One source. One proven solution.

CRC-Evans is the industry’s largest manufacturer ofpipeline construction equipment. Designed in-house to precise customer specifications, our weldingmachines, pipe bending equipment, end prepequipment, clamps, padding/crushing equipment,weighting systems, and laybarge equipment havebeen used to complete more than 60,000 miles ofpipeline in more than 100 countries.

CRC-Evans builds today’s most comprehensive line ofonshore and offshore pipeline construction equipment.All equipment is manufactured within a QualityManagement System certified to the internationallyrecognized ISO 9001:2008 standard and CRC-Evans’own Quality Policy.

Pipe Bending Machine 48-60”

CRC-Evans Pipeline Equipment

General Data

ENGINE UnitsMfg CAT-PerkinsModel C7.1 ACERT Tier 4Net Power 250/186.4 hp/kWSpeed 2,200 rpmNo of Cylinders 6Bore x Stroke 4.33x5.01/110x127 inch/mmDisplacement 442/7.2 cu.inch/lFuel Tank Capacity 145/549 gal/l

HYDRAULIC UnitsPump Type Fixed Volume,2-Maximum Flow 132/502 gpm/lpmOperating Pressure 3,000/207 psi/BarValve Type ManualNo. Sections 5Relief Valves 5 + 1 Main reliefFiltration 10 MicronHyrd. Tank 350/1,325 gal/l

HYDRAULIC UnitsOutboard

Bore 14/356 inch/mmStroke 18/457 inch/mmQty. Standard 4Qty. Superbender 6

Inboard

Bore 10/254 inch/mmStroke 6/152 inch/mmQty. 4

Pin Up

Bore 6/152 inch/mmStroke 60/1,524 inch/mmQty. 2

HYDR. MANDREL CONNECTIONSQty. 4Size 3/4”

WINCH Units

Type PlanetaryDrive HydraulicPulling Force 25,000/111 Lbf/kNCable Diamter 0.563/14 inch/mm

ELECTRICAL Units

Voltage 24 VDCNo. Batteries 2Total Rating 190 Amp Hr @ 20 FAlternator 95 Amp Starter 5.5 kW

UNDERCARRIAGE

Type Track 50 ton

For pipe from 48” (1,219mm) to 60” (1,524mm). CRC-Evans state-of-the-art bending machines.

Hydraulic controls give one operator completecommand of all machine operations from aconvenient platform.

Hydraulically driven winch moves pipe through themachine. Pipe moves easily on contoured rollers.

Calibrated indicator rod allows operator to makeconsistently uniform bends.

Pin-up shoe automatically grips pipe to preventdistortion.

Conversion to another pipe size within machinerange is made simply by fitting an alternativebending set.

Machine is capable of bending all grades ofcurrently available API-5L pipe within its range.

Machine frame constructed from high-strengthsteel to ensure long life without fatigue failure.

Unitized construction makes for easy maintenanceand repair.

Towing eye is attached to hydraulically actuatedstiff back and may be raised and lowered tofacilitate attachment to towing tractor.

Machine may be towed on the right-of-way by asuitable tractor (normally the side boom feedingthe pipe to the bending machine).

For each pipe size to be bent, a bending set,bending die, mandrel, and bending belt arerequired.

Machines uses two stage pump to increaseproductivity.

Pipe Bending Data - Standard bender [4 cylinders]

1,219mm - 1,524mm PIPE BENDING DATA - ALL DIMENSIONS IN MILLIMETERS

Based on 85% efficiency and maximum strength.

48” - 60” PIPE BENDING DATA - ALL DIMENSIONS IN INCHES

Based on 85% efficiency and maximum strength.

NominalMaximum Wall Thickness by Grade Recommended BendPipe OD

mm X52 X60 X65 X70 X80 X100 Degree Arc Radius Max degree per (per meter) (meters) 12 meter joint

1,219 - - - - 47.13 37.44 1.60 35.05 11.961,270 - - - 49.66 43.26 34.39 1.60 35.05 11.961,321 - - 49.37 45.74 39.86 31.71 1.60 35.05 11.961,372 - 49.54 45.62 42.27 36.85 29.33 1.60 35.05 11.961,422 - 45.91 42.28 39.19 34.18 27.22 1.60 35.05 11.961,473 49.44 42.67 39.31 36.44 31.79 25.33 1.60 35.05 11.961,524 46.06 39.77 36.64 33.97 29.65 23.63 1.60 35.05 11.96

NominalMaximum Wall Thickness by Grade Recommended BendPipe OD

inch X52 X60 X65 X70 X80 X100 Degree Arc Radius Max degree per (per foot) (feet) 40 foot joint

48 - - - - 1.856 1.474 0.50 115.00 11.9650 - - - 1.955 1.703 1.354 0.50 115.00 11.9652 - - 1.944 1.801 1.569 1.248 0.50 115.00 11.9654 - 1.951 1.796 1.664 1.451 1.155 0.50 115.00 11.9656 - 1.808 1.665 1.543 1.346 1.072 0.50 115.00 11.9658 1.947 1.680 1.548 1.435 1.252 0.997 0.50 115.00 11.9660 1.814 1.566 1.443 1.337 1.167 0.930 0.50 115.00 11.96

Imperial

Metric

A cell marked with a dash [-] represents the ability tobend up to 2.00 inch thick. For Wall thickness greaterthan shown, please contact CRC-Evans.

Figures are recommendations only and do notconstitute a warranty.

All bends shown include the use of CRC-Evansbending mandrels. Figures given are “average” andwill vary due to:

The wall thickness of the pipe.

Actual (as opposed to nominal) yield of the pipe.

Skill of the operator handling the bendingmachine and mandrel.

Origin of pipe (pipe mill, plate mill, etc.) andquality of pipe.

Type of pipe. Spiral seam pipe will normallyaccept only 75% of recommended bend.

Type of die and/or bending set being used (e.g., polyurethane lining or special radius dies).

Notes Bending Tables:

1,219mm - 1,524mm PIPE BENDING DATA - ALL DIMENSIONS IN MILLIMETERS

Based on 85% efficiency and maximum strength.

48” - 60” PIPE BENDING DATA - ALL DIMENSIONS IN INCHES

Based on 85% efficiency and maximum strength.

NominalMaximum Wall Thickness by Grade Recommended BendPipe OD

mm X52 X60 X65 X70 X80 X100 Degree Arc Radius Max degree per (per meter) (meters) 12 meter joint

1,219 - - - - - - 1.64 35.05 11.96

1,270 - - - - - - 1.64 35.05 11.96

1,321 - - - - - 48.10 1.64 35.05 11.96

1,372 - - - - - 44.44 1.64 35.05 11.96

1,422 - - - - - 41.20 1.64 35.05 11.96

1,473 - - - - 48.17 38.30 1.64 35.05 11.96

1,524 - - - - 44.88 35.71 1.64 35.05 11.96

NominalMaximum Wall Thickness by Grade Recommended BendPipe OD

inch X52 X60 X65 X70 X80 X100 Degree Arc Radius Max degree per (per foot) (feet) 40 foot joint

48 - - - - - - 0.50 115.00 11.96

50 - - - - - - 0.50 115.00 11.96

52 - - - - - 1.894 0.50 115.00 11.96

54 - - - - - 1.750 0.50 115.00 11.96

56 - - - - - 1.622 0.50 115.00 11.96

58 - - - - 1.896 1.508 0.50 115.00 11.96

60 - - - - 1.767 1.406 0.50 115.00 11.96

Imperial

Metric

Pipe Bending Data - Superbender [6 cylinders]

Dimensions and Weights [Standard Bender - 4 cylinders]

DIMENSIONS Units

Length 407.7/10.36 inch/meter

Width 173.3/4.40 inch/meter

Height 140.1/3.56 inch/meter

WEIGHT Units

Shipping 155,000/70,293 lb/kg

Operating 158,500/71,880 lb/kg

Normal Unbend Tangents

Stiff-Back End Stiff-Back End Pin-Up End Pin-Up End NoWith Pipe Support No Pipe Support With Pipe Support No Pipe Support

inch/cm inch/cm inch/cm inch/cm

PBM 48-60 132/335 156/395 96/245 108/275

An unbent end (tangent) is produced at each end of the pipe where the pipe contacts the stiff back and pin-up.A pipe support may be required at each end of the pipe on pipe diameters of 48” and larger.

32.00.81 m

173.34.4 m

140.13.56 m

407.710.36 m

143.83.65 m

173.3 in4.4 m

148.1 in3.76 m

407.7 in10.36 m

143.8 in3.65 m

32.0 in0.81 m

Available at time of manufacture against additional costs.

Power units to customer specifications Electric motor Detachable power unit Stationary base to replace tracks Cold weather operating kit (-40°C or F) Cabinet Preferred side power unit Shipping weight reduction facility Extra-wide track pads Optional 6 outboard cylinders instead of 4

Available at time of manufacture against additional costs.

Bending sets for out-of-range pipe Bending sets for specific coating Hydraulic-power takeoffs

Options Extra Attachments

Houston: (832) 249-3100 Toll Free: (800) 664-9224 • Tulsa: (918) 438-2100Netherlands: +31-36-711-7500 • www.crc-evans.com

Dimensions and Weights [Superbender - 6 cylinders]

DIMENSIONS Units

Length 407.7/10.36 inch/meter

Width 173.3/4.40 inch/meter

Height 148.1/3.76 inch/meter

WEIGHT Units

Shipping 160,000/72,560 lb/kg

Operating 163,500/74,147 lb/kg

! DisclaimerAlthough great care has been taken in compiling the informationcontained in this catalogue, CRC-Evans does not acceptresponsibility for the consequences of any errors, nor for the effectsof any subsequent changes made by the various sources of data.

Dimensions and weights provided for reference only. Dimensions,specifications and weights can vary depending upon finalconfiguration of the equipment. Please contact CRC-Evans toconfirm final weights and dimensions prior to shipment.