phil harkawik pf sd 04.15

Porfolio & Resume

Sr. Designer

85 Brett Lane

Fairfield, CT

06824-1717

Phone: 203-254-5275

Cell: 203-209-6361

E-mail: [email protected]

Phil Harkawik

Contract Product Design 1993-2003 Provide cost-saving CAD design and drafting services for new and existing products for

Military, Consumer, Oilfield, Industrial & Process equipment manufacturers. Performed

product design for:

Halliburton Energy Services, Houston, Texas

Baker Hughes, Houston, Texas

Cidra Inc., Wallingford, CT

The 500 Group Inc. Stamford, CT

Colt Firearms Hartford, CT (subcontract)

Thule Rack Systems, Seymour, CT

Projects completed: Design & Development of a large capacity M4/M16 magazine.

Design & Development of high data capacity 24” “Smart Pig” for pipeline

inspection, crack detection and logging.

Conceptual Design of combined Ski & Snowboard Carrier

Electronic Packaging of Halliburton NMR electronics and accelerometers.

Design of high velocity flow loop for fiber optic (Bragg Fiber Grating) based acoustic flow

sensor test and development.

Design and Development of RF Telemetry Surface Dynamics Measurement System.

Dorr-Oliver Ventures Inc., Milford, Connecticut 1992-1993 Designer - Food, Chemical, & Pharmaceutical Div., Projects & System Div. Responsible for the design of next-generation, high-speed, high-capacity, continuous-feed,

disk decanter centrifuges for the Food, Chemical & Pharmaceutical Division; structural and

mechanical design for fluidized-bed ore roasting facility for the Projects & Systems Division.

Saved $150,000 in tear-down costs on pilot program of new centrifuge by designing oil-jet

lubrication system that eliminated premature spindle bearing failures.

Saved $180 per unit by redesigning centrifuge feed-tube assembly which eliminated vibra-

tion failure and avoided the use of composite feed-tube structure. Teleco Oilfield Services Inc., Meriden, Connecticut 1988-1992 Project Designer -Advanced Development Experimental design of high data-rate acoustic telemetry system in joint research pro-

gram with Sandia National Laboratories. Supervised design and drafting personnel, ma-

chinists, and technicians.

Saved $85,000 in expenses by utilizing and adapting existing hardware and equipment for

mechanical and field testing.

Submitted patent disclosures:

"Method of Measurement and Transmission of Upper Drillstring Dynamic Data

"Improved Thread Form for Tapered Threads"

Phillip T. Harkawik 85 Brett Lane, Fairfield, CT 06824-1717

Home Phone: (203)254-5275 Cell: (203)209-6361

Email: [email protected]

Career Summary

Senior Designer with successful track records in product development, manufacturing

technology, and engineering documentation management. Total product lifecycle design

responsibility with the demonstrated ability to successfully complete project milestones.

Skills

Mechanical & Electro-mechanical Design

High Speed Rotating Equipment

Industrial & Process Equipment

Material properties & selection

Consumer Product Design

GD&T per ANSI Y 14.5

Military Equipment Design

Hydraulics & Pneumatics

Precision machining, casting & forging

Bearing selection & lubrication

Jigs, Fixtures, & Tool Design

Plastics & injection molding

SolidWorks, Inventor, AutoCAD, ProE, UG

SolidWorks Enterprise PDM , Epicor ERP

ASTM, API, ANSI, & Mil Specs.

Experience APS Technology Inc., Wallingford, CT 8/2003-Present

Sr. Designer Lead design and supervisory responsibility of 3 designers for major programs: Down-hole Rotary Steering Motors and steering tools for improved drilling control and accuracy utilizing hydraulic “push the bit” technology. Designed entire 6.75 dia. tool in-cluding hydraulic vane pump, alternator drive train, control manifold, actuating blades as well as high density electronics packaging. Currently developing 4.75 dia steering tool. High Speed Drilling Motor (U.S. Dept of Energy) for increased rates of penetration. De-signed 2-stage compensated planetary gearbox coupled to hydrodynamic bearings to achieve test speeds up to 10,000 r.p.m. Designed ancillary test equipment Drilling Dynamics Measurement Tool (Halliburton Energy Svcs.) for the measurement of weight on bit, drilling torque and drill string bending, utilizing advanced strain gage and sealing technologies. Directional/Rotation Sensor for the measurement of azimuth and inclination in severe drilling environments. Responsible for the overall electronics packaging effort. Top Drive Dynamics Measurement Tool for measuring drill string torque and tension. U.S. Patent Pub. 8,525,690 B2 “Synchronized Telemetry from a Rotating Element” (2013) Disclosures: “Derived RPM from Bending Data” (2009),“Ferro-Fluid Antenna Element” (2011) “Replaceable Strain Gage Insert” (2014)

Detail Drawing: Hydraulic Control Manifold

Rotary Steerable Motor

Teleco Oilfield Services Inc., Meriden, Connecticut Designer -Research & Development Responsible for the design, research, and development of measurement-while-drilling

tools and equipment for the world's leader in directional drilling and geological evaluation

technology.

Designed and developed Drilling Dynamics Sensor in less than four months by utilizing

existing hardware and technology. Resulting revenue was estimated at $30 to 40 million

over 5 years. This development program superseded two unsuccessful design programs

and inspired an engineering organizational model for future development programs.

Designed Resistivity-Gamma Sensor incorporating cost-effective innovations successfully

used in future sensor designs. LFE Fluids Control Inc., Hamden, Connecticut Product Designer Responsible for design of hydraulic, heat transfer and air conditioning equipment for

military ground vehicles and military aerospace applications (DIVAD, AHIP & Patriot Air

Defense Systems).

Saved $1800-$2200 per unit in machining costs by using near net-shape investment cast-

ing for lightweight airborne cooling unit used in U.S. Army's AHIP Mast-Mounted Sight

(OH-58). Actual unit weight was less than specification. Unit performed to spec at start

up and was designed, manufactured, tested, and shipped in less than 4 months. Dataproducts New England Inc., Wallingford, Connecticut Mechanical Designer Electro-mechanical design and packaging of avionics equipment such as system control-

lers, power supplies, in flight aerial refueling data communications, and navigational light

controllers for military aircraft (A-10, CH-53, F-16, F-18, SH-60, UH-60). Education Bridgeport Engineering Institute, Fairfield, CT, Mech. Eng. Program

University of New Haven, West Haven, CT, Mech. Eng. Program

Kent State University, Kent, Ohio, B.A.

Assembled Hydraulic Control Manifold

Rotary Steerable Motor & Rotary Steering Tool

EXPLODED VIEW OF RSM VANE PUMP

ROTOR, STATOR AND VANES- RSM VANE PUMP

ALTERNATOR DRIVE LINE ASSEMBLY

4.75 DIA. ROTARY STEERING TOOL

SHELL OIL STRAIN TOOL

APS DIRECTIONAL SENSOR

PISTON PUMP DESIGN

PISTON PUMP DESIGN-EXPLODED VIEW

Recent Projects

Product & Tooling Examples

PICATINNY RAIL FLASHLIGHT

FIREFIGHTER’S POCKET TOOL

M4 HANDGUARD

RAIL SYSTEM

PRODUCT DISPENSING

GEARTRAIN

WELDING FIXTURE

PIPELINE

INSPECTION SYSTEM

EPIDURAL NEEDLE

AND HUB

LUGGAGE RELEASE LATCH-

PROTOTYPE

Consumer Product Design

Industrial & Medical Product Design

LUGGAGE RELEASE LATCH-CAD MODEL

COMBINED SKI &

SNOWBOARD

RACK CONCEPT

Military Airborne Equipment

Aerial refueling data commu-

nications, navigational light

controllers, power supplies,

windshield temperature

controllers for military air-

craft (A-10, CH-53, F-16, F-

18, SH-60, C-130)

phil harkawik pf sd 04.15

Documents