Slim Object Platform CatalogueCatalogue Section 1

Product Bulletin FX10Issue Date 02 2002

© 2002 Johnson Controls, Inc. Catalogue Section 1Order Nr. DS 24.430 E

FX10 “Standard”Programmable Electronic controller for HVAC and refrigeration applications

IntroductionThe FX10 is a high performance, programmablecontroller specifically designed for applicationssuch as Scroll Compressor Chillers and Rooftops,Close Control Units, Indoor Packaged, Unit Vents,Water Source Heat Pump, etc..

The FX10 is a protocol independent controller andcan adapt to protocols such as LONMARK™ andJohnson Controls N2Open.

The controller is freely configurable and can adaptto virtually any applications, thanks to itsconfiguration software FX - Tools

The controller allows up to 29 I/O in severalconfiguration of triacs / relays, active / passiveinputs.

FX10 controller (shown with optionalcommunication card)

Features and Benefits� Protocol independent. Adapts to virtually any Building Automation

Systems (BAS)

� LON and N2Open cards (optional) Compatible with standard BAS protocols

� Free programmable Adapts to any application

� A99NTC K10Ratiometric

Wide range of sensor inputs available

� Real Time Clock (optional) Real Time Scheduling of Control activities

� Choice of connection terminals Possibility to choose between Molex® and WAGOcage clamp connectors

� User Interface (optional) User friendliness

2 FX10

Catalogue Section 1

Controller Overview

Input / Output• 6 analogue inputs (AI)• 12 digital inputs (DI)• Up to 9 relays (DO) or 7 relays and 2 triacs• 2 Pulse Width Modulation Outputs (PWM)

User Interface (optional)A user interface can be associated to the FX10 fordisplay and keyboard operations.A display link interface is necessary for theconnection, see accessories codes.

Communication Interface (optional)The FX10 can be integrated in supervisorysystems thanks to plug-in communication cards.Several cards are available depending on thesupported protocol: LON, N2Open.

Real Time Clock (optional)This Plug-in card allows the introduction offunctions based on a weekly time schedule.

Sensor InputThis series of controllers is compatible withJohnson Controls A99 temperature sensor. Itsaccuracy is within 0.5°C between -15 and 75°C. Itstolerance increases with temperatures outside thisrange, as shown below.

Its gas tight packaging (IP68) makes it the bestsensor for refrigeration applications. For detailsplease refer to A99 documentation.

Further more the AI1, AI2 and AI3 are alsoconfigurable, via pin strips as NTC, 2K2 or K10, oras Ratiometric inputs.Ratiometrics in particular are compatible with theP299 pressure sensors and the HT-9000 humiditysensor family.

Software and configurationThe FX10 is fully programmable with the JohnsonControls FX-Tools configuration software.The configuration is object oriented and free from

any programminglanguage. Several objectlibraries are available toquickly develop and/orcustomise an application.The software will beavailable under a licensefee and will allow the full

configuration of the control strategy and displayapplication. The software package can also betested and evaluated in demo version. The demoversion is a full functioning version, i.e. it allows thecomplete use and testing of the full softwarepackage but it will only allow downloading thedeveloped strategy to a demo case or to a democontroller.

WARNING

Shock HazardWhen servicing make sure that:

• The electrical supply to the controller isswitched off to avoid possible damage to theequipment, personal injury or shock.

• You do not touch or attempt to connect ordisconnect wires when electric power is on.

FX10 3

Catalogue Section 1

Accessories

Item Code DescriptionLP-RTC10-000C Real Time Clock plug-in cardLP-NET101-000C N2Open communication

interfaceLP-NET102-000C LON communication interface.

On-field commissioningLP-NET102-xxxC LON communication interface.

Specific application profileLP-KIT000-000C Display Link Interface for display

connectionLP-KIT003-000C Converter module PWM

to 0-10V outputLP-KIT010-000C Kit of pre-crimped cables

and terminals for Molexconnectors (complete set for 2controllers in each kit)

U215LR-PWM1 Condenser fan speed controllersingle-phase, 3Amps

D isplays

Item Code DescriptionLP-DIS65P00-0C Local large size LCD (4x20)

display (LUI with standard JCIfront plate)

Sensors

Item Code DescriptionA99 series A99 temperature sensor

-40…+100°CTS-9104 seriesTE-9100-8502

NTC (K10) temperaturesensor-10…+100°C

HT-9000 series Humidity sensor (0…5V)0…100%

P299 series Ratiometric pressure sensor(0…5V) 10 to 90% of supplyvoltage

Demos

Item Code DescriptionDEMO-FX10-000 Demo case FX10 with

N2open and LON sparecomm. cards

LP-FX10DEM-000C FX10 with DEMO ID to beused with the FX-Toolsdemo version

Configuration Software

Item Code DescriptionLP-FXTOOLS-DEMO FX Tools package DEMO

versionLP-FXTOOLS FX Tools packageLP-FIELDSERVICE FX Field Service package

Controllers

LP-FX10B - C

Software application000 Application-Less 000FX10BR Object List001 Application-Less 001FX10BR Object List710 Air / Water chiller, 2 compressors / 2 circuits, applicationxxx Other standard applications

Hardware Configuration01 Standard FX10, MOLEX connectors, high power relays02 Standard FX10, MOLEX connectors, 2 triacs + high power relays03 Standard FX10, WAGO connectors, high power relays04 Standard FX10, WAGO connectors, 2 triacs + high power relays11 Standard FX10, MOLEX connectors, low power relays12 Standard FX10, MOLEX connectors, 2 triacs + low power relays13 Standard FX10, WAGO connectors, low power relays14 Standard FX10, WAGO connectors, 2 triacs + low power relays

4 FX10

Catalogue Section 1

I/O DetailsType Remark/Application

Analog Input (AI)AI1, AI2, AI3 A99 or

NTC (K10 or 2K2)Range: -40 to 100°CAccuracy: +/- 0.3°C @ 20°C (sensor not included)RatiometricRange: 0.5 to 4.5 VResolution: 10 mV

Software configurable and jumperselectable.Application: temperature,humidity or pressure

AI4, AI5, AI6 A99Range: -40 to 100°CAccuracy: +/- 0.3°C @ 20°C (sensor not included)

Application: temperature

Digital Input (DI)DI1, DI2 Voltage free contacts with safety control feature Disconnect respectively DO1 and

DO2 relay outputs. Functionselectable through jumpers.See note on page 5.Application: hightemperature/pressure cut out

DI3, DI4, DI5, DI6 Voltage free contactsDI7, DI8, DI9, DI10,DI11, DI12

24VAC externally powered contacts See Mandatory wiring nextpage

Digital Output (DO)DO1, DO2 SPST 8(3)A, 250Vac relays (low power relay version)

orSPST 25A, 250Vac relays (high power relay version)

DO3, DO4, DO5, DO9 SPST 8(3)A, 250Vac relaysDO6 SPDT 5(2)A, 250Vac relaysDO7, DO8 SPST 5(2)A, 250Vac relays

or0,5A / 24Vac triacs

Outputs DO3 ÷ DO9 can be freely specified either as relay or as triac. The specific hardware code will be createdupon minimum order.Other Outputs

PWM 9V (supplied by FX10), 50 mA max, 300 Hz

LED Signal to LED of a JC room command module 10 mA at 2V

FX10 5

Catalogue Section 1

123

123

W1 W2

WARNING

MANDATORY WIRING DI7 ÷ DI12 Digital Inputs

• A particular attention must be given to the 24V line polarity if the line supplies both the FX10 and its digital inputs.

24VA

C C

om

24VA

C

DI 748 42

24V

24Vcom

2221

FX10

24V com

24VA

C C

om

24VA

C

DI 748 42

24V

24Vcom

2221

Load

FX10

24 VAC triac(from thermostat)

24V com

Standard wiring (with relays) Wiring with 24 VACtriac outputs of a thermostat

Note: DI1 and DI2 safety featureClose to the DI1 and DI2 terminals you will find the two rows of jumpers W1 andW2. These are used to enable or disable the hardware safety features on DO1and DO2.

• If the bridge is between pins 1 and 2 (default) the safety feature is disabled.

• If the bridge is placed between pins 2 and 3 the safety feature is enable.

Functionality with safety enabled:

� DI1 and DI2 configured as normally closed contacts:if the digital inputs are closed then relays DO1 and DO2 are normally pilotedby the application program.If for whatever reason DI1 and DI2 inputs open, the respective DO will immediatly open, regardless ofthe commands it receive from the software. The feature is hard wired.

� DI1 and DI2 configured as normally open contacts:in this case the safety feature on DO1 and DO2 will be activated only if DI1 and/or DI2 will close.DI1 and DI2 has to be defined, through the FX-AppMaker, with reverse polarity, to be used in normallyopen mode.

6 FX10

Catalogue Section 1

G eneral wiring diagram

In accordance to EN 60730 the FX10 is an incorporated electronic controller of type 1B action.

2221

55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39

WPWS2WV2

WV1

WS6

WG6WV3

WS4

5

24W

S5

WG4

WS3

WS1

WG1

J7

1 1

115.6

Ø 4

16.5

62.1

3727.654.3 61.114.7

157.7

147.5

56

W1 W2

Safety Pin-strip ConfigurationPins1 & 2 Safety DO1 disabled

W12 & 3 Safety DO1 enabled1 & 2 Safety DO2 disabled

W22 & 3 Safety DO2 enabled

AI Pin-strip ConfigurationInput A99 NTC RatiometricAI1 WS1, WS4, WV1 closed WS1, WS4, WV1, WP2, WG1 closed all openAI2 WS2, WS5, WV2 closed WS2, WS5, WV2, WP4, WG4 closed all openAI3 WS3, WS6, WV3 closed WS3, WS6, WV3, WP5, WG5 closed all open

FX10 7

Catalogue Section 1

D isplaysThe FX10 standard can have one user interface,either local or remote. The display is optional,which means that the controller can work alsowithout any display plugged-in.• LOCAL: up to 3 mt from the controller, power

supply and data communication via the flattelephone cable included in the DLI kit(LP-KIT000-000C).

• REMOTE: up to 300 mt from the controller.The display must be independently powered,the data communication is done via a 3 poleshielded cable (not provided) connected to theadditional screw connector on the DLI kit.

For more details about the connection possibilitiesplease refer to the LUI display product bulletin.

The display model today connectable to the FX10“Standard” is:• LP-DIS65P00-0C: Large User Interface, panel,

flush mount or hand held, 4x20 backlit LCD,IP54, extended temperature range: -20° C to+50° C, standard JCI front-plate. The front-plate is fully customisable upon minimumorder, see LUI display product bulletin for moreinformation.

Software DetailsThe FX10 controller is a fully programmablecontroller of the FX family. The tools that allowsprogramming, testing and downloading theFX controllers are the FX-Tools.

The FX10 can come application-less or with astandard JCI application already pre-loaded.

The application building philosophy is based on theobjects structure: basic blocks of basic functionsthat inter-connected among them build theapplication. There are several lists of objectsavailable (2 so far), each list has specific objectssuitable for certain applications. The object listavailable in a controller is specified by the codeextension after the dash.

Example:

LP-FX10B01-000C(it’s an FX10 with the 000 object list)

LP-FX10B01-001C(it’s the same controller with a different object list,the 001)

For the development of an application, maximum120 instances of the objects available in thechosen list, can be used.

Object Lists000FX10BR - Suitable for chiller and close controlunit application developments

Each object performs a basic function• Input: Analog Input, Digital Input.• Numeric: Calculator, Selector, Integrator,

Span, Timer.• Control: PI, On/Off Controller.• Logic: And, Or, PLC, Enumeration Override.• Alarm: Analog Alarm, Manual Reset Binary

Alarm.• Special: System Resource, General Setpoint,

Time Scheduler, Time Counter, Real TimeClock.

• Unit Conversion: Convert, Enumeration tologic, Hvac Generator Status, Switch to logic,Chiller Status.

• Output: Analog Output, On/Off Output,Hermetic Compressor, Damper PAT, LED

Max number of executable objects: 120

001FX10BR (Suitable for air handling unitapplication developments)• Input: Analog Input, Digital Input.• Numeric: Calculator, Selector, Integrator,

Span, Timer, Compare, Maximum, Minimum.• Control: PI, On/Off Controller.• Logic: And, Or, PLC, Enumeration Override.• Alarm: Analog Alarm.• Special: System Resource, General Setpoint,

Time Scheduler, Time Counter, Real TimeClock.

• Unit Conversion: Convert, Enumeration tologic, Hvac Generator Status, Switch to logic,UNVT_logic to SNVT_state.

• Output: Analog Output, On/Off Output, DAT,PAT, LED

Max number of executable objects: 120

8 FX10

Catalogue Section 1

Example of Standard Application

Air / Water Chiller, 2 compressors / 2 circuits – Application Code: 701FX1001-000BR

Compressor 1

Comp 1OLPHPS 1

LPS 1

Air Coil 1Condens

ator

Fan 1

Compressor 2 Com

p 2OLP

LPS 2HPS

2

Air Coil 2Condens

ator

Fan 2

Watercoil 1

Evaporator

Watercoil 2

Evaporator

Antifreeze HTR 2

AntifreezeHTR 1

Flow

Switch

Expdev

Expdev

A.I.D.O.

D.I.

Fan1

OLP

ReturnWater

from theplant

Refrigeratedwater to the

plant

Fan2

Olp

WaterPump

T

T T

T

T1

T2

2 10

T/Luzzad/applications/FX10_chiller-8bit/DWG/two_comp_chiller_dwg.vsdDL, 13/09/01

9 1 7 3 11 4 8

645132

1 3 5 4 2 87 6

Alarm

6

On/OFF Gen Alarm

12

Note: For more information about this standard application please refer to the relative Application Note

FX10 9

Catalogue Section 1

Application CodingStandard JCI applications are build by JohnsonControls application engineers. The standardapplication can come pre-loaded in the controlleror in a library CD and downloaded in the field

The application code, as for example the 2compressor chiller one, 701FX1001-000BR,contains in itself all the information to select thetarget controller:• 701: application code number;• FX10: target controller family;• 01: minimum hardware configuration

required, see ordering codes;• 000: target object list• B: FX10 standard version• R: remote display supported by the

application.

If the application is pre-loaded, the controller codewill take the extension that specify the applicationitself.

Example:

LP-FX10B11-701C is an FX10 ‘Standard’ with the701FX1001-000BR application pre-loaded.

10 FX10

Catalogue Section 1

Converter - PWM to 0-10VThe PWM output converter (LP-KIT003-000C)allows the conversion of the 9V, 50mA, 300HzPWM outputs of the FX10 into a standard 0-10Vsignal to drive actuators, dampers, etc.

rterOut1 6

4 9

5 10

0 -10Vdc Signal0 -10Vdc Com0 -Power ON LED

PWM24Vac

24Vac com

9Vdc PWM

FX10

The converter can be powered from the sameFX10 power supply, in this case please make sureto respect polarities, as shown in the above figure.Both terminals PWM1 and PWM2 can beconnected to a converter, each to different one.

Converter ConnectionsFor the right connection of the converter pleasefollow the table below:

PIN Meaning1 From FX10 PWM Com terminal2 From FX10 PWM1 or PWM2 terminal3 24Vac4 24Vac Com6 0-10Vdc signal to actuator7 0-10Vdc Com to actuator

Converter DimensionsThe converter is a 2 DIN module with thedimensions as per figure here below.

Converter SpecificationsProduct PWM to 0-10V converter

Power Requirements 24 Vac/dc ±15%Frequency 50/60 Hz or dc voltage

Power Consumption 1,2 VA

Insulation No insulation between power supply, input and output signals

Ambient Operating Conditions -20°C to +70°C10 to 95 % RH (non condensing)

Ambient Storage Conditions -30° to +80°C10 to 95 % RH (non condensing)

Accuracy +/- 2% over the whole 0-10V rangeDrift ± 0,2% @ 300 Hz

Linearity 0,8% @ 300 HzSupply voltage influence 0,01% @ 300 Hz

Output 10 Vdc, 5 mA maxDimensions (H x W x L) 57 x 35 x 86

Compliance 89/336 EEC directive: EN 50081-1 and EN 50082-1

FX10 11

Catalogue Section 1

D imensions (in mm)

115.6

157.

7

37.1

4.5

Connectors 41671 use with: - Housing: 3069- Crimp terminals: 2478/2578/8818- Cable: AWG 18 or

cage clamp series 235-2xx- Cable: AWG 20

Molex

Wago

® Connectors Fast-onAMP 62650-1 or 63650-1

10.5

2

5

22.510

6.5

6.5

13.5

9 6

4

0.4 0.1

R0.85.5

5.5

7.1

9.3

1.7

20~ 40

25

1525.5

16 12.5 25 23

30 44.5

With Communication Card With DLI or RTC

Included with the controller

12 FX10

Catalogue Section 1

Specifications

Product FX10 “Standard”Power Requirements 24 Vac/dc ±15%, 50/60HzPower Consumption 11 VA at max load (17 VA if expansion connected)

Insulation Digital input: Not insulatedAnalog input: Not insulatedPWM output: Not insulatedRelay output: InsulatedTriac output: Opto - insulated

Ambient Operating Conditions -20°C to +70°C10 to 95 % RH (non condensing)

Ambient Storage Conditions -30° to +80°C10 to 95 % RH (non condensing)

Connections Relay / triac outputs:Fast-on AMP (62650-1 or 63650-1);Inputs and PWM outputs:Molex® (41671) use with:

Housing: 3069Crimp Terminals: 2478/2578/8818Cable: AWG 18

ORWago Cage clamp series 235-2xx

Min cable cross section: 0.5 mm2, AWG 20Dimensions (H x W x D) 158 x 113 x 21 mm (without plug-in cards)

Compliance 89/336 EEC directive: EN 50081-1 and EN 50082-173/23 EEC directive: EN 60730UL 873

The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyondthese specifications, consult the local Johnson Controls office or representative. Johnson Controls shall not be liable for damagesresulting from misapplication or misuse of its products.

Johnson Controls International, Inc.Headquarters: Milwaukee, WI, USAEuropean Headquarters: Westendhof 8, 45143 Essen, GermanyEuropean Factories: Lomagna (Italy), Leeuwarden (The Netherlands), Essen (Germany)Branch Offices: Principal European Cities.This document is subject to change without notice