pharma care

7/22/2019 Pharma Care

1/48

MKT-47_Issue_1

PharmaCareTM

7 Step Process


2/48


3/48


4/48


5/48

Ultrasonic Punch Holder

Ultrasonic Cleaner

I Holland Inspection Scope

iNSPECT System


6/48

The Approve

Measurement System


7/48

MF35 Automated Polisher

Storage options in the

Versatool range

I Holland SafeStore Box


8/48


9/48

Step 1 - Clean


10/48

Ultrasonic tanks made of cavitation-proof stainless steel Slanted tank oor to facilitate the draining of the cleaning liquid

Integrated Sweep Modefor a continuous varying of sound field

Automatic temperature-controlled ultrasonic operation

Automatic safety switch-off after 12 hours operation, at 90C or if liquid level drops too low

Housing made of stainless steel

Indication of set values and actual values

Cleans in a fraction of the time taken by conventional methods

Cleans tooling parts that are difficult to access by conventional methods (keyways etc)

Consistent cleaning performance

No special operator skill required

Extremely safe in use

Standardextra

Basicextra

HCS1

HCS 2


11/48

Step 1 - Clean

Basic

Part Number HEUS-S180

Mains voltage 100-120 V / 220-240 V

Unit dimensions W/D/H mm 390/340/321

Maximum tank volume 18 lit. (4.76 gal.)

Punch capacity B type 1 x 32 punches

Punch capacity D type 1 x 20 punches

Die Capacity 25 dies

Basicextra

Part Number HEUS-BASEX

Mains Voltage 100-120 V / 220-240 V

Unit Dimensions W/D/H 568/340/321


Punch capacity B type 2 x 32 punches (64)

Punch capacity D type 2 x 20 punches (40)


Standard

Part Number HEUS-X300

Mains voltage 230-240 V



Punch capacity B type 1 x 32 punches

Punch capacity D type 1 x 20 punches


Standardextra

Part Number HEUS-EB550

Mains Voltage 400 V (3 phase)

Unit Dimensions W/D/H 575/479/800





HCS 1

Part Number HEUS-HCS1

Mains voltage 3 x 400 V / N / PE

Unit dimensions W/D/H mm 500 / 940/1200

Maximum tank volume 55 lit. (14.53 gal)




HCS 2

Part Number HEUS-HCS2

Mains voltage 3 x 400 V / N / PE






Please Note:The cyclic capacity is up to 192 B punches for the HSC2


12/48

Ultrasonic tank made of cavitation-proof stainless steel

Slanted tank oor to facilitate the draining of the cleaning liquid

2 Stage filtration assembly

Sandwich-type performance transducer systems

Two ultrasonic frequencies available: 25 kHz for coarse and preliminary cleaning, and 45 kHz for fine cleaning

Integrated Sweep Modefor a continuous varying of sound field

Pulse mode gives an intensified cleaning power for use on difficult to remove contamination

Temperature-controlled ultrasonic operation: ultrasound starts automatically when the preset temperature is reached

Automatic safety switch-off after 12 h operation, at 90C or if liquid level drops too low User-friendly operation; alternative display languages available

Housing made of V2A stainless steel

Stable, adjustable levelling feet

Drain duct on the rear of the unit, made of V2A stainless steel

Rinsing tanks with ultrasonic function

Hot air drying facility

Incorporates dosing alert system

Fully Automatic

Adds compliant process

Data logger available for 21 CFR compliance Simplifies rinse process

Very fast warm air drying

Large Cyclic capacity - up to 265 punches or 180 dies dependent upon maximum weight loading


13/48

HACS

Part Number HEUS-HACSMains voltage 3 x 400 V / N / PE






Please Note:The cyclic capacity is up to 256 B punches for the HACS

dependent upon maximum weight loading

Step 1 - Clean

Part Number Description

HEUS-BAS09 Spare Basket Basic

HEUS-BAS10 Spare Basket Basic Extra

HEUS-BAS11 Spare Basket Standard

HEUS-BAS12 Spare Basket Standard Extra

HEUS-BAS07 Spare Insert B type

HEUS-BAS08 Spare Insert D type

Part Number Description

HEUS-CON05 LabClean N10 - 2.5 Litres

HEUS-CON06 Elma KS - 2.5 Litres


14/48


15/48

Step 2 - Assess


16/48


17/48

Step 2 - Assess


18/48

Step 3 - Repair


19/48

Step 3 - Repair

Specication Options

Voltage 110v-120v, 220v -240v AC

External Dimensions 470 x 281 x 212(h)mm

Power 0.75kw

Weight 32kgs

Construction Metal

Speed 1500 rpm

Frequency 50/60Hz


20/48


21/48

Step 3 - Repair

Part Number Description Quantities

HEEQ-KIT01

HEEQ-KIT02

Maintenance Kit 1 - 240volts (50Hz)


1

HEEQ-KIT03

HEEQ-KIT04



1

Part Number Image Ref. Description Quantities


22/48

22

MAINTENANCE KIT COMPONENTS

Part Number Ref. Description Quantities

CON - FB001 J Felt Bobs No.1 1/8 Dia Shaft - 20mm Pack 10 Pack of 10

HEMA-ABS01 K Bramet Strips 320 Grit* Pack of 10

HEMA-ABS02 K Bramet Strips 600 Grit* Pack of 10

HEPE-CPS01 L Corrugated Plastic Strips* (5 included in kit) 1

HEPE-EYE01 M Jewellers Eyeglass (Magnication X 3)* 1

CON-LS005 N Hardwood Lapping Sticks No.5 (8x12x150mm)* Pack of 10



HEMA-ABS05 O Arkansas Stone - 100 X 25 X 6mm* 1

HEMA-ABS07 O Arkansas Stone - 100 X 25 X 13mm 1

HEMA-ABS08 O Round Arkansas Stone - 4 X 3/8 Pack of 4

HEMA-ABS09 O Square Arkansas Stone - 4 X 3/8 Pack of 4

HEMA-EQT12 U Uhandy Power Controller UC500 (Minitor UC503)* (kit 1 & 2) 1

HEMA-EQT13 U Uhandy Heavy Duty Unit UM 23 & UT03 (Minitor)* 1

HEMA-EQT17 U Uhandy Power controller UC500C (Minitor UC501C)* (kit 3 & 4) 1

HEMA-EQT15 Ua 3.175mm (1/8) Collet Kp-063 For UM 233* 1

HEMA-EQT16 Ua 3.00mm Collet Kp-062 For UM 233 1

HEMA-EQT01 V Dental Motor For Polishing - 240V/50Hz* (kit 1 & 2) 1

HEMA-EQT02 V Dental Motor For Polishing - 110V/60Hz* (kit 3 & 4) 1

HEME-MC** W Motorised Chuck Unit 120 Volt - 50Hz* (kit 3) 1



HEME-MC** W Motorised Chuck Unit 240 volt - 60Hz* (kit 2) 1

HEMA-COM01 X Bench Comparator - Metric With Dial* 1

HEMA-COM02 X Bench Comparator - Imperial With Dial 1

Maintenance kit - added extras

Maintenance - Other

*

-includedinkitasstandard

Blue

-optionalreplacementforstandarditem

Maintenance Kit Equipment

Part Number Description QuantitiesHECS-TRA01 TSM Manual 1

HECS-EUR01 Eurostandard 1

HEIT-TAB02 iTAB - tablet design software 1


HEMA-EQT14 On/Off Footswitch For UC 503 Power Controller 1

HEBR-CUP01 Bristle Cup Brushes 9mm Dia. Pack of 10



HEBR-NWB04 Bristle Wheel Brushes 19mm Pack of 10

HEBR-NWB05 Bristle Wheel Brushes 22mm Pack of 10

HEMA-DIA01 C6 Dial Indicator Only - With Lever 1

HEME-VEE01 Standard Vee Block Set E230 1

HEME-REA01 BB Type Die Seat Scraper Tool 1

HEME-REA02 B Type Die Seat Scraper Tool 1

HEME-REA03 D Type Die Seat Scraper Tool 1

HEME-REA04 Kilian 30 X 25 Type Die Seat Scraper Tool 1

HEME-REA05 Kilian 35 X 25 Type Die Seat Scraper Tool 1


23/48

Step 3 - Repair


24/48


25/48

Step 3 - Repair

B Type D Type

Diameter LengthCompressed

LengthDiameter Length

Compressed

Length

Standard Size 28mm 57.6mm 11mm 39.5mm 57.15mm 17mm

Short Size 28mm 43mm 7mm 39.5mm 41.15mm 12.25mm

Part NumberDrawing no

ref.

Fits tool

size:

Hole

sizeMaterial Size Colour Fitting details Qty

HEDC-BEL01 GI0194 B 12mm Silicone Standard* Blue universal seal groove Bag of 10

HEDC-BEL02 GI0195 D 18.75mm Silicone Standard* Blue universal seal groove Bag of 10

HEDC-BEL03 GI0194 B 12mm Silicone Standard* Transparent universal seal groove Bag of 10

HEDC-BEL04 GI0221 B 12mm Silicone Short* Blue universal seal groove Bag of 10

HEDC-BEL05 GI0256 D 18.75mm Silicone Short* Blue universal seal groove Bag of 10

Part Number

Drawing

no ref. Fits tool size:

Hole

size Material

Drip cup

dimensionsColour

Fitting

details QtyDia Height

HEDC-CAP01 N/Alarge Korsch/

Stokes toolsNo Plastic 40mm 7.5mm Orange T Bag of 100

HEDC-CAP02 GI0192 B No Plastic 26mm 9mm Orange T Bag of 100

HEDC-CAP03 GI0193 D No Plastic 36mm 11.57mm Orange T Ba g of 100

HEDC-NEU01 GI0192 B No Plastic 26mm 9mm Transparent T Bag of 100

HEDC-NEU02 GI0193 D No Plastic 36mm 11.57 Transparent T Bag of 100

HEDC-CAP04 GI0192 B No Silicone 26mm 9mm Blue T Bag of 100

HEDC-CAP05 GI0193 D No Silicone 36mm 11.57 Blue T Bag of 100

HEDC-CAP11 GI0206 B

Cus-

tomer to

specify

Silicone 26mm 9mm Blue T 1

HEDC-CAP12 GI0207 D

Cus-

tomer to

specify

Silicone 36mm 11.57 Blue T 1

HEDC-CAP08 GI0190 B 14.8 Silicone 26mm 8.9mm Blue US 1

HEDC-CAP09 GI0191 D 21.2 Silicone 33.5mm 10.5mm Blue US 1

HEDC-CAP13 GI0240 B 14.8 Silicone 26mm 8mm Blue US 1

HEDC-CAP06 GI0208 Kilian B 17.5mm Silicone 28mm 7mm Blue SS 1

HEDC-CAP07 GI0209 Kilian D 24mm Silicone 34.3mm 7mm Blue SS 1


26/48

Step 4 - Measure


27/48

Step 3 - Repair

LASER

Laseris designed to accurately measure the overall and working length of any punch, includ-ing multi-tipped tooling, with no contact to the delicate punch tip face, therefore dramatically reducing the risk of damage

to your tablet tooling.

Non-contact system for accurate length measurement

Super accurate laser displacement sensor with 0.05 micron repeatability across the tool set

Quick to identify lowest point on the punch tip cup without marking the tool face

Length measurement for any punch type including multi tip tooling

Consistent measurements are taken time after time.

100% traceability of data when integrated with Approve.

Minimum tooling knowledge is required by the operator.

Helps to ensure a scratch free tip face and smooth surface thereby helping to avoid problems such as sticking

Fully compatible with Approve for a complete measurement solution - store all critical tool dimensions within this system.

500mm (width) x 400mm (depth) x 504mm (height)

Type of Laser: Displacement Sensor

Power consumption: 110/240v Single phase

RS232 interface


28/48

Automatic Inspection of Punch & Die Dimensions

Working Length (Critical)

Overall Length

Tip Diameter

Barrel Diameter

Concentricity

LASER


29/48

Step 3 - Repair


30/48


31/48

Step 5 - Polish


32/48

Micro-Fine Polishing of Tablet Punches

Polish dull and discoloured punches to a micro-fine, high quality finish using a drag finishingprocess

Aluminium cabinet with door and perspex windows

Tool holding fixutes attached to drive unit

Automatic drag nishing process

Variable speed drive

Timer and safety interlock

All electrics are single phase

CE Marked

Compatible with various media types Now available with Acetal, food grade punch holders

Polishes dull and discoloured punches to a micro-fine, high quality

finish

Can polish coated punches

Reduces health and safety risks

Eliminates risk of overpolishing

Allows for smoother operation and improved efficiency within the

tablet press

Enables higher press speeds and increased tablet productivity

Can help overcome common tooling problems such as sticking andcorrosion

Easy to use with minimum training required

Consistent results every time


33/48

Step 5 - Polish

MF Polisher

Consumable UsageQuantity

MF35 MF70

Media Change every 100 polishing hours 30kgs (approx.) 60kgs (approx)

Paste To be added every 10 polishing hours 250ml 500ml

MachineWidth

(mm)

Depth

(mm)

Height

(mm)

Weight

(mm)

Power Consumption

(KVA/V)

MF35 Basic 930 738 1962 320 1,2/230

MF35 Pharma 940 750 2080 350 1,2/230

MF70 Basic 1134 945 1950 420 2,0/230

MF70 Pharma 1190 950 2090 440 2,0/230

Instructions for use of MF35 Compact consumables:

DescriptionPunches Held

per holder

MF35 MF70

Qty of

holders for

MF

Total

Punches per

cycle

Qty of

holders for

MF

Total

Punches per

cycle

Acetal Food Grade Holders - B 14 3 42 5 70

Acetal Food Grade Holders - D 10 3 30 5 50

Metal holders - IMA 10 3 30 5 50

Metal holders - Kilian 20/28 9 upper/ 9 lower 3 27 5 45


Capacity:

Power options available:-

- 220-240 Volts

- 110-240 Volts

Packaging case weighs approx 150kgs

Touch screen:

All models have a user-friendly

touch screen operation (Available in

various languages at no extra cost)

Technical data and dimensions:

B & D Punch holders are now

made from Acetal which is an FDA

approved, food grade mater ial.

Acetal Punch Holders:


34/48

MachineWidth

(mm)

Depth

(mm)

Height

(mm)

Weight

(mm)

Power Consumption

wKVA/V1)

MF35 Compact - table top

(no stand)850 780 1050 145 1,0 / 230

MF35 Compact - with stand 850 780 1850 175 1,0 / 230

Description Punches Held per holderQty of holders for

MFTotal Punches per cycle

Acetal Food Grade Holders - B 14 3 42

Acetal Food Grade Holders - D 10 3 30

Metal holders - IMA 10 3 30

Metal holders - Kilian 20/28 9 upper/ 9 lower 3 27

Metal holders - Kilian 25/32 9 upper/ 9 lower 3 27


35/48

Step 5 - Polish

Acetal Punch Holder

Available In B or D

DescriptionPunches Held

per holder

MF35 MF70

Qty of

holders for

MF

Total

Punches per

cycle

Qty of

holders for

MF

Total

Punches per

cycleStandard Metal Holder- B 12 3 36 5 60

NEW Acetal Holders- B 14 3 42 5 70

Standard Metal Holders- D 9 3 27 5 45

NEW Acetal Holders - D 10 3 30 5 50

Metal Holders - IMA 10 3 30 5 50



The new I Holland Acetal Punch Holder has been specially designed to comply to FDA food grade

standards. In addition this new technology enables the user to polish more punches per cycle at

an improved angle of polishing.

Acetal Holders

FDA Compliant

More

punches

per cycle

Dont forget to re-order your polishing media. Pastes should be renewed after every 10 hours of

polishing, media after 100 hours use.

See over for more details.

Consumable Polishing Media

Walnut Granulate Plastic MediaMaize Granulate


36/48

Consumable Usage Pack SizeQuantity Required

MF35 MF70

Dry polishing walnut granu-

lateChange every 100 polishing hours 25 Kgs

30 kgs (ap-

prox)60 kgs (approx)

Dry polishing maize granu-

lateChange every 100 polishing hours 25 Kgs 30 Kgs 60 Kgs

P1 dry polishing paste To be added every 10 polishing hours 7.5 Kgs 255 ml 500 ml

Plastic media for use with

water cooled machines

Change every 100 polishing hours 25 Kgs 30 Kgs 60 Kgs

P16 paste for use with plas-

tic mediaTo be added every 10 polishing hours 7.5 Kgs 250 ml 500 ml

Instructions for use of MF Polisher consumables:

Please note: failure to renew media and paste within guidelines will result in poor performance of

your MF polishing machine.


37/48

Step 5 - Polish


HEPO-COO01 Chiller unit for MF35 - used with Plastic media 1

HEPO-COO02 Chiller unit for MF70 - used with plastic media 1

HEPO-STA02 Machine stand (only for MF12 unit) 1

HEPO-SSMIXPAD Mixing paddle for polishing paste 1

Part Number Product Description Qty

HEPO-WAL01 Walnut Granulate Preferred choice for polishing capabilities, however is not suitable for nut free environ-

ments25Kg

HEPO-WAL02 Irradiated Walnut Granulate Goes through a radiation process (dosage of 10 - 30 kilo gray) to kil l bacteria 25Kg

HEPO-MAZ03 Maize Granulate Offered as nut free alternative to the walnut media and is fairly widely used 25Kg

HEPO-MAZ02 Irradiated Maize Granulate Goes through a radiation process (dosage of 10 - 30 k iloGray) to kill bacteria 25Kg

HEPO-PLA01 Plastic Media More acceptable for compliance in some circumstances - requires chiller unit 25Kg

HEPO-PAS02/1 P1 Polishing Paste for use with

Walnut & Maize

Used to re-charge the media after every 10 polishing hours7.5Kg

HEPO-PLA04 P16 Paste for use with Plastic

Media

Used to charge the media prior to use and re-charge the media after every 10 polishing

hours7.5Kg

Description PunchesHeld per

holder

MF35 MF70

Part no. Qty Part no. Qty

Metal holders - IMA 10 HEPO-COM01/I 3 HEPO-COM02/I 5

Metal holders - Kilian 20/28 9 upper/ 9

lowerHEPO-COM01/K 3 HEPO-COM02/K 5

Metal holders - Kilian 25/32 9 upper/ 9

lowerHEPO-COM03/K 3 HEPO-COM04/K 5

Nylon Holders - B 14 HEPO-COM07 3 HEPO-COM10 5

Nylon Holders - D Type 10 HEPO-COM09 3 HEPO-COM11 5

Part No. Description Compatible Holders Max Holders Qty

HEPO-MF012 MF12 MF12 holders only 3 1

HEPO-MF035B MF35 Basic (open top and sides) Any standard holders 3 1

HEPO-MF035BP MF35 Pharma (covered top and sides) Any standard holders 3 1

HEPO-MF070B MF70 Basic (open top and sides) Any standard holders 5 1

HEPO-MF070BP MF70 Pharma (covered top and sides) Any standard holders 5 1


38/48

Step 6 - Lubricate


39/48

Step 6 - Lubricate


40/48

Part Number Description Usage Viscosity Quantities

HEOG-NTO05Non-Toxic NTG-600

(previously Rustex C44)

Rust

Prevention600 1 US Gallon

HEOG-NTO15

Non-Toxic Grease -

Geralyn AX-C1

(Also available in viscosity C2 for same price)

Ball and roller

bearing greaseC1 400g Cartridge

Part Number Description Usage Viscosity Quantities

HEOG-NTO01

Non-Toxic Oil - Geralyn RO 68

(The default choice for most automatic oil systems

- also available in viscosity 22 and 32 for the same

price)

General Purpose 68 1 US Gallon

HEOG-NTO07Non-Toxic Oil - Geralyn AW 32 (Also available in

viscosity 68 for the same price)Anti Wear 32 1 US Gallon

HEOG-NTO02 Non-Toxic Oil - Geralyn EP 220 Extreme Pressure 220 1 US Gallon


HEOG-NTO09Non-Toxic Krystall Cleaner

- General purpose surface cleaner and ushing agent5 US Gallons

HEOG-NTO04Non-Toxic Geralyn Krystall Cleaner

- General purpose surface cleaner and ushing agent1 US Gallons


41/48

Step 6 - Lubricate


42/48

Step 7 - Store


43/48

Step 7 - Store

Step 7 - Store


44/48


45/48

Step 7 - Store


46/48

Description


47/48

Description Storage Capacity

Punches Punches

B Type Holland SafeStore 72 36

D Type Holland SafeStore 48 24

Footprint

45cm Wide x 18cm High x 27cm Deep


48/48

pharma care

Documents