performing any work or activities.Your safety matters to us!

Therefore, this chapter offers products that will provide

protection against hazards, such as injuries or health

impairments, that may arise during the working process.

Such risks can only be prevented by a conscious and

responsible approach to dealing with potential hazards

at work, e.g. by using the complete personnel safety

equipment.

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5. Personal safety equipment 73–80

5.1 Safety pack 75-76

5.2 Eye and respiratory protection 77

5.3 Hearing protection 78

5.4 Hand protection 79

5.5 Head protection 80

Attention: Please read the instructions for proper use

of each piece of equipment. It is dangerous to use this

equipment for any purpose other than that for which it is

supplied. To prevent risk, the user must be properly trained

and should check that the equipment is appropriate. All

equipment, including packaging, must be kept away from

children.

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5.1 Safety pack

The PrimeServ safety pack includes high performance hearing

protection, dust mask, oil grip gloves with high friction, and

safety glasses. The equipment offers valuable protection when

working on the engine or GenSet.

PrimeServ Safety Pack


Safety pack HNKK3

B

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5.1 Safety pack

Oil grip gloves with high friction

The light nitrile coating with advanced Micro-Finish®

provides abrasion resistance and exceptional oil grip. The

Micro-Finish® surface is textured with microscopic pockets

that disperse fluids and allow a high level of surface con-

tact between glove and object. The two-stage coating is

impermeable to liquids so that hands remain dry.

Safety glasses

The safety glasses are equipped with a polycarbonate lens

with anti-scratch and anti-fog coatings as well as anergono-

mic Tip-Grip system for a safe fit.

Details: Safety category: EN166 00% UV filtration.

High performance hearing protection

The hearing protection has been developed for use in ext-

remly noisy environments such as marine engine rooms. The

double casing minimizes resonances in the holder casing. The

hearing protection offers maximum high-frequency muffling for

working near turbochargers, etc.

Protects against: High frequencies 40 dB Medium frequencies 32 dB Low frequencies 23 dB.

Dust mask

The dust mask protects against very fine toxic dust in higher

concentrations than FFP2. Areas of application include wel-

ding fumes from ferrous and other metals. An exhalation valve

reduces condensation and moisture build-up inside the mask.

Details: Assigned protection factor: 20 Approved to EN149: 2001 FFP3.

B

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5.2 Eye and respiratory protection

Safety glasses/Over goggles

With its ADVANCED OPTICS BY SCIENCE technology, uvex

is exploring new avenues in the development of optical repro-

duction properties above and beyond the current standards.

The uvex super OTG has the most modern slice technology

made by uvex. Furthermore, it has a hingeless side consisting

of highly impact-resistant Grillamid® with soft side piece ends.

It combines the advantages of goggles with the properties of

a headband. The flexible side-piece design allows the goggles

to adapt to different wearing situations, with or without glas-

ses.

Color: royal blue

Slice: PC colorless / UV 2 - 1,2 supravision HC / uvex hi-res

Safety glasses

These safety glasses with a sporty design guarantee a

maximum comfort. They are made from an extremely robust

material and have a high durability. The narrow nose bridge

ensures an excellent compatibility with 3M™ particle masks.

Benefits Polycarbonate lenses offer high impact resistance Extremely robust Good side protection Light and comfortable

Mask

The respirator protects against dust and water based aerosols

Benefits With climate valve® and all around banding Without sealing lip

Eye and respiratory protection


A. Safety glasses (UVEX astro OTG, blue, 9167.060) over-goggles FZZCC

B. Safety glasses (3M - 2720 clear ) 1USLG

C. Mask (2405 FFP2 S) RCT3K

Mask (3405 FFP3 D) 8SF7B

Mask (2435 FFP2 S), activated carbon UT3GB

A

B

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5.3 Hearing protection

High performance hearing protection

This comfortable hearing protection ensures that loud sounds

are reduced to an acceptable noise level.

Benefits

Comfortable: Plenty of space under caps allows for comfortable wearing Wide and soft foam-filed seal rings

Effective: Extremely high reduction value: SNR = 35 dB Two-point stainless steel suspension ensures a low contact

pressure, even with continuous application Double casing with minimal inner resonances allows a

maximum insulation of high frequencies.

Different designs to meet different requirements: Foldable head band Neckband High visibility Helmet attachment.

Hearing protection


Hearing protection (Optime III) 6EQKT

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5.4 Hand protection

Hand protection

This light assembly glove provides protection against mecha-

nical hazards (Category II, without cut protection).

Details

Fields of application are metal and plastic processing, hand-

ling of sharp objects, mechanical engineering, storage and

commission work.

Hand protection


Gloves, 5 Finger, Dumo Cut 655,

Size 8, partially coatedCJQX6


Size 9, partially coatedQZBD5


Size 10, partially coatedRXUCS

Version

Material: Fiberglass, polyamide, polyurethane.

Characteristics: damp-resistant PU-palm coating,

palm-coated, not washable.

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5.5 Head protection

Head protection

The bump cap is the ideal head protection in working areas

where an industrial safety helmet, according to EN 397, is not

required. The shell can be individually adjusted to the size of

the head.

Details Complies with EN 812 Generously webbed ventilation openings Textile cap made from easy-to-care for micro-fibers Size adjustment from 56–61 cm Material: 65% cotton and 35% polyester Weight approx. 160 g.

Head protection

The G3000 meets the highest requirements in terms of effecti-

ve protection, good ventilation and visibility.

Details

The G3000, produced in high quality UV-stabilized ABS-pla-

stic, received top test results for absorbing and distributing

forces from falling objects. The helmet is one of the lightest in

the market and complies with the European standard EN 397,

and work conditions at low temperatures (-30ºC).

Head protection


Helmet blue, EN 397 55EZF

A. Helmet white, EN 397 LEJ4X

B. First Base Cap LJGQR

A B

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Something for everyone.The MAN Diesel & Turbo fanshop offers a wide range of innovative merchandise that combines eye-catching,

premium-class quality with exclusive and stylish design. Whether clothing, office equipment, or special PrimeServ

articles, our merchandise is a must-have for every MAN Diesel & Turbo fan.

www.mandieselturbo-shop.com

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In the MAN Diesel & Turbo fanshop you will find an assortment

of quality MAN fan products that are regularly updated and supplemented.

Please note that the products listed below are representative examples of our product spectrum only.

Product assortment and availability are subject to change without notice.

Find out more at www.mandieselturbo-shop.com

6. Merchandise

MAN Mini MAG-LITE

Authentic MAG-LITE quality, a precisely engineered casing

of robust airplane-grade aluminum.

MAN I PrimeServ Army Cap

Traditional, elaborately worked army-style baseball cap with a

hardened, multi-stitched brim, sewn-in metal eyelets and an

embroidered MAN PrimServ logo on the side.

MAN Diesel & Turbo Victorinox Pocket knife

A „toolbox“ by Victorinox, designed like the classic Swiss

pocket knife. Completely equipped with 24 functions for

every-day jobs and leisure time.

MAN Thermo Cup

Stylish insulated stainless steel for warm or cold days.

Tool Case MULTI TEC

Modern tool case in the shape of a credit card

with 11 practical functions.

MAN Diesel & Turbo Lanyard

Two-tone lanyard with MAN printing and engraved buckle.

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PrimeServ Product BrandsThe PrimeServ consumables create optimal con-

ditions for your engine. For many years, PrimeServ

products have been developed to meet the highly

diverse requirements of MAN, not only in terms

of environmentally and economically but also in

terms of quality.

MAN consumables are only offered to our custo-

mers after successful and intensive testing.

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7. Consumables 83–90

7.1 PrimeServLube 85

7.2 PrimeServClean 86

7.3 PrimeServGran 87

7.4 PrimeServProtect 88

7.5 Consumables Kit 89-90

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7.1 PrimeServLube

Different solutions for your needs

MAN Diesel & Turbo has thoroughly analyzed the role that oils

play in engine performance to produce our PrimeServLube.

Exhaust regulations have been tightened, resulting in cleaner

engines with lower oil consumption and longer life spans.

All of these factors and more have combined to raise the

expectations of oil quality. PrimeServLube is the answer to

these challenges. Service includes planning and logistics of all

deliveries, as well as periodic testing of lubricating oil quality.

Benefits Optimal lubricating oil for application Full-service planning and supply Predictable lubricating oil costs

Please contact MAN for detailed questionnaire checklist for a

quote at: [email protected]

MAN PrimeServ consumables


PrimeServLube on request

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7.2 PrimeServClean

PrimeServClean 0249- Turbocharger

Compressor Wheel Cleaner

MAN C 0249, the turbocharger compressor wheel cleaning

agent from MAN Diesel & Turbo, efficiently removes contami-

nation without damaging sensitive components. This cleaning

agent gets rid of grease and oil sediments, gummy deposits,

soot and other kinds of contamination from sensitive mate-

rials, such as aluminium alloys. MAN C 0249 also contains

corrosion inhibitors which help to protect the cleaned surface

against corrosion. As a result, you get maximum performan-

ce from your turbocharger. It is suitable for manual external

cleaning, wet cleaning devices for turbocharger compressors

and cleaning systems such as spray washing machines.

Benefits

To get the maximum performance from your turbocharger,

it is necessary to use a mild and effective wheel cleaner: Efficiently removes contamination without damaging

sensitive components All liquids are biodegradable, low foaming,

and neutral detergents Classified as non-flammable Foam-free at temperatures of 40 degrees Celsius

and above Non-aggressive towards materials and skin Can be used on all MAN Diesel & Turbo turbocharger

compressor wheels.



PrimeServClean MAN C 0249 987.01.819

PrimeServClean MAN C 0186 987.01.820

PrimeServClean 0186- Neutral Immersion Cleaner

The cleaning agent, MAN C 0186, is designed to be used in dip

tanks, with or without ultrasonic cleaning. In addition to in-situ

cleaning of charge air coolers, you can use MAN C 0186 to

clean other engine parts. For example, with PrimeServ ultraso-

nic equipment, you can remove heavy fuel oil, carbon deposits

and more from exhaust valves, cylinder heads or turbocharger

rotors. This product is even more effective when heated. In re-

gard to in-situ cleaning of charge air coolers, you can easily

reach temperatures of 60°C to 70°C using the engine prehea-

ting system.

Benefits

OEM tested cleaner with good results on clogged charge

air coolers and other engine components. Phosphate-free neutral cleaner Non-aggressive against sealing materials Non-corrosive

For further technical details or questions please contact

MAN at: [email protected]

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7.3 PrimeServGran

PrimeServGran

The condition and cleanliness of the turbine of an exhaust gas

turbocharger have a decisive influence on the efficiency, the

performance of the combustion process and on the service

data of the engine. Therefore, it is necessary to free both the

nozzle ring and the blading of the turbine from deposits and

other adhesive particles from the combustion process.

According to the turbocharger, a specified size and volume of

PrimeServGran is blown into the exhaust pipe by compres-

sed air. The high kinetic energy produced during the impact of

PrimeServGran onto the nozzle ring and turbine blading causes

the deposits to flake off. It is not necessary to reduce the engi-

ne load for the cleaning process.

Benefits

OEM tested cleaner with good results on clogged charge

air coolers and other engine components.



PrimeServGran 987.01.822

Long-term experience of MDT:

- optimization of the fuel consumption

- constant engine efficiency

- less vulnerability/damage Turbine can be cleaned at full load resulting in no losses

in the operational readiness of the engine Short execution time of the cleaning procedure

(approx. 20 min.) OEM certified cleaning tool where the warranty

remains in effect Frequent use of the cleaning process effectively

prevents deposits at nozzle ring and turbine blades Devices for the dry cleaning system available

as retrofit kit



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7.4 PrimeServProtect

PrimeServProtect

PrimeServProtect is a VOC-free, highly effective and silico-

ne-free corrosion protection product for the effective conser-

vation which is not subject to the 31. BImSchV (VOC-directive).

This oil is a fully synthetic, free of acids and resins and of low

viscosity which excel in a high surface activity, spreading capa-

bility and good water-displacing properties.

PrimeServProtect is economical because it forms very thin yet

highly-effective protective layers that can easily and quickly be

applied and often do not need to be removed.

Benefits

Specially designed for OEM and

tested with best results: Reliable corrosion protection VOC-free is not subject to the 31. BImSchV Silicone-free Excellent material compatibility Easy and economical processing High flash point No need to clean protected parts before usage.





PrimeServProtect 987.01.821

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7.5 Consumables Kit

A B C

D

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F

G H I J

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Consumables Kit

PrimeServ is known for premium aftermarket services around

the world. However, experience has shown that our flexibility

in service operation was affected by customs and shipping

regulations. Unfortunately, necessary consumables were not

always available on site or had longer delivery times.

Consumables Kit

Quantity (l) Item description Catalog no.

A. 15 Medium strength threadlocker, suitable for all metal threaded assemblies,

Breakaway torque 26Nm

987.01.203

B. 15 High Strength, general purpose threadlocker, Breakaway torque 33Nm 987.01.2065 High temperature, high strength threadlocker 987.01.2215 Instant Adhesive - low viscosity, plastics and rubber 987.01.20815 Slow cure thread sealant for metal 987.01.209C. 5 For metals, high strength seal, excellent on brass 987.01.2115 High strength, general purpose retainer 987.01.2135 High strength, heat resistance, slow curing retainer 987.01.214D. 20 General purpose parts cleaner and degreaser (based on acetone) prior to bonding 987.01.81420 White paste for clean installation works, for prevention of fretting corrosion 987.01.3055 Superglue, cyanoacrylate adhesive for plastics 987.01.40620 Duroplastic universal jointing compound 987.01.10220 A one component silicone elastomer which cures at room temperature,

Bonding assembly sealing987.01.408

E. 15 Solid lubricants paste for assembly and the inlet of metallic machine parts 987.01.302F. 15 Solid lubricants paste, high temperature 987.01.30310 Dispersion with penetration capacity, multi-functional oil 987.01.309G. 2 Grinding fleece, polishing roller 987.01.815H. 5 Color contrast penetrant, red and fluorescent 987.01.816I. 5 Developer 987.01.817J. 5 Clearing agent 987.01.818

All Consumables kit, complete TPK.0002

7.5 Consumables Kit

This was caused mainly by the ingredients of the

consumables, which at times contain hazardous substances

due to various legal regulations. Because this contradicts our

aim for high-quality service, we have decided to offer appro-

ved and reliable consumables in a well-balanced set.

Appe

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MAN DIESEL & Turbo General Sales Conditions

1 General Sales Conditions Europe, version 09/2013

1 INTERPRETATION 1.1 In these Conditions the following words will (unless the context otherwise

requires) have the following meanings: "Buyer" means the person, firm or company that has requested any Good identified in the Order; "Conditions" means the standard terms and conditions of sale set out herein; "Contract" means any contract for supply of the Goods between the Buyer and MDT; "Goods" means goods supplied by MDT which refer to MDT’s product range of diesel engines and turbochargers for such engines (as defined in MDT’s tender or order acknowledgement); "IPRs" means any intellectual property rights of any nature including without limitation any and all inventions, patents, utility models, design rights, copyright, know how, trade secrets, confidential information, trademarks, service marks, trade names and goodwill; "MDT" means the company within MAN Diesel & Turbo group of companies which supplies the Goods under the Contract, which is MAN Diesel & Turbo SE or any of its branches or affiliates (as the case may be); "Order" means an order placed by the Buyer with MDT for the Goods.

1.2 The headings in these Conditions are for convenience only and shall not affect their interpretation.

2 FORMATION 2.1 These General Terms and Conditions apply to the Contract and the Goods to be

delivered under this Contract to the exclusion of any other terms and conditions of the Buyer. Variations to the terms of any Contract will only be effective if agreed in writing. If any such agreed variation increases the time or cost to MDT of performing the Contract then the Contract price and/or programme will be adjusted accordingly.

2.2 Orders from Buyer are only binding on MDT after a written order acknowledgment has been issued and only on the conditions stated in the order acknowledgment.

2.3 All information on weight, dimensions, capacity, price, technical and other data stated in catalogues, prospectuses, circulars, advertisements, illustrated matter and price lists is to be considered approximate. Such information is only binding to the extent expressly stated in the order acknowledgment or in other documents forming part of the Contract expressly referring to such information.

3 DELIVERY AND NON-DELIVERY AND DELAY 3.1 Unless otherwise expressly agreed in writing by MDT

- delivery times accepted by MDT are given in good faith but are an estimate only; and

- delivery of the Goods is made „Ex Works“ in accordance with Incoterms 2000, but the delivery price is exclusive of packing, which will be charged extra.

3.2 MDT may deliver Goods in instalments. Default by MDT, howsoever caused, in respect of one or more instalments shall not entitle the Buyer to terminate the relevant Contract as a whole.

3.3 Where: (a) the Buyer fails or refuses to accept delivery of any Goods when they are

ready for delivery in accordance with the relevant Order; or (b) MDT agrees (at its sole discretion) to postpone delivery of the Goods at

the request of the Buyer; or (c) the Buyer fails to provide any instructions, consents or authorisations

required to enable the Goods to be delivered on the due date; the risk in the Goods shall pass immediately to the Buyer, delivery of the Goods shall be deemed to have taken place and MDT may store or arrange for storage of such Goods and charge the Buyer for all related costs and expenses (including storage and insurance) and may sell such Goods after 28 days after such failure or refusal and deduct any monies payable to MDT by the Buyer from the sale proceeds and charge the Buyer for any shortfall below the Contract price.

3.4 Upon delivery to the Buyer, all Goods should be examined. MDT shall not be liable for any shortages in, damage to or non-delivery of Goods unless the same is notified by the Buyer to MDT (together with all specific details) in writing within 10 days of the actual or anticipated date of delivery (as relevant). Subject to such notice being provided MDT shall, if it is satisfied that any Goods have not been delivered and the cause thereof being beyond the reasonable control of MDT, at its sole discretion, either arrange for delivery as soon as reasonably possible or give credit to the Buyer for such Goods and this shall be the Buyer’s only remedy and in lieu of all other rights and remedies which might otherwise be available to the Buyer. Shortages in, or non-delivery of some or part of the Goods shall not affect the Contract in respect of the other or other parts of the Goods.

3.5 If the contractual delivery time for the Goods or part of the Goods is delayed and this delay was caused by negligence or intention of MDT and if the Buyer has suffered a loss caused by such delay, the Buyer shall be entitled to liquidated damages for delay. Such liquidated damages for delay shall amount to 0.5% of the contract price of the delayed part of the Goods concerned per each full week of delay considering a grace period of 2 (two) weeks. The liquidated

damages for delay will be limited to a maximum of 5% (five per cent) of the contract price of the delayed part of the Goods.

3.6 Liquidated damages shall be Buyer’s sole and exclusive measure of damages and remedy against MDT with respect to the failure to achieve the contractual delivery time for the Goods.

4 TITLE Unless MDT has been paid in full in advance, the Goods will be considered as having delivered by MDT retaining the ownership until full payment has been effected by the Buyer under all contracts between MDT and the Buyer. If the Buyer does not pay when due, MDT is entitled to take back the Goods without a court judgment in accordance with the applicable law.

5 PRICE AND BINDING PERIOD OF QUOTATIONS AND TENDERS 5.1 Unless otherwise agreed, quotations and tenders lapse after 30 days from their

date. 5.2 Unless fixed prices have been agreed in writing by MDT, all sales are made at

the prices valid at the date of MDT’s tender or the date of MDT’s order acknowledgement (as the case may be).

5.3 MDT shall neither be entitled nor obliged to implement changes in the scope of supply, before the Parties have reached an agreement regarding the corresponding adjustment of the Contract price and the delivery time.

5.4 Unless otherwise agreed in writing by MDT prices set out in any of MDT's price lists, tenders or order acknowledgement are Ex Works (Incoterms 2000) and exclusive of any taxes, duties, fees, charges or similar and any costs of carriage, package and insurance which shall be payable in addition to the Contract price.

5.5 Unless otherwise agreed by MDT in writing, sums payable by the Buyer to MDT shall fall due and be effected by the Buyer net cash not later than 30 days after the date of the invoice. If any sum payable under the Contract is not paid when due then without prejudice to MDT’s other rights under these Conditions, such sum shall bear interest from the due date until payment is made in full, both before and after any judgment, at 8% per annum over the rate of the main refinancing facility of the European Central Bank in force on the due date of payment.

6 WARRANTY 6.1 MDT warrants for a period of 6 months from the date the Goods were delivered,

that such Goods shall be free from substantial defects in materials or manufacture.

6.2 All conditions, warranties or other terms whether express or implied, statutory or otherwise, inconsistent with Condition 6.1, are hereby expressly excluded to the fullest extent permitted by law.

6.3 The warranty given in Condition 6.1 will not apply: (a) where the defect complained of arises from any drawing, design,

specification or intellectual property right supplied by the Buyer or arises from normal wear and tear, wilful damage, the Buyer's negligence, abnormal working conditions, or misuse or alteration or repair of the Goods without MDT's approval or arises from any failure to follow MDT's advice (whether oral or in writing or whether relating without limit to the fabrication, operation, use or maintenance of the Goods), or misuse or alteration or repair of the Goods without MDT's approval;

(b) if MDT or its agents is not given a reasonable opportunity to safely inspect the Goods;

(c) if the total price for the Goods has not been paid by the due date for payment;

(d) if the Goods supplied by MDT are mounted in a MDT engine for which the Buyer has also used unoriginal parts (i.e. parts which have not been supplied through MDT or through a MDT licensee), in which case MDT does not assume any liability for any damage which may arise.

6.4 The obligations of MDT under the Contract are limited such that in the event of a breach by MDT of the warranty in Condition 6.1 or any defect in any Goods MDT shall only be obliged (and shall have no further liability in contract, negligence or otherwise for any defect in quality of the Goods) at its option either to: (a) credit the Contract price (if already paid) attributable to the faulty Goods;

or (b) repair, rectify or replace the faulty Goods provided that such Goods are returned to MDT in their delivered state at the Buyer's expense if so requested by MDT within 12 months from the date of their delivery. MDT shall especially not be responsible for offloading of cargo and/or any precondition works necessary to repair and/or rectify the defect. Condition 6.4 shall be the Buyer’s only remedy and in lieu of any other rights and remedies which might otherwise be available to the Buyer.

6.5 Any replacement Goods will be warranted on the terms set out in Conditions 6 but in no case longer than the original warranty period.

7 FORCE MAJEURE 7.1 In case of Act of God, labour disputes, civil commotion, governmental or official

actions or any other event which was unforeseeable or outside the reasonable

MAN DIESEL & Turbo General Sales Conditions

2 General Sales Conditions Europe, version 09/2013

control of the Party affected, the Parties shall be temporarily relieved from their obligations during the period of time such events continue and to the extent their liabilities are affected. The afore-stated shall also be applicable to MDT if a sub-supplier of MDT is affected by such event and/or in case the Party concerned is already in default.

7.2 The Parties are committed to give each other the necessary information which may reasonably be expected without delay, and to adjust their obligations in good faith to the changed circumstances.

8 INTELLECTUAL PROPERTY RIGHTS AND CONFIDENTIALITY 8.1 The Buyer shall not, under any circumstances acquire any right in or to any of

the IPRs (including, without limitation, copyright) subsisting in, resulting from or relating to the Goods, or any plans, descriptions, blue-prints, designs, technical information, software, documents, drawings and/or specifications relating thereto supplied by or on behalf of MDT to the Buyer in connection with the delivery of the Goods, unless otherwise expressly agreed by MDT in writing. If the Buyer shall in any way acquire any such rights then the Buyer shall immediately inform MDT and shall forthwith take such steps as may be required by MDT to assign such rights or vest such title in MDT.

8.2 MDT shall have the right to apply any trademarks, trade names and/or service marks to the Goods. The Buyer acknowledges that no rights are granted to the Buyer by the use by the Buyer of such trademarks, trade names and/or service marks. The Buyer shall not deface, remove or obliterate any trademarks, trade names or logos applied by MDT on or in relation to the Goods.

8.3 The Buyer shall keep confidential and not use, without the prior written consent of MDT, all or any information including without limit, those supplied by MDT to the Buyer or disclosed to or obtained by the Buyer pursuant to or as a result of the Contract, and shall not divulge the same to any third party except to the extent that any such information is or becomes public through no fault of the Buyer, or disclosure of the same is required by law or by any other governmental or other regulatory body.

8.4 In the event that MDT bases the production of the Goods on its own specifications, MDT shall under the exclusion of any further liability warrant that such Goods do not interfere with IPRs published in USA and/or by the European Patent Office. This shall not apply, if MDT has manufactured the Goods in accordance with drawings, models or other equivalent descriptions or information provided by the Buyer. As far as MDT is not liable pursuant to this Conditions 8.4, the Buyer shall release MDT from all third-party claims. In case an infringement of such third parties’ IPRs appears to emerge, the Parties will enter into negotiations with due consideration of such situation and jointly agree on the consequences.

9 LIMITATION OF LIABILITY 9.1 MDT shall not be liable to the Buyer in contract, tort, law or otherwise

howsoever and whatever the cause thereof, (i) for any loss of profit, hire, business contracts, revenues or anticipated savings, or (ii) for damage to the Buyer's reputation or goodwill, or (iii) for any loss resulting from any claim made by any third party, or (iv) for any special, indirect or consequential loss or damage of any nature whatsoever.

9.2 Nothing in these Conditions shall exclude or limit the liability of MDT for death or personal injury caused by the MDT's negligence, intent or fraudulent misrepresentation. In addition Condition 9.1 above shall not apply in case MDT has caused the damage to Buyer’s property with intention or gross negligence or by fraudulent misrepresentation.

9.3 Without prejudice to Conditions 9.1 and 9.2 MDT's total liability for each Order in contract, tort, law or otherwise arising by reason of or in connection with the Contract shall be limited to the value of that Order.

10 TERMINATION 10.1 If the Buyer fails to make any payment when due or to perform any of its other

obligations on time, MDT shall be entitled to suspend its performance of the Contract until the failure is remedied; and regardless of whether MDT elects to suspend performance: (a) the time for performance of the Contract by MDT shall be automatically

extended accordingly; and (b) any cost (including financial costs and storage, demurrage or other

charges) thereby incurred by MDT shall be paid by the Buyer. 10.2 Without prejudice to any of its other rights MDT may immediately terminate the

Contract if any of the following occurs or is likely to occur: (a) suspension under Condition 10.1 continues for more than 120 days; (b) the Buyer is in breach of any of its obligations under the Contract which, if

capable of remedy, the Buyer has not remedied within 30 days of receiving written notice from MDT; or

(c) the Buyer is wound up or becomes insolvent or has a receiver or administrative receiver appointed or any equivalent or analogous event occurs in any other jurisdiction or the Buyer ceases or threatens to cease to carry on business or otherwise is unable to pay its debts when they fall due.

10.3 Upon termination, howsoever arising, MDT shall be entitled forthwith to suspend any further delivery of Goods under the Contract without any liability to the

Buyer. Without prejudice to MDT’s other remedies under the Contract, within 14 days of such a notice of termination, howsoever arising, the Buyer shall pay to MDT: (a) the outstanding balance of the Contract price of the Goods which have

been delivered, and (b) the costs incurred or committed by MDT up to the date of notice of

termination in performing such delivery of Goods which is not yet completed plus a reasonable margin to be agreed between the Parties which shall not be less than 15% of the Contract Price, and

(c) the costs reasonably incurred by MDT as a result of the termination. 10.4 Termination, expiry or completion of the Contract or any part of it, shall not

affect or prejudice the provisions of Condition 8, 9, 10, 11 and 13. 11 BUYER’S OBLIGATIONS 11.1 The Buyer shall collect the Goods announced as ready for dispatch in time

according to the agreed delivery times. 11.2 The Buyer shall pay the Contract price when due according to Condition 5.5

above. 11.3 The Buyer shall assume all responsibility for all acts or omissions of the Buyer’s

personnel and MDT shall have no liability with respect thereto. 11.4 The Buyer shall specify a firm delivery address for the ordered Goods at least

within 3 weeks after receipt of MDT’s written confirmation of the date of readiness for dispatch. In case Buyer fails to do so, MDT is entitled to sell the Goods selected for delivery to the Buyer to a third party and to set forth a new delivery time to be forwarded to the Buyer for information. In such case the Buyer is not entitled to claim liquidated damages according to Condition 3.5.

12 EXPORT CONTROL 12.1 Notwithstanding any regulation regarding force majeure, as stated in these

Conditions, the MDT reserves the right to suspend at its sole discretion its performance at any time, in whole or in part, without incurring any liability, whenever such performance would be prevented by any applicable export or re-export control regulation (including but not limited to EU and U.S.-law, as the case may be) or where an export license required by such regulations cannot be obtained. In the event the performance of the Contract is prevented due to the above reasons for a period of more than 180 days, MDT or Buyer shall be entitled to terminate the Contract to the extent the performance is prevented. In the event an export license has been denied by the responsible authorities, MDT or Buyer shall be entitled to terminate the denied part of the performance immediately. As consequence of such termination Buyer shall pay to MDT the price of the supplies and services performed by the MDT under the Contract and any cost for unavoidable commitments incurred by MDT with respect thereto. Any claims, rights and/or remedies of the Buyer with respect to such termination shall be excluded.

12.2 MDT shall provide Buyer with a customs invoice and a packing list as standard shipping documents. Such documents are made out to the name of the Buyer. The content and layout of such documents are defined by the MDT and cannot be adjusted or amended. The provision of any further information or documents which might be required by Buyer for import purposes, such as but not limited to countries of origin, HS codes (numeric codes according to the “International Convention on the Harmonized System”, issued by the World Customs Organization (WCO)), certificates of origin, declarations of preferential origin or other certificates shall be subject to an individual agreement. All costs for such additional information or documents shall be borne by the Buyer.

13 GENERAL 13.1 MDT and the Buyer shall only be entitled to assign or sub-contract any of its

rights or the obligations under the Contract with the prior written consent of the other.

13.2 If any term, clause, condition or part of these Conditions is found by any court, tribunal, administrative body or authority of competent jurisdiction to be illegal, invalid or unenforceable then that provision shall, to the extent required, be severed from these Conditions and shall be ineffective without, as far as is possible, modifying any other provision or part of these Conditions and this shall not affect any other provisions of the Contract which shall remain in full force and effect. The Parties are committed to replace the invalid provision by another - with respect to the commercial effect - equivalent provision, in so far as this is possible.

13.3 The Contract and these Conditions shall be construed in accordance with and governed in all aspects by the laws of Switzerland, however, excluding the rules of conflicts of law and excluding the Convention of the United Nations of 11.4.1980 on Contracts for the International Sale of Goods.

13.4 If a difference of opinion cannot be settled by the Parties themselves, the dispute shall be finally decided by arbitration in accordance with the Rules of Arbitration of the International Chamber of Commerce in Paris (ICC), by three arbitrators, appointed under such Rules. The arbitration proceedings shall take place in Geneva, Switzerland in the English language.

Appe

ndix

Appe

ndix

8.2 Index

94 Tool Catalog

A

Alubox 14, 15, 16

Adapter 35, 56

B

Beam 45, 62, 64

Bin 9, 10

Bits set 9

Blade 10, 11

Brush 10, 11

C

Caliper 10, 12

Cap 80

Case 17

Chisel 9, 13

Chuck 9, 35, 49

Compass 13

Consumables 85, 87, 88, 89, 90

Cutter 9, 15

Cutting set 12

D

Dial gauge 66, 68, 72

Diamond wet stone 32

E

Ear protection bow 78

Electronics tool kit 17

Extraction device for seat rings 58

F

Fiberscope 25

File 10, 13

File Card 10

Fitting and removing device 46,

48, 49, 57, 58, 59, 60, 62, 63, 64,

65

G

Gauge 26, 32, 48, 58, 66, 68, 72

Gloves 11, 75, 79

Grinding machine 35, 36

H

Hammer 9, 11, 13

Helmet 78, 80

High pressure hose 54, 72

Honing device 31, 32, 33

Hydraulic cylinder 51, 52, 55

Hydraulic device 67, 69

I

Injection Tester 22

Injector nozzle test stand 22

K

Knife 10, 15

L

LED Torch 10

Lifting tool 57

M

Magnetic measuring stand 12

Magnetic post 72

Maihak indicator 21

Marker pen 10

Mask 76, 77

Measuring device 27, 51

Measuring tool set 12

Micrometer 12

Mirror 10

Mounting and tuning device 70

Multimeter 15

P

Passage 44

Phillips screwdriver 8

Piston ring expander 57

Plastic ruler 10

Pliers 9, 11, 13, 15, 57

Pliers for locking 57

Pozidrive screwdriver 11

Pressure gauge 21, 26, 32

Pressure module 16

Pressure pipe 36

Pressure pump 71,72

Process calibrator 15,16

Protecting band 28

Pump 9, 48, 49, 59, 71

Punch 9, 11, 13

R

Ratchet 13, 44, 50

Removing device 46, 47, 48, 49,

57, 59, 60, 62, 63, 64, 65

Retriever 10

Ring 8, 44, 47, 56, 57, 65, 67, 69

Roller cabinet 7

Rubber mallet 11

S

SaCoSone Device Manager 18

SaCoSone Expert 18

Safety glasses 10, 13, 76, 77

Scissors 15

Scope meter 15, 16

Scraper 11

Screwdriver 8, 9, 11, 13, 44, 47,

56, 66, 68, 72

Scriber 10

Shears 9

Snips 9

Socket 21, 44, 47, 50, 51, 56

Spanner 8, 13, 15, 21, 44, 47,

49, 50, 56, 57, 59, 67, 69, 72

Steel ruler 10

Support 45, 46, 47, 48, 57, 62,

63, 65

Supporting device for running gear

57

T

Tacking up plate 70

Tape measure 10

Thrust piece 69, 72

Tightening device 48, 54, 58, 66,

67, 68, 69, 72

Tool box 13, 14, 39,40,41

Torx 8, 15

Trolley for Alubox 16

Turning machine 34

Turning pin 45, 51

Turning stirrup 61, 64

Tweezers 10

U

Ultrasonic cleaning device 23, 24

W

Workshop angle 13

Wrench 11, 15, 21, 44

Request for offer

MAN address stamp

Request form (please fill in clearly in capital letters)

Pos.

Item description

Catalog number Quantity

Customer form (please fill in clearly in capital letters)

Company

Customer name

Address

Zip Code / City / Country

Phone

E-mail

Engine no.

Date Signature

Headquarter

MAN Diesel & Turbo

86224 Augsburg, Germany

Phone +49 821 322-0

Fax +49 821 322-3382

[email protected]

www.mandieselturbo.de/primeserv

Imprint

Publisher – Editor

MAN Diesel & Turbo SE

Stadtbachstrasse 1


Postal Address:


Phone: +49 821 322-0

Fax: +49 821 322-4240

Chairman of the Supervisory Board:

Dr.-Ing. Georg Pachta-Reyhofen, Chief Executive Officer of MAN SE

Executive Board MAN Diesel & Turbo:

Dr. Hans-O. Jeske, Frank Burnautzki, Arnd Löttgen, Dr. Peter Park,

Wilfried von Rath, Dr. Stephan Timmermann

Location of incorporation: Augsburg

Registration office: Amtsgericht Augsburg, HRB 22056

USt.-IdNr.: DE 811 136 900

Our general sales conditions apply for all orders.

Editorial

MAN Diesel & Turbo


Phone +49 821 322-0

Fax +49 821 322-3382

[email protected]

www.mandieselturbo.com/primeserv

Graphic design and typesetting

PierraaDesign Werbeagentur GmbH

38118 Braunschweig, Germany

Phone +49 531 88 63 59 59

Fax +49 531 88 63 59 58

[email protected]

www.pierraa-design.de

Picture credits

GERUS Apparatebau GmbH & Co. KG, 86316 Friedberg

Hoffmann Group, 81241 München

Ludwig Hunger Werkzeug- und Maschinenfabrik GmbH, 81375 München

MAN Diesel & Turbo SE, 86224 Augsburg

PierraaDesign Werbeagentur GmbH

Legal disclaimer

MAN Diesel & Turbo shall not be liable to possible direct or indirect damage

which could result from a use which is not under its control. All data provided in

this document is non-binding. This data serves informational purposes only and

is especially not guaranteed in any way. The relevant data for all products may be

subject to modification in the interest of technical progress in accordance with the

applicable standards (e.g. VDE, DIN) and regulations.

Copyright

This catalog and any associated artwork, photograph, and product designs are

copyrighted with all rights reserved.

All product or other names or marks referenced in this catalog are trademarks or

registered trademarks of their respective owners, and are the properties of their

respective owners, with all rights reserved.

MAN Diesel & Turbo86224 Augsburg, GermanyPhone +49 821 322-0Fax +49 821 [email protected] www.mandieselturbo.com/primeserv

MAN address stamp

MAN PrimeServ - the service brand of MAN Diesel & Turbo

All data provided in this document is non-binding. This data serves informational purposes only and is especially not guaranteed in any way. Depending on the sub-sequent specific individual projects, the relevant data may be subject to changes and will be assessed and determined individually for each project. This will depend on the particular characteristics of each individual project, especially specific site and operational conditions. Copyright © MAN Diesel & Turbo.

20150212EN-PDF-N1 Printed in Germany DDAUG- PD-BRA-09145

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