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Thermal Stresses
Thermal Stresses in Concrete
P.K. Mehta and P.J.M. Monteiro, Concrete: Microstructure, Properties, and Materials
Thermal Stresses in Concrete
Introduction
Importance
Technological Aspects
Case Study – LA Cathedral
Thermal Stresses in Concrete
P.K. Mehta and P.J.M. Monteiro, Concrete: Microstructure, Properties, and Materials
History
Original work of Roy W. Carlson, R.E. Davis, M. Polivka, etc.
How to measure stresses and strain in dams?
Thermal Stresses in Concrete
P.K. Mehta and P.J.M. Monteiro, Concrete: Microstructure, Properties, and Materials
Thermal stresses
where:σt: tensile stressKr: degree of restraintE:elastic modulusα: coefficient of thermal expansion∆T: temperature changeϕ: creep coefficient
σ t =K r
E1 + ϕ
α∆T
Thermal Stresses in Concrete
P.K. Mehta and P.J.M. Monteiro, Concrete: Microstructure, Properties, and Materials
Degree of Restraint ( Kr )
A concrete element, if free to move, would have no stress.
In practice, the concrete mass will be restrained either externally by the rock foundation or internally by differential deformations.
For example, there will be full restraint at the concrete-rock interface ( Kr = 1.0), however, as the distance from the interface increases, the restraint will decrease .
The same reasoning can be applied to determine the restraint between different concrete lifts.
Thermal Stresses in Concrete
P.K. Mehta and P.J.M. Monteiro, Concrete: Microstructure, Properties, and Materials
Degree of Restraint
When dealing with a non-rigid foundation, ACI-207.2R recommends the following multipliers for Kr
multiplier =1
1+Ag E
Af Ef
where:Ag: gross area of concrete cross sectionAf: area of foundation or other restraining element. (For
mass concrete on rock, Af can be assumed as 2.5 Ag.)Ef: modulus of elasticity of foundation or restraining element.E: modulus of elasticity of concrete.
Thermal Stresses in Concrete
P.K. Mehta and P.J.M. Monteiro, Concrete: Microstructure, Properties, and Materials
Coefficient of Thermal Expansion
Thermal Stresses in Concrete
P.K. Mehta and P.J.M. Monteiro, Concrete: Microstructure, Properties, and Materials
Temperature Evolution
∆T = placement temperature of fresh concrete + adiabatic temperature rise - ambient or service temperature - heat
losses.
Thermal Stresses in Concrete
P.K. Mehta and P.J.M. Monteiro, Concrete: Microstructure, Properties, and Materials
Temperature of fresh concrete
Precooling of fresh concrete is a good method of controlling the subsequent temperature drop.
Chilled aggregates and/or ice shavings are specified for making mass concrete mixtures in which the temperature of fresh concrete is limited to 10 oC or less.
During the mixing operation the latent heat needed for fusion of ice is withdrawn from other components of the concrete mixture, providing a very effective way to lower the temperature.
Use of liquid nitrogen.
Cast at night or early in the morning
Thermal Stresses in Concrete
P.K. Mehta and P.J.M. Monteiro, Concrete: Microstructure, Properties, and Materials
Adiabatic temperature rise
The rate and magnitude of the adiabatic temperature riseis a function of the amount, composition and fineness of cement, and its temperature during hydration.
Finely ground portland cements, or cements with relatively high C3A and C3S contents show higher heats of hydration than coarser cements or cements with low C3A and C3S.
Use of pozzolanic materials to replace cement.
Thermal Stresses in Concrete
P.K. Mehta and P.J.M. Monteiro, Concrete: Microstructure, Properties, and Materials
Heat Losses
Heat losses depend on the thermal properties of concrete, and the construction technology adopted. A concrete structure can lose heat through its surface, and the magnitude of heat loss is a function of the type of material in immediate contact with the concrete surface.
Numerical methods can be use to compute the temperature distribution in mass of concrete
Thermal Stresses in Concrete
P.K. Mehta and P.J.M. Monteiro, Concrete: Microstructure, Properties, and Materials
Introduction of heat equation
Heat flux in the x-direction
Thermal Balance
Addition of the flux variation in the three-directions determines the amount of heat introduced in the interior of the element per unit time:
∂
∂xk∂T∂x
+∂
∂yk∂T∂y
+
∂
∂zk∂T∂z
dx dy dz
If the material is homogeneous
k∂2 T∂x2
+∂ 2 T∂y2
+∂2 T∂z2
dx dy dz
For a material with mass density r and specific heat c, the increase of internal energy in the element is given by:
ρ c dx dy dz
∂T∂t
Thermal Stresses in Concrete
P.K. Mehta and P.J.M. Monteiro, Concrete: Microstructure, Properties, and Materials
Thermal Balance
k∂2 T∂x2
+∂ 2 T∂y2
+∂2 T∂z2
= ρ c
∂T∂t
Now consider the case when there is heat generation inside the material. The equation when added to the quantity of heat generated in the interior of the element per unit of time -wdxdydz - can be equated with the increase of internal energy in the element.
k∂2 T∂x2
+∂ 2 T∂y2
+∂2 T∂z2
+ w = ρ c
∂T∂t
Thermal Stresses in Concrete
P.K. Mehta and P.J.M. Monteiro, Concrete: Microstructure, Properties, and Materials
Simple example from ACI
Thermal Stresses in Concrete
P.K. Mehta and P.J.M. Monteiro, Concrete: Microstructure, Properties, and Materials
Example
Thermal Stresses in Concrete
P.K. Mehta and P.J.M. Monteiro, Concrete: Microstructure, Properties, and Materials
Example
Thermal Stresses in Concrete
P.K. Mehta and P.J.M. Monteiro, Concrete: Microstructure, Properties, and Materials
Example for dams: Itaipu Dam
Thermal Stresses in Concrete
P.K. Mehta and P.J.M. Monteiro, Concrete: Microstructure, Properties, and Materials
General Information
Ambient Conditions
Yearly average temperature 21 C
Maximum Temperature 40 C
Mimimum Temperature -4 C
Volume of materials
Concrete 12.3 million m3
Earth moving 23.6 million m3
Rock excavation 32.0 m3
Embankments 31.7 million m3
Thermal Stresses in Concrete
P.K. Mehta and P.J.M. Monteiro, Concrete: Microstructure, Properties, and Materials
General Information
River BasinArea 820,000 km2Average annual precipitation 1,400 mmAverage discharge at Itaipu 9,700 m3/s
ReservoirArea 1,350 km2Volume 29 billion m3Length 170 kmDamMaximum height 196 mTotal length 7,760Generating UnitsQuantity 18Capacity 700 MW
Thermal Stresses in Concrete
P.K. Mehta and P.J.M. Monteiro, Concrete: Microstructure, Properties, and Materials
Diversion of the Paranáriver was achieved by the
construction of a channel 2 km long, 150 m wide, and 90 m deep on the left river
bank.
Paraná River
Thermal Stresses in Concrete
P.K. Mehta and P.J.M. Monteiro, Concrete: Microstructure, Properties, and Materials
Two arch dams were built to protect the channel structures
from floods.
Arch Dams
Thermal Stresses in Concrete
P.K. Mehta and P.J.M. Monteiro, Concrete: Microstructure, Properties, and Materials
AND THEN…
the two arch dams built to protect the
structures from flood were
simultaneously exploded in just 3
seconds
Complexsite
In November of 1979, a monthly production of 340,000 m3 was achieved. In 1980, the yearly production was 3 million cubic meter.
Seven aerial cables with an span of 1300 m were used for transporting concrete in 8 m3 buckets.
Thermal Stresses in Concrete
P.K. Mehta and P.J.M. Monteiro, Concrete: Microstructure, Properties, and Materials
Thermal Stresses in Concrete
P.K. Mehta and P.J.M. Monteiro, Concrete: Microstructure, Properties, and Materials
To reduce the amount of concrete in the dam, the
center of the block is hollow
The spillway, with a length of 483 m, was designed for a maximum discharge capacity of 62,220 m3/s.
Thermal Stresses in Concrete
P.K. Mehta and P.J.M. Monteiro, Concrete: Microstructure, Properties, and Materials
Characteristics for the concrete for the thermal study
35.860 days
29.828 days
20.47 days
17.23 days
MPaCompressive strength
2537 kg/m3Density of the concrete
1.71 kcal/m.h CThermal conductivity
0.22 kcal/kg CSpecific heat of the concrete
Thermal Stresses in Concrete
P.K. Mehta and P.J.M. Monteiro, Concrete: Microstructure, Properties, and Materials
Concrete Mixture Proportions
2.9Superplasticizer
41938-mm CA
74219-mm CA
373Artificial sand
556Natural sand
154Water
290Cement
Kg/m3
Thermal Stresses in Concrete
P.K. Mehta and P.J.M. Monteiro, Concrete: Microstructure, Properties, and Materials
Thermal stresses in Itaipu dam
Finite element mesh (before processing) for the spiral box inside the dam.
Courtesy from Selmo Kuperman, Itaipu Binacional, Themag Engenharia e Gerenciamento
Thermal Stresses in Concrete
P.K. Mehta and P.J.M. Monteiro, Concrete: Microstructure, Properties, and Materials
Thermal stresses in Itaipu dam
Finite element mesh after processing
Courtesy from Selmo Kuperman, Itaipu Binacional, Themag Engenharia e Gerenciamento
Thermal Stresses in Concrete
P.K. Mehta and P.J.M. Monteiro, Concrete: Microstructure, Properties, and Materials
Isotherms after 300 hours
Courtesy from Selmo Kuperman, Itaipu Binacional, Themag Engenharia e Gerenciamento
Thermal Stresses in Concrete
P.K. Mehta and P.J.M. Monteiro, Concrete: Microstructure, Properties, and Materials
Isotherms after 500 hours
Courtesy from Selmo Kuperman, Itaipu Binacional, Themag Engenharia e Gerenciamento
Thermal Stresses in Concrete
P.K. Mehta and P.J.M. Monteiro, Concrete: Microstructure, Properties, and Materials
Detail of the locations where the maximum temperature developed
Courtesy from Selmo Kuperman, Itaipu Binacional, Themag Engenharia e Gerenciamento