pm process flow charts.pdf

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Pm Process flow in Standard SAP

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Page 1: PM PROCESS FLOW CHARTS.pdf
Page 2: PM PROCESS FLOW CHARTS.pdf

Preventive MaintenanceM

ain

t D

ep

tS

ore

s

De

pt

Pu

r

De

pt

FI

De

pt

Ev

en

t

Planned Maintenance

orders

Assign Maint

Strategies

Assign Task

List

Crt Maint Plan

Schedule

Maint Plan

Sys Generates Maint

Order

ZM03

Internal

Activity

No

Yes

Release Order

Release Order

Goods Issue

System

generates

Service PR

Individual

Time

confirmation

Service Entry

sheet

Creation

Purch.Dept

Creates Service

PO

Technical

Completion

Business

CompletionOrder Settlement

Stock

Yes

No System

generates

Material PR

Purch. Dept

Creates Material

PO

Goods

Receipt

Page 3: PM PROCESS FLOW CHARTS.pdf

Breakdown MaintenanceF

I Dep

tU

ser

Dep

t

Mai

nt

Dep

t

Pu

r

Dep

t

Sto

res

Dep

tE

ven

t

Machine

Breakdown

Notification creation

with Z2 type

Checks the

Notification

If Maintenance

Required

Yes

No Process the Notification and

update the reason

Create Maint Order

ZM02

Internal

Activity

Yes

No

Release Order

Release Order

Goods Issue

Individual Time

confirmation

Technical

Completion

Business

CompletionOrder Settlement

Notification

Completed

System

generates

Service PR

Purch.Dept

Creates Service

PO

Service Entry

sheet Creation

Stock

Yes

No

System

generates

Material PR

Purch.Dept

Creates Material

PO

Goods Receipt

Page 4: PM PROCESS FLOW CHARTS.pdf

AMC Maintenance

Mai

nt

Dep

t

Pu

r

Dep

t

Sto

res

Dep

t

FI

Dep

tE

ven

t

AMC

Maintenance Plan

Creates AMC

Contract

System

Generates Maint

Order

With ZM07

Release Order

Stock

System

generates

Material PR

Goods Issue

Technical

Completion

System

generates

Service PR

Purch.Dept

Creates

Service PO

Service Entry

sheet Creation

Purch.Dept

Creates

Material PO

Yes

No

Goods

Receipt

Order SettlementBusiness

Completion

Page 5: PM PROCESS FLOW CHARTS.pdf

General / Corrective MaintenanceF

I Dep

tU

ser

Dep

tM

ain

t D

ept

Sto

res

Dep

tP

urc

h D

ept

Eve

nt

Correction Required

Notification creation

with Z1 type

Checks the

Notification

If Maintenance

Required

No Process the Notification and

update to requester

Create Maint Order

ZM01

Yes

Internal

Activity

Yes

No

Release Order

Goods Issue

Individual Time

confirmation

Technical

Completion

Business

CompletionOrder

Settlement

Notification

Completed

System

generates

Service PR

Purch.Dept

Creates

Material PO

Service Entry

sheet Creation

Stock Item

Yes

No System

generates

Material PR

Goods Receipt

Purch.Dept

Creates Service

PO

Page 6: PM PROCESS FLOW CHARTS.pdf

Fabrication Maintenance Order ProcessF

I

Dep

t

Sto

res

Dep

t

Use

r

Dep

t

Mai

nt

Dep

t

Pu

r

Dep

tE

ven

t

Fabrication

Requirement

Creates Notification with

Z5

Creates Fab Order

With ZM09

Internal

Activity

Release the Work

Order

Yes

No

System Crts

Service PR

Creates Service PO

StockYes

No

System Crts

Material PR

Crts Material PO

Crts Service Entry

Sheet

Individual

Time

Confirmation

Goods IssueGoods Receipt

Technical

Completion

Notification

Completion

Business

CompletionOrder Settlement

Page 7: PM PROCESS FLOW CHARTS.pdf

Modification Maintenance

Fin

.Dep

tS

tore

s D

ept

Use

r D

ept

Mai

nt

Dep

tP

ur.

Dep

tE

ven

t

Modification

Requirement

Create Notification

With Z1 type

Create Maint

Order

ZM08

Release the

order

If in

stock

Goods Issue

No

Yes

Material PR

generated

Material PO

created

Goods receipt

Internal

Activity

Yes

NO

Service PR

generated

Service PO

created

Individual

confirmation

Create service

entry sheet

Technical

Completion

Notification

completed

Business

completionOrder Settlement

Page 8: PM PROCESS FLOW CHARTS.pdf

Reconditioning Maintenance

Fin

an

Dep

tU

ser

Dep

tM

ain

t D

ept

Pu

rc D

ept

Sto

res

Dep

tE

ven

t

Reconditioning required on

Equipment

Creates

Notification

with Z1 type

Creates Maint

Order ZM04

External

service

Service PR

generated

Stock

Material PR

generated

Creates

Service PO

Creates

Material PO

Creates

Service entry

sheet

Individual time

confirmation

Technical

completion

Business

completionOrder settlement

Notification

complet

Goods Receipt

Goods Issue

Yes

No

Yes

No

Page 9: PM PROCESS FLOW CHARTS.pdf

External Services ProcessU

ser

Dep

tM

aint

Dep

t

Pur

Dep

t

FIC

O

Dep

tE

vent Third Party Services required

in Different Maintenance

Crts Notification

Z1, Z2, Z4 & Z5

Crts Maint

Order

External

Service

System

Generates

Service PR

Crts Service PO

Crts Service

entry sheet

Technical

Completion

Business Completion

YES

Order Settlement

Notification

completion

Page 10: PM PROCESS FLOW CHARTS.pdf

Equipment Installation & CommissioningA

utho

rized

Pers

on

Mai

nt.

Dep

t

Use

r

Dep

t.

Acc

ount

Dep

t

Stor

es

Dep

tPu

r Dep

t.Ev

ent

New Equipment

requirement

Creates Notification with Z1

type

Analyze the

Notification

If equipment

requires

installation

Create Asset under AUC

group

Create Asset

under Gen.Group

Creates Material

Creates PR with ref. to

Material & AssetCreate PO

Goods Receipt

Create M.Order with

ZM06

Send a pre

approval mail to

relevant dept.

Release the Order

Individual

confirmationTECO

Order

Settlement

Business

CompletionYesNO

Internal

Activity

Goods Issue

Crts Ser.PR

Yes

NO

Create Service PO

Crts Service entry

sheet

Stock

Crts Mat.PR

Yes

NO

Page 11: PM PROCESS FLOW CHARTS.pdf

Calibration Process

Std

Dep

t

Pu

r

Dep

t

FI

Dep

tE

ven

t

Calibration

Crts Calib

Plan

Schedule the

Plan

Assign the

Task list

System

Generates

Calib Order

ZM05

Internal

Activity

Time

Confiramtion

System Generates

Service PR

Crts Service

PO

Crts Service

entry sheet

Technical

Completion

Business

Completion

Order

Settlement

YES

NO

Results

recording &

Usage decision

Release the

Order

Inspection Lot

Generated

Page 12: PM PROCESS FLOW CHARTS.pdf

Calibration Maintenance AMCS

tan

da

rd r

oo

mS

tan

da

rd r

oo

mP

urc

ha

se

De

pt

Pu

rch

as

e

De

pt

Sto

res

De

pt

Sto

res

De

pt

FIC

O

De

pt

FIC

O

De

pt

Ev

en

tE

ve

nt

Calibration AMCCalibration AMC

Assign the task

lists

Assign the task

lists

Crts Calibration

Plan

Crts Calibration

Plan

Schedule the

Calibration Plan

Schedule the

Calibration Plan

Syst. Generates

ZM07 Order

Syst. Generates

ZM07 Order

Release the

Order

Release the

OrderInspection Lot

Generated

Inspection Lot

Generated

StockStock

System Generates

Serv.PR

System Generates

Serv.PR

Results

Recording

Results

Recording

Technical

Completion

Technical

Completion

Crt Service Entry

Sheet

Crt Service Entry

Sheet

Crt Service P.OCrt Service P.OCrt Mat. P.O

Crt Mat. P.O

Goods ReceiptGoods Receipt

Goods IssueGoods Issue

Order SettlementOrder SettlementBusiness

Completion

Business

Completion

YesYes

NoNo