pmp capability statement 2016
TRANSCRIPT
Precision,Innovation,EfficiencyandCustomerServiceisourMantra
OurMission
Maintain market leadership in theprovision of the best, most innovative,design and machining solutions to meetthe needs of industry at the mostcompetitive pricing with on time everytime delivery. We are a family run businessand treat our customers, suppliers andemployees as extended family, withouteach and everyone of them we wouldn’tbe where we are today and with thatmentality and continuous employeetraining, we strive to be leaders in our fieldof manufacture.Introduction
PMPEngineeringhasover30yearsexperience,investsinstateoftheartmachinery,softwareandtooling,generatingquickturnaround.
WearespecialistsengineersincomputernumericcontrolledmachineryprovidingPrecisionMachinedProductsandServices.
Ourfocusistoprovideconsumableparts,maintenanceandrepairstotheAutomotive,Construction,Defense,Marine,MiningandRailIndustryworldwide.
PMPEngineering’squalitymanagementsystemisveryimportanttousandisbasedontheinternationalqualitysystemstandardISO9001:2000.
WegrowwithourCustomers
Our Capabilities
Being a specialist machine shop we have thecapacity to Turn, Mill, Grind, Spline, Gear CutBroach and Reverse Engineer just to name afew of our services all done in-house on Multiaxis machines giving our customers addedpiece of mind and a guaranteed competitiveedge on quality and pricing with the addedoption of overnight production runs, ensuringquick turnaround times.
We have 10 engineers and 5 administrationstaff with the capacity to cater for all of yourbasic or complicated engineeringrequirements big or small no matter thematerial, shape or size.
Turning over fivemillion dollars + annually ourdirectors have over 30 years of Engineeringexperience in research and development ofCAD/CAMmanufactured products.
• 5axisCNCMilling• Broaching• CNCTurning• CAD/CAMDesign&Programming• Cutterdesignandmanufacturing• GearCutting• Grinding• MetalStitching• PlasmaTransferArching• ReverseEngineer• Research&Development• Splining
OneStopMachineShop
Our reputation for the highest standardsof quality and dimensional integrity plusproduction performance starts with ourblend of complex CNC Machines,conventional and manual controlledmachines and superbly trainedtradesmen. Our innovative tooling designprovides our customer savings in timeand production down time no matter thematerial, shape or size.
Our highest priority is quality - fromincoming material through to finalinspection upon completion, our rigorousinternal quality control program employsthe most advanced techniques andcomputerized inspection equipmentwhich is second to none.
Our personalized approach andteamwork with both existing andpotential customers allows for bothquality and innovation, bringing about aprecise matching of our technology intoyour designs. This teamwork thus allowsus to be prompt with quotations andreliable with our lead times and "just intime" schedules.
Precision
The establishment and maintenance ofa Quality Management System incompliance with AS/NZS ISO 9001 2000is considered an essential basis for thisprocess.
In achieving the objective ofmaintaining customer satisfaction, allemployees have a key role to play bybeing totally committed to quality. Thiswill be evidence by compliance with therequirements of the Quality Manual,together with Quality Procedures andWork Instructions as appropriate.
It is the organization’s policy to providea working environment, which allows allemployees to work with safety, andefficiency, and to foster amongstemployees an attitude of personalresponsibility for the achievement ofthe organizations quality objectives. Allemployees are encouraged to promoteongoing quality improvement withintheir areas of operation and to co-operate with other sections inprocessing production through thevarious stages with minimal delays andat the required level.
The Directors and Senior Managementof PMP Engineering Pty Ltd support theprocess of continuous improvement inall operationswithin the organization.
Qualityisourpriority
OurClients
Our products/services are purchased bycorporations, universities, andorganizations around the world. We striveto provide our clients with our product,and services on time and error free. Wework with industry leaders from companieslarge and small. Our clients are our mostprized asset. We are constantly conductingcompetitive product development in ourfield to help preserve their confidence andconfidentiality. Knowing one’s customers isintelligence in itself.
Competitivepricing
Highqualitygoodsandservices
Innovative
Efficient
Highlevelofdelivery
Abilitytochangeandmeetcustomerrequirements
Regulardiscussionswithcustomersaboutrequirements
Developmentofproductsinconjunctionwithcustomers
OneStopMachineShop
InnovationPMPiscommittedtoinnovationbykeepingup-to-datewithstateofthearttechnology,thisprovidesourcustomerswith acompetitiveadvantage,qualityworkmanshipandquickleadtimes.
OurlatestadditionaltothePMPfamilypurchasedinJanuary2016arrivingJanuary2016istheDMGMORIMachinetheNLX2500 andtheQuickloadServo80S2
- 10,000Rpm12stationBMT(BuiltInMotorTurret)- 100mmYaxis.+50mm-50mm- Fullyautomatedwithbarfeeder,partscatcherandprogrammableservodriventailstock.- solidsinglecastmachinewith boxedslideways.Highrigiditytoproducehighqualityfinishandhighaccuracy.- 80mmbarcapacity.- 400mmODturning.
TheQuickLoadServo80S2isdesignedfortheautomaticloadingofshortbars.Thisbarfeederisdesignedtoloadbarsupto1600mmlongand80mmindiameter.TheQuickLoadServo80S2isequippedwithautomaticdiameterchangingandLNSservomotortechnology.
Justoneofourmanymachines…
Calloremailusnowtolookafteryournextmachiningrequirement…
Machinesrangeinsizeandcapability
*SingleandTwinPallet*15,000RPMspindle*Throughcoolant*4axis(fullB)*Prototypethroughtoproductionmachining
HorizontalMachining
Machinesrangeinsizeandcapability
*SinglePallet*4Axis*10,000RPM*Prototypethroughtoproductionmachining
Vertical Machining
Machinesrangeinsizeandcapability
Robotloaded, Barfedandmanuallyloaded
•ProgrammedwithCADCAMsoftware•Programmed&operatedby1st classtradesman
oAutocadoTopsolidoGibbscamoOrdirectontheconversationalcontrol
oSingle&TwinChuckoPrototypethroughtoProduction
CNC Lathes
ConventionalLathes
•600mmdia x2000mmlong•1st classtradesman
ConventionalMills
•Bridgeport•1st classtradesman
Bandsaw
•300mmdia
Other
•GearCutting•Splining•HorizontalBroaching
Conventional
Sprayingofcrankshaftbearingjournals
Hotfusionofpumpsleevewithtungstencarbide
Metal Spraying is a specialprocess designedspecifically for repair orprotection of metallicsurfaces. It is used torepair worn/damagedparts or to provide aprotective coating againstfurther wear, corrosion,temperature, chemicals orthe environment
Any combination of baseand sprayed metals canbe achieved, includingboth ferrous and non-ferrous metals. Theequipment is portable sorepairs can be carried outon site if required.
Shaftsleevescoatedwithceramics(TiO2)forwearprotection– sealarea
Typical cost of our repairsin between 10-30% of thereplacement cost whilstthe quality remain thesame andgenerally repairsare completed quickerwith less down time.
Maintenance,RepairandService
Industrialgearboxrepairedwithmetalstitching…
Metal Stitching is the best proven methodfor repair of broken or cracked cast ironcomponents. Typical cost of our repairs isbetween 10-30% of the replacement costwhile the quality is as good as new.
Shipborne riverbedcoalexcavator
Over 30 years of experience in repairs ofsteel and aluminum machine componentsincluding but not limited to housings,castings, shafts, gears, wheels, rotors,impellers, excavators, mixers screws andmany more components for a diverserange of industries.
The Plasma Transferred Arc (PTA) technology is ahigh energy, inert gas welding process thatproduces a precise, high quality deposit offeringoptimal wear protection with minimal dilution ordeformationof the basematerial.
This technology has provento be extremely effective inrepair and protection ofmechanical parts subjectedto intense wear, corrosion,thermal shock and abrasion.Restoring a worn part to “asnew” condition with PTAprocess is cost effectivewhileits service life can beincreased up to 10 times of areplacement part
Major Benefits of PTA technology include:
•Uniform weldwithout oxidation•Extremelylowdilutionofbase•Highdensityandpurity•NoPorosity•Noriskofcracking•Highcorrosion&wearresistance•Consistenthardness
Automotive
Mining
Agriculture
FactoryPhotoGallery
PMPEngineering PtyLtdABN:34147336936
2/3NurseryRoadCampbelltownNSW2560Australia
Innovation andPrecision
OurPrinciplesEfficiency,InnovationandCustomerServiceisourMantra
• Workingwiththecustomertoclearlyidentifyneeds,outcomesandobjectives.• Scoping,managingandexecutingworkinacostandtimeeffectivemannerwhilstprovidinga
practicalandqualitysolution.• Minimizingcustomercostsbyapplyingefficientandpracticalworkingpractices.• Usingtheexperienceoffocused,competentanddedicatedpersonnel.• Maintainingaflexible,amicableandprofessionalapproachwithourcustomers.
OurValue- Efficiency- Integrity- Respect- Flexibility- Delivery