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Profibus DPV1 Option Module Catalog Number 20-750-PBUS User Manual Original Instructions

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Page 1: PowerFlex 20-750-PBUS Profibus DPV1 Option Module User Manual · ‘X’ is the major revision number and ‘xxx’ is the minor revision number. † For the screen displays in this

Profibus DPV1 Option ModuleCatalog Number 20-750-PBUS

User Manual Original Instructions

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2 Rockwell Automation Publication 750COM-UM004C-EN-P - December 2020

Profibus DPV1 Option Module User Manual

Important User InformationRead this document and the documents listed in the additional resources section about installation, configuration, and operation of this equipment before you install, configure, operate, or maintain this product. Users are required to familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws, and standards.

Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required to be carried out by suitably trained personnel in accordance with applicable code of practice.

If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited.

Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

Labels may also be on or inside the equipment to provide specific precautions.

WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss.

ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.

IMPORTANT Identifies information that is critical for successful application and understanding of the product.

SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous voltage may be present.

BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may reach dangerous temperatures.

ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE).

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Table of Contents

Preface About This Publication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Download Firmware, AOP, EDS, and Other Files . . . . . . . . . . . . . . . . . . . . 7Summary of Changes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7DriveExplorer and DriveExecutive Software . . . . . . . . . . . . . . . . . . . . . . . . 7

DriveExplorer Software (version 6.01 or later) . . . . . . . . . . . . . . . . . . . 7DriveExecutive Software (version 5.06 or later) . . . . . . . . . . . . . . . . . . 8

Conventions Used in This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Chapter 1Getting Started Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Understanding Parameter Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Compatible Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Required Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Equipment Shipped with the Option Module . . . . . . . . . . . . . . . . . . . 13User-Supplied Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14Quick Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Chapter 2Installing the Option Module Preparing for an Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Setting the Endianness and Node Address Switches . . . . . . . . . . . . . . . . 17Connecting the Option Module to the PowerFlex 750-Series Product . 19Connecting the Option Module to the Network . . . . . . . . . . . . . . . . . . . . 20Network Termination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22Applying Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Startup Status Indications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22Configuring and Verifying Key Parameters . . . . . . . . . . . . . . . . . . . . 24

Chapter 3Configuring the Option Module Configuration Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Using the PowerFlex 20-HIM-A6 or 20-HIM-C6S HIM to Access Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28Setting the Node Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28Setting a Leader-Follower Hierarchy (Optional) . . . . . . . . . . . . . . . . . . . . 28

Enable Datalinks To Write Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28Enable Datalinks To Read Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Setting a Fault Action. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30Changing the Fault Action . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31Setting the Fault Configuration Parameters . . . . . . . . . . . . . . . . . . . . 31

Resetting the Option Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

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Restoring Option Module Parameters to Factory Defaults. . . . . . . . . . . 33Viewing the Option Module Status Using Parameters . . . . . . . . . . . . . . 34Updating the Option Module Firmware . . . . . . . . . . . . . . . . . . . . . . . . . . . 34Configure the Option Module on Your PROFIBUS Network . . . . . . . . . 34

Chapter 4Using the I/O About I/O Messaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Understanding the I/O Image . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38Using Logic Command/Status. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38Using Reference/Feedback . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39Using Datalinks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Chapter 5Acyclic Messaging About Acyclic Messaging. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43Acyclic Messaging for DPV1 Class 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45Example Messaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Read Example for Drive Parameter 1 - [Output Frequency]. . . . . . . 45Write Example for Drive Parameter 520 [Max Fwd Speed] . . . . . . . 47

Chapter 6Troubleshooting Understanding the Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

PORT Status Indicator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50MOD Status Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50NET A Status Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50Viewing Option Module Diagnostic Items . . . . . . . . . . . . . . . . . . . . . . . . . 51Viewing and Clearing Events. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Appendix ASpecifications Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55Environmental . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56Regulatory Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Appendix BOption Module Parameters Parameter Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

About Parameter Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57How Parameters Are Organized . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Device Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58Host Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Appendix CLogic Command/Status Words: PowerFlex 750-Series Products

Drive Products. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63Logic Command Word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63Logic Status Word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64Bus Supply Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

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Logic Command Word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66Logic Status Word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

Appendix DHistory of Changes 750COM-UM004B-EN-P, September 2012 . . . . . . . . . . . . . . . . . . . . . . . . . 69

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Preface

About This Publication This manual provides information about the 20-750-PBUS PROFIBUS DPV1 option module for network communications option and how to use the module with PowerFlex® 750-Series drives and PowerFlex 755T drive products.

Download Firmware, AOP, EDS, and Other Files

Download firmware, associated files (such as AOP, EDS, and DTM), and access product release notes from the Product Compatibility and Download Center at rok.auto/pcdc.

Summary of Changes This publication contains the following new or updated information. This list includes substantive updates only and is not intended to reflect all changes.

DriveExplorer and DriveExecutive Software

Connected Components Workbench™ software and the Studio 5000 Logix Designer® application are the recommended tools for configuring the 20-750-PBUS PROFIBUS DPV1 option module. Although DriveExecutive™ and DriveExplorer™ software can still be used, this manual provides specific instructions for the recommended tools only. Additional information about DriveExplorer and DriveExecutive software is provided in the following sections.

DriveExplorer Software (version 6.01 or later)

DriveExplorer software, version 6.01 or later is discontinued and available only as freeware at rok.auto/pcdc. No future updates to the tool are planned. The download is provided 'as is' for users who have lost their DriveExplorer CD or need to configure legacy products not supported by Connected Components Workbench software. DriveExplorer is not compatible with PowerFlex 755TL drives, PowerFlex 755TR drives, and PowerFlex 755TM systems.

Topic PageAdded information about compatibility with PowerFlex® 755TL drives, PowerFlex 755TR drives, and PowerFlex 755TM drive systems throughout

Modified instructions regarding PROFIBUS network configuration and removed references to specific PROFIBUS configuration tools throughout

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DriveExecutive Software (version 5.06 or later)

A Lite version of DriveExecutive software shipped with RSLogix 5000®, RSNetWorx™ MD, FactoryTalk® AssetCentre, and IntelliCENTER® software. All other versions are purchasable items:

• 9303-4DTE01ENE Drive Executive software• 9303-4DTS01ENE DriveTools™ SP Suite (includes DriveExecutive and

DriveObserver™ software)• 9303-4DTE2S01ENE DriveExecutive software upgrade to DriveTools SP

Suite (adds DriveObserver software)

DriveExecutive software updates can be obtained at rok.auto/pcdc. It is highly recommended that you periodically check for and install the latest update.

Conventions Used in This Manual

The following conventions are used throughout this manual:

• Parameter names are shown in the format Device Parameter xx [*] or Host Parameter xx [*]. The xx represents the parameter number. The * represents the parameter name—for example Device Parameter 01 [DPI Port].

• The firmware revision number (FRN) is displayed as FRN X.xxx, where ‘X’ is the major revision number and ‘xxx’ is the minor revision number.

• For the screen displays in this manual, the following software was used:- Connected Components Workbench, release 12.00- Studio 5000 Logix Designer application, version 31.00.00

Different versions of the software may differ in appearance and procedures.

Additional Resources These documents contain additional information concerning related products from Rockwell Automation and others.

Resource Description

Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1 Provides general guidelines for installing a Rockwell Automation industrial system.

Network Communication Option Module Installation Instructions, publication 750COM-IN002 Information on the installation of PowerFlex 750-Series Network Communication modules

PROFINET Installation Guideline for Cabling and Assembly website http://www.profinet.com/ Information about PROFINET Cables.PROFINET Standard http://www.profinet.com/ Information about PROFINET technology, networks, and products.

Connected Components Workbench website and online help http://rok.auto/ccw Information on the Connected Components Workbench software tool—and includes a link for free software download.

PowerFlex 750-Series Drive Installation Instructions, publication 750-IN001 Provides detailed information on how to install PowerFlex 750-Series AC drives.

PowerFlex 750-Series AC Drives Programming Manual, publication 750-PM001 Provides detailed information on I/O, control, and feedback options; parameters and programming; faults, alarms, and troubleshooting.

PowerFlex 20-HIM-A6 and 20-HIM-C6S HIM (Human Interface Module) User Manual,publication 20HIM-UM001

Provides detailed information on HIM components, operation, and features.

PowerFlex 750-Series AC Drives Technical Data, publication 750-TD001 Provides technical data about PowerFlex 750-Series Drives

PowerFlex 750-Series Products with TotalFORCE® Control Technical Data, publication 750-TD100Provides detailed technical data, specifications, ratings, fuse/circuit breaker sizing and option information for IP20/IP54 enclosed PowerFlex 755T products.

PowerFlex 750-Series Products with TotalFORCE Control Installation Instructions, publication 750-IN100 Provides procedures for the handling, installation, and electrical wiring of IP20/IP54 enclosed PowerFlex 755T products.

PowerFlex 755TM IP00 Open Type Kits Technical Data, publication 750-TD101Provides detailed technical data, specifications, ratings, fuse/circuit breaker sizing and option information for IP00 open type PowerFlex 755T drive system products.

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You can view or download publications at rok.auto/literature.

PowerFlex 755TM IP00 Open Type Kits Installation Instructions, publication 750-IN101 Provides procedures for the handling, installation, and electrical wiring of IP00 open type PowerFlex 755T drive system products.

PowerFlex Drives with TotalFORCE Control Programming Manual, publication 750-PM100 Provides detailed parameter descriptions, configuration settings, and fault/alarm troubleshooting.

PowerFlex 750-Series Products with TotalFORCE Control Hardware Service Manual,publication 750-TG100

Provides detailed troubleshooting, maintenance, component testing, and hardware service instructions for PowerFlex 750T drives and bus supplies.

Product Certifications website, rok.auto/certifications Provides declarations of conformity, certificates, and other certification details.

EtherNet/IP Network Devices User Manual, ENET-UM006 Describes how to configure and use EtherNet/IP™ devices to communicate on the EtherNet/IP network.

Ethernet Reference Manual, ENET-RM002 Describes basic Ethernet concepts, infrastructure components, and infrastructure features.

System Security Design Guidelines Reference Manual, SECURE-RM001Provides guidance on how to conduct security assessments, implement Rockwell Automation products in a secure system, harden the control system, manage user access, and dispose of equipment.

Industrial Components Preventive Maintenance, Enclosures, and Contact Ratings Specifications, publication IC-TD002

Provides a quick reference tool for Allen-Bradley industrial automation controls and assemblies.

Safety Guidelines for the Application, Installation, and Maintenance of Solid-state Control, publication SGI-1.1

Designed to harmonize with NEMA Standards Publication No. ICS 1.1-1987 and provides general guidelines for the application, installation, and maintenance of solid-state control in the form of individual devices or packaged assemblies incorporating solid-state components.

Resource Description

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Notes:

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Chapter 1

Getting Started

The 20-750-PBUS option module is intended for installation into PowerFlex 750-Series drives and PowerFlex 755T drive products and is used for network communication. In this manual, the term PowerFlex 750-Series product is used to describe the following Architecture Class AC drives, bus supplies, and common bus inverters:

• PowerFlex 753 drives• PowerFlex 755 drives• PowerFlex 755TL drives• PowerFlex 755TR drives• PowerFlex 755TM drive systems

Components

Topic PageComponents 11Features 12Understanding Parameter Types 12Compatible Products 13Required Equipment 13Safety Precautions 14Quick Start 15

Item Part Description

1 Status IndicatorsThree status indicators that indicate the status of the option module and network communication. See Chapter 7, Troubleshooting.

2

Node Address Switches (Switches 1…7)

Sets the node address of the option module. See Setting the Endianness and Node Address Switches on page 20.

Endianness Selection Switch (Switch 8)

Sets the endianness of data transmitted over network.

3 Selection Jumper

Selects between PROFIBUS or Profidrive operation mode.Important: This feature is not supported in this version, so changing the jumper position will not have any effect. The PROFIBUS operating mode is selected with either position.

4 PROFIBUS DB9 Female Connector

PROFIBUS connector for the PROFIBUS network cable.

1

2

3

4

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Chapter 1 Getting Started

Features The features of the option module include the following:• Captive screws to secure and ground the option module to the PowerFlex

750-Series product.• Switches to set a node address before applying power to the drive—or

you can disable the switches and use an option module parameter to configure the node address.

• Compatibility with various configuration tools to configure the option module and host product, including the following tools:- PowerFlex 20-HIM-A6 or 20-HIM-C6S HIM (Human Interface

Module) on the product, if available- Connected Components Workbench software

Connected Components Workbench is the recommended standalone software tool for use with PowerFlex 750-Series products. You can obtain a free copy at: http://rok.auto/ccw

- Third-party PROFIBUS configuration software, such as ProSoft Configuration Builder

• Status indicators that report the status of the option module and network communication. They are visible when the product cover is open or removed.

• Parameter-configured 32-bit Datalinks in the I/O to meet application requirements (16 Datalinks to write data from the network to the drive, and 16 Datalinks to read data to the network from the product).

• Acyclic Messaging support.• Leader-follower hierarchy that can be set up so that the option module

and product transmit data to and from a leader on the network.• User-defined fault actions to determine how the option module and

connected product respond to the following:- I/O messaging communication disruptions (Comm Flt Action)- Controllers in Idle mode (Idle Flt Action)- Acyclic messaging

Understanding Parameter Types

The option module has two types of parameters:• Device parameters are used to configure the option module to operate on

the network.• Host parameters are used to configure the option module Datalink

transfer and various fault actions with the PowerFlex 750-Series product.

You can view option module Device parameters and Host parameters with any of the following configuration tools:

• PowerFlex 20-HIM-A6 or 20-HIM-C6S HIM—use the or key to scroll to the port in which the module resides, press the (Folders) key, and use the or key to scroll to the DEV PARAM or HOST PARAM folder.

• Connected Components Workbench software—click the tab for the option module at the bottom of the window, click the Parameters icon in the toolbar, and click the Device or Host Parameters tab.

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Chapter 1 Getting Started

Compatible Products At the time of publication, the option module is compatible with the following:• PowerFlex 753 drives (all firmware revisions)• PowerFlex 755 drives (all firmware revisions)• PowerFlex 755T products (firmware revision 6.001 and later)

Required Equipment Some of the equipment that is required for use with the option module is shipped with the module, but some you must provide yourself.

Equipment Shipped with the Option Module

When you unpack the option module, verify that the package includes the following:

• One 20-750-PBUS PROFIBUS option module• One Network Communication Option Card Installation Instructions,

publication 750COM-IN002

User-Supplied Equipment

To install and configure the option module, you must supply the following:• A small screwdriver• PROFIBUS cable; only use cable that conforms to PROFIBUS cable

standards (Belden #3079A PROFIBUS cable or equivalent is recommended)

• One 9-pin, male D-Sub PROFIBUS connector

PROFIBUS connectors are available from a variety of sources and in various sizes. As such, there may be mechanical limitations that prohibit the use of some connectors. Phoenix SUBCON-PLUS-PROFIB/AX/SC (Part # 2744380), Siemens 6GK1500-0FC00, or Brad BM5G60PP4Mxxx are recommended for use with PowerFlex 750 series drives.

• Configuration tool, such as the following:- PowerFlex 20-HIM-A6 or 20-HIM-C6S HIM- Connected Components Workbench is the recommended standalone

software tool for use with PowerFlex-750 Series products. See http://rok.auto/ccw for more information and to download a free version.

• A computer connection to the PROFIBUS DPV1 network

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Chapter 1 Getting Started

Safety Precautions Please read the following safety precautions carefully.

WARNING: Risk of injury or death exists. The PowerFlex drive may contain high voltages that can cause injury or death. Remove all power from the PowerFlex drive, and then verify power has been discharged before installing or removing the option module.WARNING: Risk of injury or equipment damage exists. Only personnel familiar with drive and power products and the associated machinery should plan or implement the installation, startup, configuration, and subsequent maintenance of the drive using the option module. Failure to comply may result in injury and/or equipment damage.WARNING: Risk of equipment damage exists. The option module contains electrostatic discharge (ESD) sensitive parts that can be damaged if you do not follow ESD control procedures. Static control precautions are required when handling the option module. If you are unfamiliar with static control procedures, see Guarding Against Electrostatic Damage, publication 8000-4.5.2.WARNING: Risk of injury or equipment damage exists. If the option module is transmitting control I/O to the drive, the drive may fault when you reset the option module. Determine how your drive will respond before resetting the module.WARNING: Risk of injury or equipment damage exists. Host Parameters 33 [Comm Flt Action] and 34 [Idle Flt Action] let you determine the action of the option module and connected drive if I/O communication is disrupted, the controller is idle, or Acyclic messaging for drive control is disrupted. By default, these parameters fault the drive. You can set these parameters so that the drive continues to run, however, precautions should be taken to verify that the settings of these parameters do not create a risk of injury or equipment damage. When commissioning the drive, verify that your system responds correctly to various situations (for example, a disconnected cable or a controller in idle state).WARNING: Risk of injury or equipment damage exists. When a system is configured for the first time, there may be unintended or incorrect machine motion. Disconnect the motor from the machine or process during initial system testing.WARNING: Risk of injury or equipment damage exists. The examples in this publication are intended solely for purposes of example. There are many variables and requirements with any application. Rockwell Automation does not assume responsibility or liability (to include intellectual property liability) for actual use of the examples shown in this publication.

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Chapter 1 Getting Started

Quick Start This section is provided to help experienced users quickly start using the Option Module. If you are unsure how to complete a step, refer to the referenced chapter.

Step Action See

1 Review the safety precautions for the option module. Throughout this manual

2 Verify that the PowerFlex 750-Series product is properly installed.

PowerFlex 750-Series AC Drive Installation Instructions, publication 750-IN001 PowerFlex 750-Series Products with TotalFORCE Control, publication 750-IN100

3

Install the option module.Verify that the PowerFlex 750-Series product is not powered.Insert the option module in Port 4, 5 or 6. Use the captive screws to secure and ground the option module to the product.Connect the option module to the network by using a PROFIBUS cable.Important: When another module (I/O, encoder, communication, and so forth) resides in the adjacent port to the left of the 20-750-PBUS option module—and the lower mounting screw of that module is a larger T15 Torx head screw, perform additional steps 2a through 2d on page 22.

Network Communication Option Card Installation Instructions, publication 750COM-IN002 andChapter 2,Installing the Option Module

4

Apply power to the option module.The option module receives power from the PowerFlex 750-Series product. Verify that the option module is installed correctly and then apply power to the product. The status indicators should be green. If they flash red, there is a problem. See Chapter , Troubleshooting.Configure and verify key parameters.

Chapter 2,Installing the Option Module

5

Configure the option module for your application.Set option module parameters for the following functions as required by your application:Node addressI/O configurationLeader - follower hierarchyFault actions

Chapter 3,Configuring the Option Module

6Configure the PROFIBUS controller to communicate with theoption module. Use a controller configuration tool to configure the PROFIBUS controller on the PROFIBUS network to recognize the option module and product.

See the appropriate PROFIBUSdocumentation for your PROFIBUScontroller.

7Configure the I/O.Use a controller configuration tool such as RSLogix 5000 software that enables you to control the option module and connected product using I/O.

Chapter 5, Using the I/O

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Chapter 1 Getting Started

Notes:

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Chapter 2

Installing the Option Module

This chapter provides instructions for installing the option module in a PowerFlex 750-Series product.

Preparing for an Installation Before installing the option module, do the following:

• Read the PROFIBUS Installation Guideline for details on PROFIBUS networks.

• Verify that you have all required equipment.

Setting the Endianness and Node Address Switches

Set the Endianness of the option module with Byte Swap switch 8 (see Figure 1). The Byte Swap switch can be set to either open ‘0’ (little-endian) or closed ‘1’ (big-endian) data formats for the cyclic data exchanged on the network. The cyclic data consists of the following items:

• CTRL: Logic Command Word (4 bytes)• REF: Speed Reference (4 bytes)• STAT: Logic Status Word (4 bytes)• FEEDBACK: Speed Feedback (4 bytes)• 0…16 Datalinks (4 bytes each)

Depending on the setting of the Byte Swap switch 8, the 4 bytes for each of the preceding data items are swapped.

Topic Page

Preparing for an Installation 17

Setting the Endianness and Node Address Switches 17

Connecting the Option Module to the PowerFlex 750-Series Product 19

Connecting the Option Module to the Network 20

Network Termination 22

Applying Power 22

ATTENTION: Risk of equipment damage exists. The option module contains electrostatic discharge (ESD) sensitive parts that can be damaged if you do not follow ESD control procedures. Static control precautions are required when handling the option module. If you are unfamiliar with static control procedures, see Guarding Against Electrostatic Damage, publication 8000-4.5.2.

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Chapter 2 Installing the Option Module

Figure 1 - Setting Option Module Node Address Switches

Set the Node Address by setting Node Address switches 1...7 to their binary equivalent, where '0' and '1' indicate switch positions 'Open' and 'Closed' respectively. Table 1 lists node addresses and the corresponding Node Address switch settings required to set that respective address.

IMPORTANT Each node on the PROFIBUS network must have a unique address. Set the node address before power is applied because the option module detects the node address during initialization (Power On Reset). To change a node address, you must set the new value and then remove and reapply power to (or reset) the option module.

Node AddrSwitches 1…7

Byte SwapSwitch 8

78

654321

1

4

3

2

5

6

7

8

Table 1 - Node Address Switch Settings

Node Address

Node Address Switch Node Address

Node Address Switch7 6 5 4 3 2 1 7 6 5 4 3 2 1

00 0 0 0 0 0 0 0 14 0 0 0 1 1 1 001 0 0 0 0 0 0 1 15 0 0 0 1 1 1 102 0 0 0 0 0 1 0 16 0 0 1 0 0 0 003 0 0 0 0 0 1 1 17 0 0 1 0 0 0 104 0 0 0 0 1 0 0 18 0 0 1 0 0 1 005 0 0 0 0 1 0 1 19 0 0 1 0 0 1 106 0 0 0 0 1 1 0 20 0 0 1 0 1 0 007 0 0 0 0 1 1 1 …

08 0 0 0 1 0 0 0 120 1 1 1 1 0 0 009 0 0 0 1 0 0 1 121 1 1 1 1 0 0 110 0 0 0 1 0 1 0 122 1 1 1 1 0 1 011 0 0 0 1 0 1 1 123 1 1 1 1 0 1 112 0 0 0 1 1 0 0 124 1 1 1 1 1 0 013 0 0 0 1 1 0 1 125 1 1 1 1 1 0 1

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Chapter 2 Installing the Option Module

Descriptions of node address values are as follows.

The switch settings can be verified by viewing Device Parameter 06 [Net Addr Act], a read-only parameter, with any of the following drive configuration tools:

• PowerFlex 20-HIM-A6 or 20-HIM-C6S HIM• Connected Components Workbench software

Connecting the Option Module to the PowerFlex 750-Series Product

1. Insert the option module into Port 4, 5, or 6 and tighten the module mounting screws into the pod mounting bracket. To properly ground the module to the PowerFlex 750-Series product, torque both mounting screws to 0.45…0.67 N•m (4.0…6.0 lb•in).

2. When another module (I/O, encoder, communication, and so forth) resides in the adjacent port to the left of the 20-750-PBUS option module—and the lower mounting screw of that module is a larger T15 Torx head screw, perform addition steps 2a through 2d. If the port is empty or the adjacent module already uses the smaller T8 Torx head mounting screws, save this spare screw for future use.

The option module is shipped with a small bag containing a spare T8 Torx head mounting screw and an adhesive-backed polycarbonate insulator strip. The larger T15 Torx head mounting screw on the adjacent left module may electrically contact the metal PROFIBUS cable connector when attached to the PROFIBUS module. The polycarbonate insulator strip is provided to help prevent electrical contact between the smaller T8 Torx head mounting screw and the PROFIBUS cable metal connector when attached to the PROFIBUS module. Either of these possible electrical contact situations may cause faulty operation. To help prevent this, perform the following steps.

a. Remove the adjacent module’s lower mounting screw, the T15 Torx head screw closest to the bottom of the pod mounting bracket.

b. Replace the larger T15 Torx head screw with the smaller, spare T8 Torx head mounting screw.

c. Tighten the mounting screw to the pod mounting bracket to properly ground the adjacent module to the drive. Torque the screw to 0.45…0.67 N•m (4.0…6.0 lb•in).

d. Attach the adhesive-backed polycarbonate strip to the metal PROFIBUS cable connector in a location that prevents electrical contact between the connector and the adjacent module’s lower mounting screw when the connector is attached to the PROFIBUS module.

Node Address Value Description

00If the Node Address value is set to ‘00’, the option module uses Device Parameter 05 [Net Addr Cfg] to set the Node Address. See Setting the Node Address on page 30.

01…125 Node address used by the option module.

126 The default address setting.

IMPORTANT Remove power from the product before installing the option module in the control pod.

To remove the captive T15 Torx head screw, the module must be removed to back the screw out of the mounting clip.

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Chapter 2 Installing the Option Module

Connecting the Option Module to the Network

1. Remove power from the PowerFlex 750-Series product. 2. Remove the product cover and lift up the drive HIM bezel to its open

position to access the drive control pod.3. Use static control precautions.4. Route the PROFIBUS cable through the bottom of the PowerFlex drive.5. Connect a PROFIBUS connector to the cable.

PROFIBUS connectors are available from a variety of sources and in various sizes. As such, there may be mechanical limitations that prohibit the use of some connectors. Phoenix SUBCON-PLUS-PROFIB/AX/SC (Part # 2744380), Siemens 6GK1500-0FC00, or Brad BM5G60PP4Mxxx are recommended for use with PowerFlex 750-Series drives.

Figure 2 - PROFIBUS Connector

6. Connect the PROFIBUS cable to the option module and secure it with the two screws on the connector.

ATTENTION: Risk of injury or death exists. The PowerFlex drive may contain high voltages that can cause injury or death. Remove power from the drive, and then verify power has been discharged before connecting the option module to the network.

IMPORTANT PROFIBUS communication may not operate correctly if the cable shield does not make full contact with the connector housing.

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Chapter 2 Installing the Option Module

Figure 3 - Network Wiring Diagram

7. Ground the shield to reduce electrostatic pickup. However, shielding is only effective when the shield is properly connected to ground. See the PROFIBUS Installation Guideline for instructions to correctly ground the shield.

Figure 4 - Wiring Example

8. Connect the other end of the PROFIBUS cable that is routed through the bottom of the drive to the PROFIBUS network.

Terminal Signal Function

Housing Shield Bus cable shield (outer screen that surrounds A and B conductors)

1 Not connected —

2 Not connected —

3 B-LINE Positive RxD/TxD, according to RS-485 specification

4 RTS Request to Send

5 GND BUS Network Zero Volt Reference (isolated from drive side)

6 +5V BUS +5V output to network (isolated from drive side)

7 Not connected —

8 A-LINE Negative RxD/TxD according to RS-485 specification

9 Not connected —

B A B A B A B A A B AB

ControlLogix Controller

PowerFlex 750-Series Drives (with 20-750-PBUS Option Modules)

PROFIBUS Network

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Chapter 2 Installing the Option Module

Network Termination The first and last node on a PROFIBUS DP Network segment should be terminated.

Rockwell Automation recommends that you select one of the previously mentioned PROFIBUS connectors with built-in termination.

Applying Power

Apply power to the PowerFlex 750-Series product. The option module receives its power from the product. When you apply power to the option module for the first time, its topmost PORT status indicator should be steady green or flashing green after initialization. If it is red, there is a problem. See Chapter 7, Troubleshooting.

Startup Status Indications

The drive STS (status) indicator can be viewed on front of the product after power has been applied. The option module status indicators can be viewed with the drive cover open or removed (Figure 5).

Figure 5 - Drive and Option Module Status Indicators

ATTENTION: Risk of equipment damage, injury, or death exists. Unpredictable operation may occur if you fail to verify that parameter settings are compatible with your application. Verify that settings are compatible with your application before applying power to the drive.

Drive Control Pod

See Table 2 for possible startup status indications.

2

3

4

1

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Chapter 2 Installing the Option Module

Table 2 - Drive and Option Module Startup Status Indications

After verifying correct operation, swing down the drive HIM bezel to its closed position and install the drive cover. For more details on status indicator operation, see page 66 and page 67.

Item Name Color State Description

Drive STS Indicator

1 STS (Status)

GreenFlashing Drive ready but not running, and no faults are present.

Steady Drive running, no faults are present.

YellowFlashing

When running, a type 2 (non-configurable) alarm condition exists – drive continues to run. When stopped, a start inhibit condition exists and the drive cannot be started (see drive parameter 933 - [Start Inhibits]).

Steady A type 1 (user configurable) alarm condition exists, but the drive continues to run.

RedFlashing A major fault has occurred. Drive will stop. Drive cannot be started until fault

condition is cleared.

Steady A non-resettable fault has occurred.

Red/Yellow Flashing Alternately

A minor fault has occurred. Use drive parameter 950 - [Minor Flt Config] to enable. If not enabled, acts like a major fault. When running, the drive continues to run. System is brought to a stop under system control. The fault must be cleared to continue.

Yellow/Green Flashing Alternately When running, a type 1 alarm exists.

Green/Red Flashing Alternately Drive is updating.

Option Module Status Indicators

2 PORT

— Off The option module is not powered or connected properly to the drive.

RedFlashing The option module is not receiving any communication from drive.

Steady The option module detected a duplicate or invalid port ID.

GreenFlashing The option module is establishing communication with drive.

Steady The option module is properly connected and communicating with drive.

Orange Steady The drive to which option module is connected is not an Allen-Bradley brand.

3 MOD

— Off The option module is not powered or connected properly to the drive.

RedFlashing The option module has failed the firmware test or firmware update is in

progress.

Steady The option module has failed the hardware test.

GreenFlashing The option module is operational but is not transferring I/O data.

Steady The option module is operational and is transferring I/O data.

4 NET A

— Off The option module cannot establish network communication or has experienced a Communication Timeout.

RedFlashing The option module has detected a Network Configuration Error.

Steady The option module has experienced an internal network controller error (PROFIBUS ASIC Self-Test failure).

Green Steady The option module is properly connected and communicating over the PROFIBUS network.

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Chapter 2 Installing the Option Module

Configuring and Verifying Key Parameters

PowerFlex 750-Series products can be separately configured for the control and Reference functions in various combinations. For example, you could set the product to receive control commands from a peripheral or terminal block, with the Reference coming from the network. You could also set the product to receive its control from the network with the Reference coming from another peripheral or terminal block. Or you could set the product to receive both its control and Reference from the network.

The steps in this section assume that the product will receive the Logic Command and Reference from the network. In this process, you will associate the port where the PROFIBUS option module is installed with the applicable speed reference or velocity reference parameter. In this example, the screen captures reflect Connected Components Workbench and Port 4 is used. The process for other configuration tools will vary. This process is not applicable to bus supplies.

1. 753/755 - Verify that Parameter 0:301 [Access Level] is set to ‘1’ (Advanced) or ‘2’ (Expert) to access the required parameters in this procedure.

755T - Verify that Parameter 0:30 [Access Level] is set to ‘1’ (Advanced) or ‘2’ (Expert) to access the required parameters in this procedure.

2. 753/755 - Select the Value column for Parameter 0:545 [Speed Ref A Sel], type 874 in the Search field, then double-click the Port 4 Reference parameter to select it. See the PowerFlex 750-Series Programming Manual, publication 750-PM001, for the numeric value to use for other ports.

755T - Select the Value column for Parameter 10:1800 [VRef A Sel], type 217 in the Search field, then double-click the Port 4 Reference parameter to select it. See PowerFlex Drives with TotalFORCE® Control Programming Manual, publication 750-PM100, for the numeric value to use for other ports.

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Chapter 2 Installing the Option Module

3. 753/755: Verify that Parameter 0:930 [Speed Ref Source] is reporting that the source of the Reference to the drive (Port 0) is the port in which the option module is installed (for example, Port 4 Reference).

This ensures that any Reference commanded from the network can be monitored by using drive Parameter 0:002 [Commanded SpdRef]. If a problem occurs, this verification step provides the diagnostic capability to determine whether the drive/option module or the network is the cause.

755T: Verify that Parameter 10/11:350 [VRef Source] is reporting that the source of the Reference to the drive (Port 0) is the port in which the option module is installed (for example, Port 4 Reference).

This ensures that any Reference commanded from the network can be monitored by using Parameter 10/11:1914 [VRef Commanded]. If a problem occurs, this verification step provides the diagnostic capability to determine whether the drive/option module or the network is the cause.

4. If hard-wired discrete digital inputs are not used to control the drive, verify that all unused digital input drive parameters are set to ‘0’ (Not Used).

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Chapter 2 Installing the Option Module

Notes:

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Chapter 3

Configuring the Option Module

This chapter provides instructions and information for setting the parameters to configure the option module.

For a list of parameters, see Appendix B, Option Module Parameters. For definitions of terms in this chapter, see the Glossary.

Configuration Tools The option module stores parameters and other information in its own nonvolatile storage (NVS) memory. You must, therefore, access the option module to view and edit its parameters. The following tools can be used to access the option module parameters.

Topic Page

Configuration Tools 27

Using the PowerFlex 20-HIM-A6 or 20-HIM-C6S HIM to Access Parameters 28

Setting the Node Address 28

Setting a Leader-Follower Hierarchy (Optional) 28

Setting a Fault Action 30

Resetting the Option Module 32

Restoring Option Module Parameters to Factory Defaults 33

Viewing the Option Module Status Using Parameters 34

Updating the Option Module Firmware 34

Tool See

PowerFlex 20-HIM-A6 or 20-HIM-C6S HIM page 28

Connected Components Workbench software, version 1.02 or later

http://www.ab.rockwellautomation.com/Drives/Software/9328-ConnectedComponentsWorkbench, or online help (installed with the software)

IMPORTANT For the HIM screens shown throughout this chapter, the option module was installed in Port 4. If your option module is installed in a different port, that port would appear instead of Port 4.

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Chapter 3 Configuring the Option Module

Using the PowerFlex 20-HIM-A6 or 20-HIM-C6S HIM to Access Parameters

If your drive has an enhanced PowerFlex 20-HIM-A6 or 20-HIM-C6S HIM, it can be used to access parameters in the option module.

1. Display the Status screen, which is shown on HIM power-up.

2. Use the or key to scroll to the Port in which the option module is installed.

3. Press the PAR# soft key to display the Jump to Param # entry popup box. 4. Use the numeric keys to enter the desired parameter number, or use the

▲ or ▼ soft key to scroll to the desired parameter number.

For details on viewing and editing parameters, see the PowerFlex 20-HIM-A6/-C6S HIM (Human Interface Module) User Manual, publication20HIM-UM001.

Setting the Node Address If the option module Node Address switches (Figure 1) are set to ‘00’ (Program), the value of Device Parameter 05 [Net Addr Cfg] determines the node address. When the Node Address switches are in any other combination of positions, the switches determine the node address.

1. Set the value of Device Parameter 05 [Net Addr Cfg] to a unique node address.

2. Reset the option module; see Resetting the Option Module on page 32.

Setting a Leader-Follower Hierarchy (Optional)

This procedure is only required if Datalinks are used to write or read data of the drive or its connected peripherals. A hierarchy determines the type of device with which the option module exchanges data. In a Leader-Follower hierarchy, the option module exchanges data with a PROFIBUS leader, such as a ProSoft MVI56-PDPMV1 PROFIBUS DP scanner. This scanner integrates, as a third-party module, in a ControlLogix controller backplane to allow PROFIBUS DP communications.

Enable Datalinks To Write Data

The controller output image (controller outputs-to-drive) can have 0...16 additional 32-bit parameters (Datalinks). They are configured using Host Parameters 01 [DL From Net 01] through 16 [DL From Net 16]. The data type of a Datalink can be either a 32-bit REAL (floating point) or 32-bit integer. The number of Datalinks actively used is controlled by the connection size configured in the controller.

ESC ENTER

Stopped0.00 Hz

AUTO

F

Edit Net Addr Cfg1

0 << 126

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Chapter 3 Configuring the Option Module

When using a ControlLogix controller and the Generic Profile, configure the Datalink parameters now as described in this section.

Host Parameters 01 [DL From Net 01] through 16 [DL From Net 16] control which parameters in the drive, option module, or any other connected peripheral receive the values from the network. You can use the PowerFlex 20-HIM-A6 or 20-HIM-C6S HIM, or another drive configuration tool such as Connected Components Workbench, to select the drive or peripheral by port number and the parameter by name. As an alternate method, the parameter value can be set manually by number using this formula:

From Net Parameter Value = (10000 * port number) + (Destination Parameter Number)

For example, suppose you want to use Host Parameter 01 [DL From Net 01] to write to Parameter 03 of an optional encoder module plugged into drive Port 5. Using the formula, the value for Host Parameter 01 [DL From Net 01] would be (10000 * 5) + (3) = 50003.

Follow these steps to enable Datalinks to write data.

1. Set the values of only the required number of contiguous controller-to-drive Datalinks needed to write data to the drive and that are to be included in the network I/O connection.

2. Reset the option module; see Resetting the Option Module on page 32. 3. Since the Logic Command and Reference is always used in the option

module, configure the parameters in the PowerFlex 750-Series product to accept the Logic Command and Reference from the option module.

4. 753/755: When using the controller for speed reference via the option module, set Parameter 0:545 [Speed Ref A Sel] to reflect the port where the option module is installed (typically Port 4, which has a value of 874).

755T: When using the controller for velocity reference via the option module, set Parameter 10:1800 [VRef A Sel] to reflect the port where the option module is installed (typically Port 4, which has a value of 217).

5. 753/755: Verify that the mask parameters (for example, Parameter 0:324[Logic Mask]) are configured to receive the desired logic from the option module. See the PowerFlex 750-Series product documentation for details.

755T: Verify that the mask parameters (for example, Parameter 0:41 [Logic Mask]) are configured to receive the desired logic from the option module. See the PowerFlex 750-Series product documentation for details.

The option module is now ready to receive input data and transfer status data to the PROFIBUS leader (controller). Next, configure the controller to recognize and transmit I/O to the option module.

IMPORTANT Always use the Datalink parameters in consecutive numerical order, starting with the first parameter. For example, use Host Parameters 01, 02, and 03 to configure three Datalinks to write data. Otherwise, the network I/O connection will be larger than necessary, which needlessly increases controller response time and memory usage.

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Chapter 3 Configuring the Option Module

Enable Datalinks To Read Data

The controller input image (drive-to-controller inputs) can have 0…16 additional 32-bit parameters (Datalinks). They are configured using Host Parameters 17 [DL To Net 01] through 32 [DL To Net 16]. The number of Datalinks actively used is controlled by the connection size in the controller. See the controller example sections in Chapter 4 for more information on setting the connection size.

When using a ControlLogix controller and the Generic Profile, configure the Datalink parameters now as described in this section.

Host Parameters 17 [DL To Net 01] through 32 [DL To Net 16] configure which parameters in the drive, option module, or any other connected peripheral send the values to the network. You can use the PowerFlex 20-HIM-A6 or 20-HIM-C6S HIM, or another drive configuration tool such as Connected Components Workbench, to select the drive or peripheral by port number and the parameter by name. As an alternate method, the parameter value can be set manually by number using this formula:

To Net Parameter Value = (10000 * Port Number) + (Origination Parameter Number)

For example, suppose you want to use Host Parameter 17 [DL To Net 01] to read Parameter 2 of an optional I/O module plugged into drive Port 6. Using the formula, the value for Host Parameter 17 [DL To Net 01] would be (10000 * 6)+ (2) = 60002.

Follow these steps to enable Datalinks to read data.

1. Set the values of only the required number of contiguous drive-to-controller Datalinks needed to read data from the drive and that are to be included in the network I/O connection.

2. Reset the option module; see Resetting the Option Module on page 32.

The option module is configured to send output data to the leader (controller). You must now configure the controller to recognize and transmit I/O to the option module.

Setting a Fault Action By default, when communication is disrupted (for example, the network cable is disconnected) or the leader (controller) is idle, the product responds by faulting if it is using I/O from the network. You can configure a different response to these events:

• Disrupted I/O communication by using Host Parameter 33 [Comm Flt Action].

IMPORTANT Always use the Datalink parameters in consecutive numerical order, starting with the first parameter. For example, use Host Parameters 17, 18, 19, 20, and 21 to configure five Datalinks to read data. Otherwise, the network I/O connection will be larger than necessary, which needlessly increases controller response time and memory usage.

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Chapter 3 Configuring the Option Module

• An idle controller by using Host Parameter 34 [Idle Flt Action].

Changing the Fault Action

Set the values of Host Parameters 33 [Comm Flt Action] and 34 [Idle Flt Action] to any of these responses.

Figure 6 - Edit Fault Action HIM Screens

Changes to these parameters take effect immediately. A reset is not required.

If communication is disrupted and then is re-established, the drive will automatically receive commands over the network again.

Setting the Fault Configuration Parameters

When setting Host Parameters 33 [Comm Flt Action] and 34 [Idle Flt Action] to ‘Send Flt Cfg’, the values in the following parameters are sent to the drive after a communication fault and/or idle fault occurs. You must set these parameters to values required by your application.

ATTENTION: Risk of injury or equipment damage exists. Host Parameters 33 [Comm Flt Action], and 34 [Idle Flt Action] let you determine the action of the option module and connected drive if communication is disrupted or the leader (controller) is idle. By default, these parameters fault the drive. You may configure these parameters so that the drive continues to run, however, precautions should be taken to verify that the settings of these parameters do not create a risk of injury or equipment damage. When commissioning the drive, verify that your system responds correctly to various situations (for example, a disconnected network cable or controller in idle state).

Value Action Description

0 Fault The drive is faulted and stopped (default).

1 Stop The drive is stopped, but not faulted.

2 Zero Data The drive is sent 0 for output data. This does not command a stop.

3 Hold Last The drive continues in its present state.

4 Send Flt CfgThe drive is sent the data that you set in the fault configuration parameters (Host Parameters 37 [Flt Cfg Logic], 38 [Flt Cfg Ref], and 39 [Flt Cfg DL 01] through 54 [Flt Cfg DL16]).

ESC ENTER

Stopped0.00 Hz

AUTO

F

▲ ▼

Edit Comm Flt ActionFault 0

0 << 4

ESC ENTER

Stopped0.00 Hz

AUTO

F

▲ ▼

Edit Idle Flt ActionFault 0

0 << 4

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Chapter 3 Configuring the Option Module

Changes to these parameters take effect immediately. A reset is not required.

Resetting the Option Module Changes to switch settings and some option module parameters require you to reset the option module before the new settings take effect. You can reset the option module by power cycling the drive or by using Device Parameter 07 [Reset Module].

Figure 7 - Set Device Parameter 07 - [Reset Module] to ‘1’ (Reset Module).

When you enter ‘1’ (Reset Module), the option module will be immediately reset. An alternate method to reset the module is by power cycling the drive. When you enter ‘2’ (Set Defaults), the option module will set ALL of its Device and Host parameters to their factory default values. (This is the same as pressing the ALL soft key when using the MEMORY folder method described in Restoring Option Module Parameters to Factory Defaults on page 33). After performing a Set Defaults, you must enter ‘1’ (Reset Module) or power cycle the drive so that the new values take effect. Thereafter, this parameter will be restored to a value of ‘0’ (Ready).

Option Module Host Parameter Description

Parameter 37 [Flt Cfg Logic] A 32-bit value sent to the drive for Logic Command.

Parameter 38 [Flt Cfg Ref] A 32-bit REAL (floating point) value sent to the drive for Reference.

Parameter 39 [Flt Cfg DL 01] … Parameter 54 [Flt Cfg DL 16]

A 32-bit integer value sent to the drive for a Datalink. If the destination of the Datalink is a REAL (floating point) parameter, you must convert the desired value to the binary representation of the REAL value. (An internet search of ‘hex to float’ provides a link to a tool to do this conversion.)

ATTENTION: Risk of injury or equipment damage exists. If the option module is transmitting control I/O to the drive, the drive may fault when you reset the option module. Determine how your drive will respond before resetting the option module.

IMPORTANT When performing a Set Defaults, the drive may detect a conflict and then not allow this function to occur. If this happens, first resolve the conflict and then repeat Set Defaults action. Common reasons for a conflict include the drive running or a controller in Run mode.

If your application allows, you can also reset the option module by cycling power to the drive (resetting the drive) or by using the HIM’s Reset Device function located in the drive’s DIAGNOSTIC folder.

Value Description

0 Ready (Default)

1 Reset Module

2 Set DefaultsESC ENTER

Stopped0.00 Hz

AUTO

F

▲ ▼

Edit Reset ModuleReady 0

0 << 2

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Chapter 3 Configuring the Option Module

Restoring Option Module Parameters to Factory Defaults

As an alternate reset method, you can restore the option module parameters using a MEMORY folder menu item instead of using Device Parameter 07 [Reset Module] described in Resetting the Option Module on page 32. The MEMORY folder method provides two ways to restore the option module Device and Host parameters:

• ALL—Restores ALL option module Device and Host parameters to their factory default values.

• MOST—Restores MOST option module Device and Host parameters—except Device Parameter 05 [Net Addr Cfg] which is used for network setup.

Follow these steps to restore option module Device and Host parameters to their factory default values.

1. Access the Status screen, which is displayed on HIM power-up.

2. Use the or key to scroll to the Port in which the option module is installed.

3. Press the key to display its last-viewed folder.

4. Use the or key to scroll to the MEMORY folder.

5. Use the or key to select Set Defaults.

6. Press the (Enter) key to display the Set Defaults popup box.

7. Press the (Enter) key again to display the warning popup box to reset Device and Host parameters to their factory default values.

8. Press the MOST soft key to restore MOST Device and Host parameters to factory defaults, or press the ALL soft key to restore ALL parameters. Or press the ESC soft key to cancel.

9. Reset the option module using Device Parameter 07 [Reset Module] or by cycling power to the drive so that the restored parameters take effect.

IMPORTANT When performing a Set Defaults, the drive may detect a conflict and then not allow this function to occur. If this happens, first resolve the conflict and then repeat this Set Defaults procedure. Common reasons for a conflict include the drive running or a controller in Run mode.

00

Stopped0.00 Hz

AUTO

Host Drive240V 4.2A

Rev 3.002 Ser. A

ESC REF TEXT

F

PAR#

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Chapter 3 Configuring the Option Module

Viewing the Option Module Status Using Parameters

The following parameters provide information about the status of the option module. You can view these parameters at any time.

Updating the Option Module Firmware

The option module firmware can be updated over the network or serially through a direct connection from a computer to the drive using a 1203-USB or 1203-SSS serial converter.

When updating firmware over the network, you can use the Allen-Bradley ControlFLASH software tool, the built-in update capability of DriveExplorer Lite or Full software, or the built-in update capability of DriveExecutive software.

When updating firmware through a direct serial connection from a computer to a drive, you can use the same Allen-Bradley software tools described above, or you can use HyperTerminal software set to the X-modem protocol.

To obtain a firmware update for this option module, go to http://www.ab.com/support/abdrives/webupdate. This website contains all firmware update files and associated Release Notes that describe the following items:

• Firmware update enhancements and anomalies• How to determine the existing firmware revision• How to update the firmware using DriveExplorer, DriveExecutive,

ControlFLASH, or HyperTerminal software

Configure the Option Module on Your PROFIBUS Network

Use the following procedure to configure the option module on your PROFIBUS network.

1. Configure your PROFIBUS gateway.

You have to configure a PROFIBUS network with a gateway before you can add and configure your option module. Consult the user manual for your controller and gateway for information on setting up your products and establishing a PROFIBUS network.

2. Download the GSD file for your option card from the PCDC.

You will require the corresponding GSD file to obtain basic configuration information about the PROFIBUS device you add to the network. The

Option Module Device Parameter Description

02 [DLs From Net Act] The number of controller-to-drive Datalinks that are included in the network I/O connection (controller outputs).

03 [DLs To Net Act] The number of drive-to-controller Datalinks that are included in the network I/O connection (controller inputs).

04 [Net Addr Src]Displays the source from which the option module node address is taken. This will be either ‘0’ (Switches) set with the Node Address switches shown in Figure 1, or ‘1’ (Parameters) which uses the address from Device Parameter 05 [Net Addr Cfg].

06 [Net Addr Act]

The node address used by the option module. This will be one of the following values:• The address set by the Node Address switches (Figure 1).• The value of Device Parameter 05 [Net Addr Cfg].• An old address of the switches or parameter if it has been changed and the

option module has not been reset.

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Chapter 3 Configuring the Option Module

GSDML configuration files identify the device's capabilities so that the PROFIBUS controller can communicate with it correctly.

3. Import the GSD file into your PROFIBUS project by using your chosen configuration tool.

4. Using the configuration tool, add your option card to your PROFIBUS network and configure it as a Follower device.

You can configure up to 16 Datalinks for the option card.5. Save and download your project to the PROFIBUS Gateway.

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Chapter 3 Configuring the Option Module

Notes:

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Chapter 4

Using the I/O

This chapter provides information and examples that explain how to control, configure, and monitor a PowerFlex 750-Series drive using PROFIBUS DPV0 messaging.

About I/O Messaging PROFIBUS DPV0 or I/O messaging is used to transfer the data which controls the PowerFlex drive and its Reference. I/O messaging can also be used to transfer data to and from Datalinks which are mapped to parameters in the PowerFlex 750-Series products.

The option module includes the Logic Command, Logic Status, Reference, and Feedback (all as 32-bit words) in the controller’s I/O image. This basic I/O must always be configured by the PROFIBUS configuration tool to the 20-750-PBUS option module, enabling the ability to control and monitor the PowerFlex 750-Series product.

Additional I/O if needed, can be configured using up to 16 Datalinks to write data and/or up to 16 Datalinks to read data. When using any combination of these Datalinks, one 32-bit word for each Datalink will be added to the basic I/O Input Size and/or Output Size.

Chapter 3, Configuring the Option Module, and Chapter 4, Configuring the Profibus Master discuss how to configure the option module and controller on the network for the required I/O. This chapter discusses how to use the I/O after you have configured the option module and controller.

Topic Page

About I/O Messaging 37

Understanding the I/O Image 38

Using Logic Command/Status 38

Using Reference/Feedback 39

Using Datalinks 39

ATTENTION: Risk of injury or equipment damage exists. The examples in this publication are intended solely for purposes of example. There are many variables and requirements with any application. Rockwell Automation does not assume responsibility or liability (to include intellectual property liability) for actual use of the examples shown in this publication.

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Chapter 4 Using the I/O

Understanding the I/O Image The terms ‘input’ and ‘output’ are defined from the controller’s point of view. Therefore, output I/O is data that is produced by the controller and consumed by the option module. Input I/O is status data that is produced by the option module and consumed as input by the controller. The I/O image will vary based on how many of the drive’s 32-bit Datalinks (Host DL From Net 01-16 and Host DL To Net 01-16) are used.

The I/O image can be configured based upon the number of Datalinks required by the user. Table 3 shows the I/O image when using all of the 32-bit Datalinks.

Table 3 - PROFIBUS I/O Image for PowerFlex 750-Series Drives (32-bit Logic Command/Status, Reference/Feedback, and Datalinks)

Using Logic Command/Status

The Logic Command is a 32-bit word of control data produced by the controller and consumed by the option module. The Logic Status is a 32-bit word of status data produced by the option module and consumed by the controller.

• Logic Command word is always the first 32-bit word in the output image.• Logic Status word is always the first 32-bit word in the input image.

This manual contains the bit definitions for compatible products available at the time of publication in Appendix C, Logic Command/Status Words: PowerFlex 750-Series Drives.

DINT Output I/O DINT Input I/O

0 Logic Command 0 Logic Status

1 Reference 1 Feedback

2 DL From Net 01 2 DL To Net 01

3 DL From Net 02 3 DL To Net 02

4 DL From Net 03 4 DL To Net 03

5 DL From Net 04 5 DL To Net 04

6 DL From Net 05 6 DL To Net 05

7 DL From Net 06 7 DL To Net 06

8 DL From Net 07 8 DL To Net 07

9 DL From Net 08 9 DL To Net 08

10 DL From Net 09 10 DL To Net 09

11 DL From Net 10 11 DL To Net 10

12 DL From Net 11 12 DL To Net 11

13 DL From Net 12 13 DL To Net 12

14 DL From Net 13 14 DL To Net 13

15 DL From Net 14 15 DL To Net 14

16 DL From Net 15 16 DL To Net 15

17 DL From Net 16 17 DL To Net 16

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Chapter 4 Using the I/O

Using Reference/Feedback The Reference is a 32-bit REAL (floating point) piece of control data produced by the controller and consumed by the option module. The Feedback is a 32-bit REAL (floating point) piece of status data produced by the option module and consumed by the controller.

• Reference word is always the second 32-bit word in the output image.• Feedback word is always the second 32-bit word in the input image.

The Reference and Feedback 32-bit REAL value represents drive speed. The scaling for the speed Reference and Feedback are dependent on drive Parameter 300 - [Speed Units]. For example, if Parameter 300 is set to Hz, a 32- bit REAL Reference value of ‘30.0’ would equal a Reference of 30.0 Hz. If Parameter 300 is set to RPM, a 32- bit REAL Reference value of ‘1020.5’ would equal a Reference of 1020.5 RPM. Note that the commanded maximum speed can never exceed the value of drive Parameter 520 - [Max Fwd Speed]. Table 4 shows example References and their results for a PowerFlex 750-Series drive that has its:

• Parameter 300 [Speed Units] set to Hz.• Parameter 37 [Maximum Freq] set to 130 Hz.• Parameter 520 [Max Fwd Speed] set to 60 Hz.

When Parameter 300 [Speed Units] is set to RPM, the other parameters are also in RPM.

Table 4 - PowerFlex 750-Series Drive Example Speed Reference/Feedback Scaling

Using Datalinks A Datalink is a mechanism used by PowerFlex drives to transfer data to and from the controller. Datalinks allow a drive parameter value to be read from or written to without using a PROFIBUS DPV1 Service. When enabled, each Datalink occupies one 32-bit word in a ControlLogix controller, providing a mirror of the PowerFlex 750-Series drive data value that the Datalinked parameter represents.

The following rules apply when using PowerFlex 750-Series drive Datalinks:• The target of a Datalink can be any Host parameter, including those of a

peripheral. For example, drive parameter 535 - [Accel Time 1] can be the target of any or all option modules installed in the drive.

• The data passed through the Datalink mechanism is determined by the settings of Host Parameters 01...16 [DL From Net 01-16] and Host Parameters 17...32 [DL To Net 01-16].

Network Reference Value Speed Command Value (2)

(2) For this example, drive Parameter 300 [Speed Units] is set to Hz.

Output Speed Network Feedback Value

130.0 130 Hz 60 Hz (3)

(3) The drive runs at 60 Hz instead of 130 Hz or 65 Hz because drive Parameter 520 [Max Fwd Speed] sets 60 Hz as the maximum speed.

60.0

65.0 65 Hz 60 Hz (3) 60.0

32.5 32.5 Hz 32.5 Hz 32.5

0.0 0 Hz 0 Hz 0.0

-32.5 (1)

(1) The effects of values less than 0.0 depend on whether the PowerFlex 750 - Series drive uses a bipolar or unipolar direction mode. See the drive documentation for details.

32.5 Hz 32.5 Hz 32.5

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Chapter 4 Using the I/O

• When an I/O connection that includes Datalinks is active, those Datalinks being used are locked and cannot be changed until that I/O connection becomes idle or inactive.

• When you use a Datalink to change a value, the value is not written to the Nonvolatile storage (NVS) memory. The value is stored in volatile memory and lost when the drive loses power. Thus, use Datalinks when you need to change the value of a parameter frequently.

Datalinks for PowerFlex 750-Series drive peripherals (the embedded EtherNet/IP adapter on only PowerFlex 755 drives and option modules such as an encoder or a communication module) are locked when the peripheral has an I/O connection with a controller. When a controller has an I/O connection to the drive, the drive does not allow a reset to defaults, configuration download, or anything else that could change the makeup of the I/O connection in a running system. The I/O connection with the controller must first be disabled to allow changes to the respective Datalinks.

Depending on the controller being used, the I/O connection can be disabled by doing the following:

• Putting the controller in Program mode• Disconnecting the drive from the network• Placing the leader in idle mode

DeviceLogix Datalinks are also locked while the DeviceLogix program is running. The DeviceLogix program must first be disabled to allow changes to the Datalinks. Set DeviceLogix parameter 53 [DLX Operation] to ‘DisableLogic’ to disable the logic (the parameter value will then change to ‘LogicDisabld’).

IMPORTANT A reset is always required after configuring Datalinks so that the changes take effect.

A COP (Copy) instruction or a UDDT is needed—for REAL parameters, speed Reference, and speed Feedback only—to copy the DINT data into a REAL word for input data conversion. For output data conversion, a COP (Copy) instruction or UDDT is needed—for REAL parameters, speed Reference, and speed Feedback only—to copy the REAL data into a DINT word. To determine whether a parameter is a 32-bit integer (DINT) or a REAL data type, see the Data Type column in the chapter containing parameters in the PowerFlex 750-Series AC Drives Programming Manual, publication 750-PM001, and publication750-PM001, the PowerFlex Drives with TotalFORCE Control Programming Manual, publication 750-PM100.

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Chapter 5

Acyclic Messaging

This chapter provides information and examples that explain how to use PROFIBUS Class 1 DPV1 Acyclic Messaging to configure and monitor the PowerFlex® 750-Series drive through the 20-750-PBUS option module.

About Acyclic Messaging Acyclic messaging is used to transfer data to the PowerFlex 750-Series drive through the 20-750-PBUS option module and other connected peripherals that do not require continuous updates. Acyclic messaging, or DPV1 messaging in the case of the 20-750-PBUS option module, is also used to configure and monitor a drive's parameters on a PROFIBUS network. Drive parameters as well as peripheral Host and Device parameters can be accessed via acyclic messaging for a PowerFlex 750-Series drive.

For a full list of drive parameters, see the PowerFlex 750-Series AC Drives Programming Manual, publication 750-PM001, and the PowerFlex Drives with TotalFORCE Control Programming Manual, publication 750-PM100. For a list of 20-750-PBUS option module Host and Device Parameters, see Appendix B. To use acyclic messaging read and write services, you need the values of the slot and index to which a parameter is associated. Value ranges for slot and index are shown in Table 5.

Topic Page

About Acyclic Messaging 41

Acyclic Messaging for DPV1 Class 1 45

Example Messaging 45

ATTENTION: Risk of injury or equipment damage exists. The examples in this publication are intended solely for purposes of example. There are many variables and requirements with any application. Rockwell Automation does not assume responsibility or liability (to include intellectual property liability) for actual use of the examples shown in this publication.ATTENTION: Risk of equipment damage exists. If Acyclic Messages are programmed to write parameter data to Non-Volatile Storage (NVS) frequently, the NVS will quickly exceed its life cycle and cause the drive to malfunction. Do not create a program that frequently uses Acyclic Messages to write parameter data to NVS. Datalinks do not write to NVS and should be used for frequently changed parameters.

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Chapter 5 Acyclic Messaging

For accessing any parameter within a drive, a general mechanism is used to map the parameter with a PROFIBUS slot and index number.

Every drive device port has a base slot number which supports 256 indices in a slot. These slot and index combinations are mapped to various drive and option module parameters through the 20-750-PBUS option module. These are the general formulas used to determine the slot and index numbers for a specific parameter.

Slot Number = Base Slot Number + Quotient of (parameter number / 256)Index Number = Remainder of (parameter number / 256)

Table 5 - PROFIBUS Slot and Index for Drive and Option Module Parameters

PowerFlex 753, 755Device

PowerFlex 755TPROFIBUS Slot PROFIBUS Index Size PROFIBUS Slot PROFIBUS Index Size

0 0x00 0 …255 0x00…0xFF 1024 Profibus Parameters 0 0x00 0…3840 0x00…0xF00 2551…62 0x00…0x3E 0…255 0x00…0xFF 16,065 Host Drive (Port 0) -63 0x3F 0…255 0x00…0xFF 1024 Option Module -67 0x43 0…255 0x00…0xFF 1024 Port 1 Parameters 15 0x0F 0…255 0x00…0xFF 25571 0x47 0…255 0x00…0xFF 1024 Port 2 Parameters 16 0x10 0…255 0x00…0xFF 25575 0x4B 0…255 0x00…0xFF 1024 Port 3 Parameters 17 0x11 0…255 0x00…0xFF 25579 0x4F 0…255 0x00…0xFF 1024 Port 4 Parameters 18 0x12 0…255 0x00…0xFF 25583 0x53 0…255 0x00…0xFF 1024 Port 5 Parameters 19 0x13 0…255 0x00…0xFF 25587 0x57 0…255 0x00…0xFF 1024 Port 6 Parameters 20 0x14 0…255 0x00…0xFF 25591 0x5B 0…255 0x00…0xFF 1024 Port 7 Parameters 21 0x15 0…255 0x00…0xFF 25595 0x5F 0…255 0x00…0xFF 1024 Port 8 Parameters 22 0x16 0…255 0x00…0xFF 25599 0x63 0…255 0x00…0xFF 1024 Port 9 Parameters 23 0x17 0…255 0x00…0xFF 255103 0x67 0…255 0x00…0xFF 1024 Port 10 Parameters 24 0x18 0…255 0x00…0xFF 255107 0x6B 0…255 0x00…0xFF 1024 Port 11 Parameters 25 0x19 0…255 0x00…0xFF 255111 0x6F 0…255 0x00…0xFF 1024 Port 12 Parameters 26 0x1A 0…255 0x00…0xFF 255115 0x73 0…255 0x00…0xFF 1024 Port 13 Parameters 27 0x1B 0…255 0x00…0xFF 255119 0x77 0…255 0x00…0xFF 1024 Port 14 Parameters 28 0x1C 0…255 0x00…0xFF 255

195 0xC3 0…255 0x00…0xFF 1024 Port 1 Host Parameters 30 0x1E 0…255 0x00…0xFF 255199 0xC7 0…255 0x00…0xFF 1024 Port 2 Host Parameters 31 0x1F 0…255 0x00…0xFF 255203 0xCB 0…255 0x00…0xFF 1024 Port 3 Host Parameters 32 0x20 0…255 0x00…0xFF 255207 0xCF 0…255 0x00…0xFF 1024 Port 4 Host Parameters 33 0x21 0…255 0x00…0xFF 255211 0xD3 0…255 0x00…0xFF 1024 Port 5 Host Parameters 34 0x22 0…255 0x00…0xFF 255215 0xD7 0…255 0x00…0xFF 1024 Port 6 Host Parameters 35 0x23 0…255 0x00…0xFF 511219 0xDB 0…255 0x00…0xFF 1024 Port 7 Host Parameters 37 0x25 0…255 0x00…0xFF 511223 0xDF 0…255 0x00…0xFF 1024 Port 8 Host Parameters 39 0x27 0…255 0x00…0xFF 2047227 0xE3 0…255 0x00…0xFF 1024 Port 9 Host Parameters 47 0x2F 0…255 0x00…0xFF 4095231 0xE7 0…255 0x00…0xFF 1024 Port 10 Host Parameters 63 0x3F 0…255 0x00…0xFF 4095235 0xEB 0…255 0x00…0xFF 1024 Port 11 Host Parameters 79 0x4F 0…255 0x00…0xFF 4095239 0xEF 0…255 0x00…0xFF 1024 Port 12 Host Parameters 95 0x5F 0…255 0x00…0xFF 4095243 0xF3 0…255 0x00…0xFF 1024 Port 13 Host Parameters 111 0x6F 0…255 0x00…0xFF 4095247 0xF7 0…255 0x00…0xFF 1024 Port 14 Host Parameters 127 0x7F 0…255 0x00…0xFF 4095

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Chapter 5 Acyclic Messaging

Due to PROFIBUS standard requirements of various identification and maintenance functions, there is an exception to the rule for assigning Host drive parameters. When accessing drive parameters, the slot number will start at 0x01. This is the formula used to determine the slot number for a Host drive parameter.

Slot Number = Base Slot Number + Quotient of (parameter number / 256) + 1

Examples

The following examples illustrate the use of these formulas.

Example 1: 753/755

To access Drive parameter 25 [Motor NP Volts], see Table 5 to find the slot number associated with Port 0, which can be used to access the first 256 parameters. To access parameters 257…512, the slot number will increment by 1, and so on.

For the drive (Port 0), the base slot number is 0x00 + 1 (per the exception). Therefore, the slot number can be calculated using the general formula:

Slot Number = 0x00 + Quotient of (25 / 256) + 1 = 0x01

The index number will be the remainder of the drive parameter number divided by 256, as shown using this formula:

Index Number = Remainder of (25 / 256) = 25

Example 1: 755T

To access Drive parameter 3 [DC Bus Volts], see Table 5 to find the slot number associated with Port 0, which can be used to access the first 256 parameters. To access parameters 257…512, the slot number will increment by 1, and so on.

For the drive (Port 0), the base slot number is 0x00 + 1 (per the exception). Therefore, the slot number can be calculated using the general formula:

Slot Number = 0x00 + Quotient of (3 / 256) + 1 = 0x01

The index number will be the remainder of the drive parameter number divided by 256, as shown using this formula:

Index Number = Remainder of (3 / 256) = 3

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Chapter 5 Acyclic Messaging

Example 2: 753/755

To access Host Parameter 37 [Flt Cfg Logic] in the option module when the module is installed in drive Port 4, see Table 5 to find the Slot Number associated with Port 4 Host Parameters.

For Port 4 Host parameters, the base slot number is 0x3F. Therefore, the slot number can be calculated using the general formula:

Slot Number = 0xCF + Quotient of (37 / 256) + 1 = 0xD0

The index number will be the remainder of the Port 4 Host parameter number divided by 256, as shown using this formula:

Index Number = Remainder of (37 / 256) = 37

Example 2: 755T

To access Host Parameter 37 [Flt Cfg Logic] in the option module when the module is installed in drive Port 4, see Table 5 to find the Slot Number associated with Port 4 Host Parameters.

For Port 4 Host parameters, the base slot number is 0x21. Therefore, the slot number can be calculated using the general formula:

Slot Number = 0x21 + Quotient of (37 / 256) + 1 = 0x22

The index number will be the remainder of the Port 4 Host parameter numberdivided by 256, as shown using this formula:

Index Number = Remainder of (37 / 256) = 37

Example 3: 753/755

To access Host Parameter 1 [Sys Rated Amps] in the option module when the module is installed in drive Port 10, see Table 5 to find the Slot Number associated with Port 10 Host Parameters.

For Port 10 Host parameters, the base slot number is 0xE7. Therefore, the slot number can be calculated using the general formula:

Slot Number = 0xE7+ Quotient of (1 / 256) = 0xE8

The index number will be the remainder of the Port 4 Host parameter number divided by 256, as shown using this formula:

Index Number = Remainder of (37 / 256) = 1

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Chapter 5 Acyclic Messaging

Example 3: 755T

To access Host Parameter 1 [Output Frequency] in the option module when the module is installed in drive Port 10, see Table 5 to find the Slot Number associated with Port 10 Host Parameters.

For Port 10 Host parameters, the base slot number is 0x3F. Therefore, the slot number can be calculated using the general formula:

Slot Number = 0x3F + Quotient of (1 / 256) = 0x40

The index number will be the remainder of the Port 4 Host parameter number divided by 256, as shown using this formula:

Index Number = Remainder of (1 / 256) = 1

Acyclic Messaging for DPV1 Class 1

The 20-750-PBUS option module provides the following PROFIBUS DPV1 Class 1 Acyclic Services:

• READ—This service is used to read a parameter in the PowerFlex 750-Series drive or the option module.

• WRITE—This service is used to modify a parameter in the PowerFlex 750-Series drive or the option module.

Example Messaging Examples of using PROFIBUS DPV1 Class 1, Acyclic Messaging to read and write a drive parameter is described in this section.

Read Example for Drive Parameter 1 - [Output Frequency]

To read the PowerFlex 750-Series drive parameter 1 - [Output Frequency] using a Class 1 Acyclic Read Service, setup a ControlLogix controller (with a MVI56-PDPMV1 PROFIBUS Module). After the leader is setup, the ControlLogix tags must be populated with the values to read the parameter as shown in Figure 8.

Drive Parameter 1 - [Output Frequency]:

• Slot Number = 0x00 + Quotient of (1 / 256) + 1= 1• Index Number = Remainder of (1 / 256) = 1• Length in bytes of the value of the parameter (32 bit floating point value) /

8 = 4

To test the Read service, you may manually enter the values as shown below into the MVI56-PDPMV1 controller scoped tags, where a ProSoft MVI56-PDPMV1 PROFIBUS leader module is installed in the backplane of the ControlLogix controller rack.

• MVI56PDPMV1.Mailbox.AcyclicRead.Out.SlotNumber = 1• MVI56PDPMV1.Mailbox.AcyclicRead.Out.SlaveAddress = 3• MVI56PDPMV1.Mailbox.AcyclicRead.Out.Length = 4• MVI56PDPMV1.Mailbox.AcyclicRead.Out.Index = 1

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Chapter 5 Acyclic Messaging

Next, manually enter a value of '1' into the MVI56PDPMV1.MailboxCommand.AcyclicRead tag, to send the message.

Figure 8 - Acyclic Class 1 Read for Parameter 1 - [Output Frequency]

When the message response successfully returns, the data for the Output Frequency parameter will be placed in the tags MVI56PDPMV1.Mailbox.AcyclicRead.In.Data[] byte array. In the controller program, the return message data may be copied to a locally configured program tag, and converted by correctly assigning the data type for the Local tag to which the data returned from the read request matches. In this drive parameter 1 - [Output Frequency] example, the local tag's data type should be a floating point or a ‘REAL’ data type.

Acyclic Class 1 Read response data can be viewed as shown in Figure 9.

Figure 9 - Acyclic Class 1 Read Response Data for Parameter 1 - [Output Frequency]

Figure 10 shows the RSLogix™ ladder logic example, that may be used to interface the MVI56-PDPMV1 module’s functional block and perform continuous DPV1 Acyclic Read operations.

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Chapter 5 Acyclic Messaging

Figure 10 - Acyclic Class 1 Read Response Data using RSLogix Ladder Logic

Write Example for Drive Parameter 520 [Max Fwd Speed]

To write to the PowerFlex 750-Series drive parameter 520 [Max Fwd Speed] using a Class 1 Acyclic Write Service, setup a ControlLogix controller (with a MVI56-PDPMV1 PROFIBUS module). After the leader is setup, the ControlLogix tags must be populated with the correct slot and index addressing values to write the parameter as shown in Figure 11.

Drive Parameter 520 - [Max Fwd Speed]:

• Slot No. = 0x00 + Quotient of (520 / 256) + 1 = 3• Index No. = Remainder of (520 / 256) = 8• Length in bytes of the value of the Parameter (32 bit floating point value)

/ 8 = 4

To test the Write Service, you may manually enter the values as shown below into the MVI56-PDPMV1 controller scoped tags where a ProSoftMVI56-PDPMV1 PROFIBUS leader module has been installed in the backplane of the ControlLogix controller rack.

• MVI56PDPMV1.Mailbox.AcyclicWrite.Out.SlotNumber = 3• MVI56PDPMV1.Mailbox.AcyclicWrite.Out.SlaveAddress = 3• MVI56PDPMV1.Mailbox.AcyclicWrite.Out.Length = 4• MVI56PDPMV1.Mailbox.AcyclicWrite.Out.Index = 8

The data bytes to be written can be entered in the MVI56PDPMV1.Mailbox.AcyclicWrite.Out.Data[] array, or the data may be copied via ladder logic and a locally configured program tag which represents the correct data type, for the data value, to be written to drive parameter 520. In this example, the value would be a floating point or ‘REAL’ data type. The value shown in Figure 11, indicates a value of 60.00 Hz.

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Chapter 5 Acyclic Messaging

Figure 11 - Acyclic Class 1 Write for Parameter 520 - [Max Fwd Speed]

To manually trigger the message to be sent, enter a value of '1' into the MVI56PDPMV1.MailboxCommand.AcyclicWrite tag.

The message response status indicates success when the data in the ‘MVI56PDPMV1.Mailbox.AcyclicWrite.In.ErrorDecode’ tag is a value of 0x00. Note that any non-zero value indicates an error has occurred.

Acyclic Class 1 Write response data can be viewed as shown in Figure 12.

Figure 12 - Acyclic Class 1 Write Response Data for Parameter 520 - [Max Fwd Speed]

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Chapter 6

Troubleshooting

This chapter provides information for diagnosing and troubleshooting potential problems with the option module and network.

Understanding the Status Indicators

The option module has three status indicators. They can be viewed with the drive cover removed.

Topic PageUnderstanding the Status Indicators 49PORT Status Indicator 50MOD Status Indicator 50NET A Status Indicator 50Viewing Option Module Diagnostic Items 51Viewing and Clearing Events 52

Item Status Indicator Description Page1 PORT DPI Connection Status 502 MOD Option Module Status 503 NET A PROFIBUS Status 50

1

2

3

1

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Chapter 6 Troubleshooting

PORT Status Indicator This red/green bicolor LED indicates the status of the option module connection to the drive as shown in the table below.

MOD Status Indicator This red/green bicolor LED indicates the status of the option module as shown in the table below.

NET A Status Indicator This red/green bicolor LED indicates the status of the PROFIBUS connection to the 20-750-PBUS option module as shown in the table below.

Status Cause Corrective Action

Off The option module is not powered or connected properly to the drive.

Securely connect and ground the option module to the drive by fully inserting it into the drive port and tightening its two captive screws to the recommended torque.Apply power to the drive.

Flashing Red The option module is not receiving any communication from drive.

Verify that cables are securely connected.Cycle power to the drive.

Steady Red The option module detected a duplicate or invalid port ID.

Important: Cycle power to the drive after making any of the following corrections:Securely connect and ground the option module to the drive by fully inserting it into the drive port and tightening its two captive screws to the recommended torque.Configure the option module and PowerFlex drive to use a Datalink that is not already being used by another peripheral.

Flashing Green The option module is establishing communication with drive. No action required. This status indicator will turn steady green or red.

Steady Green The option module is properly connected and communicating with drive. No action required.

Steady Orange The brand of the option module and drive do not match.

Connect the option module to a compatible product of the same brand (a PowerFlex 750-Series drive).

Status Cause Corrective Action

Off The option module is not powered or connected properly to the drive.

Securely connect and ground the option module to the drive by fully inserting it into the drive port and tightening its two captive screws to the recommended torque.Apply power to the drive and network.

Flashing Red The option module has failed the firmware test.

Cycle power to the drive. Parameter settings may have been changed.Clear faults in the option module.If cycling power does not correct the problem, the option module parameter settings may have been corrupted. Reset defaults and reconfigure the option module.If resetting defaults does not correct the problem, update the option module with the latest firmware revision.

Steady Red The option module has failed the hardware test. Cycle power to the drive.Replace the option module.

Flashing Green The option module is operational but is not transferring I/O data.

Place the leader in RUN mode.Configure the option module for the program in the controller.Program the controller to recognize and transmit I/O to the option module.Normal behavior if no I/O is being transferred.

Steady Green The option module is operational and is transferring I/O data. No action required.

Status Cause Corrective Actions

Off The option module cannot establish network communication or has experienced a Communication Timeout.

Securely connect the option module to the drive and connect it to the network using a PROFIBUS cable.Correctly connect the PROFIBUS cable to the PROFIBUS connector.Apply power to the drive.

Flashing Red The option module has detected a Network Configuration Error. Re-configure the PROFIBUS module.

Steady Red The option module has experienced an internal network controller error (PROFIBUS ASIC Self-Test failure).

Cycle power to the drive.Re-configure the PROFIBUS leader.

Steady Green The option module is properly connected and communicating over the PROFIBUS network. No action required.

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Viewing Option Module Diagnostic Items

If you encounter unexpected communications problems, the option module’s diagnostic items may help you or Rockwell Automation personnel troubleshoot the problem. Option module diagnostic items can be viewed with any of these drive configuration tools:

• PowerFlex 20-HIM-A6 or 20-HIM-C6S HIM• Connected Components Workbench software, version 1.02 or later

For details on viewing diagnostic items with the HIM, see the PowerFlex 20-HIM-A6/-C6S HIM (Human Interface Module) User Manual, publication 20HIM-UM001.

Table 6 - Option Module Diagnostic Items

No. Name Description

1 Common Logic Cmd The present value of the Common Logic Command being transmitted to the drive by this option module.

2 Prod Logic Cmd The present value of the Product Logic Command being transmitted to the drive by this option module from the controller.

3 Reference The present value of the Reference being transmitted to the drive by this option module.

4 Common Logic Sts The present value of the Common Logic Status being received from the drive by this option module.

5 Prod Logic Sts The present value of the Product Logic Status being received from the drive by this option module from the controller.

6 Feedback The present value of the Feedback being received from the drive by this option module.

7 Input Size The size of the input image in bytes transferred from the network to the drive.

8 Output Size The size of the output image in bytes transferred from the drive to the network.

9 DL Fr Net Avail The number of Host DL From Net xx Datalinks currently available to the option module.

10 DL To Net Avail The number of Host DL To Net xx Datalinks currently available to the option module

11 DL Fr Net 01 Val

The present value of respective Host DL From Net xx parameter being transmitted to the drive by this option module. (If not using a Datalink, its respective value should be zero.)

12 DL Fr Net 02 Val

13 DL Fr Net 03 Val

14 DL Fr Net 04 Val

15 DL Fr Net 05 Val

16 DL Fr Net 06 Val

17 DL Fr Net 07 Val

18 DL Fr Net 08 Val

19 DL Fr Net 09 Val

20 DL Fr Net 10 Val

21 DL Fr Net 11 Val

22 DL Fr Net 12 Val

23 DL Fr Net 13 Val

24 DL Fr Net 14 Val

25 DL Fr Net 15 Val

26 DL Fr Net 16 Val

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Viewing and Clearing Events The option module has an event queue to record significant events that occur in the operation of the module. When such an event occurs, an entry consisting of the event’s numeric code and a timestamp is put into the event queue. You can view the event queue with any of these drive configuration tools:

• PowerFlex 20-HIM-A6 or 20-HIM-C6S HIM• Connected Components Workbench software, version 1.02 or later

For details on viewing and clearing events with the HIM, see the PowerFlex 20-HIM-A6/-C6S HIM (Human Interface Module) User Manual, publication 20HIM-UM001.

The event queue can contain up to 32 entries, which are stored in an EEPROM chip—making the event queue nonvolatile. Eventually the event queue will become full, since its contents are retained through option module power cycles and resets. At that point, a new entry replaces the oldest entry. Only an event queue clear operation or the corruption of the EEPROM group containing the event queue will clear the event queue contents. In the latter case, the option module will not generate a fault to indicate that the event queue was corrupted.

27 DL To Net 01 Val

The present value of respective Host DL To Net xx parameter being received from the drive by this option module. (If not using a Datalink, its respective value should be zero.)

28 DL To Net 02 Val

29 DL To Net 03 Val

30 DL To Net 04 Val

31 DL To Net 05 Val

32 DL To Net 06 Val

33 DL To Net 07 Val

34 DL To Net 08 Val

35 DL To Net 09 Val

36 DL To Net 10 Val

37 DL To Net 11 Val

38 DL To Net 12 Val

39 DL To Net 13 Val

40 DL To Net 14 Val

41 DL To Net 15 Val

42 DL To Net 16 Val

43 DPI Rx Errs The present value of the DPI Receive error counter.

44 DPI Rx Errs Max The maximum value (since reset) of the DPI Receive Error counter.

45 DPI Tx Errs The present value of the DPI Transmit error counter.

46 DPI Tx Errs Max The maximum value (since reset) of the DPI Transmit Error counter.

47 Net RX Cnt Number of PROFIBUS telegrams received by PROFIBUS ASIC.

48 Net RX Err Cnt Number of erroneous PROFIBUS telegrams received by the PROFIBUS ASIC since the last time it went into Data Exchange mode.

49 Net RX Terr Cnt Total number of erroneous PROFIBUS telegrams received by the PROFIBUS ASIC since the last power cycle.

50 Boot Flash Count Number of times the boot firmware in the option module has been flash updated.

51 App Flash Count Number of times the application firmware in the option module has been flash updated.

Table 6 - Option Module Diagnostic Items (Continued)

No. Name Description

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Chapter 6 Troubleshooting

Resetting the option module to defaults has no effect on the event queue, other than to log a Code 58 ‘Module Defaulted’ event.

Many events in the event queue occur under normal operation. If you encounter unexpected communications problems, the events may help you or Allen-Bradley personnel troubleshoot the problem. The following events may appear in the event queue.

Table 7 - Option Module Events

Code Event Text Description

Option Module Events

1 No Event Text displayed in an empty event queue entry.

2 Device Power Up Power was applied to the option module.

3 Device Reset The option module was reset.

4 EEPROM CRC Error The EEPROM checksum/CRC is incorrect, which limits option module functionality. Default parameter values must be loaded to clear this condition.

5 App Updated The option module application firmware was updated.

6 Boot Updated The option module boot firmware was updated.

7 Watchdog Timeout The software watchdog detected a failure and reset the module.

DPI Events

8 DPI Bus Off A bus-off condition was detected on DPI.

9 DPI Ping Timeout A ping message was not received on DPI within the specified time.

10 DPI Port Invalid The option module was not connected to a valid port on a DPI product.

11 DPI Port Changed The DPI port changed after startup.

12 DPI Host Reset The drive sent a reset event message.

13 DPI Baud 125kbps The option module detected that the drive was communicating at 125 Kbps.

14 DPI Baud 500kbps The option module detected that the drive was communicating at 500 Kbps.

15 DPI Host Invalid The option module was connected to an incompatible product.

16 DPI Dup Port Another peripheral with the same port number is already in use.

17 DPI Type 0 Logon The option module has logged in for Type 0 control.

18 DPI Type 0 Time The option module has not received a Type 0 status message within the specified time.

19 DPI DL Logon The option module has logged into a Datalink.

20 DPI DL Error The drive rejected an attempt to log in to a Datalink because the Datalink is not supported or is used by another peripheral.

21 DPI DL Time The option module has not received a Datalink message within the specified time.

22 DPI Ctrl Disable The option module has sent a ‘Soft Control Disable’ command to the drive.

23 DPI Ctrl Enable The option module has sent a ‘Soft Control Enable’ command to the drive.

24 DPI Msg Timeout A Client-Server message sent by the option module was not completed within 1 second.

25 DPI Manual Reset The option module was reset by changing its Reset Module parameter.

SI Events

26 SI Online The option module has logged into the Serial Interface Communications.

27 SI Logon Error The option module failed to log into the Serial Interface.

28 SI Comm Fault The Serial Interface Communications has faulted.

Network Events

29 Net Link Up A network link was available for the Option Module.

30 Net Link Down The network link was removed from the Option Module.

31 Net Dup Address The option module uses the same address as another device on the network.

32 Net Comm Fault The option module detected a communications fault on the network.

33 Net Sent Reset The option module received a reset from the network.

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34 Net IO Close An I/O connection from the network to the option module was closed.

35 Net Idle Fault The option module detected an idle fault condition on the network (leader in programming mode or follower parameterization in progress).

36 Net IO Open An I/O connection from the network to the option module has been opened.

37 Net IO Timeout An I/O connection from the network to the option module has timed out.

38 Net IO Size Err The option module received an incorrectly sized I/O packet.

39-56 Reserved —

57 Option Card Flt Internal option module faults.

58 Module Defaulted The option module has been set to defaults.

59 Net Freeze Freeze command has been issued by the PROFIBUS leader for this option module.

60 Net Unfreeze Unfreeze command has been issued by the PROFIBUS leader for this option module.

61 Net Sync Sync command has been issued by the PROFIBUS leader for this option module.

62 Net Unsync Unsync command has been issued by the PROFIBUS leader for this option module.

63 Net Clear Cmd The option module received a PROFIBUS ‘Clear Command’ from the network leader.

64 Net Set Prm The option module received a PROFIBUS ‘Set Parameters’ command from the network leader.

65 Net WD Timeout The PROFIBUS ASIC has declared a network timeout.

Table 7 - Option Module Events (Continued)

Code Event Text Description

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Appendix A

Specifications

This appendix presents the specifications for the option module.

Communications

Electrical

Mechanical

Topic PageCommunications 55Electrical 55Mechanical 55Environmental 56Regulatory Compliance 56

NetworkProtocolData Rates

Media

PROFIBUS9.6K, 19.2K, 45.45K, 93.75K, 187.5K, 500K, 1.5M, 3M, 6M, and 12M.The Option Module has auto baud rate detection.PROFIBUS Cable with DB9 connector

DriveProtocolData Rates

DPI500k

ConsumptionDriveNetwork

250 mA at 14 VDC supplied by the host driveNone

DimensionsHeightLengthWidth

15.76mm (0.62 inches)130 mm (5.12 inches)83 mm (3.27 inches)

Weight 57 g (2 oz.)

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Appendix A Specifications

Environmental

Regulatory Compliance

TemperatureOperatingStorage

-5...65 °C (30...149 °F)-40...85 °C (-40...185 °F)

Relative HumidityOperatingNon-Operating

5...80% non condensing5...95% non condensing

Shock (Operating) 15 g peak accelerationVibration

OperatingNon-Operating

2.0 g at 55...512 Hz5 g at 5 Hz...2 kHz

AtmosphereImportant: The option module must not be installed in an area where the ambient atmosphere contains volatile or corrosive gas, vapors or dust. If the option module is not going to be installed for a period of time, it must be stored in an area where it will not be exposed to a corrosive atmosphere.

Certification SpecificationUL UL508CCE IEC50178 and IEC61800-3 cUL CAN/ CSA C22.2 No.14-M91CTick EN61800-3

This is a product of category C2 according to IEC 61800-3. In a domestic environment this product may cause radio interference in which case supplementary mitigation measures may be required.

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Appendix B

Option Module Parameters

This appendix provides information about the option module parameters.

Parameter Types The option module has two types of parameters:

• Device parameters are used to configure the option module to operate on the network.

• Host parameters are used to configure the option module Datalink transfer and various fault actions with the drive.

You can view option module Device parameters and Host parameters with any of the following drive configuration tools:

• PowerFlex 20-HIM-A6 or 20-HIM-C6S HIM—use the or key to scroll to the drive port in which the module resides, press the (Folders) key, and use the or key to scroll to the DEV PARAM or HOST PARAM folder.

• Connected Components Workbench software—click the tab for the option module at the bottom of the window, click the Parameters icon in the tool bar, and click the Device or Host Parameters tab.

• DriveExplorer software—find the option module in the treeview and open its Parameters folder.

• DriveExecutive software—find the option module in the treeview, expand the module in the tree, and open its Parameters folder.

About Parameter Numbers Each parameter set is numbered consecutively.

Topic PageParameter Types 57About Parameter Numbers 57How Parameters Are Organized 58Device Parameters 58Host Parameters 60

Configuration Tool Numbering Scheme• HIM• Connected Components Workbench software• DriveExplorer software• DriveExecutive software

The Device parameters and Host parameters begin with parameter 01. For example, Device Parameter 01 - [DPI Port] and Host Parameter 01 - [Net to Drv DL 01] are Parameter 1 as indicated by this manual.

• Acyclic Messaging See Chapter 6, Acyclic Messaging.

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Appendix B Option Module Parameters

How Parameters Are Organized

The Device Parameters and Host Parameters are separately displayed in a Numbered List view order.

Device Parameters

Table 8 - Device Parameters

No. Name and Description Details01 [Port Number]

Displays the drive port into which the option module is installed. Typically, this will be Port 4, 5, or 6.

Minimum: 0Maximum: 7Type: Read Only

02 [DLs From Net Act]Displays the number of controller-to-drive Datalinks that the drive is using based on the I/O connection opened by the controller.

Minimum: 0Maximum: 16Type: Read Only

03 [DLs To Net Act]Displays the number of drive-to-controller Datalinks that the controller is using based on the I/O connection opened by the controller.

Minimum: 0Maximum: 16Type: Read Only

04 [Net Addr Src]Displays the source from which the option module’s node address is taken. This will be the Node Address switches (see Figure 1 on page 20 and Table 1 on page 21), or the value of Device Parameter 05 - [Net Addr Cfg].

Values: 0 = Switches1 = Parameters

Type: Read Only

05 [Net Addr Cfg]Sets the network node address for the option module if Device Parameter 04 - [Net Addr Src] is set to ‘1’ (Parameters).

Default: 126Minimum: 0Maximum: 126Type: Read/Write

06 [Net Addr Act]Displays the actual network node address used by the option module.

Minimum: 0Maximum: 126Type: Read Only

07 [Reset Module]No action if set to ‘0’ (Ready). Resets the option module if set to ‘1’ (Reset Module). Restores the option module to its factory default settings if set to ‘2’ (Set Defaults). This parameter is a command. It will be reset to ‘0’ (Ready) after the command has been performed. When performing a Set Defaults, the drive may detect a conflict. If this occurs, the drive will not allow a Set Defaults action. You must resolve the conflict before attempting a Set Defaults action for the option module.

Default: 0 = ReadyValues: 0 = Ready

1 = Reset Module2 = Set Defaults

Type: Read/WriteReset Required: No

08 [Net Data Format]Displays the byte alignment for the network data as selected with the Byte Swap switch 8 (see Figure 1 on page 20).

Default: 0 = Ltl EndianValues: 0 = Ltl Endian

1 = Big EndianType: Read Only

ATTENTION: Risk of injury or equipment damage exists. If the option module is transmitting I/O that controls the drive, the drive may fault when you reset the option module. Determine how your drive will respond before resetting the option module.

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Appendix B Option Module Parameters

09 [PROFIBUS Mode]Displays the PROFIBUS operation mode selected by the user using the mode selection jumper (see page 11). This will be either Normal or PROFIdrive.Important: PROFIdrive is not supported in this version. It is reserved for future firmware update.

Values: 0 = Normal1 = PROFIdrive

Type: Read Only

10 [PROFIBUS Alarms]Enables or disables generation of alarms on PROFIBUS.

Default: 0 = EnableValues: 0 = Enable

1 = Disable Type: Read/Write

11 [DPV1 Map Mode]Enables S7 Controller compatibility.

Default: 0 = StandardValues: 0 = Standard

1 = S7 CompType: Read/Write

Table 8 - Device Parameters (Continued)

No. Name and Description Details

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Appendix B Option Module Parameters

Host Parameters

Table 9 - Host Parameters

No Name & Description Details

01020304050607080910111213141516

[DL From Net 01][DL From Net 02][DL From Net 03][DL From Net 04][DL From Net 05][DL From Net 06][DL From Net 07][DL From Net 08][DL From Net 09][DL From Net 10][DL From Net 11][DL From Net 12][DL From Net 13][DL From Net 14][DL From Net 15][DL From Net 16]Sets the port number and parameter number to which the selected Datalinks should connect. Each selected port/parameter will be written with data received from the network. These are parameters written by the controller (outputs from the controller).If setting the value manually, the parameter value = (10000 * port number) + (destination parameter number). For example, suppose you want to use Host Parameter 01 [DL From Net 01] to write to Parameter 01 of an optional encoder module plugged into drive Port 5. The value for Host Parameter 01 [DL From Net 01] would be 50001 [(10000 * 5) +1].

Default: 0Default: 0Default: 0Default: 0Default: 0Default: 0Default: 0Default: 0Default: 0Default: 0Default: 0Default: 0Default: 0Default: 0Default: 0Default: 0Minimum: 0Maximum: 159999Type: Read/WriteReset Required: No

17181920212223242526272829303132

[DL To Net 01][DL To Net 02][DL To Net 03][DL To Net 04][DL To Net 05][DL To Net 06][DL To Net 07][DL To Net 08][DL To Net 09][DL To Net 10][DL To Net 11][DL To Net 12][DL To Net 13][DL To Net 14][DL To Net 15][DL To Net 16]Sets the port number and parameter number to which the selected Datalinks should connect. Each selected port/parameter will be read and their values transmitted over the network to the controller. These are parameters read by the controller (inputs to the controller).If setting the value manually, the parameter value = (10000 * port number) + (origination parameter number). For example, suppose you want to use Host Parameter 17 [DL To Net 01] to read Parameter 02 of an optional I/O module plugged into drive Port 6. The value for Host Parameter 17 [DL To Net 01] would be 60002 [(10000 * 6) + 2].

Default: 0Default: 0Default: 0Default: 0Default: 0Default: 0Default: 0Default: 0Default: 0Default: 0Default: 0Default: 0Default: 0Default: 0Default: 0Default: 0Minimum: 0Maximum: 159999Type: Read/WriteReset Required: No

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Appendix B Option Module Parameters

33 [Comm Flt Action]Sets the action that the option module and drive will take if the option module detects that I/O communication has been disrupted. This setting is effective only if I/O that controls the drive is transmitted through the option module. When communication is re-established, the drive will automatically receive commands over the network again.

Default: 0 = FaultValues: 0 = Fault

1 = Stop2 = Zero Data3 = Hold Last4 = Send Flt Cfg

Type: Read/WriteReset Required: No

34 [Idle Flt Action]Sets the action that the option module and drive will take if the option module detects that the controller is in program mode or faulted. This setting is effective only if I/O that controls the drive is transmitted through the option module. When the controller is put back in Run mode, the drive will automatically receive commands over the network again.

Default: 0 = FaultValues: 0 = Fault

1 = Stop2 = Zero Data3 = Hold Last4 = Send Flt Cfg

Type: Read/WriteReset Required: No

35 [Peer Flt Action]This parameter is functional. However, since the option module does not support peer I/O, any entered value is not used.

Reserved

36 [Msg Flt Action]The option module does not support this functionality. Any entered value is not used.

Reserved

Table 9 - Host Parameters (Continued)

No Name & Description Details

ATTENTION: Risk of injury or equipment damage exists. Host Parameter 33 - [Comm Flt Action] lets you determine the action of the option module and connected drive if I/O communication is disrupted. By default, this parameter faults the drive. You may configure this parameter so that the drive continues to run, however, precautions should be taken to verify that the setting of this parameter does not create a risk of injury or equipment damage. When commissioning the drive, verify that your system responds correctly to various situations (for example, a disconnected cable).

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Appendix B Option Module Parameters

37 [Flt Cfg Logic]Sets the Logic Command data that is sent to the drive if any of the following is true:• Host Parameter 33 - [Comm Flt Action] is set to ‘4’

(Send Flt Cfg) and I/O communication is disrupted.• Host Parameter 34 - [Idle Flt Action] is set to ‘4’ (Send

Flt Cfg) and the controller is idle.

Important: The bit definitions in the Logic Command word for PowerFlex 750-Series drives are shown in Appendix C.

Default: 0000 0000 0000 00000000 0000 0000 0000

Minimum: 0000 0000 0000 00000000 0000 0000 0000

Maximum: 1111 1111 1111 11111111 1111 1111 1111

Type: Read/WriteReset Required: No

38 [Flt Cfg Ref]Sets the Reference data that is sent to the drive if any of the following is true:• Host Parameter 33 - [Comm Flt Action] is set to ‘4’

(Send Flt Cfg) and I/O communication is disrupted.• Host Parameter 34 - [Idle Flt Action] is set to ‘4’ (Send

Flt Cfg) and the controller is idle.

Default: 0Minimum: -3.40282 x 1038

Maximum: 3.40282 x 1038

Type: Read/WriteReset Required: No

39404142434445464748495051525354

[Flt Cfg DL 01][Flt Cfg DL 02][Flt Cfg DL 03][Flt Cfg DL 04][Flt Cfg DL 05][Flt Cfg DL 06][Flt Cfg DL 07][Flt Cfg DL 08][Flt Cfg DL 09][Flt Cfg DL 10][Flt Cfg DL 11][Flt Cfg DL 12][Flt Cfg DL 13][Flt Cfg DL 14][Flt Cfg DL 15][Flt Cfg DL 16]Sets the data that is sent to the Datalink in the drive if any of the following is true:• Host Parameter 33 - [Comm Flt Action] is set to ‘4’

(Send Flt Cfg) and I/O communication is disrupted.• Host Parameter 34 - [Idle Flt Action] is set to ‘4’ (Send

Flt Cfg) and the controller is idle.

Default: 0Default: 0Default: 0Default: 0Default: 0Default: 0Default: 0Default: 0Default: 0Default: 0Default: 0Default: 0Default: 0Default: 0Default: 0Default: 0Minimum: 0Maximum: 4294967295Type: Read/WriteReset Required: No

Table 9 - Host Parameters (Continued)

No Name & Description Details

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Appendix C

Logic Command/Status Words: PowerFlex 750-Series Products

This appendix presents the definitions of the Logic Command and Logic Status words that are used for PowerFlex® 750-Series products.

Drive Products Here are the logic command and logic status words for PowerFlex 755TM common-bus inverters, PowerFlex 755TR drives, and PowerFlex 755TL drives.

Logic Command WordTable 10 - Logic Command Word

Logic Bit CommandDescription753/755 755T

0 Normal Stop 0 = Not Normal Stop1 = Normal Stop

1 Start (1) 0 = Not Start1 = Start

2 Jog 1 (2) 0 = Not Jog 1 1 = Jog 1 (speed set in 0:556)

0 = Not Jog 1 1 = Jog 1 (speed set in 10/11:1894)

3 Clear Fault (3) 0 = Not Clear Fault1 = Clear Fault

4, 5 Unipolar Direction

00 = No Command01 = Forward Command10 = Reverse Command11 = Hold Direction Control

6 Manual 0 = Not Manual1 = Manual

7 Reserved

8,9 Accel Time00 = No Command01 = Use Accel Time 1 (0:535)10 = Use Accel Time 2 (0:536) 11 = Use Present Time

00 = No Command01 = Use Accel Time 1 (10/11:1915)10 = Use Accel Time 2 (10/11:1916) 11 = Use Present Time

10,11 Decel Time00 = No Command01 = Use Decel Time 1 (0:537) 10 = Use Decel Time 2 (0:538) 11 = Use Present Time

00 = No Command01 = Use Decel 1 (10/11:1917) 10 = Use Decel 2 (10/11:1918) 11 = Use Present Time

12

Ref Select

000 = No Command001 = Ref A Select (0:545) 010 = Ref B Select (0:550) 011 = Preset Speed 3 (0:573) 100 = Preset Speed 4 (0:574) 101 = Preset Speed 5 (0:545) 110 = Preset Speed 6 (0:546)111 = Preset Speed 7 (0:577)

000 = No Command001 = Ref A Select (10/11:1800) 010 = Ref B Select (10/11:1807) 011 = Preset Speed 3 (10/11:1816)100 = Preset Speed 4 (10/11:1817) 101 = Preset Speed 5 (10/11:1818) 110 = Preset Speed 6 (10/11:1819) 111 = Preset Speed 7 (10/11:1820)

13

14

15 Emerg OVRD 0 = Not Emergency Override 1 = Emergency Override

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Appendix C Logic Command/Status Words: PowerFlex 750-Series Products

Logic Status Word

16 Coast Stop 0 = Not Coast to Stop1 = Coast to Stop

17 Current Limit Stop

0 = Not Current Limit Stop1 = Current Limit Stop

18 Run (4) 0 = Not Run1 = Run

19 Jog 2 (2) 0 = Not Jog 2 1 = Jog 2 (speed set in 0:557)

0 = Not Jog 2 1 = Jog 2 (speed set in 10/11:1895)

20 Reserved

21 Energy Pause

0 = Energy Resume 0 = Energy Resume1 = Energy Pause(5)

22…31 Reserved(1) A Not Stop condition (logic bit 0 = 0) must first be present before a 1 = Start condition will start the drive.(2) A Not Stop condition (logic bit 0 = 0) must first be present before a 1 = Jog 1/Jog 2 condition will jog the drive. A transition to a ‘0’

will stop the drive.(3) To perform this command, the value must switch from ‘0’ to ‘1’.(4) A Not Stop condition (logic bit 0 = 0) must first be present before a 1 = Run condition will run the drive. A transition to a ‘0’ will stop

the drive.(5) Bit 1, Energy Pause, available on PowerFlex 755T products only.

Table 10 - Logic Command Word (Continued)

Logic Bit CommandDescription753/755 755T

Table 11 - Logic Status Word

Logic Bit CommandDescription753/755 755T

0 Run Ready 0 = Not Ready to Run1 = Ready to Run

1 Active 0 = Not Active1 = Active

2 Command Direction

0 = Reverse1 = Forward

3 Actual Direction

0 = Reverse1 = Forward

4 Accelerating 0 = Not Accelerating1 = Accelerating

5 Decelerating 0 = Not Decelerating1 = Decelerating

6 Alarm 0 = No Alarm 1 = Alarm(0:959 and 0:960)

0 = No Alarm 1 = Alarm (10/11:465...10/11:467)

7 Fault 0 = No Fault 1 = Fault (0: 952 and 0:953)

0 = No Fault 1 = Fault (10/11:461 and 10/11:462)

8 At Setpt Spd 0 = Not at Setpoint Speed1 = At Setpoint Speed

9 Manual 0 = Manual Mode Not Active1 = Manual Mode Active

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Appendix C Logic Command/Status Words: PowerFlex 750-Series Products

10

Spd Ref ID

00000 = Reserved00001 = Auto Ref A (0:545)00010 = Auto Ref B (0:550)00011 = Auto Preset Speed 3 (0:573) 00100 = Auto Preset Speed 4 (0:574)00101 = Auto Preset Speed 5 (0:575)00110 = Auto Preset Speed 6 (0:576)00111 = Auto Preset Speed 7 (0:577)01000 = Reserved01001 = Reserved01010 = Reserved01011 = Reserved01100 = Reserved01101 = Reserved01110 = Reserved01111 = Reserved10000 = Man Port 010001 = Man Port 110010 = Man Port 210011 = Man Port 310100 = Man Port 410101 = Man Port 510110 = Man Port 610111 = Reserved11000 = Reserved11001 = Reserved11010 = Reserved11011 = Reserved11100 = Reserved11101 = Man Port 13 (embedded ENET) (O:877)11110 = Man Port 14 (DriveLogix™) (0:878)11111 = Alternate Man Ref Sel (0:328)

00000 = Reserved00001 = Auto Ref A (10/11:1800)00010 = Auto Ref B (10/11:1807)00011 = Auto Preset Speed 3 (10/11:1816)00100 = Auto Preset Speed 4 (10/11:1817) 00101 = Auto Preset Speed 5 (10/11:1818) 00110 = Auto Preset Speed 6 (10/11:1819)00111 = Auto Preset Speed 7 (10/11:1820)01000 = Reserved01001 = Reserved01010 = Reserved01011 = Reserved01100 = Reserved01101 = Reserved01110 = Reserved01111 = Reserved10000 = Man Port 010001 = Man Port 110010 = Man Port 210011 = Man Port 310100 = Man Port 410101 = Man Port 510110 = Man Port 610111 = Reserved11000 = Reserved11001 = Reserved11010 = Reserved11011 = Reserved11100 = Reserved11101 = Man Port 13 (embedded ENET)(0:211)11110 = Reserved11111 = Alternate Man Ref Sel (10/11:1835)

111213

14

15 Emerg OVRD 0 = No Command1 = Emergency Override

16 Running 0 = Not Running1 = Running

17 Jogging 0 = Not Jogging 1 = Jogging (0:556 and 0:557)

0 = Not Jogging 1 = Jogging (10/11:894 and 10/11:895)

18 Stopping 0 = Not Stopping1 = Stopping

19 DC Brake 0 = Not DC Brake1 = DC Brake

20 DB Active 0 = Not Dynamic Brake Active1 = Dynamic Brake Active

21 Speed Mode 0 = Not Speed Mode1 = Speed Mode (0:309)

0 = Not Speed Mode1 = Speed Mode (10/11:30)

22 Position Mode

0 = Not Position Mode1 = Position Mode (0:309)

0 = Not Position Mode1 = Position Mode (10/11:30)

23 Torque Mode 0 = Not Torque Mode1 = Torque Mode (0:309)

0 = Not Torque Mode1 = Torque Mode (10/11:30)

24 At Zero Speed

0 = Not at Zero Speed1 =At Zero Speed

25 At Home 0 = Not at Home1 = At Home

26 At Limit 0 = Not at Limit1 = At Limit

27 Current Limit

0 = Not at Current Limit1 = At Current Limit

28 Bus Freq Reg

0 = Not Bus Freq Reg1 = Bus Freq Reg

Table 11 - Logic Status Word (Continued)

Logic Bit CommandDescription753/755 755T

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Appendix C Logic Command/Status Words: PowerFlex 750-Series Products

Bus Supply Products Here are the logic command and logic status words for PowerFlex 755TM bus supplies.

Logic Command Word

Logic Status Word

29 Enable On 0 = Not Enable On1 = Enable On

30 Motor Overload

0 = Not Motor Overload1 = Motor Overload

31 Regen 0 = Not Regen1= Regen

Table 11 - Logic Status Word (Continued)

Logic Bit CommandDescription753/755 755T

Table 12 - Logic Command Word, PowerFlex 755TM Bus Supplies

Logic Bit Command Description

0 Normal Stop 0 = Not Normal Stop 1 = Normal Stop

1 Start(1)

(1) A Not Stop condition (logic bit 0 = 0) must first be present before a 1 = Start condition starts the bus supply modulation.

0 = Not Start 1 = Start

2 Reserved

3 Clear Faults (2)

(2) To perform this command, the value must switch from ‘0’ to ‘1’.

0 = Not Clear Faults1 = Clear Faults

4…17 Reserved

18 Run(3)

(3) A Not Stop condition (logic bit 0 = 0) must first be present before a 1 = Run condition runs the bus supply modulation. A transition to a ‘0’ stops the modulation.

0 = Not Run 1 = Run

19…31 Reserved

Table 13 - Logic Status Word, PowerFlex 755TM Bus Supplies

Logic Bit Status Description

0 Ready 0 = Not Ready to Run 1 = Ready to Run

1 Reserved

2 Auto Restart Active 0 = Auto Restart not active1 = Auto Restart active

3 Auto Restart Countdown

0 = Auto Restart not counting downtime1 = Auto Restart counting downtime before attempting restart

4 Heatsink Fan On 0 = Heatsink fan off1 = Heatsink fan on

5 Autotuning 0 = Autotune not active1 = Autotune active

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Appendix C Logic Command/Status Words: PowerFlex 750-Series Products

6 Alarm 0 = No Alarm 1 = Alarm

7 Fault 0 = No Fault 1 = Fault

8 At DC Reference 0 = DC Bus voltage not within 1% of reference1 = DC Bus voltage within 1% of reference

9…14 Reserved

15 Start Inhibit 0 = No condition inhibiting start1 = Condition is inhibiting start

16 Running 0 = Line-side converter not modulating1 = Line-side converter modulating

17…20 Reserved

21 AC Ridethrough 0 = Not riding through a power disturbance1 = Riding through a power disturbance

22 Input Phase Loss 0 = Input phase loss is not occurring1 = Input phase loss is occurring

23 AC Line Synchronized0 = Line-side converter that is not synchronized with incoming power frequency and phase1 = Line-side converter that is synchronized with incoming power frequency and phase

24 kVAR Only Active 0 = Line-side converter not commanding only reactive current1 = Line-side converter commanding only reactive current

25 In Precharge 0 = Not executing a precharge1 = Executing a precharge

26 At Limit 0 = Output is not being limited1 = Output is being limited (13/14:226).

27 Cur Limit 0 = Current is not being limited1 = Current is being limited

28 Converter Bus Regulating

0 = Not actively regulating DC Bus voltage1 = Actively regulating DC Bus voltage

29 Enable On0 = Converter is not being enabled by digital input1 = Digital input is configured to enable the line-side converter, and the digital input is set

30 Motoring 0 = Not modulating to draw power from AC line1 = Modulating to draw power from AC line

31 Regenerating 0 = Not modulating to send power to AC line1 = Modulating to send power to AC line

Table 13 - Logic Status Word, PowerFlex 755TM Bus Supplies (Continued)

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Appendix C Logic Command/Status Words: PowerFlex 750-Series Products

Notes:

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Appendix D

History of Changes

This appendix contains the new or updated information for each revision of this publication. These lists include substantive updates only and are not intended to reflect all changes.

750COM-UM004B-EN-P, September 2012 Change

Added information about the Connected Components Workbench software tool.Added Important statement about the larger T15 Torx head mounting screw to step 3 in the Quick Start tableUpdated option module mounting information in the section ‘Connecting Option Module to the Drive’. The larger T15 Torx head screw, if present, on a module in the adjacent port the left of the 20-750-PBUS module must be replaced with a smaller, spare T8 Torx head screw to prevent possible electrical contact.

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Appendix D History of Changes

Notes:

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Profibus DPV1 Option Module User Manual

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Publication 750COM-UM004C-EN-P - December 2020Supersedes Publication 750COM-UM004B-EN-P - September 2012 Copyright © 2020 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.

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