please read all directions before starting installation€¦ · i22-037 2004-2006 yamaha yzf r1 pcv...

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2004-2006 Yamaha YZF R1 PCV - 1 I22-037 www.powercommander.com Installation Instructions PLEASE READ ALL DIRECTIONS BEFORE STARTING INSTALLATION THE IGNITION MUST BE TURNED OFF BEFORE INSTALLATION! YOU CAN ALSO DOWNLOAD THE POWER COMMANDER SOFTWARE AND LATEST MAPS FROM OUR WEB SITE AT: www.powercommander.com 2191 Mendenhall Drive North Las Vegas, NV 89081 (800) 992-4993 www.powercommander.com PARTS LIST 1 Power Commander 1 USB Cable 1 CD-ROM 1 Installation Guide 2 Power Commander Decals 2 Dynojet Decals 2 Velcro 1 Alcohol swab 2004-2006 Yamaha YZF R1

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Page 1: PLEASE READ ALL DIRECTIONS BEFORE STARTING INSTALLATION€¦ · I22-037 2004-2006 Yamaha YZF R1 PCV - 3 1 Remove the main seat and the passenger seat. 2 Prop the front of the fuel

2004-2006 Yamaha YZF R1 PCV - 1I22-037 www.powercommander.com

Ins ta l l a t i on I ns t ruc t i ons

PLEASE READ ALL DIRECTIONS BEFORE STARTING INSTALLATION

THE IGNITION MUST BE TURNED OFF BEFORE INSTALLATION!

YOU CAN ALSO DOWNLOAD THE POWER COMMANDER SOFTWARE AND LATEST MAPS FROM OUR WEB SITE AT:

www.powercommander.com

2191 Mendenhall Drive North Las Vegas, NV 89081 (800) 992-4993 www.powercommander.com

PARTS LIST

1 PowerCommander1 USBCable1 CD-ROM1 InstallationGuide2 PowerCommanderDecals2 DynojetDecals2 Velcro1 Alcoholswab

2004-2006 Yamaha YZF R1

Page 2: PLEASE READ ALL DIRECTIONS BEFORE STARTING INSTALLATION€¦ · I22-037 2004-2006 Yamaha YZF R1 PCV - 3 1 Remove the main seat and the passenger seat. 2 Prop the front of the fuel

EXPANSION PORTS 1 & 2

OptionalAccessoriessuchasColorLCDunitorAutotunekit.

POWER COMMANDER V INPUT ACCESSORY GUIDE

Map - ThePCVhastheabilitytohold2differentbasemaps.YoucanswitchontheflybetweenthesetwobasemapswhenyouhookupaswitchtotheMAPinputs.Youcanuseanyopen/closetypeswitch.Thepolarityofthewiresisnotimportant.WhenusingtheAutotunekitonepositionwillholdabasemapandtheotherpositionwillletyouactivatethelearningmode.Whentheswitchis“CLOSED”Autotunewillbeactivated.

Shifter- TheseinputsareforusewiththeDynojetquickshifter.InsertthewiresfromtheDynojetquickshifterintotheSHIFTERinputs.Thepolarityofthewiresisnotimportant.

Speed- Ifyourapplicationhasaspeedsensorthenyoucantapintothesignalsideofthesensorandrunawireintothisinput.ThiswillallowyoutocalculategearpositionintheControlCenterSoftware.Oncegearpositionissetupyoucanalteryourmapbasedongearpositionandsetupgeardependentkilltimeswhenusingaquickshifter.

Analog- Thisinputisfora0-5vsignalsuchasenginetemp,boost,etc.Oncethisinputisestablishedyoucanalteryourfuelcurvebasedonthisinputinthecontrolcentersoftware.

Crank- DoNOTconnectanythingtothisportunlessinstructedtodosobyDynojet.Itisusedtotransfercranktriggerdatafromonemoduletoanother.

ACCESSORY INPUTS

Wire connections:

ToinputwiresintothePCVfirstremovetherubberplugonthebacksideoftheunitandloosenthescrewforthecorrespondinginput.Usinga22-24gaugewirestripabout10mmfromitsend.PushthewireintotheholeofthePCVuntilisstopsandthentightenthescrew.Makesuretoreinstalltherubberplug.

NOTE:Ifyoutinthewireswithsolderitwillmakeinsertingthemeasier.

CRANK

ANALOG

SPEED

MAP

MAP

SHIFTER

SHIFTER

USB CONNECTION

2004-2006 Yamaha YZF R1 PCV - 2I22-037 www.powercommander.com

Page 3: PLEASE READ ALL DIRECTIONS BEFORE STARTING INSTALLATION€¦ · I22-037 2004-2006 Yamaha YZF R1 PCV - 3 1 Remove the main seat and the passenger seat. 2 Prop the front of the fuel

I22-037 www.powercommander.com 2004-2006 Yamaha YZF R1 PCV - 3

1 Removethemainseatandthepassengerseat.

2 Propthefrontofthefueltankintheupposition.

3 LaythePCVinthetailsection.

4 Routetheharnessunderneaththetailsectionandgotowardsthefrontofthebike.

5 Locatetheconnectorfromthemainwiringharnesstotheinjectorrail.

6 UnplugthisconnectorasshowninFigureA.

Note:Thisconnectorisgreyincolor.

7 AttachtheconnectorsfromthePCVtothestockwiringharnessasshowninFigureB.

8 Boltthefueltankdownintoposition.

9 RemovethetwoboltsonthelefthandsideofthebatteryholddownbracketandloosentherighthandboltsenoughtoroutethePCVharnessunderneathitasshowninFigureC.

10 Reinstallthebracket.

FIG.A

FIG.C

FIG.B

PCV connectors

stock connectors

view from top

route the harness underneath this bracket

PCV harness

Page 4: PLEASE READ ALL DIRECTIONS BEFORE STARTING INSTALLATION€¦ · I22-037 2004-2006 Yamaha YZF R1 PCV - 3 1 Remove the main seat and the passenger seat. 2 Prop the front of the fuel

I22-037 www.powercommander.com 2004-2006 Yamaha YZF R1 PCV - 4

11 AttachthegroundwirefromthePCVtothenegativesideofthebatteryasshowninFigureD.

FIG.D

12 Usingthesuppliedvelcro,securethePCVintherearsectionofthetrunkasshowninFigureE.

Makesuretocleanbothsurfaceswiththealcoholswabbeforeattaching.

13 Verifyallthewiresareroutedproperly.

14 Reinstallthemainseatandthepassengerseat.

FIG.E

ground wire from PCV