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Physics and Modeling of Vias in Printed Circuit Boards Jan Birger Preibisch & Christian Schuster Institute of Electromagnetic Theory Hamburg University of Technology (TUHH) 18th European IBIS Summit Meeting May 13th, 2015 Berlin, Germay

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Page 1: Physics and Modeling of Vias in Printed Circuit Boards · Physics and Modeling of Vias in Printed Circuit Boards Jan Birger Preibisch & Christian Schuster Institute of Electromagnetic

Physics and Modeling of Vias in Printed Circuit Boards

Jan Birger Preibisch & Christian Schuster

Institute of Electromagnetic Theory

Hamburg University of Technology (TUHH)

18th European IBIS Summit Meeting

May 13th, 2015 Berlin, Germay

Page 2: Physics and Modeling of Vias in Printed Circuit Boards · Physics and Modeling of Vias in Printed Circuit Boards Jan Birger Preibisch & Christian Schuster Institute of Electromagnetic

Jan Preibisch & Christian Schuster – 2

(1) The Problem with Vias

(2) Physics of Vias

(3) Models for Vias

(4) Application Example

(5) Conclusions

Outline

Page 3: Physics and Modeling of Vias in Printed Circuit Boards · Physics and Modeling of Vias in Printed Circuit Boards Jan Birger Preibisch & Christian Schuster Institute of Electromagnetic

Jan Preibisch & Christian Schuster – 3

(2)

The Problem with Vias

Page 4: Physics and Modeling of Vias in Printed Circuit Boards · Physics and Modeling of Vias in Printed Circuit Boards Jan Birger Preibisch & Christian Schuster Institute of Electromagnetic

Jan Preibisch & Christian Schuster – 4

The Problem with Vias …

Power Plane Ground Plane

Driver Via

Receiver DC Power Supply

PCB

Page 5: Physics and Modeling of Vias in Printed Circuit Boards · Physics and Modeling of Vias in Printed Circuit Boards Jan Birger Preibisch & Christian Schuster Institute of Electromagnetic

Jan Preibisch & Christian Schuster – 5

Signal Integrity Problems:

Attenuation, Reflection, Dispersion, Interference, Crosstalk

The Problem with Vias …

Page 6: Physics and Modeling of Vias in Printed Circuit Boards · Physics and Modeling of Vias in Printed Circuit Boards Jan Birger Preibisch & Christian Schuster Institute of Electromagnetic

Jan Preibisch & Christian Schuster – 6

Power Integrity Problems:

Voltage Drop, Switching Noise, Crosstalk

The Problem with Vias …

Page 7: Physics and Modeling of Vias in Printed Circuit Boards · Physics and Modeling of Vias in Printed Circuit Boards Jan Birger Preibisch & Christian Schuster Institute of Electromagnetic

Jan Preibisch & Christian Schuster – 7

Electromagnetic Compatibility Problems:

Near Field Coupling, Radiated Emissions

The Problem with Vias …

Page 8: Physics and Modeling of Vias in Printed Circuit Boards · Physics and Modeling of Vias in Printed Circuit Boards Jan Birger Preibisch & Christian Schuster Institute of Electromagnetic

Jan Preibisch & Christian Schuster – 8

(2)

Physics of Vias

Page 9: Physics and Modeling of Vias in Printed Circuit Boards · Physics and Modeling of Vias in Printed Circuit Boards Jan Birger Preibisch & Christian Schuster Institute of Electromagnetic

Jan Preibisch & Christian Schuster – 9

Currents on Via Structures

Figures by R. Rimolo-Donadio

Via current Port 1

Conduction

return current

Ground

via

Displacement

return Current

Via (Signal) Current

Conduction Return Current

Displacement Return Current

Page 10: Physics and Modeling of Vias in Printed Circuit Boards · Physics and Modeling of Vias in Printed Circuit Boards Jan Birger Preibisch & Christian Schuster Institute of Electromagnetic

Jan Preibisch & Christian Schuster – 10

Electric Fields Between Plates

Top View, 5th Cavity

Excitation: Gaussian pulse (fmax = 40 GHz)

Figures by R. Rimolo-Donadio

Page 11: Physics and Modeling of Vias in Printed Circuit Boards · Physics and Modeling of Vias in Printed Circuit Boards Jan Birger Preibisch & Christian Schuster Institute of Electromagnetic

Jan Preibisch & Christian Schuster – 11

Electric Fields Between Plates

Top View, 5th Cavity

Infinite Planes Finite Planes

Top View, 5th cavity

Figures by R. Rimolo-Donadio

Page 12: Physics and Modeling of Vias in Printed Circuit Boards · Physics and Modeling of Vias in Printed Circuit Boards Jan Birger Preibisch & Christian Schuster Institute of Electromagnetic

Jan Preibisch & Christian Schuster – 12

Influence of Ground Vias

1 Ground Via:

1 GND via

GND Via

SIG Via

Page 13: Physics and Modeling of Vias in Printed Circuit Boards · Physics and Modeling of Vias in Printed Circuit Boards Jan Birger Preibisch & Christian Schuster Institute of Electromagnetic

Jan Preibisch & Christian Schuster – 13

Influence of Ground Vias

2 Ground Vias:

Page 14: Physics and Modeling of Vias in Printed Circuit Boards · Physics and Modeling of Vias in Printed Circuit Boards Jan Birger Preibisch & Christian Schuster Institute of Electromagnetic

Jan Preibisch & Christian Schuster – 14

Influence of Ground Vias

4 Ground Vias:

Page 15: Physics and Modeling of Vias in Printed Circuit Boards · Physics and Modeling of Vias in Printed Circuit Boards Jan Birger Preibisch & Christian Schuster Institute of Electromagnetic

Jan Preibisch & Christian Schuster – 15

Influence of Ground Vias

6 Ground Vias:

Page 16: Physics and Modeling of Vias in Printed Circuit Boards · Physics and Modeling of Vias in Printed Circuit Boards Jan Birger Preibisch & Christian Schuster Institute of Electromagnetic

Jan Preibisch & Christian Schuster – 16

Influence of Ground Vias

Frequency [GHz]

Magnitude o

f S

12 [dB

]

1 GND vias

2 GND vias

4 GND vias

6 GND vias

Page 17: Physics and Modeling of Vias in Printed Circuit Boards · Physics and Modeling of Vias in Printed Circuit Boards Jan Birger Preibisch & Christian Schuster Institute of Electromagnetic

Jan Preibisch & Christian Schuster – 17

Influence of Ground Vias

Effect of location

of ground vias:

4 GND Vias, s=80 mil 4 GND Vias, s=40 mil

4 GND Vias, s=160 mil No GND Vias

GND Via

s

Page 18: Physics and Modeling of Vias in Printed Circuit Boards · Physics and Modeling of Vias in Printed Circuit Boards Jan Birger Preibisch & Christian Schuster Institute of Electromagnetic

Jan Preibisch & Christian Schuster – 18

Physics of Vias – Summary

Vias „live“ within a parallel plate environment

Shape and size of the plates have an impact

Ground vias can be used to control that impact

Return currents are a mixture of displacement

and conduction currents

!

Page 19: Physics and Modeling of Vias in Printed Circuit Boards · Physics and Modeling of Vias in Printed Circuit Boards Jan Birger Preibisch & Christian Schuster Institute of Electromagnetic

Jan Preibisch & Christian Schuster – 19

(3)

Models for Vias

Page 20: Physics and Modeling of Vias in Printed Circuit Boards · Physics and Modeling of Vias in Printed Circuit Boards Jan Birger Preibisch & Christian Schuster Institute of Electromagnetic

Jan Preibisch & Christian Schuster – 20

PCB Teardown

Picture courtesy IBM Yorktown (Y. Kwark)

Power Planes

Stripline

Signal and

Power Vias

Transmission

Line Models

Planar Circuit

Models

Via Models

Page 21: Physics and Modeling of Vias in Printed Circuit Boards · Physics and Modeling of Vias in Printed Circuit Boards Jan Birger Preibisch & Christian Schuster Institute of Electromagnetic

Jan Preibisch & Christian Schuster – 21

A “Physics-Based” Model for Vias

Via Cross Section

l

l

u

u

i

ipp

i

i

i

vZ

i

v

10

1

u

u

uu

u

i

i

pi

i

i

v

Zi

v

1/1

01

'

'

l

l

ll

l

i

i

pi

i

i

v

Zi

v

'

'

1/1

01

Cp

Zpp

Cp

viu

vil

iiu

iil

v'il

i'iu

i'il

vi

Cp

Cp

Zpp

Current

Current

Page 22: Physics and Modeling of Vias in Printed Circuit Boards · Physics and Modeling of Vias in Printed Circuit Boards Jan Birger Preibisch & Christian Schuster Institute of Electromagnetic

Jan Preibisch & Christian Schuster – 22

A “Physics-Based” Model for Vias

Zpp

~60 fF

~60 fF

C

C

Port 1

Port 2

Port 1

Port 2

PMC

360x360 mil

8mil

r=4.4

tan=0.02

Via centered:

Radius 5mil

Antipad 10mil

Simple example:

Page 23: Physics and Modeling of Vias in Printed Circuit Boards · Physics and Modeling of Vias in Printed Circuit Boards Jan Birger Preibisch & Christian Schuster Institute of Electromagnetic

Jan Preibisch & Christian Schuster – 23

Planar Circuit Model I

x

y

z

(0,0,0) (a,0,0)

(a,b,0)

(a,b,d)

Port i Port j (xi,yi)

Open

Plane

Edges

Voltage

Current

(xj,yj)

Filling with and m

CRM

m

kb

nk

a

mk

ynxm,,

otherwise 2 and 0,for 1 , nmCCnm

0 0

222

22pp)cos()cos()cos()cos(

)(

m n ynxm

jynjxmiynixm

nmij

kkk

ykxkykxkCC

ab

djZ

m

Page 24: Physics and Modeling of Vias in Printed Circuit Boards · Physics and Modeling of Vias in Printed Circuit Boards Jan Birger Preibisch & Christian Schuster Institute of Electromagnetic

Jan Preibisch & Christian Schuster – 24

x

y

z

Separation d

Port i Port j (xi,yi)

No

Plane

Edges Voltage

Current

(xj,yj)

Filling with and m

)(

)(

2)(

0

)2(

1

)2(

0

0

pp

m

kH

kHjdZ

ij

ij

m k,dist.port,radiusport00

RWM

Planar Circuit Model II

Page 25: Physics and Modeling of Vias in Printed Circuit Boards · Physics and Modeling of Vias in Printed Circuit Boards Jan Birger Preibisch & Christian Schuster Institute of Electromagnetic

Jan Preibisch & Christian Schuster – 25

25

x

y

z

Separation d

Port i Port j (xi,yi)

Any

Open

Plane

Edges Voltage

Current

(xj,yj)

Filling with and m

CIM

jikaHkaJ

jikRHkaJkaJ

j

akU

ii

jij

ij)2(

10

)2(

010

jikaHkaJ

jikRHkaJkaJdkH

ii

ji

ij)2(

00

)2(

000

2

HUZ

1pp

Planar Circuit Model III

Page 26: Physics and Modeling of Vias in Printed Circuit Boards · Physics and Modeling of Vias in Printed Circuit Boards Jan Birger Preibisch & Christian Schuster Institute of Electromagnetic

Jan Preibisch & Christian Schuster – 26

Effect of Multiple Scatterings

Fields “seen by” CRM & RWG Fields “seen by” CIM

X. Duan, R. Rimolo-Donadio, S. Müller, K. Han, X. Gu, Y. Kwark, H.-D. Brüns, C.

Schuster, „Impact of Multiple Scattering on Passivity of Equivalent-Circuit Via

Models“, IEEE Electrical Design of Advanced Package & Systems Symposium

(EDAPS), Hangzhou, China, December 12-14, 2011.

Page 27: Physics and Modeling of Vias in Printed Circuit Boards · Physics and Modeling of Vias in Printed Circuit Boards Jan Birger Preibisch & Christian Schuster Institute of Electromagnetic

Jan Preibisch & Christian Schuster – 27

Trace between planes:

2 Modes: Stripline + Parallel Plate

Stripline Mode

Parallel Plate Mode (pp)

Including Striplines

Page 28: Physics and Modeling of Vias in Printed Circuit Boards · Physics and Modeling of Vias in Printed Circuit Boards Jan Birger Preibisch & Christian Schuster Institute of Electromagnetic

Jan Preibisch & Christian Schuster – 28

Complete Model for One Cavity

tlYkk

tlYkk

tlYkk

tlYkk

tlYk0

0tl

Yk

)()(

)()(

)( 22

22

1

vl

vu

Y0

0Y

l

u

I

I

T T

1uv

1ui

2uv

2ui

3uv

3ui

1lv

1li

2lv

2li

3lv

3li

u

uI

V

l

lI

V

pppp

pppp

YY

YY

Ztl Ztl

Zpp Zpp Zpp Zpp

l

u

V

V

vC

vC

vC

vC

vC v

C

R. Rimolo-Donadio, X. Gu, Y. H. Kwark, M. B. Ritter, B. Archambeault, F. D. Paulis, Y.

Zhang, J. Fan, H.-D. Brüns, C. Schuster, “Physics-based via and trace models

for efficient link simulation on multilayer structures up to 40 GHz,” IEEE Trans.

on Microwave Theory and Techniques, vol. 57, no. 8, pp. 2072-2083, August 2009.

Page 29: Physics and Modeling of Vias in Printed Circuit Boards · Physics and Modeling of Vias in Printed Circuit Boards Jan Birger Preibisch & Christian Schuster Institute of Electromagnetic

Jan Preibisch & Christian Schuster – 29

Complete Model for Full PCB

Cavity

representation S-Parameter

Matrix

Port 1 Port n

Cavities merged

using

segmentation

techniques

Zpp Ztl

Decap

Linterc.

Zpp Ztl

Decap

Linterc.

Decap

Linterc.

Decoupling capacitor model

Cavity

representation

Port 1 Port n

Port k

R. Rimolo-Donadio, X. Gu, Y. H. Kwark, M. B. Ritter, B. Archambeault, F. D. Paulis, Y.

Zhang, J. Fan, H.-D. Brüns, C. Schuster, “Physics-based via and trace models

for efficient link simulation on multilayer structures up to 40 GHz,” IEEE Trans.

on Microwave Theory and Techniques, vol. 57, no. 8, pp. 2072-2083, August 2009.

Page 30: Physics and Modeling of Vias in Printed Circuit Boards · Physics and Modeling of Vias in Printed Circuit Boards Jan Birger Preibisch & Christian Schuster Institute of Electromagnetic

Jan Preibisch & Christian Schuster – 30

6 Vias, 4 traces case

Centered striplines at two

levels, and thru vias in a 6

cavity stackup

Full-wave model

Comparison with Full-Wave Results

Mag

nit

ud

e of

S12 [

dB

]

Frequency [GHz]

Model

FEM simulation

FIT simulation Full-wave model M

agn

itu

de

of

S14 [

dB

]

Frequency [GHz]

Model

FEM simulation

FIT simulation

Page 31: Physics and Modeling of Vias in Printed Circuit Boards · Physics and Modeling of Vias in Printed Circuit Boards Jan Birger Preibisch & Christian Schuster Institute of Electromagnetic

Jan Preibisch & Christian Schuster – 31

Comparison with Full-Wave Results

R. Rimolo-Donadio, X. Gu, Y. H. Kwark, M. B. Ritter, B. Archambeault, F. D. Paulis, Y.

Zhang, J. Fan, H.-D. Brüns, C. Schuster, “Physics-based via and trace models

for efficient link simulation on multilayer structures up to 40 GHz,” IEEE Trans.

on Microwave Theory and Techniques, vol. 57, no. 8, pp. 2072-2083, August 2009.

Computation is 2 to 3 orders of magnitude faster in comparison

to general-purpose numerical methods!

3D Model required

Field information available

High level description (text-based)

Network Parameters

Page 32: Physics and Modeling of Vias in Printed Circuit Boards · Physics and Modeling of Vias in Printed Circuit Boards Jan Birger Preibisch & Christian Schuster Institute of Electromagnetic

Jan Preibisch & Christian Schuster – 32

• 119 vias (76 signal,

43 ground)

• 14 differential

striplines (2D)

• 6 cavities

• Terminations

Comp. time: < 3 min

Assumption

of infinite

plates

Comparison with Measurements

R. Rimolo-Donadio, X. Gu, Y. H. Kwark, M. B. Ritter, B. Archambeault, F. D. Paulis, Y.

Zhang, J. Fan, H.-D. Brüns, C. Schuster, “Physics-based via and trace models

for efficient link simulation on multilayer structures up to 40 GHz,” IEEE Trans.

on Microwave Theory and Techniques, vol. 57, no. 8, pp. 2072-2083, August 2009.

Page 33: Physics and Modeling of Vias in Printed Circuit Boards · Physics and Modeling of Vias in Printed Circuit Boards Jan Birger Preibisch & Christian Schuster Institute of Electromagnetic

Jan Preibisch & Christian Schuster – 33

Models capture the salient features of the

hardware response despite simplifications

|S13| [dB] - FEXT |S12| [dB] - IL

Link 10 -

S3 Stripline

Link 17 -

S5 Stripline

Link 10 -

S3 Stripline

Link 17 -

S5 Stripline

Measurement Link 10

Measurement Link 17

Model Link 10

Model Link 17

Comparison with Measurements

Page 34: Physics and Modeling of Vias in Printed Circuit Boards · Physics and Modeling of Vias in Printed Circuit Boards Jan Birger Preibisch & Christian Schuster Institute of Electromagnetic

Jan Preibisch & Christian Schuster – 34

Comparison with Measurements

Horizontal Eye Opening [ps] (10 ps/div)

Vert

ical E

ye O

penin

g [V

]

Model

0.598 V

65.63 ps

tr=10 pS

15 Gbps

Measurement

0.552 V

65.63 ps

Link L5

Simulation of the time domain link performance up to

15 Gbps within 10% accuracy!

Page 35: Physics and Modeling of Vias in Printed Circuit Boards · Physics and Modeling of Vias in Printed Circuit Boards Jan Birger Preibisch & Christian Schuster Institute of Electromagnetic

Jan Preibisch & Christian Schuster – 35

Models for Vias – Summary

Physics based via models can predict SI, PI,

and EMC issues on PCBs up to tens of GHz

They do this (very) efficiently

They do this (quite) accurately

… but limitations exist with regard to shape,

size, and proximity of vias!

!

Page 36: Physics and Modeling of Vias in Printed Circuit Boards · Physics and Modeling of Vias in Printed Circuit Boards Jan Birger Preibisch & Christian Schuster Institute of Electromagnetic

Jan Preibisch & Christian Schuster – 36

(4)

Application Example

Page 37: Physics and Modeling of Vias in Printed Circuit Boards · Physics and Modeling of Vias in Printed Circuit Boards Jan Birger Preibisch & Christian Schuster Institute of Electromagnetic

Jan Preibisch & Christian Schuster – 37

1. Design of Controlled Vias

Calculation of Ground and Displacement Return Currents using CIM

Page 38: Physics and Modeling of Vias in Printed Circuit Boards · Physics and Modeling of Vias in Printed Circuit Boards Jan Birger Preibisch & Christian Schuster Institute of Electromagnetic

Jan Preibisch & Christian Schuster – 38

1. Design of Controlled Vias

Effect of Number of Ground Vias

Page 39: Physics and Modeling of Vias in Printed Circuit Boards · Physics and Modeling of Vias in Printed Circuit Boards Jan Birger Preibisch & Christian Schuster Institute of Electromagnetic

Jan Preibisch & Christian Schuster – 39

1. Design of Controlled Vias

Engineering Rules for Design

Page 40: Physics and Modeling of Vias in Printed Circuit Boards · Physics and Modeling of Vias in Printed Circuit Boards Jan Birger Preibisch & Christian Schuster Institute of Electromagnetic

Jan Preibisch & Christian Schuster – 40

1. Design of Controlled Vias

Application Example

The via shows a typical transmission line behavior (reflection)

The transmission is above -1dB up to 40GHz 13 layers

Page 41: Physics and Modeling of Vias in Printed Circuit Boards · Physics and Modeling of Vias in Printed Circuit Boards Jan Birger Preibisch & Christian Schuster Institute of Electromagnetic

Jan Preibisch & Christian Schuster – 41

Application Examples – Summary

Physics based via models can be used to

mitigate common SI and PI issues

They are especially useful for pre-layout analysis

Due to their efficiency PCB layout automation

and optimization become „viable“

!

Page 42: Physics and Modeling of Vias in Printed Circuit Boards · Physics and Modeling of Vias in Printed Circuit Boards Jan Birger Preibisch & Christian Schuster Institute of Electromagnetic

Jan Preibisch & Christian Schuster – 42

For More Information

Published in IEEE Transactions on Components, Packaging,

and Manufacturing Technology, vol. 3, no. 3, March 2013

Page 43: Physics and Modeling of Vias in Printed Circuit Boards · Physics and Modeling of Vias in Printed Circuit Boards Jan Birger Preibisch & Christian Schuster Institute of Electromagnetic

Jan Preibisch & Christian Schuster – 43

Contact Information

Jan Birger Preibisch,

Prof. Dr. sc. techn. Christian Schuster

Institut für Theoretische Elektrotechnik

Technische Universität Hamburg-Harburg

Harburger Schloss Str. 20

21079 Hamburg, Germany

Tel: +49 40 42878 3116

WWW: http://www.tet.tu-harburg.de/

E-Mail: [email protected], [email protected]