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®
pH & ORP systemsfor the world’s toughest conditions
turtletoughsensors.com
Intelligently designed to perform in extreme applications.
Turtle Tough's patented and advanced technology will change the way
you experience liquid analysis.
The world’s toughest sensorsOur customers conduct liquid analytics in the toughest conditions in the world. They operate in mining, precious metal and ore refinement and extreme chemical processes, where most sensors are unable to provide accuracy or longevity.
Turtle Tough sensors: Physically and chemically superior Turtle Tough sensors provide long life and high performance in the world’s toughest environments. Through decades of experience hand-making sensors for the world’s toughest applications we have developed sensors that are optimised for:
• High hydrofluoric acid • Saturated sodium
• Organic solvent • High cyanidation
• Ultra-pure water • High temperature
• Slurry/viscous applications • Extreme pH levels
Make a difference to your organisation when you choose Turtle Tough liquid analysis systems
IMPROVE process control & optimise output
• Turtle Tough sensors are up to 90% more stable in extreme conditions
• Improved accuracy with less measurement drift
• Tighter process control optimises production output and reduces reagent consumption
REDUCE sensor
maintenance
• No gel or electrolyte liquid• Totally sealed for life no
maintenance required • Reduced fouling • Cleaning and calibration
reduced by up to 50% • No serviceable
components
OUTLAST competitors in
extreme conditions
• Turtle Tough sensors last up to 10X longer than all competitors under the same conditions in difficult process control conditions
• Longest life in the industry
MINIMISEenvironmental
impact
• Reduce reagent consumption
• Improve water treatment results
• Improve health and safety on-site
• Reduce wastage• More efficient
processing
50%CALIBRATION & CLEANING
90%SENSOR
STABILITY
10XLONGER
LIFE
Turtle Tough sensors require no maintenance, and their intelligent design means that cleaning and calibration requirements are dramatically less than competitor products.
Brenton Ward, Director
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PEEKOrganic, solvent & gas resistance
RADELExcellent chemical,
thermal & mechanical properties
RYTONSuperiorchemical resistance
CPVCCost effective
for less extremeapplications
RA
DEL
RY
TON
Body plasticsChoose body plastics that are compatible with your application.Material selection is matched to your application requirements.
CP
VC
Ultra tough break resistant glass• Incredible chemical resistance• High stability, low drift characteristics • Resists abrasion and high velocity solids• Virtually unbreakable for the intended
application
Back-end connection3/4”, 1” or 11/4" MNPT
Anatomy of Turtle Tough pH & ORP sensors:
Intelligently designed to perform in extreme applications
Connectivity• Cable length;
6m standard, optional up to 1000m
• Hard wired or quick connect plugs
Cable protection
• Protects cable from damage and process ingress
Standard waterproofing
• Provides complete back-end isolation from process for long life when fully submersed
Extremewaterproofing
• Combines standard waterproofing & cable protection
Waterproofing sealing options
Reference• Ionically conductive solid-state reference system• No gels or liquid electrolytes• Large surface area for reduced fouling• Built to chemically resist a wide range of contaminants• Double and triple junctions provide superior lifetime• Highly resistant to aggressive gases
Front-end connection3/4” or 1” MNPT
PEE
K
Platinum ORP sensor element
ISE sensor element
Conductivity sensor element
Dissolved Oxygen sensor element
Optical sensor element
Other sensing technologies
Turtle Tough pH & ORP sensors utilise a solid-state reference and are totally sealed for life.
They resist process contamination and are maintenance free.
No internal o-rings as these are prone to failure and ingress.
No gels and electrolytes as these can easily contaminate and increase maintenance.
Electronic technologies• Analogue NO preamplifier• Analogue WITH preamplifier• Automatic temperature compensation • Direct Smart Sensor with onboard
microprocessor
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Turtle Tough sensors TOUGH vs SMARTThe original:Tough Series SensorsBuilt to withstand the toughest process environments in the world.
Until recently, analogue signal was the only signal available. The Tough Series' analogue output interfaces with a range of traditional analysers and transmitters.
This range of sensors have been used for decades in a huge range of industries where extreme processes require extremely tough sensors. Turtle Tough sensors are the preferred chemical measurement solution in high pressure, high temperature, abrasive and aggressive media.
“Our Tough Series Sensors are designed to be rugged, extremely strong and resistant
to a wide range of extreme chemical processes, temperatures and pH levels.”
The evolution:Smart Series SensorsBuilt with Direct Smart Sensors technology (DSS), stores and processes all data on the sensor.
Turtle Tough’s range of Smart Series Sensors are built with the same rugged, extremely strong design as our Tough range. They resist a wide range of extreme chemical processes, temperatures and pH levels. So what changed? They are unbeatably tough sensors, paired with unprecedented connectivity and control.
“Our Smart Series Sensors are equipped with an on-board microprocessor,
capable of processing measurement data and providing a feature rich digital MODBUS RTU
output directly from the sensor.”
Process more than a dozen parameters including:• Measurement type• Calibration data• Raw and calibrated process values• Max/min temperature• Serial number...as well as useful service information such as the number of days in use and time since last calibration.
These values can be intelligently integrated into your data acquisition system to achieve a very sophisticated level of analysis and control.
SMART SERIES PH & ORP SENSORS
SMART1 pH & ORP Direct Smart Sensor Break Resistant Glass
SMART2 pH & ORP Direct Smart Sensor Aggressive Media Resistant
SMART3 pH & ORP Direct Smart Sensor Solvents and VOC Resistant
SMART4 pH & ORP Direct Smart Sensor Dehydration Resistant
SMART5 pH & ORP Direct Smart Sensor High Temperature
SMART6 pH & ORP Direct Smart Sensor Na+ & Zn- Resistant
SMART7 pH & ORP Direct Smart Sensor High HF Resistant
TOUGH SERIES PH & ORP SENSORS
TOUGH1 pH & ORP sensor Break Resistant Glass
TOUGH2 pH & ORP sensor Aggressive Media Resistant
TOUGH3 pH & ORP sensor Solvents and VOC Resistant
TOUGH4 pH & ORP sensor Dehydration Resistant
TOUGH5 pH & ORP sensor High Temperature
TOUGH6 pH & ORP sensor Na+ & Zn- Resistant
TOUGH7 pH & ORP sensor High HF Resistant
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Turtle Tough pH/ORP eco system: Designed to integrate into your process
Interface directly to any modern industrial network that accepts a digital MODBUS RTU signal.
To choose the right Smart sensor for your application see page 6.
Analogue sensors interface with traditional analogue transmitters and analysers.
Chosen to meet your system requirements.To choose the right Tough sensor for
your application see page 5.
SMART Series sensorIntelligently designed to be optimised for your process
TOUGH Series sensorIntelligently designed to be optimised for your process
TOUGH SMARTTURTLE TOUGH
Connectivity fittings Quick Connect Plugs offer Plug and Play connectivity for all Smart Sensors. No hard wiring required. Long cable runs? Junction Boxes with Quick Connect Plugs are available to allow Smart Sensors to be easily connected to network devices up to 1000m away.
TOU
GH
PLC Network Device
Compatible devices
Smart and Tough Series SensorsBuilt to last in your application. The Smart series sensors with Direct Digital Technology (DSS) stores all data on the sensor.
Analogue Analyser
Junction Box
Calibrate, configure and data log directly from a PC
Modbus Digital Display
Compatible devices
Multichannel touchscreen network controllers Provides connectivity for up to six sensors. Available in 2, 3 and 6 channel configurations.
DSS 6080EX-RatedTransmitter/ControllerAccepts up to 8 sensor inputs and provides a stunning super bright LED display, while outputting MODBUS RTU to your network
DSS Interface Box Windows PCAllows Smart series sensors to interface directly to your PC via our Windows Software. Calibrate, configure and data log directly from your PC
Handheld Field CommunicatorFor field calibration and configuration. Provides a portable interface to your Smart Sensor. Calibrate, configure and retrieve vital information from your Smart Sensor.
Junction Boxes
DSS Junction BoxJunctions boxes provide plug n play connectivity for smart sensors and allow extended cable runs up to 1000m. Available in 1, 3 & 6 channel configurations
Handheld Field Communicator
SMA
RT
Compatible devices
Turtle Tough provides a wide range of Modular Analyser Systems.Create a multi-parameter analyser with any combination of our analytical modules: pH, ORP, temperature, dissolved oxygen and conductivity.
Other BrandsTough Series analogue sensors will interface with many other leading brands* of analyser. *please check for compatibility
Junction Boxes
Analogue Junction BoxAllows Tough Sensors to be easily connected to analysers up to 100m away.
Installation fittingsWe offer a range of fittingsdesigned to get your sensorinto your process:
• Immersion rod
• Drop Tube
• Twist Lock receptacle
• Sanitary Tri-clover inline
• Hot Tap (Valve retractable)
• Front-end Inline.(See pages 9-10)
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A. Rod top section
Installation methodsImmersion Rod | Drop Tube Submersion | Hot-Tap Inline
COMPLETE ASSEMBLYINSTALLATION METHOD
Immersion Rod Code: TT-ACC-UNI-IROD-SS-3M
The 3m Immersion Rod allows easy access from the top of the tanks direct into critical measurement locations.
• Allows sensor installation from the top of a tank
• 316 Stainless steel• 3 metres long• Supplied as two pieces• Comes with mounting brackets
Drop Tube Submersion Code: TT-MISC-DTUBE-5M
Drop a sensor directly into a tank without any attachments using Turtle Tough’s 5 metre Drop Tube.
• Designed for submersion depths greater than 3 metres
• Improves the ease of retrieving sensors for cleaning & calibration
• Improves operator safety• Acts as a guide-tube holding
the sensor in the preferred measurement location
• Allows shorter cable runs on the sensor
• Ideal for tank mounting
Immersion / Submersible
B. Rod bottom section
Hot-Tap Inline
Hot-Tap InlineCode: TT-ACC-UNI-HTA
The unique Turtle Tough Hot-Tap assembly allows fast and easy insertion and removal of sensors directly into process tanks or pipes at pressures up to 100 psig.
• 316 Stainless steel• Flush sensors with cleaning solution
before removal from process• Single or double ball valve available• Stainless, Duplex or SAF available• 2", 1"Or 1/2" available• Comes with:
- Valve- Body with Pressure relief valve- Top threaded fitting
Submersible
Junction Box (not included)
C. Tank holder assembly
FITTINGS HARDWARE + SENSOR’S BODY STYLE COMPLETE ASSEMBLYINSTALLATION METHOD FITTINGS HARDWARE + SENSOR’S BODY STYLE
Sanitary Tri-clover Inline Code: TT-ACC-UNI-1345
The Turtle Tough Sanitary Sensor holder has been designed for installations with Tri-Clover fittings.
• FDA 3A Grade 316SS Sanitary sensor holder
• Allows accurate sensor insertion• Custom lengths & sizes available
on request• Includes: Sensor holder, Custom
sanitary flange sizes: 1 1/2", 2", 2 1/2", Cable gland (IP69K optional)
Front-end InlineAll standard immersion type sensors have a 3/4" front-end thread that can interface directly with the process.
Sanitary Inline
Twist Lock InlineCode: TT-ACC-UNI-1351
The 1" Turtle Tough Twist Lock Receptacle fits together with any suitable mating 1" Turtle Tough Twist Lock Sensor.
• Designed to interface with a 1" FNPT pipe tee fitting.
• Compatible with Turtle Tough Twist Lock Sensor body
• Allows for easy line installation and removal
• Available in Kynar or PEEK plastic Kynar – 50 psig
• PEEK – 100 psig• 1" MNPT male thread for line
installation Twist Lock Inline
Immersion
Installation methodsSanitary Tri-clover Inline | Twist Lock Inline | Front-end Inline
TURTLETOUGH
TURTLETOUGH
TURTLETOUGH
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Sensor Measurement SystemspH and ORP
Dissolved Oxygen
Conductivity
Turbidity
Ammonium
Cyanide
Calcium
Chloride
Chlorine
Fluoride
Lithium
Nitrite
Nitrate
Perchlorate
Potassium
Thiocyanate
ServicesOn site consulting
Site audits
Custom sensor design
Process measurement training
Installation and commissioning
®
turtletoughsensors.com