please read and save these instructions. read carefully before … · 2013. 2. 19. · trucks...

2ZE58 5,500lbs. 27/8” 73/4” 201/2” 65/16” 48” 61 7/8” 220lbs.2ZE59 4,400lbs. 2” 63/4” 27” 65/16” 48” 63 1/2” 220lbs.2ZE63 4,400lbs. 2” 63/4” 201/2” 65/16” 48” 63 1/2” 220lbs.

Operating Instructions & Parts Manual 2ZE58, 2ZE59 and 2ZE63

Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described.Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/orproperty damage! Retain instructions for future reference.

Dayton® Hydraulic Hand Pallet TrucksDescriptionDaytonhandhydraulicpallettrucksaremanuallyoperatedindustrialdutyproductsdesignedtoliftamaximumweightasspecifiedbelow.Safetyfeaturesincludeanoverloadbypassvalveandapressurecompensatedflowvalveforcontrolledlowering.Ahand-actuatedcontrolleverforselecting“raise,”“neutral,”and“lower”positionsisstandard.

General Safety InformationInordertohaveatroublefreepallettruck,itisimportanttotakecautionduringusagetoensurealongservicelife.

1.Inspectthepallettruckfortransitdamagebeforeoperation.Carefullyreadallmanualsincludedwiththisproductbeforeputtingintoservice.Bethoroughlyfamiliarwiththecontrolsandtheproperuseofthepallettruck.

2.Neveroverloadthepallettruck.Staywithintheratedcapacityofthetruck.

3.Distributetheloadevenlyontheforks—donotconcentrateloadsatonepoint,orloadoneforkmorethantheother.

4.Beespeciallycautiouswhenusingthepallettrucktomoveorsetmachinery.Itisveryeasytomakethemistakeofliftingatpointsthatwilldevelopconcentratedorunbalancedloadsthatcandamagethepallettruck.

5.Donotallowloadedpallettrucktodropfromonefloorleveltoanother.Evenadropofoneinchresultsina“shock”,whichcanbendorbreakcomponents.

6.Thepump’spistonrodandliftingramarepolishedwithahardenedchrome-platefinishtoprovidemaximumseallifeandminimizeoilleakage.Donotallowthesesurfacestobenickedorpittedbyabuse.Slightoilwettingoftheexternalpartofthepistonisnormal,asinallhydraulic

®

ENGLISH

Form5S5611 PrintedinChina096670806/231/VCPVP

NOB00608/06

Load Lowered Raised Overall Width Fork Fork OverallModel Capacity Height Of Forks Height Across Forks Width Length Length Weight

Specifications

Up/DownControl HandActuatedFrontWheelsPerFork Entry,Load,ExitSteeringWheels PolyurethaneOnCastIronStrokesToRaisedHeight 12PushRods SolidSteelForks Steel—65/16”WideSteeringRadius 210ºHandleReturn ReturntoVerticalRollerSize(2ZE58) 229/32”x321/32”(PolyurethaneWheels)RollerSize(2ZE59&2ZE63) 229/32”x321/32”(SteelWheels)MainWheelSize 71/4”x2”(Polyurethane)BodyConstruction Steel

UnpackingRefertoRepairPartsIllustrationandRepairPartsListtoaidinidentifyingparts.Unpackandseparateallcomponentsfromcontainer,making

sureallpartsareaccountedfor.Ifdamageisevident,notifydeliveringcarrierimmediatelyandfilenecessaryclaims.

Dimensions

Figure 1

2ZE58,59,63 OIPM_090806.indd 1 9/8/2006 11:12:51 AM

2

DaytonOperatingInstructionsandPartsManual

ENGLISH

2ZE58, 2ZE59 and 2ZE63

Dayton® Hydraulic Hand Pallet Trucks

General Safety Information (Continued) systems.Thisoilfilmprovides

lubricationbetweenthepolishedsurfacesandthesealsthroughwhichtheypass.Donotbealarmedatatraceofoil,evenonnewunits.

7.Alwaysremoveloadbeforemakingrepairs.Completelyimmobilizepallettruckbeforeworkingoncomponentsthatmightpinchfingersorhandsifmovementwereallowed.

8.Neverallowanyonetorideapallettruck“scooterstyle”.Allheavymaterialhandlingequipmentshouldbeoperatedwiththeutmostregardforthesafetyofoneselfandothers.

9.Neverleavealoadedpallettruckunattended.

10.Alwayslowerforkswhentruckingiscompleted.

11.Avoidabrasiveorcorrosiveenvironmentsand/ormaterialsthatmaytendtospillontopallettruckparts.

AssemblyHANDLE ASSEMbLy

NOTE:Attachhandlefrombehindpallettruck.

1.Removeelasticpinandaxlewithholefromdraw-bar.

2.Insertthedraw-barintothepumppiston.Useahammertoinserttheaxlewithholeintothehydraulicpumpanddraw-barfromrighttoleft(SeeFigure2).

3.Setcontrolhandlein“LOWER”positionthenpasstheadjustingnutadjustingboltandchainthroughtheholeoftheaxle(SeeFigure3).

4.Pressdraw-bardownandremovethepin.

5.Setcontrolhandlein“RAISE”positionthenraisetheleverplatewiththepinandinserttheadjustingboltintothefrontslotoftheleverplate.

NOTE:Keeptheadjustingnutontheundersideoftheleverplate.

6.Useahammertotapanotherelasticpinintotheaxlewithhole.

Assembly (Continued)FORK ADJUSTMENT

Thecontrolhandleonthedraw-barhasthreepositions:

“Raise”-handledown“Drive”-handleincenterposition“Lower”-handleup

NOTE:Thelevershouldmoveintothe“drive”positionwhenreleased.Ifthisdoesnothappen,adjustaccordingly:

1.IftheforkselevatewhilepumpingintheDRIVEposition,turntheadjustingnutorsetscrewclockwiseuntilpumpingactiondoesnotraisetheforksandtheDRIVEpositionfunctionsproperly.

2.IftheforksdescendwhilepumpingintheDRIVEposition,turntheadjustingnutorsetscrewcounter-clockwiseuntiltheforksdonotlower.

Figure 2

Figure 3

AdjustingNut

AdjustingBolt

ChainAxleWithHole

LeverPlate

Draw-Bar

PressureRoller

RollerPin

PumpPiston

SpringCap

Spring

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3


ENGLISH

®

MONTHLy

1.Checkhydraulicoillevel(morefrequentlyforhighuseapplications).See“AddingHydraulicOil”section.

2.Verifythatalllabelsareinplaceandingoodcondition.

3.Cleanoffdirtanddebris.

yEARLy

Changeoil(morefrequentlyifcolorhassubstantiallydarkenedorfeelsgritty).

NOTE: Ifhydraulicoilismilkywhiteincolor,waterisinthehydraulicsystem.Changethehydraulicoilimmediately.

ADDING HyDRAULIC OIL TO PUMP RESERVOIR

NOTE:Usestandardhydraulicoil.Pallet truck is heavy, use proper safety

equipment and ask for help lifting the truck.

1.Ensureforksareinloweredposition.

2.Laypallettruckoneitherside.Positiondrainplugofhydrauliccylinderup.

3.Removethescrewplug.

4.Addhydraulicoiluntillevelofoilisatbottomofhole.

5.Replacedrainplug,uprightthetruck.

Model 2ZE58, 2ZE59 and 2ZE63

Assembly (Continued)FORK ADJUSTMENT

3.IftheforksdonotdescendwhenthecontrolhandleisintheLOWERposition,turntheadjustingnutorsetscrewclockwiseuntilraisingthecontrolhandlelowerstheforks.ThenchecktheDRIVEpositiontobesurethenutandscrewareintheproperposition.

4.IftheforksdonotelevatewhilepumpingintheRAISEposition,turntheadjustingnutorsetscrewcounter-clockwiseuntiltheforkselevatewhilepumpingintheRAISEposition.ThenchecktheLOWERandDRIVEposition.

OperationThethreepositioncontrolleverisoperatedasfollows:(SeeFigure4)

TO RAISE

Inserttheforksintothepallet.MovethecontrolleverintoRAISEor“down”position.Withanup/downmotion,pumpthepalletjackuptodesiredheight.

NEUTRAL

Whenfinishedraisingthepallettruck,movecontrolleverintoNEUTRALor“center”position.Movethepallettrucktodesiredlocation.

TO LOWER

MovethecontrolleverintotheLOWERor“up”positionuntildesiredheightasbeenreached.

MaintenanceAllbushingsandbearingshavebeenlubricatedatthefactory.Toincreasetheirlife,itissuggestedthatregularmaintenancebeperformed.Usingtheappropriategreasefortheenvironment,lubricateeachgreasefittingevery6months.Harshenvironmentsmayrequiremorefrequentmaintenance.

DAILy

Visuallycheckanddonotuseifanyofthefollowingarevisible:

1.Oilleaks.

2.Structuraldeformationofarms,forks,oranyothercomponent.

3.Unusualnoiseorbindingoftheliftingmechanism.

CAUTION!

LowerNeutralRaise

Figure 4

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ENGLISH

1

2 4 5 6 7 810

11

1213

14

23

15

16

17

18

1920

2122

24

2930

25

262728

3132

18

24

33

38

39

104243

44

10

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333435

21

36

37

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2ZE58,59,63 OIPM_090806.indd 4 9/8/2006 11:12:52 AM

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ENGLISH

®

2ZE58

1 HandleAssembly MHAC01G 1 2 RollPin MHG311G 1 3 CoverOfBearing MHG337G 1 4 Bearing MHG315G 1 5 RollPin MHG312G 2 6 ThrustPlate MHG313G 1 7 GreaseCup MHG335G 1 8 SnapRing MHG314G 1 9 ShaftForWheel MHG316G 110 Bearing p,¢ 811 SteerWheel p 212 Washer p 213 SnapRing p 214 WheelCap MHG306G,p 215 SteelBall MHG329G 116 ForkFrame MHG201G 117 RollPin MHG202G 118 SnapRing MHG213G 219 GreaseCup MHG228G 120 Rock-Arm MHG203G 121 Bushing MHG204G 822 Shaft MHG205G 223 HydraulicPump MHAC02G 1

Repair Parts List for General Assembly

24 Oiler MHG206G 1025 SnapRing MHG208G 226 Joint MHG209G 227 Pin MHG210G 228 Nut MHG211G 229 Bushing MHG207G 230 Washer MHG229G 231 PushingRod MHG212G 232 LongShaft MHG214G 133 RollPin MHG215G,¢ 834 Shaft MHG216G 235 ExtendingRoller MHG217G 236 FrameForWheel MHG220G 237 IntermediateRoller MHG219G 438 Shaft MHG218G 239 AxleForWheel MHG221G 240 Washer ¢ 441 LoadWheel ¢ 242 Bolt MHG225G 243 EnterRoller MHG226G 244 LockingNut MHG227G 2p SteerWheelKit* MHAC03G 2¢ LoadWheelKit** MHAC04G 2

Ref. No. Description Part No. Qty.


Assembly Kits:p= (2)-10,(1)-11,(1)-12,(1)-13,(1)-14¢= (2)-10,(1)-33,(1)-40,(1)-41

(*)AlsoavailableinNylonwheel,orderpartNo.isMHAC-03NG

(**)AlsoavailableinNylonwheel,orderpartNo.isMHAC-04NG

For Repair Parts, call 1-800-323-062024 hours a day – 365 days a year

Please provide the following information:-Modelnumber-Serialnumber(ifany)-Partdescriptionandnumberasshowninpartslist

Address parts correspondence to:GraingerPartsP.O.Box30741657ShermerRoadNorthbrook,IL60065-3074U.S.A.

2ZE58,59,63 OIPM_090806.indd 5 9/8/2006 11:12:52 AM

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ENGLISH

2ZE58




1 ReleaseRod p 1 2 Chain p 1 3 AdjustingBolt p 1 4 AdjustingNut p 1 5 AxleWithHole u 1 6 ElasticPin u 2 7 Bushing MHG107G 2 8 RollerPin MHG108G 1 9 PressureRoller MHG109G 110 Bushing MHG109AG 111 Draw-Bar MHG110G 112 StopRubber MHG111G 113 ElasticPin MHG112G 1

Repair Parts List for Handle AssemblyFigure 6 – Repair Parts Illustration for Handle Assembly

14 BladeSpring MHG113G 115 Spring MHG114G 116 RollPin MHG115G 117 RollPin MHG116G 118 ControlHandle ¢■ 119 Roller ¢ 120 RollPin ¢ 121 Pin p 122 PullBoard p 1p ChainKit MHAC05G 1¢ ControlHandleKit MHAC06G 1u AxleKit MHAC07G 1



Assembly Kits:p= 1-4,21,22¢= 18-20u= 5,(2)-6

1

2

4

68

10

12

13 1415 16

17

18

19

20

3

9

7

21

22

7

5

11

2ZE58,59,63 OIPM_090806.indd 6 9/8/2006 11:12:52 AM

�


ENGLISH

®

1 PumpPiston MHG303G 1 2 SpringCap MHG301G 1 3 Spring MHG302G 1 4 DustRing p 1 5 Seal p 1 6 PumpBody MHG322G 1 7 Cylinder p 8 RollPin MHG320G 1 9 ValveCartridgeKit MHG321G 110 LeverPlate MHG319G 111 Screw MHG318G 112 Nut MHG317G 113 SealWasher MHG323G 1

Repair Parts List for Pump AssemblyFigure � – Repair Parts Illustration for Pump Assembly

14 ScrewPlug MHG324G 115 Seal MHG325G 116 O-Ring MHG326G 117 DustRing MHG327G 118 PistonRod MHG328G 119 ScrewPlug ¢ 120 O-Ring ¢ 121 Bolt ¢ 122 Spring ¢ 123 SpindleOfSafetyValve ¢ 1p PumpingCylinderKit MHAC08G 1¢ SafetyValveKit MHAC09G 1



Assembly Kits:p= 4,5,7¢= 19-23

2ZE58




1

2

4

3

5

6

7

810

9

1112

13

14

15

16

17

18

21

19

20

22

23

2ZE58,59,63 OIPM_090806.indd 7 9/8/2006 11:12:53 AM

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ENGLISH

2ZE59 a

nd

2ZE63

For

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1

2 4 5 6 7 810

11

1213

14

23

15

16

17 18

1920

2122

24

29

25

2627

28

31

18

33

40

39

37

35

3

9

5

3734

3032

36

393838

39

40

42

41

4238

3839

43

43

2ZE58,59,63 OIPM_090806.indd 8 9/8/2006 11:12:53 AM

9


ENGLISH

®

2ZE59 and 2ZE63

1 HandleAssembly MHAC01G 1 2 RollPin MHG311G 1 3 CoverOfBearing MHG337G 1 4 Bearing MHG315G 1 5 RollPin MHG312G 2 6 ThrustPlate MHG313G 1 7 GreaseCup MHG335G 1 8 SnapRing MHG314G 1 9 ShaftForWheel MHG316G 110 Bearing p 411 SteerWheel p 212 Washer p 213 SnapRing p 214 WheelCap MHG306G,p 215 SteelBall MHG329G 116 ForkFrame(2ZE59) MHG201SLG 1 ForkFrame(2ZE63) MHG201SL-NG 117 RollPin MHG202G 118 SnapRing MHG213G 219 GreaseCup MHG228G 120 Rock-Arm(2ZE59) MHG203SLG 1 Rock-Arm(2ZE63) MHG203SL-NG 121 Bushing MHG204G 222 Shaft MHG205G 2

Repair Parts List for General Assembly

23 HydraulicPump MHAC-02SLG 124 Oiler MHG206G 125 SnapRing MHG208G 226 Joint MHG209G 227 Pin MHG210G 228 Nut MHG211G 229 Washer MHG229G 230 PushingRod MHG212SLG 231 LongShaft MHG214SLG 132 RollPin MHG215SLG 233 Shaft MHG216SLG 234 FrameForWheel MHG219SLG 235 Washer MHG217SLG 436 Shaft MHG218SLG 237 LoadWheel ¢ 438 Bearing ¢ 839 Washer ¢ 840 AxleForWheel ¢ 441 RollPin ¢ 842 LinkingPlate MHG224SLG 443 RollPin MHG226SLG 2p SteerWheelKit* MHAC-03G 2¢ LoadWheelKit MHAC-04SLG 4



Assembly Kits:p= (2)-10,(1)-11,(1)-12,(1)-13,(1)-14¢= (2)-10,(1)-33,(1)-40,(1)-41

(*)AlsoavailableinNylonwheel,orderpartNo.isMHAC-03NG




2ZE58,59,63 OIPM_090806.indd 9 9/8/2006 11:12:53 AM

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ENGLISH

2ZE59 and 2ZE63




1 ReleaseRod p 1 2 Chain p 1 3 AdjustingBolt p 1 4 AdjustingNut p 1 5 AxleWithHole u 1 6 ElasticPin u 2 7 Bushing MHG107G 2 8 RollerPin MHG108G 1 9 PressureRoller MHG109G 110 Bushing MHG109AG 111 Draw-Bar MHG110G 112 StopRubber MHG111G 113 ElasticPin MHG112G 1

Repair Parts List for Handle AssemblyFigure 9 – Repair Parts Illustration for Handle Assembly

14 BladeSpring MHG113G 115 Spring MHG114G 116 ElasticPin MHG115G 117 ElasticPin MHG116G 118 ControlHandle ¢■ 119 Roller ¢ 120 ElasticPin ¢ 121 Pin p■ 122 PullBoard p■ 1p ChainKit MHAC-05G 1¢ ControlHandleKit MHAC-06G 1u AxleKit MHAC-07G 1



Assembly Kits:p= 1-4,21,22¢= 18-20u= 5,(2)-6

1

2

4

68

10

12

13 1415 16

17

18

19

20

3

9

7

21

22

7

5

11

2ZE58,59,63 OIPM_090806.indd 10 9/8/2006 11:12:53 AM

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ENGLISH

®

1 PumpPiston MHG303G 1 2 SpringCap MHG301G 1 3 Spring MHG302G 1 4 DustRing p 1 5 Seal p 1 6 PumpBody MHG322SLG 1 7 Cylinder p 8 RollPin MHG320G 1 9 ValveCartridgeKit MHG321G 110 LeverPlate MHG319G 111 Screw MHG318G 112 Nut MHG317G 113 SealWasher MHG323G 1

Repair Parts List for Pump AssemblyFigure 10 – Repair Parts Illustration for Pump Assembly

14 ScrewPlug MHG324G 115 Seal MHG325G 116 O-Ring MHG326G 117 DustRing MHG327G 118 PistonRod MHG328G 119 ScrewPlug ¢ 120 O-Ring ¢ 121 Bolt ¢ 122 Spring ¢ 123 SpindleOfSafetyValve ¢ 1p PumpingCylinderKit MHAC-08G 1¢ SafetyValveKit MHAC-09G 1



Assembly Kits:p= 4,5,7¢= 19-23

2ZE59 and 2ZE63




1

2

4

3

5

6

7

810

9

1112

13

14

15

16

17

18

21

19

20

22

23

2ZE58,59,63 OIPM_090806.indd 11 9/8/2006 11:12:54 AM

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ENGLISH

Manufactured for Dayton Electric Mfg. Co.Niles, Illinois 60714 U.S.A.

®

2ZE58, 2ZE59 and 2ZE63

Dayton® Hydraulic Hand Pallet Trucks

Symptom Possible Cause)s) Corrective Action

Troubleshooting Chart

Forksdonotraisetothemaximumheight

Hydraulicoilislow Addhydraulicoil,see“Maintenance”section

Forkswillnotrisewhenhandleispumped

1.Nohydraulicoil2.Oilhasimpurities3.Thenutistoohighkeepingthepump

valveopen4.Airhasenteredthehydraulicsystem

1.Addhydraulicoil,see“Maintenance”section2.Changeoil,see“Maintenance”section3.Adjustthenutorsetscrew

4.Bleedairfromsystem,see“HandleAssembly”section

Forkscannotbeloweredtotheminimumheight

1.Thepistonrodorpumpisdeformedresultingfromloadslantingtoonesideorover-loading

2.Forkwaskeptinaraisedpositionforanextendedtimecausingexposedpistonrodtorustjammingtherod

3.Theadjustingnutorscrewisnotinthecorrectposition

1.Replacethepistonrodorpump

2.Positionforkinthelowestpositionwhennotinuseandkeeppistonrodwelllubricated

3.Adjustthenutorsetscrew,see“ForkAdjustment”section

Leaksoil 1.Wornordamagedseal2.Somepartsmaybecomecrackedorworn

1.Orderreplacementsealgroup(s)2.Replacedamagedpart

Forkdescendsunintentionally

1.Theimpuritiesintheoilcausethereleasevalvetonotclosetight

2.Partofhydraulicsystemiscrackedordamaged

3.Airhasenteredthehydraulicsystem4.Wornordamagedseal5.Theadjustingnutorscrewisnotinthe

correctposition

1.Changeoil,see“Maintenance”section

2.Inspectandreplacethewasteparts

3.Bleedairfromsystem,see“HandleAssembly”section4.Orderreplacementsealgroup(s)5.Adjustthenutorsetscrew,see“ForkAdjustment”

section

NOTE:DONOTATTEMPTTOREPAIRTHEPALLETTRUCKUNLESSYOUARETRAINEDANDAUTHORIZED

LIMITED WARRANTYDAYTON LIMITED TWO-YEAR WARRANTY. Frame and mechanical components for Models 4YX96, 4YX97 are warranted by Dayton Electric Mfg. Co., (Dayton) to the original user against defects in workmanship or material under normal use for 2 years from the date of purchase. Hydraulic unit is warranted for 3 years on 4YX97 and 5 years on 4YX96. Warranty does not cover usage in cold storage, brine corrosive or similar application.

DAYTON 90-DAY LIMITED WARRANTY. Wheels, bearings and bushings for Models 4YX96, 4YX97 are warranted by Dayton Electric Mfg. Co. (Dayton) to the original user against defects in workmanship or materials under normal use for 90 days after the date of purchase. For limited warranty claim procedures, see PROMPT DISPOSITION below. This limited warranty gives purchasers specific legal rights which vary from jurisdiction to jurisdiction.

LIMITATION OF LIABILITY. To the extent allowable under applicable law, Dayton’s liability for consequential and incidental damages is expressly disclaimed. Dayton’s liability in all events is limited to and shall not exceed the purchase price paid.

WARRANTY DISCLAIMER. Dayton has made a diligent effort to provide product information and illustrate the products in this literature accurately; however, such information and illustrations are for the sole purpose of identification, and do not express or imply a warranty that the products are MERCHANTABLE, or FIT FOR A PARTICULAR PURPOSE, or that the products will necessarily conform to the illustrations or descriptions. Except as provided below, no warranty or affirmation of fact, expressed or implied, other than as stated in the “LIMITED WARRANTY” above is made or authorized by Dayton.

PRODUCT SUITABILITY. Many jurisdictions have codes and regulations governing sales, construction, installation, and/or use of products for certain purposes, which may vary from those in neighboring areas. While Dayton attempts to assure that its products comply with such codes, it cannot guarantee compliance, and cannot be responsible for how the product is installed or used. Before purchase and use of a product, review the product applications, and all applicable national and local codes and regulations, and be sure that the product, installation, and use will comply with them.

Certain aspects of disclaimers are not applicable to consumer products; e.g., (a) some jurisdictions do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you; (b) also, some jurisdictions do not allow a limitation on how long an implied warranty lasts, consequentially the above limitation may not apply to you; and (c) by law, during the period of this Limited Warranty, any implied warranties of implied merchantability or fitness for a particular purpose applicable to consumer products purchased by consumers, may not be excluded or otherwise disclaimed.

PROMPT DISPOSITION. Dayton will make a good faith effort for prompt correction or other adjustment with respect to any product which proves to be defective within limited warranty. For any product believed to be defective within limited warranty, first write or call dealer from whom the product was purchased. Dealer will give additional directions. If unable to resolve satisfactorily, write to Dayton at address below, giving dealer’s name, address, date, and number of dealer’s invoice, and describing the nature of the defect. Title and risk of loss pass to buyer on delivery to common carrier. If product was damaged in transit to you, file claim with carrier.

Manufactured for Dayton Electric Mfg. Co., 5959 W. Howard St., Niles, Illinois 60714 U.S.A.

2ZE58,59,63 OIPM_090806.indd 12 9/8/2006 11:12:54 AM

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