plus-series - engines & parts | sealink marine … · recommended engine oil sae 25-40 nmma...

PLUS-SERIES

540 MAG Bravo 4V - Shown

• Theidealrepowerforyourrunaboutorpontoonboatusingtheclassicfrontenginemountsystem

• NoPowerSteering-Thebestvalueavailable

• TurnKeyStarting

8M0072497

www.mercuryremanufacturing.com1

135HP 3.0L Alpha TKSPower 135 HP (99 kW)

Full Throttle Range 4400-4800 RPM

Displacement 184 CID (3.0L)

Engine Type Remanufactured 3.0L GM Inline-4 Marine Iron Block & Heads

Bore & Stroke 4.03” X 3.60” (102mm X 91mm)

Compression Ratio 9.3:1 with Cast Alloy Pistons

Rocker Arm Ratio 1.5:1 Stamped Steel

Cranktrain Nodular Iron Crankshaft

Fuel Requirement 87 Octane (R+M)/2

Fuel System 2V MercCarb with Automatic Enrichment for Turn Key Starting with Mechanical Fuel Pump

Induction System Iron Manifold

Ignition System Distributor

Charging System 65 Amp / 917 Watt Alternator

Water Drain System EZ Water Drain using Blue Drain Hoses with Retractable Handle

Exhaust System Iron Manifold

Cooling System Thermostatically Controlled Raw Water – 160 F

Accessory Drive System V-Belt

Lubrication System High Flow Oil Pump

Recommended Engine Oil SAE 25-40 NMMA Certified FC-W Synthetic Blend

Audio Warning System Oil Pressure, Coolant Temperature, Drive Lube

Alpha Gear Ratios 2.00:1 / 2.40:1 High Altitude

Dimensions (LxWxH) 29” x 22” x 21” (730mm x 565mm x 526mm)

Engine Weight (lbs./kg) 567 / 257

Optional Fresh Water Cooling Dealer Installed Kit

Boat Harness Type 14-pin

2

WOW!AV-6thatmakesmorepowerthana5.0LV-8.Replaces4.3L-and5.0L-poweredrunaboutswhiledeliveringV-6fueleconomy.

• CastHypereutecticAlloyPistons

• 1-YearFactoryBackedLimitedWarranty

• 2YearsofMercuryProductProtectionCoverageavailable

865108R89


225HP 4.3L Alpha 4VPower 225 HP (168 kW)


Displacement CID 265 (4.3L)

Engine Type Remanufactured GM V6 Marine Iron Block & Gen+ Heads

Bore & Stroke 4.030” x 3.480” (102mm x 88mm)

Compression Ratio 9.4:1 with Cast Alloy Pistons

Rocker Arm Ratio 1.5:1 Full Roller Steel

Pistons Cast Hypereutectic Alloy w/Teflon Coated Skirt

Cranktrain Powder Metal Rods and Nodular Iron Crankshaft


Fuel System Weber 600 cfm 4V Electric Choke Carburetor & Electric Fuel Pump

Induction System Dual Plane Iron Intake Manifold

Ignition System Thunderbolt V


Water Drain System Multi-Point Drain – Hand Removable Blue Drain Plugs

Exhaust System 2-Piece Exhaust - Iron Manifold with Wet-Joint Exhaust Elbow

Cooling System Thermostatically Controlled Raw Water - 160 F

Accessory Drive System Serpentine Belt




Alpha Ratios 1.47:1, 1.62:1, 1.81:1





4

Don’tjustrepower--powerup!Theworldfamous357Alphawillbreathenewlifeintoyourrunabout,sportboatorpontoonboatwhenreplacinga4.3L,5.0L,or5.7Lengine.

• V-8RemanufacturedIronMarineBlock



865108R88

www.mercuryremanufacturing.com

275HP

5

357 Alpha 4VPower 275 HP (205 kW)





Compression Ratio 9.4:1 with Hypereutectic Pistons

Rocker Arm Ratio 1.5:1


Fuel System Weber 750 cfm 4V Electric Choke Carburetor & Mechanical Fuel Pump

Induction System Dual Plane Aluminum Intake Manifold with Bronze Inserts

Ignition System Thunderbolt V with Knock Control



Exhaust System Iron Manifold with Wet-Joint Exhaust Elbow

Cooling System Thermostatically Controlled Raw Water - 160 F*





Alpha Ratios 1.47:1 / High Altitude 1:81:1





* Requires addition of Seawater pump kit if used with Gen I Alpha drive 6

863611R11

Thankstoitssizeandpower,thisistheidealreplacementenginefor5.0L,5.7L,5.0MPIand5.7EFIenginesthatpowercruisers,smallboatsandlargerunabouts.

• Dry-JointExhaust




300HP 350 MPI AlphaPower 300 HP (224 kW)








Fuel System MPI with Gen II Cool Fuel

Induction System 2-piece Long Runner Intake with 75mm Throttle Body

Control System ECM 555 with SmartCraft CAN Capability

Ignition System Crank-fired High Voltage Switch w/Knock Control & Platinum Plugs



Exhaust System Iron Manifold with Dry-Joint Exhaust Elbow

Cooling System Thermostatically Controlled Raw Water - 160 F*




Audio Warning System Oil Pressure, Coolant Temperature, Drive Lube, Water Pressure

Alpha Ratios 1.47:1 / High Altitude 1:81:1





* Requires addition of Seawater pump kit if used with Gen I Alpha drive8

Thankstoitssizeandpower,thisistheidealreplacementenginefor5.0L,350MAG,7.4Land454enginesthatpowercruisers,smallsportboatsandlargerunabouts.

• BestBangfortheBuckValueAvailable



865108R85


325HP 357 MAG Bravo 4VPower 325 HP (242 kW)













Exhaust System Iron Manifold with Wet-Joint Exhaust Elbow






Bravo One Ratios 1.50:1, 1.65:1

Bravo Two Ratios 1.81:1, 2.00:1, 2.20:1

Bravo Three Ratios 1.81:1, 2.00:1, 2.20:1, 2.43:1





10


865108R90

350HP

Theidealreplacementenginefor454HOand502HOcarburetedenginesthatpowercruisers,largerunabouts,andsportboats.

• MoreTorquethana454HOCarburetedEngine



• Produces370HPandmoretorquethanacarbureted502whenusingMarineHeaders: P/N 879288019 - Port Side P/N 879288020 - Starboard Side

12

383 MAG Bravo 4VPower 350 HP (261 kW)



Engine Type Remanufactured GM V8 Marine Iron Block & Gen+ Heads - 062 Casting



Rocker Arm Ratio 1.6:1 Full Roller


Fuel System Weber 750 cfm 4V Electric Choke Carburetor & Electrical Fuel Pump








Lubrication System High Flow Oil Pump and Copper Engine Oil Cooler




Bravo Two Ratios 1.81:1, 2.00:1, 2.20:1

Bravo Three Ratios 1.81:1, 2.00:1, 2.20:1






865108R80

Thankstoitssizeandpowerthisistheidealreplacementenginefor350MAG,7.4L,and7.4LMPIenginesthatpowercruisers,smallboatsandlargerunabouts.

• Dry-JointExhaust



350HP

14

383 MAG Stroker Bravo MPIPower 350 HP (261 kW)





















Bravo Two Ratios 1.81:1, 2.00:1, 2.20:1

Bravo Three Ratios 1.81:1, 2.00:1, 2.20:1, 2.43:1






8M0064807

• A385PerformanceTunedPlus-Seriesoffersdurableperformancepotential

• Agreatplatformforpersonalcustomizationforsportandperformanceboats

• The1-YearLimitedWarrantydoesnotcoverpreparingforracingorothercompetitiveactivity

350HP

16

385 Performanced TunedPower 350 HP (261 kW)



Engine Type Remanufactured 5.7L GM V-8 Marine Iron Block & Vortec 062 Heads


Compression 9.0:1 with Forged Aluminum Pistons






Ignition System Crank Fired High Voltage Switch with Knock Control



Exhaust System Iron Manifold with Dry-Joint Exhaust Manifold



Lubrication System High Flow Oil Pump, Copper Oil Cooler, Oil Thermostat

Recommended Engine Oil SAE 25W50 FC-W Synthetic Blend Racing Oil


Bravo One Gear Ratios 1.50:1

Bravo Two Gear Ratios Not Recommended

Bravo Three Gear Ratios 1.81:1



Fresh Water Cooling Not Recommended


8M0089472

• Thisisagreatenginetorepowersportboats,performanceboats,andlargecruisersthatacceptawide,tall-deckblock

• Thisenginefeaturessequentialfuel-injectionandSmartCraft



425HP 496 HO BravoPower 425 HP (317 kW)



Engine Type Remanufactured 8.1L Mercury V8 Iron Block & Heads

Bore & Stroke 4.25” X 4.38” (108 mm X 111 mm)




Engine Control System PCM 555

Fuel Delivery System Gen III Cool Fuel

Fuel Injection System Sequential Multi-Point Electronic Fuel Injection


Ignition System Distributorless Ignition w/Knock Control & Platinum Spark Plugs


Water Drain System Single Point Air-Actuated

Exhaust System Iron Manifolds with 4” Dia. 316 SS Dry Joint Exhaust Elbows

Cooling System Closed Cooling, Long Life 5-year Anti-Freeze, Brass Sea Water Pump



Recommended Engine Oil SAE 25W40 NMMA Certified FC-W Synthetic Blend

Audio Warning SystemOil Pressure, Coolant Temperature, Drive Lube, Exhaust Manifold Temperature, Sea Water Pressure, Low Voltage,

Over-Rev Control, Knock Control

Bravo One X & XR Ratios 1.50:1

Bravo One XZ Ratio 1.50:1

Bravo Two & Three X Ratio 1.81:1

Bravo Three XR Ratio 1.81:1, 2.00:1

Dimensions (LxWxH) 35” x 33” x 24” ( 888mm x 840mm x 603mm)


Fresh Water Cooling Not Available

Boat Harness Type 14-pin 18


8M0085999

• Thisistheperfectupgradetorepowersportboats,performanceboats,andlargecruisersthathad454or502carburetedengines

• 540cubicinchesdelivershightorqueforanewlevelofthrottleresponse


440HP

20

540 MAG Bravo 4VPower 440 HP (328 kW)



Engine Type 8.9L Mercury V8 Iron Block & Remanufactured Heads

Bore & Stroke 4.50” X 4.25” (114 mm X 108 mm)

Compression Ratio 8.6:1 With Forged Pistons



Fuel System Holley 800 CFM Electric Choke Carburetor, Mechanical Fuel Pump

Induction System Single-Plane Aluminum Intake With Bronze Crossover & Pads



Water Drain System Multi-Point Drain – Hand Removeable Blue Drain Plugs

Exhaust System Iron Manifolds with 4” Dia. 316 SS Dry Joint Exhaust Elbows



Lubrication System High Flow Oil Pump , Copper Oil Cooler, Oil Thermostat

Recommended Engine Oil SAE 25W50 FC-W Synthetic Blend Racing Oil


Bravo One X & XR Ratios 1.36, 1.50:1

Bravo One XZ Ratio 1.50:1

Bravo Two & Three X Ratio 1.81:1

Bravo Three XR Ratio 1.81:1, 2.00:1

Dimensions (LxWxH) 34” x 33” x 27” (871 mm x 830 mm x 689 mm)


Fresh Water Cooling Not Available



• Theidealrepowerforyourinboardcruiserupto34’.Aqualityfuelinjectedinboardenginetoreplaceanymakeof5.7L,6.0L,6.2Lor7.4L.

• StandardV-DriveavailableforAllinstallations


8M0064805Inline8M0076188V-Drive

310HP

22

357 Horizon InboardPower 310 HP (231 kW)



Engine Type Remanufactured 5.7L GM V-8 Marine Iron Block & Vortec Heads


Compression 9.4:1 with Cast Alloy Pistons


Cranktrain Powder Metal Rods and Nodular Iron Crankshaft





Ignition System Crank Fired High Voltage Switch with Knock Control


Water Drain System Single Point Air-Actuated Water Drain with Flush Port

Exhaust System Iron Manifold with Dry-Joint Exhaust Manifold

Cooling System Full Closed Cooled System--Manifolds Included




Audio Warning System Oil Pressure, Coolant Temperature, Transmission Temperature, Water Pressure

Compatible TransmissionsZF 63A, ZF 63IV, ZF 80A, VD 5000A, 5000V

VD 72C – requires dealer installed spring plateZF 63C – requires dealer installed spring plate

Dimensions (LxWxH) 43” x 30” x 22” (1092mm x 740mm x 559mm) – When installed with ZF 63A transmission

Engine Weight (lbs./kg) 980 / 444 – When Installed with 72C Transmission



8M0061212LH8M0061213RH

340HP

Thereisfinallytheperfectenginetoreplacea5.7Lor7.4Lclassicinboard.Thisenginedeliversmoretorquethananystandard7.4Lbigblock,anditdoessowhileweighing150poundsless.Standardandoppositerotationversionsareavailable,soyoudon’thavetore-engineeryourclassicboatwithadifferenttypeoftransmissiontomakeitgoagain.

• Fullrollervalvetrainreducesfrictionandsavesonfuel


• Upto2-YearsofMercuryProductProtection Coverageavailable

24

383 MAG Inboard 4VPower 340 HP (254 kW)



Engine Type Remanufactured GM V8 Marine Iron Block & Gen+ Heads – 062 Casting

Bore & Stroke 4.030” x 3.750” (102mm X 95mm)






Ignition System Thunderbolt V with Knock Control – MIE Calibration




Cooling System Thermostatically Controlled Raw Water – 143F


Lubrication System High Flow 100 psi Oil Pump and Copper Oil Cooler


Audio Warning System Oil Pressure, Coolant Temperature, Transmission Temperature

Dimensions (LxWxH) 43 X 29 X 22- When Installed with 72C Transmission

Engine Weight (lbs./kg) 980 / 444 - When Installed with 72C Transmission

Standard (LH) Rotation Part Number 8M0061212 - Transmission not included

Opposite (RH) Rotation Part Number

8M0061213 - Transmission not included

Boat Harness Type 14-pin with 10-pin adaptor included

www.mercuryremanufacturing.com25 26

350 HP

Thankstoitssizeandpowerthisistheidealreplacementenginefor350MAG,7.4L,and7.4LMPIenginesthatpowertwinenginecruisersandsingleenginetowboats.

• DryJointExhaust


• 2YearsofMercuryProductProtectioCoverageavailable

383 MAG Stroker Inboard

Power 350 HP (261 kW)








Fuel System MPI with Gen 3 Cool Fuel












Compatible Transmissions ZF 63A, ZF 63IV, ZF 63C, VD 72C, VD 5000A, VD 5000V





865108R10

27

• Theidealbig-blockrepowerforyourinboardyacht

• Thisistheidealreplacementinboardengineforanymakeof7.4L,454,8.2L,502or8.1Lenginesthatpowertwin-engineinboardboats.


8M0088282Inline8M0088283V-Drive


375HP

28

8.1L HorizonPower 375 HP (272 kW)



Engine Type Remanufactured 8.1L GM V8 Marine Iron Block & Heads

Bore & Stroke 4.25” X 4.38” (108mmX111mm)




Engine Control System PCM 555

Fuel Delivery System Gen III Cool Fuel

Fuel Injection System Sequential Multi-Point Electronic Fuel Injection

Induction System 2-piece long runner intake with 75mm throttle body

Ignition System Distributorless Ignition w/Knock Control and Platinum Spark Plugs


Water Drain System Single Point Air-Actuated

Exhaust System Iron Manifolds with 4” Dia. 316 SS Dry Joint Exhaust Elbows, +2” Risers Standard with these models

Cooling System Closed Cooling, Long Life 5-year Anti-Freeze, Brass Sea Water Pump




Audio Warning SystemOil Pressure, Coolant Temperature, Transmission Temp, Exhaust Manifold Temperature, Sea Water Pressure, Low

Voltage, Over-Rev Control, Knock Control

Transmission Coupler Dual-Stage Coupler--must be changed for 72C transmissions

Dimensions (LxWxH) 47x33x24 – When installed with transmission

Engine Weight (lbs./kg) 1130 / 513 – When installed with transmission

Inline Engine Only PN 8M0088282 – Transmission not included

V-Drive Engine Only PN 8M0088283 – Transmission not included


29 30

Greaterchoiceswithsingleconsolemountsforleisurecruisesonthelake;todualconsolemountsforbetterperfomanceinbigwater,withbiggerboats,andbiggerfish.Mercuryoffersthemostextensiveselectionofcontrolsforyourremanufacturedengine.

MerCruiser Mechanical / Sterndrive

ControlBox-Panel

ControlBox-Console

DualConsole

MerCruiser Inboard / Towsports Mechanical

cONTROLS

Step 1Boat Type

Step 2Usage

Step 3Engine Info

Step 4FamilyResults

Step 5Pitch

Find your Ideal Mercury Propeller

in 5 steps or less.Boat performance is equal parts power and propeller. With our propeller finder, you’ll be able to narrow your search for the most ideal prop considerably in just four simple steps. Get started now, and once you’ve entered your specifications, we’ll provide results based upon our extensive test data.

(Note: Results will often yield multiple propellers. Please contact a dealer once you’ve completed this process.)

Get Started Now

Engines Gauges & Controls Propellers Inflatable Boats Parts & Accessories Service & Support

Propellers Browse Propellers Mercury Propellers Advantage About Propellers Propeller Selector

Find a Dealer Contact Us About Mercury News & Events Gear & Apparel Promotions Store

Propeller SelectorPropellersHome

Become a Dealer Careers Sign-up for Mercury EmailMercury Marine Worldwide follow usGovernment & Commercial Products

Mercury Marine

Back to Top

Terms & Conditions Privacy Policy Sitemap

WhenRepoweringyourboatwithanewPlus-Seriesengine,don’tforgettoselectyournewpropeller.Mercury’sOn-LinePropSelectorwillassistyouinchoosingthepropellerperfectlysuitedforyourboatandyourindividualboatingneeds.

Goto:mercurymarine.com/propellers Anddiscoverhoweasyitistomaketherightpropellerdecision.

ControlBox-Panel

ControlBox-Panel

DualConsole

PROPELLERS

Access to information allows you to better understand everything that is going on inandaround,yourboat.Themoreyouknowaboutyourboat’sperformance,thebetterequippedyouaretomakegooddecisionsthateffectthecomfortandsafetyofyouandyourpassengers.

SMARTcRAfT

Description Speedo Tacho Tacho Harness

Fuel Paddle Wheel Harn

Speed Sensor Kit

Keyswitch 20ft Harness

Access Horn

Ignition Decal

Sterndrive SC1000 Kit

● ● ● ● ● ● ● ● ●

Description Speedo Tacho Tacho Harness

Fuel Paddle Wheel Harn

Speed Sensor Kit

Keyswitch 20ft Harness

Access Horn

Ignition Decal

Sterndrive SC1000 Kit

● ● ● ● ● ● ● ● ●

Standard Instrumentation

SmartCraft SC100 Speedo, Tacho & System Link Guages Available only on MPI engines.

Mirage BravoI BravoIII

Formorethan50yearstheword“MerCruiser”hasstoodforsterndriveperformance.Choosefrommorethan20uniquedrivesystemssuchasourAlphaOne,themostpopularsterndriveintheworld,orourbrawnyBravoSeriesdrives.MerCruiserhastheperfectdrivesystemforyouandyourboat.

ALPhA DrIVeS

AlPhA ONe

TheMostPopularSterndriveintheWorld.Singleortwinapplicationsupto65mphforgasenginesupto300hp.GenIandGenIIareavailable.

BrAVo DrIVeS

BrAvO ONe GreatPerformanceStartswithHeart.Single,twin,tripleapplicationsover100mphforgasenginesupto600hp.

BrAvO TwO HandletheBiggestBoatswithAuthority.Twinapplicationupto55mphforgasenginesupto450hp.

BrAvO Three Efficient.Maneuverable.Unbeatable.Singleortwinapplicationsupto65mphforenginesupto525hp.

31

Sterndrives & Transoms

Thetransomassemblyistheleastdiscussedcomponentbutinarguably,oneofthemostimportant.ThisholdstrueforeveryMerCrusiersterndriveapplication.Mostpeople’srepowerfocusisontheengineandsterndrive.However,thetransomdeliversthecoolingwater,managestheexhaust,servesastheprimaryenginemount,controlsthesteering,managesthetrimsystem,deliversMerCathodecorrosionprotection,andservesastheconduitforspeedandtrimcontrol.Thetransomalsoservestheimportantfunctionofsealingseawateroutsidetheboat.

Whenyouconsidertheimportanceandvalueofthiscriticalcomponent,makesuretoalsoconsidertheconditionofyourpresenttransomassembly.Takingcareofatransomduringarepowermaysaveyouhundredsofdollarsinrepairbillsinthefuture.

www.mercuryremanufacturing.com 32

Your InforMATIon

First Name .......................................... Last Name .......................................

Address ....................................................................................................................

State ....................................................... Zip .........................................................

Email Address .....................................................................................................

Phone No: ............................................ Cellular ...............................................

BoAT DeTAILS

Boating Use ...........................................................................................................

Boat Brand / Make ...........................................................................................

Model .........................................................................................................................

Year of Manufacture .......................................................................................

Hull Style: Single or Multi Hull .......................................................Hull Material ....................................

Length ................................................... Beam ...................................................

Installation: Single or Dual

33

Your Important Information

Your CurrenT enGIne

Make ..........................................................................................................................

Model .........................................................................................................................

Drive ...........................................................................................................................

Additional information .................................................................................

.........................................................................................................................................

.........................................................................................................................................

InTereSTeD In whICh enGIne

Engine Type .........................................................................................................

Model .........................................................................................................................

Additional Information .................................................................................

.........................................................................................................................................

.........................................................................................................................................

.........................................................................................................................................

34

ForVideotours,downloadablespecifications,BoathouseBulletins,InstallationDrawingsandacatalog,goto:


MercuryMarine,MercuryOutboards,MerCruiserandMercuryRemanufacturingareregisteredtrademarks.Pleasenote:MercuryMarinecontinuouslystrivestoimproveproduct,manufacturingprocessanddistribution.Changestothespecificationsofitsengines,boatsandaccessoriesareongoing.Everyeffortismadetoproducesalesandserviceliteraturethatiscurrent.Thisbrochureshouldnotberegardedasapreciseguidetothelatestspecifications.

©2014 Mercury Marine, a division of Brunswick Corporation. All rights reservedPN/ 8M0096236 0714

plus-series - engines & parts | sealink marine … · recommended engine oil sae 25-40 nmma...

Documents