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Peroxyacetic Acid 101 Liz Sutton Jonathan Howarth Enviro Tech Chemical Services, Inc.

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Page 1: Peroxyacetic Acid 101 - Enviro Tech Chemical …envirotech.com/wp-content/uploads/2015/12/PAA-101.pdfWhat is Peroxyacetic Acid? • Common names: peracetic acid, peroxyacetic acid,

Peroxyacetic Acid 101

Liz Sutton Jonathan Howarth

Enviro Tech Chemical Services, Inc.

Page 2: Peroxyacetic Acid 101 - Enviro Tech Chemical …envirotech.com/wp-content/uploads/2015/12/PAA-101.pdfWhat is Peroxyacetic Acid? • Common names: peracetic acid, peroxyacetic acid,

Outline

• Properties of Peroxyacetic Acid (PAA)

– What makes PAA a “GREEN” chemistry?

• PAA in zero liquid discharge systems

– Case Study: Corn-to-Bioethanol Plant

• Safety and Handling

• Summary: Reasons to Consider PAA

Page 3: Peroxyacetic Acid 101 - Enviro Tech Chemical …envirotech.com/wp-content/uploads/2015/12/PAA-101.pdfWhat is Peroxyacetic Acid? • Common names: peracetic acid, peroxyacetic acid,

What is Peroxyacetic Acid?• Common names: peracetic acid, peroxyacetic

acid, PAA.• Stable equilibrium solutions of PAA, H2O2,

and acetic acid• Prepared by reacting acetic acid + H2O2 with

acid catalyst. “Cure” for 3-5 days.• Typical solution is 15% PAA with 22% H2O2

• EPA registered biocide.– EPA Reg. No. 63838-2

Page 4: Peroxyacetic Acid 101 - Enviro Tech Chemical …envirotech.com/wp-content/uploads/2015/12/PAA-101.pdfWhat is Peroxyacetic Acid? • Common names: peracetic acid, peroxyacetic acid,

General Characteristics

• Clear, colorless liquid with a pungent vinegar-like smell.

• pH of 10% solution: <1• Freezing point: -23oF• Flash Point: 207oF

Page 5: Peroxyacetic Acid 101 - Enviro Tech Chemical …envirotech.com/wp-content/uploads/2015/12/PAA-101.pdfWhat is Peroxyacetic Acid? • Common names: peracetic acid, peroxyacetic acid,

What Makes PAA a Green Chemistry?

• Breaks down to CO2 and H2O– Non-persistent in the environment.

• No toxic by-products associated with its use.• Approved for discharge to land.

• NPDES Permit for discharge to surface waters.

• NOP Certified organic (7 CFR 205.601)

Page 6: Peroxyacetic Acid 101 - Enviro Tech Chemical …envirotech.com/wp-content/uploads/2015/12/PAA-101.pdfWhat is Peroxyacetic Acid? • Common names: peracetic acid, peroxyacetic acid,

Comparison with Sodium Hypochlorite (NaOCl) Bleach

PAA NaOCl

Efficacy High High

Efficacy pH >8, NH3 High Lower

Degraded by UV Slight T1/2 =45 mins

Contributes Na+, EC No 1.8 lb NaCl/gallon

Field test kit Yes Yes

Shelf-life > 1 year Weeks

Aquatic toxicity Low High

Cost Higher Low

Page 7: Peroxyacetic Acid 101 - Enviro Tech Chemical …envirotech.com/wp-content/uploads/2015/12/PAA-101.pdfWhat is Peroxyacetic Acid? • Common names: peracetic acid, peroxyacetic acid,

PAA Fate in Soil

Both PAA and H2O2 were depleted 20 min. after contact.

Page 8: Peroxyacetic Acid 101 - Enviro Tech Chemical …envirotech.com/wp-content/uploads/2015/12/PAA-101.pdfWhat is Peroxyacetic Acid? • Common names: peracetic acid, peroxyacetic acid,

Soil pH Rebound

Variation of Soil pH with Time (1.5% v/v PAA 5.6%)

33.5

44.5

55.5

66.5

77.5

0 50 100 150 200 250

Time / hours

pH

Soil pH neutral in just over 8 days

Page 9: Peroxyacetic Acid 101 - Enviro Tech Chemical …envirotech.com/wp-content/uploads/2015/12/PAA-101.pdfWhat is Peroxyacetic Acid? • Common names: peracetic acid, peroxyacetic acid,

Effect on Soil Conductivity

Variation of Soil Conductivity with Time (1.5% v/v PAA 5.6%)

500

1000

1500

2000

0 50 100 150 200 250

Time / hours

Con

duct

ivity

/mic

ro S

iem

ens

per

cm

Soil conductivity rebounded to normal in 8 days.

Page 10: Peroxyacetic Acid 101 - Enviro Tech Chemical …envirotech.com/wp-content/uploads/2015/12/PAA-101.pdfWhat is Peroxyacetic Acid? • Common names: peracetic acid, peroxyacetic acid,

Use of PAA in Zero Liquid Discharge Environments

Page 11: Peroxyacetic Acid 101 - Enviro Tech Chemical …envirotech.com/wp-content/uploads/2015/12/PAA-101.pdfWhat is Peroxyacetic Acid? • Common names: peracetic acid, peroxyacetic acid,

Why PAA for this application?

• PAA contributes NO anions or cations that would accumulate in system.

Page 12: Peroxyacetic Acid 101 - Enviro Tech Chemical …envirotech.com/wp-content/uploads/2015/12/PAA-101.pdfWhat is Peroxyacetic Acid? • Common names: peracetic acid, peroxyacetic acid,

PAA in Z.L.D. BioEthanol Plant

Page 13: Peroxyacetic Acid 101 - Enviro Tech Chemical …envirotech.com/wp-content/uploads/2015/12/PAA-101.pdfWhat is Peroxyacetic Acid? • Common names: peracetic acid, peroxyacetic acid,

Fouled Pre-Filters

• Typical bio-fouling observed in pre-filters at bioethanol plant.

Page 14: Peroxyacetic Acid 101 - Enviro Tech Chemical …envirotech.com/wp-content/uploads/2015/12/PAA-101.pdfWhat is Peroxyacetic Acid? • Common names: peracetic acid, peroxyacetic acid,

Spiral Wound RO Membranes

• Accumulation of biomass causes reduced RO flux.

Page 15: Peroxyacetic Acid 101 - Enviro Tech Chemical …envirotech.com/wp-content/uploads/2015/12/PAA-101.pdfWhat is Peroxyacetic Acid? • Common names: peracetic acid, peroxyacetic acid,

Safety & Handling

• PAA is a safe to use acid.• Wear gloves, safety glasses, or face shield, and

other appropriate chemical resistant gear when handling PAA products.

• Be certain of all materials of construction that are contacting PAA.– Pumps, tubing, tanks, etc.

Page 16: Peroxyacetic Acid 101 - Enviro Tech Chemical …envirotech.com/wp-content/uploads/2015/12/PAA-101.pdfWhat is Peroxyacetic Acid? • Common names: peracetic acid, peroxyacetic acid,

Compatible Materials - Pumps• Teflon diaphragms and Teflon, polypropylene, or

kynar liquid contacting parts. • Double seated check valve and de-gassing head.• Peristaltic pumps can be used.

– SantopreneTM squeeze tubes (Stenner Pump)– Check integrity of squeeze tube regularly.

Page 17: Peroxyacetic Acid 101 - Enviro Tech Chemical …envirotech.com/wp-content/uploads/2015/12/PAA-101.pdfWhat is Peroxyacetic Acid? • Common names: peracetic acid, peroxyacetic acid,

Compatible Materials - Elastomers

• Teflon• Ethylene Propylene Diene Monomer (EPDM)

– Least Expensive Option.• Gore-Tex

– Fluorinated.• Kalrez

– Very Expensive

Page 18: Peroxyacetic Acid 101 - Enviro Tech Chemical …envirotech.com/wp-content/uploads/2015/12/PAA-101.pdfWhat is Peroxyacetic Acid? • Common names: peracetic acid, peroxyacetic acid,

Compatible Materials - Tubing

• Teflon – Excellent tolerance to PAA, wear, pressure,

and UV, expensive. • High density polyethylene (HDPE)

– Relatively good tolerance to PAA but will become brittle with time.

• Low density polyethylene tubing is not recommended.

Page 19: Peroxyacetic Acid 101 - Enviro Tech Chemical …envirotech.com/wp-content/uploads/2015/12/PAA-101.pdfWhat is Peroxyacetic Acid? • Common names: peracetic acid, peroxyacetic acid,

Storage & Handling (cont.)

• Store in original container in upright position.

• Storage area should be well ventilated and protected from sunlight and sources of radiant heat.

• Avoid freezing conditions.

Page 20: Peroxyacetic Acid 101 - Enviro Tech Chemical …envirotech.com/wp-content/uploads/2015/12/PAA-101.pdfWhat is Peroxyacetic Acid? • Common names: peracetic acid, peroxyacetic acid,

Storage & Handling (cont.)

• Avoid contamination of the product, especially transition metal ions (Cu, Fe, Zn).

• Only add PAA to water. Never return product to original container.

– Never mix PAA with any chemicals.

Page 21: Peroxyacetic Acid 101 - Enviro Tech Chemical …envirotech.com/wp-content/uploads/2015/12/PAA-101.pdfWhat is Peroxyacetic Acid? • Common names: peracetic acid, peroxyacetic acid,

Effects of PAA on Skin

• Irritation and skin bleaching

• Rinse immediately with water.

• Skin returns to normal < 3 hours.

Page 22: Peroxyacetic Acid 101 - Enviro Tech Chemical …envirotech.com/wp-content/uploads/2015/12/PAA-101.pdfWhat is Peroxyacetic Acid? • Common names: peracetic acid, peroxyacetic acid,

Safe-T-Feed System

• Inexpensive engineering control for PAA containers.

• Eliminate potential for worker exposure.• Simplifies installation and use.

Page 23: Peroxyacetic Acid 101 - Enviro Tech Chemical …envirotech.com/wp-content/uploads/2015/12/PAA-101.pdfWhat is Peroxyacetic Acid? • Common names: peracetic acid, peroxyacetic acid,

Safe-T-Feed System

Drum arrives with internal system installed, white shipping cap easily removed with screw driver.

Page 24: Peroxyacetic Acid 101 - Enviro Tech Chemical …envirotech.com/wp-content/uploads/2015/12/PAA-101.pdfWhat is Peroxyacetic Acid? • Common names: peracetic acid, peroxyacetic acid,

Safe-T-Feed System

– Twist adaptor onto drum.

– Attach feed tube to adaptor.

Page 25: Peroxyacetic Acid 101 - Enviro Tech Chemical …envirotech.com/wp-content/uploads/2015/12/PAA-101.pdfWhat is Peroxyacetic Acid? • Common names: peracetic acid, peroxyacetic acid,

Summary: Reasons to Consider PAA

• Electrical conductivity limits/ Na+ ion limits on plant discharges or Z.L.D.

• Clean RO membranes - PAA unreactive to polyamide membranes

• Avoid a dechlorination step- No chlorinated DBP’s

• Large amount of stainless steel equipment.

Page 26: Peroxyacetic Acid 101 - Enviro Tech Chemical …envirotech.com/wp-content/uploads/2015/12/PAA-101.pdfWhat is Peroxyacetic Acid? • Common names: peracetic acid, peroxyacetic acid,

Peroxyacetic acid is the“Greenest” EPA registered

biocide available.

Page 27: Peroxyacetic Acid 101 - Enviro Tech Chemical …envirotech.com/wp-content/uploads/2015/12/PAA-101.pdfWhat is Peroxyacetic Acid? • Common names: peracetic acid, peroxyacetic acid,

Acknowledgements

• Charlie Kroeger, US Water Services• Tina Rodrigues, Enviro Tech Chemical Services