pfr of surfica india limited pre feasibility report

PFR of Surfica India Limited

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PRE FEASIBILITY REPORT

FOR OBTAINING ENVIRONMENTAL CLEARANCE

For the Proposed Resins and

Laminated Sheets Manufacturing Unit of

M/s. SURFICA INDIA LTD.

Survey No.: 706 PAIKI 2 & 3,

Village: AMODRA,

Taluka : PRANTIJ, District : SABARKANTHA, Gujarat.

Project Proponent :

SANJAY SINGH

Contact No.: 7574803006

email: [email protected]

Prepared By:

T. R. ASSOCIATES

C-605/A, Ganesh Meridian, Opp. Kargil Petrol Pump,

S. G. Highway, Ahmedabad

Contact No.: 98253 71099

Email: [email protected]

September 2017

mailto:[email protected]


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1. Introduction

M/s. Surfica India Limited is a limited company proposing to set up a small scale Resin

and Laminated Sheet Manufacturing unit at Survey No.: 706 Paiki 2 & 3, Village :

Amodra, Taluka : Prantij, District : Sabarkantha, Gujarat.

2. Project Proponent and their back ground

Company is promoted by its partner. Detail of partners is as given below :

Sr.

No.

Name of the Partner Age

(yrs.)

Mobile No. Educational

qualification

Experience

Yrs.

1 Babu D. Patel – M.D. 43 7574803001 B.A --English

Literature

12 YEARS IN

Marketing Of

Laminate

Sheets

2 Ravibhai

Purushotambhai

Patel – Chairman

41 7574803002 B.A -(Gujarati),

DAE(Automobile

Eng)

14 Years In

Trading FMCG

Products

3 Rajnibhai

Purushotambhai

Patel – Director

(Finance)

44 7574803003 HSC Pass

Commerce 14 Years In

Trading FMCG

Products

4 Ravibhai

Prahladbhai Patel –

Director (HR)

29 7574803005 Diploma in E.C 10 Years

Experience In

Food Products

5 Bharatbhai R. Patel –

Director (Accounts)

33 7574803004 B.Com(Accounts)

& IT

9 years

experience in

Accounts &

Finance In

Laminate Ind.

6 Sanjay Singh –

Director

(Tech.Prod.)

43 7574803006 B.SC --Chemistry 16 Years

Experience In

PRODUCTION

Of Laminate

Sheets

7 Nippun Kothari –

Director (Marketing)

42 9330103797 B.Sc,

B.A(English),

Technician( I.E)

15 years in

Trading Of

Laminate

Sheets

8 Deepakbhai

Limbani -– Director

(Marketing)

39 9823082764 SSC (10 th

std)PASS

15 years in

Trading Of

Laminate


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Sheets

9 K. Mohammad –

Director (Marketing)

41 8111900000 STD-9 th class

pass

17 YEARS IN

Trading Of

Laminate

Sheets

3. Brief description of nature of the project:

M/s. Surfica India Limited is proposing to manufacture Melamine Formaldehyde Resin,

Phenol Formaldehyde Resin and as well as Laminated Sheets at Survey No.: 706 Paiki 2 &

3, Village : Amodra, Taluka : Prantij, District : Sabarkantha, Gujarat. Proposed products

will be used for captive consumption as well as for sale purpose.

The proposed final product Laminated Sheets does not attract Environmental Clearance

(EC) from Ministry of Environment, Forest & Climate Change (MoEFCC), New Delhi.

However, the proposed products like Melamine Formaldehyde Resin, Phenol

Formaldehyde Resin and Urea Formaldehyde Resin falls under Category 5(f) as stated in

Environment Impact Assessment Notification Published on 14th September, 2006. Further,

the location of the proposed project is outside the notified industrial estate and it also not

fall into small scale unit criteria described in EIA notification 25th June 2014. Hence, the

project proponent has to obtain the EC from the Ministry of Environment, Forest &

Climate Change, New Delhi. M/s. T. R. Associates has been appointed to carry out

EIA/EMP studies for obtaining Environmental Clearance.

The total land area of company is 19,966 m2 out of which 6580 m2 (32.95 % of total land)

area will be used for greenbelt development. The estimated cost of the proposed Resin

project will be 1.30 Crores. Total budget allocation towards Environmental Management

Facilities will be approx. Rs. 75 Lakhs. Total 100 persons will be employed including

skilled persons, unskilled persons and office staff.

Need for the project and its importance to the country and or region:

Formaldehyde (37%) is used as raw material for resins, adhesive manufacturing. Resins

are used predominantly in the wood products industry as adhesives. Growth of these

resins is strongly correlated to construction/remodeling activity (which accounts for over

50% of consumption), and to a lesser degree, to the automotive industry.

The proposed products like Resins (Melamine Formaldehyde and Phenol Formaldehyde)

mainly used to produce Electrical Insulation Board and H.P. Decorative Laminated Sheets.

These sheets have good market demand to develop the home and office for furniture.


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Demand-Supply Gap:

The average production of laminated sheets has crossed approximately 130 million sheets

inclusive of all thicknesses but the gap between installed capacity and demand is growing

bigger. During FY 2011-2012 phases that gap narrowed with sudden demand in lower

thickness segment but later capacities came in place and the laminated sheets market

became a pressure driven market. It is caution for any new comer that if he enters, he

should be prepared for "More investments, more efforts and a long wait for margins".

The burgeoning market demands of urban and semi-urban India are estimated at Rs

5,00,000 Crore. The demand-supply gap has already attracted foreign players to India; and

the e-retailing boom offers immense business opportunities. But a mere 15% of India's

woodworking industry is organized. Its semi-skilled carpenters, self-styled interior

decorators and small-scale local manufacturers will need to be trained and organized to

meet future market demands and exploit business opportunities.

Imports v/s Indigenous production:

Indian market is open and big that is why every kind of import is booming. Indian

plywood and panel trade has become global place as the consumption of different

imported ply panels are on the rise. Unlike before Indians are now welcomed by plywood

manufacturer of China. Earlier India was a self dependent country for commercial or high

quality plywood, but sharp drop in domestic manufacturing output has resulted in

material sourcing from countries like Burma, Malaysia, Indonesia, China, Vietnam etc.

Now Indian plywood market is somehow curtailed or competed by incoming panel

products from China. Be it film face, decorative, laminate or MR plywood everything is

now being imported partially or more and is sold. Indian industrialist must understand

the fact that its no more a regional shift, it is a global shift. Indian technology should be

upgraded and updated at par with international standards.

The working environment in India has changed tremendously. Earlier the trade fairs were

hardly participated by foreign timber, lumber and plywood manufacturing companies

where as now it is flooded with global suppliers.

Export Possibility:

There is only market of Resins is local market. Resins are intermediate products for

manufacturing of Laminated Sheets. Resins are quite expensive for export. So we have

only local market for sale.


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Employment Generation (Direct and Indirect) due to the project:

This project will provide direct employment to 100 persons whereas it will provide

employment to many others indirectly. Plywood and Laminated sheet manufacturing

industries provide employment to large number of people.

4. Project Description

(i) Type of project including interlinked and interdependent projects:

Resins including P.F. resin and M.F. resin are used in production of laminated sheets.

So plywood industries and laminated sheets industries are interdependent on resin

industries.

(ii) Location

Proposed project is to be located at Survey No.: 706 Paiki 2 & 3, Village : Amodra,

Taluka : Prantij, District : Sabarkantha, Gujarat.

Google image showing proposed project site is given below;


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NODE LATTITUDE LONGITUDE

SA 23° 30’ 27.78”N 72° 58’ 27.81”N

SB 23° 30’ 27.13”N 72° 58’ 27.65”N

SC 23° 30’ 27.30”N 72° 58’ 24.37”N

SD 23° 30’ 30.62”N 72° 58’ 24.79”N

SE 23° 30’ 30.08”N 72° 58’ 28.76”N

SF 23° 30’ 27.89”N 72° 58’ 28.70”N

Salient features in the surroundings area of the proposed site within 10 km radius are as

follows:

Sr. No. Important Features Description

1 Location Survey No.: 706 Paiki 2 & 3, Village : Amodra,

Taluka : Prantij, District : Sabarkantha, Gujarat.

2 GPS Coordinates Latitude: 23°30'32.38"N

Longitude: 72°58'30.98"E

3 Temperature Range 140 C to 460 C

4 Mean Sea Level 134 m

5 Annual Rain Fall 700 mm (average)

6 Nearest Railway Station Hapa Road Railway Station – 5.04 km in NW

direction

7 Nearest Airport Ahmedabad Airport – 61.05 km in SSW

direction

8 Nearest Town Nearest District & City: Himatnagar – 8.17

km in NNW direction

9 Nearest Village Amodra – 1.16 km in SSE direction

10 Nearest National Highway NH 8 – 3.90 km in WNW direction

Nearest Road SH 237 – 0.02 km in E direction

11 Nearest River/Water body Khari River – 2.11 km in ESE direction

Hathmati Canal – 3.91 km in NNW direction

Hathmati River – 7.71 km in WNW direction

Khara lake – 1.30 km in WNW direction

12 National Parks / Sanctuary Not Applicable


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(iii) Alternative Sites considered

No other sites were selected.

(iv) Size or magnitude of operation

List of Proposed Products

Sr. No. Name of Product Quantity

1 Phenol Formaldehyde Resin 900 MT/Month

2 Melamine Formaldehyde Resin 300 MT/Month

3 Laminated Sheets 3,50,000 Sheets/Month

Note:

Resin will be used for captive consumption (for manufacturing of laminates sheets)

as well as for sale purpose.

(v) Project description with process details

Details of manufacturing process are given in Annexure- 4 of Form- 1.

(vi) Raw material required along with estimated quantity

Sr.

No.

Name of the Product Name of the Raw

Materials

Quantity

(MT/Month)

1 Phenol Formaldehyde

Resin

Phenol 414.95

2 Formaldehyde (37 %) 537.16

3 Caustic 4.74

4 Melamine

Formaldehyde Resin

Melamine 120

5 Formaldehyde (37 %) 178.5

6 Caustic 1.5


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(vii) Resource optimization/ recycling and reuse envisaged in the project, if any, should

be briefly outlined.

Latest Process technology will be adopted as available in market with optimum

resources requirement with highest yield and less waste and pollution generation.

Treated industrial effluent will be reused in cooling and other possible activities. In

addition to this, all the feasible cleaner production technologies will be adopted.

(viii) Availability of water its source, Energy/ power requirement and source should be

given.

Energy/power requirement will be 500 HP which will be procured through Uttar

Gujarat Vij Company Limited.

The total water requirement will be 38.1 kl/day which will be fulfilled by own

Borewell.

(ix) Quantity of wastes to be generated (liquid and solid) and scheme for their

Management/disposal

Hazardous Waste Generation and Disposal

Details of hazardous waste generation and its disposal are given in Annexure- 5 of

Form- 1.

Wastewater Generation and Disposal Facility

Details of domestic as well as industrial wastewater generation and its disposal are

given in Annexure- 7 of Form- 1.

(x) Schematic representations of the feasibility drawing which give information of

EIA purpose


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1. Site Analysis

(i) Connectivity

Nearest railway station Hapa Road 5.04 km

Nearest State highway SH 237 0.02 Km

Nearest airport Ahmedabad 61.05 km

(ii) Land Form, Land use and Land ownership.

Proposed project site has already been procured by proponent and it is an open area

which is presently not being used for any purposes.


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(ii) Existing Land Use Pattern


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(iii) Topography Map

Proposed Project

site M/s. Surfica

India Ltd.


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(iv) Existing Infrastructure

(1) Nearest railway station: Hapa Road Railway Station – 5.04 km in NW direction

(2) Nearest highway: SH 237 – 0.02 km in E direction

(3) Nearest airport: Ahmedabad Airport – 61.05 km in SSW

(4) Power: Energy/power requirement will be 500 HP which will be procured

through Uttar Gujarat Vij Company Limited.

(5) Water: Source of the water will be a borewell .

(6) Basic amenities: Good road connectivity with state and national highway.

(v) Soil classification of Sabarkantha District

Sandy soils & Loam, Brown to black soils, Black cotton soil.

(vi) Climate data from secondary source

General climate of the district is sub-tropical and is characterised by three well-defined

seasons, i.e. summer - from March to June, monsoon - from mid of June to October, and

winter - from November to February.

Temperature

The maximum daily temperature during the year ranges from 31.0 °C in January to 48.5 °C

in May while minimum temperature ranges from 11.5 °C in January to 27.5°C in May.

Humidity

Maximum humidity ranges from 81.0% to 25.5%.

Wind

The wind speed ranges from 88.0 to 184.9 km/day, where as evapo - transpiration ranges

from 3.5 to 7.8 mm/day.

Rainfall

District receives medium intensity monsoon rainfall of 666 to 840 mm during SW

monsoon.

(vii) Social Infrastructure available.

1. Hospital : Gmers Medical college & Hospital, Himatnagar – 7.41 Km in NNW

direction


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2. School / college : Samarth College of Engineering & Technology, Himatnagar – 5.04

Km in NNW direction

2. Planning Brief

(i) Planning Concept (type of industries, facilities transportation etc) Town and

Country Planning/Development authority Classification.

Proposed Project site is located on edge of State highway and closely connected to the NH

8 which is well connected to the Himatnagar as well Gandhinagar & Ahmedabad having

all the infrastructural and transportation facilities. There are some large industries located

in nearby area.

There will be provision of labor rooms in premises for some labors and other labors will

be come from nearby areas.

(ii) Population of Sabarkantha District

Description No.

Population Total : 2428589 Person

Male : 1244231 Person

Female: : 1184358 Person

Population density 328 persons per sq. km.

Population increase rate N.A

Male- Female ratio 1000 : 952


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(iii) Land use planning (breakup along with green belt etc).

Sr.

No. Particular Area (m2)

1 Built Up Area 8051

2 Green belt area 6580

3 Open/ Road area 5335

Total 19966

(iv) Assessment of Infrastructure Demand (Physical & Social).

Surrounded villages in 10 km area from the project site are having all the necessary

physical and social infrastructure facilities due to agricultural activities, animal husbandry

and industrial development within the area as well nearby Sabarkantha and Himatnagar

City.

(v) Amenities/Facilities.

Surrounded villages in 10 km area from the project site are having all the necessary

physical and social infrastructure facilities due to agricultural activities, animal husbandry

and industrial development within the area as well nearby Prantij and Himatnagar City.

3. Proposed Infrastructure

a. Industrial Area

Industry will provide 8051 m2 built up area for industrial process/manufacturing

activity which provides all needed facility including proper ventilation, safe handling

system, etc.

b. Residential Area

Industry will provide labor quarter for their labors and provide all basic facilities to

them.

c. Green Belt.

6580 m2 area will be proposed for greenbelt development. In addition to this, project

proponent will participate in greenbelt development programs in nearby areas under

their CSR.


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d. Social Infrastructure

The Project proponent Industry will contribute annually 2.5% of total profit towards

CSR (Corporate Social Responsibility) activity like following in nearby villages;

Education Facilities:- Facilities for village schools like game kits, drawing kits,

table-chairs; school construction (classroom/toilet/school boundary), ceiling fans/

coolers or books for school library

Health Facilities:-to provide assistance to existing health facilities in Nearest

Hospital, for improvement in health facilities or services.

e. Connectivity (Traffic and Transportation Road / Rail / Metro / Water ways)

Proposed project site is located adjacent to State Highway 237 and well connected to

the internal roads and highways. The site is well connected to Himatnagar City.

f. Drinking Water Management

In proposed project, out of 38.1 kl/day water approx. 8.6 kl/day water will be

consumed for domestic purpose

g. Sewerage System.

Domestic wastewater 7.6 kl/day will be treated in sewage treatment plant & finally

treated sewage will be reused in green belt development.

h. Industrial Wastewater Management.

Details of ETP is shown in Annexure – 7 of Form-1.

i. Solid/Hazardous Waste Management

Details of solid / hazardous waste is shown in Annexure – 5 of Form -1.

j. Power Requirement & Supply / source

Power requirement for the proposed project will be approx. 500 HP which will be

obtained from UGVCL.

4. Rehabilitation and Resettlement (R & R) Plan

Not applicable.


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5. Project Schedule & Cost Estimates

(i) Likely date of start of construction and likely date of completion

(Time schedule for the project to be given)

Construction work is not yet started. Construction work for laminated sheets

manufacturing unit will be started from January 2018 whereas construction work

related to Resin manufacturing plant will be only started after obtaining EC.

(ii) Estimated project cost along with analysis in terms of economic viability of the

project.

Total cost of the Resin project is approx. 1.30 Crore.

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pfr of surfica india limited pre feasibility report

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