parts manual genie z-45 25dc.pdf

Part No. 52853

Rev B8

September 2006

Parts Manual

(from serial number 9996 to 26999)

Refer to inside cover for additional serial number information

Bi-Energy PowerDC Power

Genie Z-45/25 and Z-45/25J DC and Bi-Energy Part No. 52853

September 2006

Technical Publications

Genie Industries has endeavored to deliver the highestdegree of accuracy possible. However, continuousimprovement of our products is a Genie policy.Therefore, product specifications are subject to changewithout notice.

Readers are encouraged to notify Genie of errors andsend in suggestions for improvement. Allcommunications will be carefully considered for futureprintings of this and all other manuals.

Contact Us:http://www.genieindustries.come-mail: [email protected]

Serial Number Information

Genie Industries offers the following Parts Manuals forthese models:

TitlePart No.

Genie Z-45/25 and Z-45/25J DC(before Serial No. 9996) 41327

Copyright © 1999 by Genie Industries

52853 Rev A April 1999

52853 Rev B November 2003

"Genie" and "Z" are registered trademarks of Genie Industriesin the USA and many other countries.

Printed on recycled paper

Printed in U.S.A.

Part No. 52853 Genie Z-45/25 and Z-45/25J DC and Bi-Energy

September 2006

Table of Contents

100 • Decals101.1 C Decals

(before serial number 22051)

102.1 D Word Decals(after serial number 22050)

103.1 B Symbol Decals(after serial number 22050)

200 • Drive Chassis Components201.1 B Steer End

202.1 E Non-steer End

203.1 C Battery Packs

204.1 C Battery Charger

205.1 A Power Cables

300 • Engine Components301.1 B Engine Pivot Plate Components

302.1 B Kubota Z482-E Engine, View 1

303.1 A Kubota Z482-E Engine, View 2


400 • Turntable Components401.1 D Turntable Rotator

402.1 A Bi-Energy Fuel Tank

403.1 B Turntable Center Components

404.1 B Turntable Components - GroundControls Side

405.1 A Ground Control Box - View 1(before Serial No. 22051)

406.1 B Ground Control Box - View 2(before Serial No. 22051)

407.1 B Ground Control Box - View 1(after Serial No. 22050)

408.1 A Ground Control Box - View 2(after Serial No. 22050)

409.1 D Engine (Non-Ground Controls)Side Turntable Cover

410.1 B Ground Controls Side TurntableCover

500 • Boom Components501.1 A Secondary Linkage Pins and

Bearings

502.1 B Secondary Linkage

503.1 A Upper Pivot

504.1 C Primary and Extension Booms

505.1 A Cable Track

506.1 C Platform Leveling and Rotation,Z-45/25

507.1 B Platform Leveling, Z-45/25J

508.1 A Platform Rotation, Z-45/25J

This manual is updated frequently. Eachparts figure listed below has a figure numberand a revision letter. If a figure is updatedwith new information, the revision letter or‘Rev’ is updated (example: from Rev A toRev B).

Figure Rev Description101.1 B Decals

If you have a printed manual, you can keep itup to date by downloading new figures fromthe Genie website.

To learn about the benefits Genie eBusinesscustomers receive, visit the Genie Industrieswebsite at www.genieindustries.com andselect Parts & Service.

Electronic Version

Click on the figure description below toview the figure.


September 2006

600 • Platform Components601.1 A Platform Components

602.1 A Platform Controls - View 1(before Serial No. 22051)

603.1 B Platform Controls - View 2(before Serial No. 22051)

604.1 A Platform Controls(after Serial No. 22050)

605.1 A Joystick Controller, Drive/SteerFunctions (before Serial No. 14079)

606.1 B Joystick Controller, Drive/SteerFunctions (after Serial No. 14078)

607.1 A Rotational Controller

700 • Pumps and Manifolds701.1 A Hydraulic Power Unit

702.1 B Function Manifold(before Serial No. 17841)

703.1 C Function Manifold(from Serial No. 17841to 20379)

704.1 B Function Manifold(from Serial No. 20379 to 22565)

705.1 C Function Manifold(after Serial No. 22565)

706.1 A Jib Manifolds

800 • Hydraulic Hoses and Fittings801.1 A Drive and Steer Hoses

802.1 A Turntable Components

803.1 A Boom Components, Z-45/25

804.1 A Boom Components, Z-45/25J

805.1 A Hydraulic Hose and FittingCross-reference

900 • Accessories901.1 A Flashing Beacon

902.1 A Platform Options

903.1 A Half-height mesh and SwingGate Options

904.1 B Airline to Platform

905.1 A Cold Start Package

906.1 A Platform Overload Option

Table of Contents


September 2006

Recommended Parts Stocking List

Required PartsThe following parts are required to perform maintenance

procedures as outlined in theGenie Z-45/25 and Z-45/25J DC and Bi-EnergyService Manual.

Part No. Description62087 Filter Element, 10 Micron22106 Engine Oil Filter52877 Fuel Filter Element52867 Air Cleaner Element52816 V-Belt60112 Belt - Alternator

Recommended Parts

Part No. Description32150 Genie Blue Paint, 1 Gallon1484 Genie Blue Paint, 12 Ounce Aerosol32151 Genie Gray Paint, 1 Gallon1268 Genie Gray Paint, 12 Ounce Aerosol

ManualsGenie Industries offers the following support documentsfor these machines:

Title Part No.

Genie Z-45/25 and Z-45/25J DCOperator’s Manual (before Serial No. 22051) ....... 52700

Genie Z-45/25 and Z-45/25J DCOperator’s Manual (after Serial No. 22050) .......... 82595

Genie Z-45/25 and Z-45/25J Bi-EnergyOperator’s Manual (before Serial No. 22051) ....... 52630

Genie Z-45/25 and Z-45/25J Bi-EnergyOperator’s Manual (after Serial No. 22050) .......... 82596

Genie Z-45/25 and Z-45/25J DCService Manual ..................................................... 62280

Genie Z-45/25 and Z-45/25J Bi-EnergyService Manual ..................................................... 52854


September 2006

viii

Please be prepared with the following informationwhen ordering replacement parts for your Genieproduct:

Machine model numberMachine serial numberGenie part numberPart description and quantityPurchase order number"Ship to" addressDesired method of shipmentName and telephone number of the

authorizedGenie Distributor in your area

Use the Service Parts Fax Order Form on thenext page and fax your order to our PartsDepartment.

If you don't know the name of your authorizeddistributor, or if your area is not currently servicedby an authorized distributor, please call GenieIndustries.

How To Order Parts

Genie North America

Telephone (425) 556-6551Toll Free (877) 367-5606 in U.S.A. and CanadaFax (425) 556-8659

Genie UKParts Telephone (44) (0) 1476 584352Parts Fax (44) (0) 1476 584340

Genie AustraliaParts Telephone (617) 03375 1660Parts Fax (617) 03375 1002

Genie FranceParts Telephone (33) (0) 237 26 09 99Parts Fax (33) (0) 237 31 50 10

Genie GermanyParts Telephone (49) (0) 4202 885223Parts Fax (49) (0) 4202 885225

Genie ScandinaviaParts Telephone (46) (31) 3409612Parts Fax (46) (31) 3409613

Genie IbericaParts Telephone (34) (93) 5795042

Genie BrazilParts Telephone (55) (114) 1665755Parts Fax (55) (114) 1665754

Genie JapanParts Telephone (81) (33) 4536082Parts Fax (81) (33) 4536083

Genie ChinaParts Telephone (86) (215) 3852570Parts Fax (86) (215) 3852569

Machine Information

Model

Serial Number

Date of Purchase

Authorized Genie Distributor

Phone Number


September 2006

rem

ove

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copi

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Part Number Description Quantity Price

All back-ordered parts will be shipped when available via the same ship method as the original orderunless Noted below:

Ship complete order only - No back orders

Ship all available parts and contact customer on disposition of back-ordered parts

Other (please specify)

Please fill out completely

Date _________________________________ Account Number _______________________________

Your Name _______________________________ Your Fax Number ______________________________

_________________________________ Your Phone Number ____________________________

Bill To _________________________________ Ship To ___________________________________

_________________________________ ___________________________________

_________________________________ ___________________________________

_________________________________ ___________________________________

Purchase Order Number ____________________ Ship Via ___________________________________

Model(s) ______________________________________________________ Serial No.(s) _________________

Optional Equipment __________________________________________________________________________

FOR GENIE INDUSTRIES USE ONLY

Order Number ______________ Origin Code ________________ Comments _________________________

Date Scheduled ____________ Ship Condition ______________ __________________________________

Order Total ________________ Terms Code ________________ __________________________________

Service Parts fax Order FormFax to: (425) 556-8659 or Toll Free: 888-274-6192

International: +1-425-556-8659

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September 2006


September 2006

PartsFigures


100 • DecalsMay 2006


May 2006

Figure Rev Description

101.1 C Decals (before serial number 22051)

100 • Decals



101.1Decals (before serial number 22051) Rev C

Part No. Description Qty

27204 Arrow - Blue .............................................. 1

27205 Arrow - Yellow .......................................... 1

27206 Triangle- Blue ........................................... 2

27207 Triangle - Yellow ...................................... 2

27564 Danger - Electrocution Hazard ................. 2

28157 Label - Dexron (before serialnumber 20926) ........................................ 1

28159 Label - Diesel Fuel ................................... 1

28161 Warning - Crushing Hazard ...................... 3


28163 Notice - Max Side Force,150 lbs / 667N .......................................... 1

28164 Notice - Hazardous Materials ................... 1

28165 Notice - Foot Switch ................................. 1

28171 Label - No Smoking .................................. 1

28174 Label - Power to Platform, 230V .............. 2

28175 Caution - Compartment Access ............... 1

28176 Notice - Missing Manuals ......................... 1

28177 Warning - Platform Rotate ........................ 2

28181 Warning - No Step or Ride ....................... 1


28236 Warning - Failure To Read . . . ................. 1

30080 Notice - Maximum Load ........................... 1

31060 Danger - Tip-over Hazard, Interlock ......... 3

31508 Notice - Power to Charger ........................ 1

31784 Label - Tire Pressure ................................ 4

31786 Notice - Connection Diagram ................... 2

31787 Danger - Tip-over Hazard......................... 2

31788 Danger - Battery Safety ............................ 2

32700 Danger - Safety Rules .............................. 2

33550 Safety Tape ............................................. —

33952 Danger - Tilt-Alarm ................................... 1

38110 Label - Travel Alarm ................................. 1

38111 Warning - Brake Release ......................... 1


38112 Caution - Brake Release .......................... 1

40434 Label - Lanyard Anchorage ...................... 3

43658 Label - Power to Charger, 230V ............... 1

43663 Notice - Function Enable .......................... 1


44981 Label - Airline to Platform ......................... 2

44986 Notice - Max Manual Force,90 lbs / 400N ............................................ 1

52437 Notice - Kubota Diesel Engine Spec ........ 1

52597 Notice - Operating Instructions,Bi-Energy .................................................. 1

52631 Platform Control Panel (from serialnumber 1000 to 16867) ............................ 1

52632 Ground Control Panel, Bi-Energy ............. 1

52664 Label - Controller StatusIndicator Light ........................................... 1

52672 Danger - Tip-over ..................................... 4

52787 Notice -Charger Operating Instructions ................ 2

52946 Notice -Operating Instructions, Platform, DC ....... 1

52947 Notice -Operating Instructions, Ground, DC ......... 1

52969 Cosmetic - Genie Boom ........................... 1

62068 Cosmetic - Bi-Energy ............................... 1

62070 Cosmetic - DC Power ............................... 1

62926 Cosmetic - Genie Z-45/25J ..................... 1

62927 Cosmetic - Genie Z-45/25 ........................ 1

72443 Platform Control Panel (from serialnumber 16868-21179) .............................. 1

72444 Ground Control Panel, DC ....................... 1

72833 Label - Open ............................................. 2

82279 Platform Control Panel (after serialnumber 21179) ......................................... 1

82366 Label - Chevron Rykon (after serialnumber 20925) ........................................ 1


May 2006


102.1 D Word Decals (after serial number 22050)

100 • Decals



102.1Word Decals (after serial number 22050) Rev D


27204 Arrow - Blue ............................................. 1

27205 Arrow - Yellow .......................................... 1

27206 Triangle- Blue .......................................... 2

27207 Triangle - Yellow ...................................... 2

27564 Danger - Electrocution Hazard ................ 2

28161 Warning - Crushing Hazard ..................... 3

28162 Warning - Crushing Hazard ..................... 1

28163 Notice - Max Side Force,150 lbs / 667N .......................................... 1

28164 Notice - Hazardous Materials .................. 1

28165 Notice - Foot Switch ................................. 1

28171 Label - No Smoking ................................. 1



28176 Notice - Missing Manuals ........................ 1

28177 Warning - Platform Rotate ....................... 2

28181 Warning - No Step or Ride ....................... 1


28236 Warning - Failure To Read . . . ................. 1

30080 Notice - Maximum Load,500 lbs / 227 kg ........................................ 1

31060 Danger - Tip-over Hazard, Interlock ........ 3

31508 Notice - Power to Charger ....................... 1

31784 Label - Tire Pressure ............................... 4

31786 Notice - Connection Diagram .................. 2

31787 Danger - Tip-over Hazard ........................ 2


32700 Danger - Safety Rules ............................. 2

33952 Danger - Tilt-Alarm................................... 1

40434 Label - Lanyard Anchorage ..................... 3

43658 Label - Power to Charger, 230V .............. 1

44980 Label - Power to Charger, 115V .............. 1

44981 Label - Air Line to Platform ...................... 2

44986 Notice - Max Manual Force,90 lbs / 400N ............................................ 1


52437 Notice - Kubota Diesel Engine Specs ...... 1

52597 Notice -Operating Instructions, Bi-Energy ............ 1

52664 Label - Controller Status Indicator Light ... 1

52672 Danger - Tip-over Hazard, Tires .............. 4

52787 Notice -Charger Operating Instructions ............... 2

52946 Notice -Operating Instructions, Platform, DC ....... 1

52947 Notice -Operating Instructions, Ground, DC ......... 1




62926 Cosmetic - Genie Z-45/25J ..................... 1

62927 Cosmetic - Genie Z-45/25 ........................ 1

72444 Ground Control Panel .............................. 1

82279 Platform Control Panel ............................. 1

82366 Label - Chevron Rykon ............................ 1

82635 Label - Wheel Load, Z-45/25 DC ............. 4

97602 Warning - Explosive, Ether ....................... 2


May 2006


103.1 B Symbol Decals (after serial number 22050)

100 • Decals

28174or 28235

44981 82544

82487

82472

82548

62927or 62926

52969

72444

82472

82634

44980 or43658

82545

82602 or82604

40434

40434

44981

82487

82279

82635

82635

82635

82635

82544

28159

Serial Plate

62068or 62070

27204

27206

27207

27207

82481

82481

27205

27206

825488263482634

82634

82472

28174or 28235

82634

82647



Part No. Decal Description Qty

97815 Label - Lower, Midrail ............................... 1

27204 Arrow - Blue .............................................. 1

27205 Arrow - Yellow .......................................... 1

27206 Triangle- Blue ........................................... 2

27207 Triangle - Yellow ...................................... 2

28159 Label - Diesel ........................................... 1



40434 Label - Lanyard Anchorage ...................... 3



44981 Label - Air Line to Platform ....................... 2




62926 Cosmetic - Genie Z-45/25J ...................... 1

62927 Cosmetic - Genie Z-45/25 ........................ 1

72444 Ground Control Panel .............................. 1

82279 Platform Control Panel ............................. 1




82487 Label - Operating Instructions .................. 2

82544 Danger - Electrocution Hazard ................. 3

82545 Danger - Maximum Load, 227 kg ............. 1

82548 Warning - Platform Rotate ........................ 2

82602 Danger - Max Manual Force, 667 N ......... 1

82604 Danger - Max Manual Force, 400 N ......... 1

82634 Label - Tire Pressure ................................ 4

82635 Label - Wheel Load, Z-45/25DC .............. 4

82647 Label - Drive Enable Patch ...................... 1

103.1Symbol Decals (after serial number 22050) Rev B


September 2006 200 • Drive Chassis Components


September 2006


201.1 B Steer End

200 • Drive Chassis Components

1

1415 13 10

11

12

9 78

18

17 11 12

16

20 21 22

19

5

6

4

3

2



201.1Steer End Rev B

Item Part No. Description

1 77434 Cover Assembly with Decals

2 Ref. Battery Charger (refer to 204.1)

3 88337 Steer Cylinder— 88338 Seal Kit

4 19440 Clevis Pin, 1 x 1.25 inches— 5361 Cotter Pin

5 50397-S Tie Rod

6 52733 Steer Yoke, Engine Side— 25817 Bearing, 1 x 1.25 x 1 inch

7 45043 Hub Assembly, 8 bolt(before serial number 16128)

— 45111 Dust Cap— 45108 Outer Cone Bearing— 45107 Inner Cone Bearing— 45110 Grease Seal

7 54840 Hub Assembly, 9 bolt (shown)(after serial number 16127)

— 54959 Dust Cap— 54960 Grease Seal— 54961 Inner Bearing— 56962 Outer Bearing

8 21166 Wheel Stud, 5/8 -18— 54627 Lug Nut, 5/8 -18

9 88752 Pivot Pin, 1.5 x 4.25 inches— 18383 External Snap Ring, 1.5 inch

10 6019 Screw, 3/8 -16 x 1.25 inches

11 6021 Lock Washer, 3/8 inch

12 45226 Rod End, 0.375 x 3.69 inches

13 45074 Thrust Washer,1.5 x 3.5 x 0.19 inches

14 45071 Bearing, 1.5 x 1.75 x 1.5 inches

15 52735 Axle Assembly (includes item 14)— 34245 Bearing, 1.25 x 1.5 x 1.25 inches

16 54542 Pivot Pin, 1.5 x 20 inches— 30255 Shim, 1.27 x 2.13 x 0.062 inches

17 6175 Screw, 3/8 -16 x 1 inch

18 46337 Ammeter, 30A


Before serial number 16128

19 54136 Tire and Wheel Assembly -Industrial, Air-Filled

— 54142 Tire and Wheel Assembly -Industrial, Foam-Filled

— 54140 Tire, 9-14.5 LT— 54138 Wheel, 14.5 x 7 inches, 8 hole— 54238 Non-marking Tire and Wheel

Assembly, Air-Filled— 54237 Non-marking Tire and Wheel

Assembly, Foam-Filled— 54234 Non-marking Tire, 9-14.5 LT

From serial number 16128 to 27000

19 54137 Tire and Wheel Assembly -Industrial, Air-Filled

— 54141 Tire and Wheel Assembly -Industrial, Foam-Filled

— 54140 Tire, 9-14.5 LT— 54139 Wheel, 14.5 x 7 inches, 9 hole— 54235 Non-marking Tire and Wheel

Assembly, Air-Filled— 54236 Non-marking Tire and Wheel

Assembly, Foam-filled— 54234 Non-marking Tire, 9-14.5 LT

After serial number 27000

19 54141 Tire and Wheel Assembly -Industrial, Foam-Filled

— 54236 Non-marking Tire and WheelAssembly, Foam-filled

20 6888 Screw, 1/4 -20 x 1 inch


22 56912 Spring Clip, 1/4 -20


September 2006




1 2

3

4

23 22 21 18

24

26 3 3 27

25

5

35

32 33 34

2 3 4

31

29 30

28 3

11131617

15

14

111213

56

7

8

9

10

37

36

19 20



202.1Non-steer End Rev E


1 52707-S Chassis Cover with decals

2 6090 Screw, 1/4 -20 x 0.75 inch

3 6638 Flat Washer, 1/4 inch

4 56912 Spring Clip, 1/4 -20

5 18576 Fuse, 200A

6 66717 Fuse Holder

7 74268 Contactor, 24V 80A— 22263 Fixed Contact— 22262 Moving Contact— 74495 Spring

8 74267 Contactor, 24V 180A— 74469 Fixed Contact— 74470 Moving Contact— 74468 Spring

9 56775-01 SepEx Motor Controller— 56029 Connector - Molex, 24 Pole— 56030 Terminal - Molex, 16 Gauge— 56561 Crimper Tool— 56562 Extractor Tool— 54628 SepEx Replacement Kit

10 54496-S Contactor Mount(before Serial No. 17544)

— 77083 Contactor Mount(after Serial No. 17543)

11 6708 Screw, 3/8 -16 x 2.25 inches



14 50668-S Axle Rotation Stop— 50669 Shim, 22 Gauge (as needed)— 50670 Shim, 12 Gauge (as needed)

15 54542 Pivot Pin, 1.5 x 20 inches

16 54226 Rod End, 0.375 x 3.69 inches

17 4828 Nylock Nut, 3/8 -16

18 52732-S Axle Assembly(before Serial No. 17544)

— 77302 Axle Assembly (shown)(after Serial No. 17543)

— 45071 Bearing, 1.5 x 1.75 x 1.5 inches

19 19418 Screw - HHC,5/8 -11 x 1.75 inches, GR 8

20 13064 Flat Washer, Hardened, 5/8 inch


21 54861 Brake - Ausco(before Serial No. 22629)

— 83022 Seal Kit— 52833 Lining Kit— 52900 Bearing Kit

21 94877 Brake - Fairfield(from Serial No. 22629 to 23235)


21 101966 Brake - Fairfield(after Serial No. 23235)


22 54152 Torque Hub, 49:1(before Serial No. 13254)

— 21142 Seal Kit— 21149 Stud, 5/8 -18— 21143 Bearing and Race Kit— 21147 End Cover— 37097 End Cover O-ring— 21148 Thrust Washer— 21146 Disconnect Rod Cap— 21144 Disconnect Rod Actuator— 21145 Disconnect Rod

22 56338 Torque Hub, 47:1(from Serial No. 13255 to Serial No.17092) and (from Serial No. 21100to Serial No. 22501)

— 21142 Seal Kit— 21149 Stud, 5/8 -18— 21143 Bearing and Race Kit— 21147 End Cover (Flat)— 72283 End Cover (Dome)— 74099 Disconnect— 37097 End Cover O-ring— 21148 Thrust Washer— 21146 Disconnect Rod Cap— 21144 Disconnect Rod Actuator— 21145 Disconnect Rod

Continued on next page.


September 2006




1 2

3

4

23 22 21 18

24

26 3 3 27

25

5

35

32 33 34

2 3 4

31

29 30

28 3

11131617

15

14

111213

56

7

8

9

10

37

36

19 20




22 74097 Torque Hub, 48:1(from Serial No. 17093 to Serial No.21099) and (from Serial No. 22502to Serial No. 23764)

— 21146 Cover— 21147 End Cover (Flat)— 21149 Stud, 5/8 -18— 37097 End Cover O-ring— 58237 Drain Plug— 62480 Disconnect Rod— 72283 End Cover (Dome)— 72307 Seal Kit— 74376 Disconnect Rod Actuator— 74375 Thrust Washer— 94912 Bearing Kit

22 106148 Torque Hub, 48:1(after Serial No. 23764)

— 21149 Stud, 5/8 -18— 94912 Bearing Kit— 106121 Disconnect Rod— 106122 Disengage Cap— 106123 End Cover O-ring— 106508 Seal Kit

23 54137 Tire and Wheel Assembly -Industrial, Air Filled

— 54141 Tire and Wheel Assembly -Industrial, Foam Filled

— 54140 Industrial Tire, 9-14.5 LT— 54139 Industrial Wheel, 14.5 x 7 inches— 54235 Tire and Wheel Assembly, Non-

marking, Air Filled— 54236 Tire and Wheel Assembly, Non-

marking, Foam Filled— 54234 Non-marking Tire, 9-14.5 LT

24 56282 Drive Motor, 24V DC(before Serial No. 22251)

— 40175 Brush Spring— 62104 Brush— 62105 Brush Rigging— 52791 Brush Kit

24 94197 Drive Motor, 24V DC(after Serial No. 22250)

— 94315 Brush Kit— 94316 Brush Retaining Ring— 94317 Bearing

202.1Non-steer End Rev E


25 50768-S Non-steer Axle Cover(before Serial No. 17544)

— 77024 Non-steer Axle Cover(from Serial No. 17544 to 18756)

— 77154 Non-steer Axle Cover(after Serial No. 18756)

26 8915 Screw, 1/4 -20 x 1.25 inches

27 6091 Nylock Nut, 1/4 -20

28 8914 Screw, 1/4 -20 x 0.625 inch

29 49818 Screw, 10-32 x 0.38 inch

30 6607 Lock Washer, #10

31 74266 Contactor, 24V, 180A— 62695 Fixed Contact— 62696 Moving Contact— 74471 Return Spring

32 13002 Screw, 5/16 -18 x 1 inch


34 18503 Lock Nut, 5/16 inch

35 43179 Fuse, 500A

36 74137 Screw, 1/2 -13 x 3.25 inches (beforeserial number 23210)

— 50576 Screw, 1/2 -13 x 3 inches (afterserial number 23209)

37 56930 Diode - PCB, Drive Contactor ...... 1


September 2006


203.1 C Battery Packs


1

11 12

5

6 7

8

9 10

2

3

4



203.1Battery Packs Rev C


1 52924-S Battery Box Lid with Decals(before Serial No. 21540)

— 94001 Battery Box Lid with Decals(after Serial No. 21539)

2 56461 Battery - 350AH, Group L16 (dry)

3 52921 Battery Box with Decals, Tank Side(before Serial No. 21540)

— 94002 Battery Box with Decals, Tank Side(after Serial No. 21539)

— 36369 Bearing, 0.75 x 1 x 0.75 inch

3 52920 Battery Box with Decals,Control Side(before Serial No. 21540)

— 94003 Battery Box with Decals,Control Side(after Serial No. 21539)

— 36369 Bearing, 0.75 x 1 x 0.75 inch

4 36212 Thrust Washer, 3/4 inch

5 45209 Wear Pad, 4 x 2 x 0.5 inch

6 6888 Screw, 1/4 -20 x 1 inch


8 66901 Rotary Latch, Engine Side (shown)— 66900 Rotary Latch, Tank Side

9 13000 Screw, 5/16 -18 x 1.25 inches

10 6002 Nylock Nut, 5/16 inch

11 36424 Thumb Screw, 3/8 -16

12 73485 Spring Clip, 3/8 -16


September 2006


204.1 C Battery Charger


8

11

10

9

12

3

1

2

4

567

13



204.1Battery Charger Rev C


— 54794 Battery Charger, 115V AC / 60 hz,48V DC

— 54795 Battery Charger, 100-125V DC /200 - 230V DC, 50 hz

— 54796 Battery Charger, 100 - 125V DC /200 - 230V DC, 60 hz

— 54797 Battery Charger, 100 - 125V DC,60 hz

— 54798 Battery Charger, 110V / 60 hz,48 V DC, EE rated

1 40532 Charger Cover

2 52916 Screw, No. 10 x 0.50 inch

3 13008-3 Capacitor, 6.0 MFD, 660V AC

4 27262 Heat Sink with Diodes

5 52918 Screw, 10-32 x 0.75 inch

6 6146 Flat Washer, No. 10

7 6178 Nylock Nut, 10-32

8 119403 Electrical Plug - North American,110V AC (shown)

— 12153 Electrical Plug - British 3 Pin,110V AC

— 25388 Electrical Plug - British 3 Pin,220V AC

— 6666 Electrical Plug - European 2 Pin,220V AC

9 52917 Screw, No. 8 x 0.375 inch

10 27263 Electronic Timer Assembly(for Genie part 54794)

— 18078 Electronic Timer Relay(for Genie part 27263)

10 27830 Electronic Timer Assembly(for Genie parts 54795, 54796and 54797)

— 19533 Electronic Timer Relay(for Genie part no. 27830)

11 52919 Screw, No. 7 x 0.625 inch

12 13008-6 Fuse Assembly

13 60060-S Charger Plate


September 2006


205.1 A Power Cables


LiftContactor

Chassis

DriveContactor

AuxiliaryPower UnitContactor

F2

Left Side Drive Motor Right Side Drive Motor

A2

F1 A1

F1A1

F2A2

Sep ExDC MotorController

B-

F2F1

M- B+

UnitPower

Hydraulic

A1D1

Alternator 48V

NEG

POS

+

-

+

-5

4

8

7

9

7

9

10

11

1

2

13

12

7

7

3

6

10

UnitPower

Auxiliary

A2 D1



205.1Power Cables Rev A


1 62090-S Cable Assembly


3 62092-S Cable Assembly (Bi-Energy)


5 62094-S Cable Assembly(Bi-Energy)


7 62096-S Battery Connector Cable Assembly(DC)

— 62096-S Battery Connector Cable Assembly(Bi-Energy)

— 62097-S Wire Assembly - Power Panel toEngine Harness (Bi-Energy)

— 13101 Battery Connector




11 62103-S Ground Strap




300 • Engine ComponentsMay 2006


May 2006


301.1 B Engine Pivot Plate Components

300 • Engine Components

36 3334

35

32

21 6 7 118

9

10

3

4

5

47 48

49 30 29

44 21 21 53

41 4 4 37

12 4 37

34 35 21

44 45

52 21 21 20

20 21

39

38

40

42

43

42

50

51

46

28

18

17

16

14

15

19

27

12134

262120

232425

29303031

20212122

5

5443



301.1Engine Pivot Plate Components Rev B

Item Part No. Description Qty.

1 54193 Alternator Adjustment Plate

2 56057 Ignition/Start Module

3 6888 Screw, 1/4 -20 x 1 inch


5 6091 Nylock Nut, 1/4 -20

6 62085 Voltage Regulator

7 56302 Relay - SPDT, 24V DC, 30/40A,Sealed

8 49826 Screw, 10-32 x 0.625 inch


10 6178 Nylock Nut, 10-32

11 25969 Spring Clip, 1/4 -20

12 6090 Screw, 1/4 -20 x 0.75 inch


14 60146 Relay Panel Cover

15 24018 Circuit Breaker, 15A(includes mounting fasteners)

16 7339 Screw, 1/4 -20 x 0.5 inch

17 60136-S Relay Panel

18 46036 Din Rail, 5.63 inches

19 60000-S Engine Side Bulkhead

20 4828 Nylock Nut, 3/8 -16


22 8516 Screw, 3/8 -16 x 1.5 inches

23 19418 Screw - SHC,5/8 -11 x 1.75 inches, GR 8 ........... 2


25 13064 Flat Washer, Hardened, 5/8 inch ... 2

26 17712 Screw, 3/8 -16 x 1.75 inches

27 50519 Engine Tray Support Load Pad

28 60100-S Engine Tray Rest Bracket

29 6198 Nylock Nut, 1/2 -13


31 22788 Screw, 1/2 -13 x 1.75 inches


32 50782 Pivot Pin, 0.75 x 15.25 inches

33 50427-S Engine Tray Pivot Ear

34 6175 Screw, 3/8 -16 x 1 inch


36 44586 Level Sensor, 4.5°,1.5 Second Delay

— 23083 Waterproof Fuse Holder— 27488 Fuse, 1A

37 6889 Low Profile Nylock Nut, 1/4 -20

38 60091-S Engine Tray (before serialnumber 25437)

— 107826 Engine Tray (after serialnumber 25436)

39 56050 Battery, 12V DC, 450 CCA

40 60078 Battery Hold Down

41 6145 Screw, 1/4 -20 x 1.5 inches

42 24038 Small Shock Mount

43 60092-S Engine Mount Plate

44 14033 Screw , 3/8 -16 x 2.75 inches

45 15086 Fender Washer, 3/8 inch

46 60096-S Alternator Adjustment Bracket

47 10597 Screw , 1/2 -13 x 1.25 inches


49 7236 Screw , 1/2 -13 x 6 inches

50 56284 Alternator, 100A, 48V DC— 56283 Pulley, 3.15 inches— 56290 Lock Nut, 5/8 -18— 56291 Washer - Hardened, 5/8 -18— 56292 Woodruff Key, 5/32 inch

51 56007 Alternator Mount Bracket

52 21604 Screw, 3/8 -16 x 3.25 inches



May 2006


302.1 B Kubota Z482-E Engine, View 1


31 30 29 28 27 26

24

3234 3337 36 35

4 5 6 8

9

10

721 3

13

12

14

15

161710

18

19

21

25

20

23

119

2217

24

39

40

41

39

42

38



302.1Kubota Z482-E Engine, View 1 Rev B


1 52806 Valve Cover Gasket

2 22903 O-Ring, Oil Filler Plug

3 52808 Oil Filler Plug

4 52807 Valve Cover

5 52809 Breather Pipe

6 56085 Water Temperature Sending Unit

7 52810 Starter Motor— 23457 Solenoid

8 13000 Screw, 5/16 -18 x 1.25 inches



11 23057 Screw, M8 x1.25 x 20 mm

12 60111 Exhaust Extension(before Serial No. 14564)

— 54603 Exhaust (after Serial No. 14563)(replaces items 12-16 and 28)

13 62040 Muffler (before Serial No. 14564)

14 62041 Muffler Cover(before Serial No. 14564)

15 62042 Muffler Clamp(before Serial No. 14564)

16 52927 Screw, 5/16 -18 x 2.5 inches(before Serial No. 14564)


18 52811 Muffler Gasket

19 52812 Exhaust Manifold Gasket

20 52813 Exhaust Manifold

21 52814 Alternator, 14V DC, 14A

22 4828 Nylock Nut, 3/8 -16(before Serial No. 14563)

— 6782 Nylock Nut, 5/16 -18(after Serial No. 14562)

23 6019 Screw, 3/8 -16 x 1.25 inches


25 60114-S Exhaust Support Bracket(before Serial No. 14564)

— 54605 Exhaust Bracket(after Serial No. 14563)



27 6550 U-Bolt, 3/8 -16 x 1.5 x 2.5 inches

28 60113 Tailpipe (before Serial No. 14564)

29 44184 Alternator Stay

30 52815 Oil Pressure Sending Unit

31 22106 Oil Filter

32 52948 Engine Oil Drain Plug— 52517 Drain Plug Gasket

33 32067 Water Pump Hose

34 32066 Hose Clamp, 30 mm

35 52816 V-Belt

36 52817 Fan Pulley

37 52818 Fan— 54323 Fan Guard

38 52819 Water Pump

39 32069 Hose Clamp

40 52821 Water Pump Gasket

41 62129 Water Pump Return Hose

42 62130 Water Return Pipe


May 2006




33

34

3537 363940 384142

7621 1 3 4 5 98 10 11

19

12

13

14

17

18

20

21

23

24

25

26

27

29

25

2630

21

22

3132

28

1516

46 47 48

47 48

46 48

46 47

43 44

45

50

52

51

49

53



303.1Kubota Z482-E Engine, View 2 Rev A


1 56061 Air Cleaner Assembly(includes items 2 and 53)

2 52867 Air Cleaner Element

3 22672 Hose Clamp, 1 5/16 - 2 1/4 inches

4 60108 Air Cleaner Intake Hose

5 60107 Air Cleaner to Engine Hose

6 52941 Glow Plug

7 52822 Injector

8 52824 Injector #2 Pipe

9 52823 Injector #1 Pipe

10 62043 Overflow Pipe Clamp

11 62044 Overflow Pipe Assembly(includes item number 10)

12 52825 Injection Pump

13 52826 Injection Pump Gasket

14 52949 Speed Control Assembly

15 5094 Screw, 10-32 x 0.5 inch

16 6178 Nylock Nut, 10-32

17 56101 Bracket - Lever, Engine Stop

18 56102 Bracket - Lever, Speed Control

19 52832 Speed Control Assembly Gasket

20 44208 Fuel Hose, 5/16 inch @ 8 inches

21 52834 Hose Clamp, 3/8 inch

22 52835 Fuel Pump Assembly

23 44208 Hose, Fuel, 5/16 inch @ 12 inches

24 56110 Engine Idle/Stop Rod

25 21496 Hex Nut, 1/4 -28

26 20780 2 Speed Solenoid— 52514 Solenoid Boot

27 60105-S Solenoid Mount Bracket

28 56079 Fuel Filter Assembly— 52875 O-Ring - Fuel Filter, Upper— 52876 O-Ring - Fuel Filter, Lower— 52877 Element— 52886 Fuel Filter Element Housing— 52880 Fuel Filter Housing Retaining Ring


29 22956 Solenoid Rod

30 22446 Solenoid Return Spring(concealed from view)

31 6091 Nylock Nut, 1/4 -20

32 6090 Screw, 1/4 -20 x 0.75 inch

33 6175 Screw, 3/8 -16 x 1 inch


35 32077 Drain Petcock

36 52836 Dipstick

37 52837 Ring Gear

38 52838 Pulley Flange Adapter

39 23057 Screw, M8 x 1.25 x 20 mm

40 56068 Pulley Bushing

41 52840 Pulley

42 60112 Alternator Belt

43 8915 Screw, 1/4 -20 x 1.25 inches


45 56086 Key, 1/4 x 1.25 inches

46 13002 Screw, 5/16 -18 x 1 inch



49 42662 Coolant Overflow Tank

50 54243-S Air Cleaner Mount Bracket

51 62133 Air Cleaner Lower Hose Clamp

52 62132 Air Cleaner Upper Hose Clamp

53 52866 Particle Evacuator Valve


May 2006




24

4 5321

20

18 19

15

12

17

16

28

12

30

31

32

13

29

6

3

7

8910

11

12

1

13

14

15

12

16

17

1819

20

21222223

25

26

27



304.1Kubota Z482-E Engine, View 3 Rev A



2 52841 Upper Radiator Hose


4 52842 Radiator

5 52843 Radiator Cap, 14 psi (0.97 bar)

6 60109-S Air Intake Hose Plate

7 32090 Lower Radiator Hose

8 6090 Screw, 1/4 -20 x 0.75 inch

9 6356 Washer - Lock, 1/4 inch

10 6091 Nut - Nylock, 1/4 -20

11 28963 Radiator Support Bracket

12 52845 Spring Washer

13 52846 Upper Radiator Cushion

14 52847 Radiator Support, Outboard

15 52848 Lower Radiator Cushion

16 52540 Radiator Mount Bolt

17 52541 Radiator Mount Clip

18 22676 Screw, M10 x 1.5 x 30 mm

19 22700 Washer - Lock, M10

20 60088-S Engine Mount Bracket

21 8516 Screw, 3/8 -16 x 1.5 inches

22 6097 Washer - Flat, 3/8 inch

23 4828 Nut - Nylock, 3/8 -16

24 60092-S Engine Mount Plate

25 23057 Screw, M8 x 1.25 x 20 mm

26 49408 Washer - Lock, M8

27 33277 Washer - Flat, M8

28 54316 Fly Wheel Cover

29 52851 Radiator Support, Inboard

30 52852 Thermostat Gasket

31 23473 Thermostat

32 27367 Thermostat Housing


400 • Turntable ComponentsSeptember 2006


September 2006


401.1 D Turntable Rotator

400 • Turntable Components

21

30 31

26 27

19 2

32

29

29

28

25

14

24

22

23

4

5

6

10

18

11

12

32

15161617

12131314

789

20



401.1Turntable Rotator Rev D

Item Part No. Description Qty

1 21175 Screw - SHC,5/8 -11 x 4 inches, GR 8(before serial number 23332) ....... 4

— 21175 Screw - SHC,5/8 -11 x 4 inches, GR 8(before serial number 23332) ....... 6

2 13064 Flat Washer, Hardened, 5/8 inch(before serial number 23332) ..... 21

— 13064 Flat Washer, Hardened, 5/8 inch(after serial number 23331) ........ 36

3 56900 Screw - SHC,5/8 -11 x 2.5 inches, GR 8(before serial number 23332) ....... 8

— 56900 Screw - SHC,5/8 -11 x 2.5 inches, GR 8(after serial number 23331) ........ 14

4 50469-S Limit Switch Bracket

5 106278 Chassis Harness (consult factory)

6 25050 Limit Switch with Roller Arm(before serial number 23765) ....... 1

— 19491 Contact— 27643 Roller Arm

6 88356-11103 Limit Switch with Roller Arm(after serial number 23764) .......... 1

— 106427 Rotary Roller Head— 106430 Roller Arm

7 49825 Screw, 8-32 x 1.5 inches

8 6607 Lock Washer, No. 10

9 18605 Nylock Nut, 8-32

10 54145 Retaining Pin Assembly

11 50776-S Turntable Rotation Lock

12 6198 Nylock Nut, 1/2 -13


14 50576 Screw, 1/2 -13 x 3 inches



17 4266 Screw, 1/4 -20 x 2 inches

18 50411 Turntable Rotation Bearing (beforeserial number 23332) ................... 1

— 101815 Turntable Rotation Bearing (afterserial number 23331) ................... 1


19 25068 Screw, 5/8 -11 x 4.5 inches, GR 8(before serial number 23332) ....... 9

— 25068 Screw, 5/8 -11 x 4.5 inches, GR 8(after serial number 23331) ........ 16

20 42079 Cotter Pin, 0.156 x 2.5 inches(before Serial No. 18367)

21 52767 Castle Nut(before Serial No. 18367)

22 50412 Pinion Gear(before Serial No. 18367)

23 52766 Woodruff Key

24 50414-S Turntable Rotation Brake(before Serial No. 18367)

— 52769 Seal Kit— 52770 Lining Kit— 52771 Bearing Kit— 52772 Spring Kit

25 43683 O-ring (before Serial No. 18367)

26 50175 Screw, 5/16 -18 x 2.75


28 50447 Dual Counterbalance Manifold(before Serial No. 18367)(includes item 29)

— 43018 Seal Kit

29 33428 Counterbalance Valve,3000 psi / 206 bar(before Serial No. 18367)

30 54177 Screw - HHC,1/2 -13 x 1.5 inches, GR 8 ............. 4


32 50413 Turntable Rotation Motor(before Serial No. 18367)

— 52783 Seal Kit

32 77082 Motor/Brake/Manifold Assembly(after Serial No. 18366)(replaces items 20-23 and 25)

— 75117 Counterbalance Manifold— 75118 Counterbalance Valve,

3000 psi / 206 bar— 77246 Seal Kit

33 50576 Screw, 1/2 -13 x 3 inches(before Serial No. 18367)

— 56680 Screw, 1/2 -13 x 4.5 inches(after Serial No. 18366)


September 2006


402.1 A Bi-Energy Fuel Tank


1 2 3

13

15

4

6

5

14 8 12

9 10 11

7 8

12 8



402.1Bi-Energy Fuel Tank Rev A


1 54694 Anti-surge Vented Cap

2 62131-S Fuel Tank Assembly with Decal,9 Gallons / 34.1 Liters

3 60103 Fuel Tank Strap, 43 inches

4 54206 Fitting, 90° Elbow,4 MPT x 3/16 inch Barb

5 31982 Hose Clamp, 12.3 mm

6 54286 Fuel Hose, 3/16 inch



9 54287 Fuel Hose, 5/16 inch

10 54123 Hose Clamp, 14.5 mm

11 54205 Fitting, 90° Elbow,4 MPT x 5/16 inch Barb

12 4828 Nylock Nut, 3/8 -16

13 60102-S Fuel Tank Plate

14 17712 Screw, 3/8 -16 x 1.75 inches

15 60170 Fuel Gauge(includes mounting fasteners)


September 2006


403.1 B Turntable Center Components


71

2

3

4

5

6

29

30

31

32

33

28

27

26

11

9310

8

15 141819 12

6

6

13

13

6

16

17

20

21

21

22

23

24

24

25



403.1Turntable Center Components Rev B


1 13002 Screw, 5/16 -18 x 1 inch



4 8255 Screw, 3/8 -16 x 0.75 inch



7 60079-S Swing Chassis Center Cover

8 36179 Auxiliary Pump, 24V DC— 37185 Pump Assembly— 37187 Seal Kit— 37186 Check Valve— 37191 Pump/Motor Gasket— 37192 Pump/Motor Coupler— 37184 Motor, 24V DC— 49878 Nylon Washer

9 6782 Nylock Nut, 5/16 -18

10 13000 Screw, 5/16 -18 x 1.25 inches

11 54507 Horn, 24V DC(before Serial No. 19817)

— 81579 Horn, 24V DC(after Serial No. 19816)

12 8516 Screw, 3/8 -16 x 1.5 inches

13 4828 Nylock Nut, 3/8 -16

14 Ref. Hydraulic Power Unit(refer to 701.1)

15 56927 Boom Rest Pad with studs

16 54120 Squeeze Connector, 1/2 inch

17 62086 Electrical Locknut, 1/2 inch

18 18963 Intermittent Tone Alarm, 6-30V DC

19 45462 Intermittent Tone Alarm, 5-25V DC(Descent Alarm option)

20 4828 Nylock Nut, 3/8 -16 (Z-45/25)

21 5397 Flat Washer, 5/16 inch (Z-45/25)

22 6019 Screw, 3/8 -16 x 1.25 inches(Z-45/25)

23 22788 Screw, 1/2 -13 x 1.75 inches,(Z-45/25)

— 6019 Screw, 3/8 -16 x 1.25 inches(Z-45/25J)


24 6095 Flat Washer, 1/2 inch (Z-45/25)— 5397 Flat Washer, 5/16 inch (Z-45/25J)

25 6198 Nylock Nut, 1/2 -13 (Z-45/25)— 4828 Nylock Nut, 3/8 -16 (Z-45/25J)

26 50569-S Primary Boom Rest (Z-45/25)

27 6272 Rivet, 0.125 x 0.25 inch

28 13511 Snap-In Receptacle(obsolete after Serial No. 22051)

29 50570 Primary Boom Rest Pad,8 x 1.5 x 0.63 inch (Z-45/25)

30 60005-S Front Cover Plate

31 28648 Grease Fitting, 1/8 NPT

32 48885 Female Bulkhead Adapter, 4 JIC

33 54088-3438-S Turntable Bearing Lubrication Hose(before Serial No. 16392)

— 54953-3408 Turntable Bearing Lubrication Hose(after Serial No. 16391)


September 2006


404.1 B Turntable Components - Ground Controls Side


191426 252728 20

21

22

24

23

3

4

23

6

30 10 10 11

2 6

32

31

29

13

36

35

34

37

38

18

3839

17

16

15

9101011

4337

9121011

8

9 33 10

5367

2

3

3

4

1



404.1Turntable Components - Ground Controls Side Rev B


1 50744-S Return Filter Bracket

2 4828 Nylock Nut, 3/8 -16


4 6175 Screw, 3/8 -16 x 1 inch

5 14033 Screw, 3/8 -16 x 2.25 inches



8 60004 Ground Control Box Mount(before Serial No. 21181)

9 6090 Screw, 1/4 -20 x 0.75 inch


11 6091 Nylock Nut, 1/4 -20


13 Ref. Ground Controls (refer to 405.1,406.1, 407.1 or 408.1)

14 54231 Rest Pad, 4.88 x 1.5 x 0.5 inch

15 62088 Plastic Fitting

16 62089 Plastic Nipple Gasket

17 60065 Plastic Nipple, 18 inches

18 50959-S Swing Chassis Plate

19 Ref. Function Manifold(refer to 702.1, 703.1 or 704.1)

20 10597 Screw, 1/2 -13 x 1.25 inches




24 8255 Screw, 3/8 -16 x 0.75 inch

25 42019 Breather/Filler Cap

26 60026 Hydraulic Tank Strap(before Serial No. 13269)

— 54479 Hydraulic Tank Strap(after Serial No. 13268)

27 50966 Hydraulic Reservoir,8 Gallons / 30 Liters

28 60131 Strainer Assembly


29 50957-S Bulkhead (before Serial No. 18467)— 54443 Bulkhead (after Serial No. 18466)

30 6888 Screw, 1/4 -20 x 1 inch

31 60007-S Cover Support Angle(before Serial No. 18467)

— 54456 Cover Support Angle(after Serial No. 18466)

32 49815 Return Filter Assembly, 10 Micron(before Serial No. 20365)

— 62087 10 Micron Element

32 78622 Return Filter Assembly, 10 Micron(after Serial No. 20364)

— 44788 10 Micron Element


34 88557 Ground Control Box Mount(after Serial No. 21180)

35 6638 Flat Washer, 1/4 inch(after Serial No. 21180)

36 6090 Screw, 1/4 -20 x 0.75 inch(after Serial No. 21180)

37 6175 Screw, 3/8 -16 x 1 inch(after Serial No. 21180)

38 5397 Flat Washer, 5/16 inch(after Serial No. 21180)

39 7713 Low Profile Nylock Nut, 3/8 -16(after Serial No. 21180)


September 2006


405.1 A Ground Control Box - View 1 (before Serial No. 22051)


4 541 2

3

2

3

2

3

14

13

10

8

9

6

7

1112

23

23

23

15

16

17

19

16

18

25 26

20

27

23 24

21

22



405.1Ground Control Box - View 1 (before Serial No. 22051) Rev A


1 45384 Black Plastic Plug, 1/2 inch

2 7057 Squeeze Connector, 1/2 inch NPT

3 6935 Electric Locknut, 3/4 inch

4 48491 Electrical Cord, 16 Gauge(1.307 mm2), 4 Conductor


6 48494-3 Electrical Cord, 18 Gauge(0.821 mm2), 19 Conductor



9 48494-1 Electrical Cord, 18 Gauge(0.821 mm2), 19 Conductor

10 54303 Manifold Harness

11 12960 Squeeze Connector, 1 inch


13 77118 Ground Control Box Assemblywith Decals (includes item 14)(before Serial No. 19375)

— 77522 Ground Control Box Assemblywith Decals (includes item 14)(after Serial No. 19374)

14 50572 Ground Control Box Gasket(before Serial No. 19375)

— 88637 Ground Control Box Gasket(after Serial No. 19374)

15 6090 Screw, 1/4 -20 x 0.75 inch


17 6091 Nylock Nut, 1/4 inch

18 36871 Din Rail, 14.75 inches

19 7339 Screw, 1/4 -20 x 0.5 inch

20 25837 End Plate ...................................... 1

21 25836 Terminal Block ........................... 50

22 25974 End Stop ....................................... 1

23 32335 Red Indicator Light, 12V DC(includes mounting fastener)


24 6700 Star Washer, 3/8 inch

25 20776 Squeeze Connector, 1 inch

26 18665 Electric Locknut, 1 inch

27 54304 Chassis Harness


September 2006


406.1 B Ground Control Box - View 2 (before Serial No. 22051)


212121 21 22 21 21 20 19 17

1 2 3 54 6

7

11

12

13

17

18

14

16

8910

15910

292428

26

27

27

23 24 24 25



406.1Ground Control Box - View 2 (before Serial No. 22051) Rev B


1 27246 Rubber Boot

2 13471 Red Toggle Switch Cover

3 13480 Toggle Switch - DPST,2 Position, Momentary(includes mounting fasteners)

4 33574 Keyswitch, 3 Position with Base(before Serial No. 19375)

— 32612 Keyswitch, 3 Position(includes 1 pair of keys)

— 21982 Key— 37947 Key (package of 10 keys)— 32613 Base (includes 2 N.O. Contacts)— 45081 N.O. Contact

4 96008 Keyswitch, 3 Position (includes 1pair of keys) (after Serial No. 19375)

— 83093 Key— 94506 Base (includes 3 N.C. Contacts)— 88827 Gasket

5 45081 N.O. Contact

6 33321 Red Mushroom Head with Base(before Serial No. 19375)

— 32614 Red Mushroom Head— 32615 Base (includes 2 N.C. Contacts)— 29732 N.C. Contact

6 73805 Red Mushroom Head(after Serial No. 19374)

— 66817 Base (includes 1 N.C. Contact)

7 27378 Toggle Switch - DPST, 2 Position,Maintained (includes mountingfasteners) (Bi-Energy)

— 45384 Black Plug, 1/2 inch (DC)

8 49826 Screw, 10-32 x 0.625 inch


10 6178 Nylock Nut, 10-32


12 58318 Socket - SPDT Relay— 58319 Retainer, Relay Socket— 34054 Relay Socket Terminal,

10-12 Gauge— 34055 Relay Socket Terminal,

14-16 Gauge— 34056 Relay Socket Terminal,

18-20 Gauge


13 34057-S Relay Mounting Bracket

14 56100 Hour Meter, LCD, 9-60V DC(includes mounting bracket)(before Serial No. 19375)

— 19506 Hour Meter, 10-80V DC(after Serial No. 19374)

15 49819 Screw, 10-32 x 0.5 inch

16 13268 Clamp - Rubber Cushioned, 3/4 inch

17 13037 Toggle Switch - SPDT, 3 Position,Momentary (includes mountingfasteners) (Bi-Energy)

— 45384 Plug - Black, 0.5 inch (DC)

18 21191 Bracket - Panel Wire Mount

19 13037 Toggle Switch - SPDT,3 Position, Momentary(includes mounting fasteners)


21 16397 Toggle Switch - DPDT,3 Position, Momentary(includes mounting fasteners)

22 16397 Toggle Switch - DPDT,3 Position, Momentary(includes mounting fasteners)

— 45384 Black Plastic Plug, 1/2 inch (formodels without jib)

23 8914 Screw, 1/4 -20 x 0.625 inch


25 23404 Nutsert, 1/4 -20



28 6090 Screw, 1/4 -20 x 0.75 inch



September 2006


407.1 B Ground Control Box - View 1 (after Serial No. 22050)


131415 11

12

17

16

18 19

20

21 22

8

8

23

8

8

8

8

10

9

8

7

6

5

5

2

3

4

1



407.1Ground Control Box - View 1 (after Serial No. 22050) Rev B


1 96008 Key Swith, 3 position, with keys— 94506 Base with 3 N.C. contacts— 88827 Gasket— 83093 Key with boot— 21982 Key— 37949 Keys (quantity 10 of 21982)

2 66812 Red Push Button— 73805 Push Button Base

(includes 2 each N.C. contacts)— 66818 Contact - N.C.

3 19506 Hour Meter, 10-80V DC(includes mounting bracket)


5 13037 Toggle Switch, SPDT 3 position,momentary (includes mountingfasteners) (Bi-Energy models)

— 25553 Toggle Switch Boot— 45384 Black Plastic Plug, 1/2 inch

(DC models)

6 13037 Toggle Switch, SPDT 3 position,momentary(includes mounting fasteners)

— 25553 Toggle Switch Boot


8 16397 Toggle Switch, DPDT 3 position,momentary (includes mountingfasteners)



— 77061 Boot— 56234 O-Ring

10 16397 Toggle Switch, DPDT 3 position,momentary (includes mountingfasteners) (Z-45/25J)

— 25553 Toggle Switch Boot— 45384 Black Plastic Plug, 1/2 inch (Z-45/25)

11 6090 Screw, 1/4 -20 x 0.75 inch


13 88691 Cover Plate (DC models) (shown)

13 88718 Engine Harness (Bi-Energy models)— 73749 Plug Connector, 24 way— 73753 Receptacle Connector, 24 way


14 73736 Receptacle, 48 way

15 88722-72000 Boom Cable Wire Harness #2(Z-45/25)

— 88722-70700 Boom Cable Wire Harness #2(Z-45/25J)

— 73746 Black Plug— 60434 Grey Plug— 60435 Secondary Lock— 61801 Seal

16 88721-72000 Boom Cable Wire Harness #1(Z-45/25)

— 88721-70700 Boom Cable Wire Harness #1(Z-45/25J)

— 73748 Brown Plug— 73747 Green Plug— 60435 Secondary Lock— 61801 Seal

17 88719 Function Manifold Harness

18 73751 Plug Connector, 40 way

19 73754 Connector Receptacle, 40 way

20 88723-71000 Platform Controls to 12V DCWire Harness (Z-45/25)

— 88723-69700 Platform Controls to 12V DCWire Harness (Z-45/25J)

21 60527 Plug, 4 way— 60528 Secondary Lock

22 73754 Receptacle, 4 way— 60526 Secondary Lock

23 13480 Toggle Switch, DPDT, 2 positionmomentary



September 2006


408.1 A Ground Control Box - View 2 (after Serial No. 22050)


3

2

1

4

5

6

7

8

9



408.1Ground Control Box - View 2 (after Serial No. 22050) Rev A


1 94639 Terminal Rail Assembly— 56994 DIN Rail— 74911 Terminal Block— 74912 Terminal Block End Plate— 74913 End Stop— 74917 Jumper Comb

2 54534 Relay Mount (includes nutserts)— 23404 Nutsert, 1/4 -20

3 56302 Relay - SPDT, 24V DC, 30/40A— 34053 Relay Socket

4 73736 Receptacle Connector, 48 way— 54255 Secondary Lock

5 45462 Alarm, Chime Tone, 5-25V DC— 72326 Alarm Nut

6 56305 Red LED, 24V DC

7 73754 Receptacle, 40 way

8 73717 Receptacle Connector, 4 way— 60526 Secondary Lock

9 101844 Ground Control Box Assembly withDecal

— 88637 Gasket


September 2006


409.1 D Engine (Non-Ground Controls) Side Turntable Cover


18 16177

6

5

4

14

14

15

1 2

3

4

5

6

7

15 14 14 4

12 3 10

7 5

2 4

20

19

23

22

18

21

8

9

1031112

4141415

133310

24



409.1Engine (Non-Ground Controls) Side Turntable Cover Rev D


1 33556 Gas Strut with RetainingSprings (before serialnumber 24865) ............................. 2

— 27377 Retaining Spring ..........................—

1 106069 Gas Strut (after serialnumber 24864) ............................. 2

— 33555 Retaining Spring ..........................—

2 27114 Ball Stud, 3/8 -16 x 1.25 inches

3 6638 Flat Washer, 1/4 inch4

4 4828 Nylock Nut, 3/8 -16

5 6178 Nylock Nut, 10-32


7 49816 Screw, 10-32 x 0.75 inch

8 50990-S Cover Support

9 75073 Turntable Cover Hinge

10 6091 Nylock Nut, 1/4 -206


12 8915 Screw, 1/4 -20 x 1.25 inches

13 6888 Screw, 1/4 -20 x 1 inch


15 8516 Screw, 3/8 -16 x 1.5 inches

16 54363P Turntable Cover Bumper Bracket

17 50974 Turntable Cover Bumper

18 45363 Flexible Latch

19 13918 Screw - HHC,3/8 -16 x 1.75 inches, GR 8 ........... 1

20 60002-S Gas Strut Mount (before serialnumber 24865)

— 107594 Gas Strut Mount (after serialnumber 24864)

21 50790 Latch Support

22 60126-S Air Intake Cover


23 62107-S Cover Assembly with Decals(Bi-Energy) (shown)(before Serial No. 22050)

— 101860 Cover Assembly with WordDecals (Bi-Energy)(after Serial No. 22049)

— 101863 Cover Assembly with SymbolDecals (Bi-Energy)(after Serial No. 22049)

23 62108-S Cover Assembly with Decals(DC) (before Serial No. 22050)

— 101861 Cover Assembly with WordDecals (DC)(after Serial No. 22049)

— 101864 Cover Assembly with SymbolDecals (DC)(after Serial No. 22049)

24 94077 Level Sensor ................................. 1


September 2006


410.1 B Ground Controls Side Turntable Cover


6 11 9

7

10

6789

1234

5



410.1Ground Controls Side Turntable Cover Rev B


1 6090 Screw, 1/4 -20 x 0.75 inch



4 6091 Nylock Nut, 1/4 -20

5 62109-S Cover Assembly with Decals (beforeSerial No. 22050)

— 101858 Cover Assembly with Word Decals(after Serial No. 22049) (Bi-Energy)

— 101859 Cover Assembly with Word Decals(after Serial No. 22049) (DC)

— 101862 Cover Assembly with SymbolDecals (after Serial No. 22049)(Bi-Energy and DC)

6 49816 Screw, 10-32 x 0.75 inch

7 45363 Flexible Latch

8 50790 Latch Support

9 6178 Nylock Nut, 10-32

10 54445-S Hinge Support(before Serial No. 18467)

— 77524 Prop Rod with Cap



500 • Boom ComponentsMay 2006


May 2006


501.1 A Secondary Linkage Pins and Bearings

500 • Boom Components

7

7

102

3

4

8 9 6 11

12

1 5 62

3

4

15 16 17

11 12

2 3 4

13

5

6

13

18

6

19

14

8

10

6

9

6

234

6



501.1Secondary Linkage Pins and Bearings Rev A



2 8177 Screw, 1/2 -13 x 1.5 inches


4 30418 Rod End, 0.5 x 3.75 inches


6 30221 Bearing, 1.75 x 2 x 1.5 inches



9 54156 Flanged Bearing, 1.5 x 1.75 x 1 inch


11 4828 Nylock Nut, 3/8 -16

12 6326 Screw, 3/8 -16 x 3 inches


14 54726 Wear Pad, 4.25 x 4 x 1.25 inches(Z-45/25)

15 6605 Screw, 3/8 -16 x 3.5 inches,(Z-45/25)

16 5397 Flat Washer, 5/16 inch (Z-45/25)

17 7713 Low Profile Nylock Nut, 3/8 -16(Z-45/25)

18 88203 Elevate Cylinder— 77521 Seal Kit— 77303 Counterbalance Valve,

3500 psi / 241.3 bar



May 2006


502.1 B Secondary Linkage


1920

9

9

21

2235 2324

25

5 641

2

3

7

21 9

26 27 21

25 24

28

1 2

29

30

10

89

11

12

13

14

15

16

17

18

31 3332

8 9

9 34



502.1Secondary Linkage Rev B


1 6175 Screw, 3/8 -16 x 1 inch



4 60074P Hose Protector - Upper Pivot

5 88356-11163 Limit Switch Assembly— 106430 Limit Switch with Roller Arm— 60442 Connector Receptacle, 4 Way— 60443 Receptacle Lock, 4 Way— 73713 Pin Terminal, 16-18 Gauge— 73725 Boot

6 48491 Electrical Cord, 16 Gauge,4 Conductor

7 52729 Upper Secondary Boom ArmAssembly with Bearings(bearings are shown in figure501.1)

8 6889 Low Profile Nylock Nut, 1/4 -20(before Serial No. 15074)

— 7713 Low Profile Nylock Nut, 3/8 -16(after Serial No. 15073)

9 6638 Flat Washer, 1/4 inch(before Serial No. 15074)

— 6097 Flat Washer, 3/8 inch(after Serial No. 15073)

10 88370P Hose Cover - Upper Leveling Arm

11 52740 Upper Leveling Arm Assembly withBearings (bearings are shown infigure 501.1)

12 50517P Hose Cover - Lower Leveling Arm,Top

13 52741 Lower Leveling Arm Assembly withBearings (bearings are shown infigure 501.1)

14 52738 Mid-pivot Riser with Decal(USA/Canada/Australian models)

— 50266 Mid-pivot Riser (CE/Asia/SouthAmerican models)

15 50952 Boom Rest (Z-45/25J)

16 8177 Screw, 1/2 -13 x 1.5 inches(Z-45/25J)

— 10587 Screw, 1/2 -13 x 0.75 inch (Z-45/25)

17 6033 Lock Washer, 1/2 inch (Z-45/25J)

18 6095 Flat Washer, 1/2 inch (Z-45/25J)


19 54168 Wear Pad, 36 x 2 x 1.13 inches

20 4266 Screw, 1/4 -20 x 2 inches

21 6091 Nylock Nut, 1/4 -20

22 50479 Connecting Link

23 52742 Lower Secondary Arm Assemblywith Bearings and Decal(bearings are shown in 501.1)

24 54239 Screw, 10-32 x 2 inches

25 6178 Nylock Nut, 10-32

26 7339 Screw, 1/4 -20 x 0.5 inch

27 6833 Rubber Cushioned Clamp, 1/2 inch

28 50548P Hose Cover - Lower Leveling Arm,Bottom

29 49772 Wear Pad - Hose Cover,5 x 1.5 x 0.50 inch

30 52728 Upper Pivot Assembly with Bearing(bearing shown in Figure 501.1)

31 77386 Clamp - Cable/Hose, Lower(before serial number 22175)

— 94529 Clamp - Cable/Hose, Lower(after serial number 22174)

32 77384P Bracket - Cable/Hose Clamp(before serial number 22175)

— 94531P Bracket - Cable/Hose Clamp(after serial number 22174)

33 77385 Clamp - Cable/Hose, Upper(before serial number 22175)

— 94530 Clamp - Cable/Hose, Upper(after serial number 22174)

34 8179 Screw, 1/4 -20 x 2.5 inch(before serial number 22175)

— 6888 Screw, 1/4 -20 x 1 inch(after serial number 22174)

35 88356-11203 Limit Switch Assembly— 106430 Limit Switch with Roller Arm— 60428 Connector Plug— 60429 Plug Lock— 60442 Connector Receptacle, 4 Way— 60443 Receptacle Lock, 4 Way— 73713 Pin Terminal, 16-18 Gauge— 73714 Socket Terminal, 16-18 Gauge— 73725 Boot


May 2006


9 10

7 2 8

11

15

9

14

12

9

6

5

4

728

728

123

123

13

503.1 A Upper Pivot




503.1Upper Pivot Rev A


1 6175 Screw, 3/8 -16 x 1 inch


3 25284 Rod End, 0.375 x 2.25 inches

4 77362 Master Cylinder— 77364 Seal Kit



7 6175 Screw, 3/8 -16 x 1 inch

8 45226 Rod End, 0.375 x 3.69 inches

9 30221 Bearing, 1.75 x 2 x 1.5 inches

10 77188 Primary Cylinder (Z-45/25J)(includes item 9)

— 77189 Seal Kit— 77014 Counterbalance Valve,

3800 psi / 262 bar

10 77187 Primary Cylinder (Z-45/25)(includes item 9)

— 77189 Seal Kit— 77014 Counterbalance Valve,

3800 psi / 262 bar


12 52728 Upper Pivot Assembly with Bearingand Decal (includes 1 of item 13)

13 30370 Bearing, 1.25 x 1.5 x 1 inch


15 Ref. Primary Boom Tube Assembly(refer to Figure 504.1)


May 2006


504.1 C Primary and Extension Booms


31

41

26

24 2325

27 28

29

30

11

10

11

12

13

14

156

16

21

17

181920

22

86

9

86

32

5

6

7

2

3

8 6

27 28



504.1Primary and Extension Booms Rev C


1 25050 Limit Switch with Roller Arm(before serial number 23765) ....... 1

— 19491 Contact ........................................—— 27643 Roller Arm ....................................—

1 88356-11203 Limit Switch with Roller Arm(after serial number 23764) .......... 1

— 106430 Roller Arm ....................................—

2 49775 Screw, 10-32 x 1.75 inches

3 6178 Nylock Nut, 10-32


5 6019 Screw, 3/8 -16 x 1.25 inches


7 45226 Rod End, 0.375 x 3.69 inches

8 8255 Screw, 3/8 -16 x 0.75 inch

9 54131 Wear Pad, 6.25 x 1.5 x 1.13 inches— 34125 Wear Pad, 5 x 1.5 x 0.75 inch

(Z-45/25)

10 38620 Wear Pad Shim, 5 x 1.5 inch

11 34125 Wear Pad, 5 x 1.5 x 0.75 inch

12 38620 Wear Pad Shim, 5 x 1.5 inch(Z-45/25J)

13 29080 Side Pad Shim, 16 gauge(Z-45/25J)

14 54157 Wear Pad, 5.5 x 3 x 1 inch(Z-45/25J)

15 8516 Screw, 3/8 -16 x 1.5 inches(Z-45/25J)

— 13918 Screw, 3/8 -16 x 1.75 inches(Z-45/25)

16 54569 Extension Cylinder (Z-45/25J)— 65790 Seal Kit— 54063 Counterbalance Valve, Extend,

1000 psi / 69 bar— 77410 Counterbalance Valve, Retract,

1500 psi / 103 bar

16 54570 Extension Cylinder (Z-45/25)— 65788 Seal Kit— 54063 Counterbalance Valve, Extend,

1000 psi / 69 bar— 77410 Counterbalance Valve, Retract,

1500 psi / 103 bar


17 50698 Wear Pad, 3.63 x 1.41 x 1 inch

18 6091 Nylock Nut, 1/4 -20


20 6637 Screw, 1/4 -20 x 1.75 inches

21 30217 External Snap Ring, 1.25 inches

22 30255 Flat Washer, 1.3 x 2.1 x 0.062 inch

23 50304 Extension Boom Tube


25 50552 Wear Pad, 5.5 x 4.75 x 0.63 inch

26 30138 Wear Pad, 5 x 1.5 x 0.625 inch

27 4828 Nylock Nut, 3/8 -16

28 6097 Flat Washer, 3/8 inch (Z-45/25J)

29 54530 Bracket - Cable and Hose Clamp

30 77106 Clamp - Cable and Hose, Plastic

31 65634 Primary Boom Tube Assembly(bearings are shown in figure503.1) (Z-45/25J) (shown)

31 65633 Primary Boom Tube Assembly(bearings are shown in figure503.1) (Z-45/25)

32 38620 Wear Pad Shim,5 x 1.5 inch .................... as needed


May 2006



12 8

1

10

11

7

9

13

14

7 9

10 11

2334

6337

5

505.1 A Cable Track



505.1Cable Track Rev A


1 Ref. Primary Boom Tube Assembly(refer to Figure 504.1)

2 54830 Screw, 1/4 -20 x 0.88 inch


4 18504 Nut - Locking Flange, 1/4 -20

5 48751-463 Hose - Rubber, 4.63 inches

6 77036 Screw, 1/4 -20 x 5.5 inches

7 6091 Nylock Nut, 1/4 -20

8 54983 Cable Track Tray (Z-45/25J)— 54981 Cable Track Tray (Z-45/25)

9 12011 Screw, 1/4 -20 x 1/2 inch

10 7713 Nut - Low Profile Nylock, 3/8 -16


12 54984P Hose Cover - Lower Cable Track,(Z-45/25J)

— 54985P Hose Cover - Lower Cable Track(Z-45/25)

13 50451 Cable Track, 47 inches (Z-45/25J)— 50452 Cable Track, 63.31 inches (Z-45/25)— 58919 Repair Link Set, 7 links— 58927 Repair Link, Single— 58920 Repair Link End Set

14 54461 Hose Cover - Upper Cable Track(Z-45/25J)

— 54460 Hose Cover - Upper Cable Track(Z-45/25)


May 2006



17181719

3

5

4

1 6

3

2

5

20

16

14

15

8

9

1011

7

1213

254

4

23

24

25

22 21

506.1 C Platform Leveling and Rotation, Z-45/25



506.1Platform Leveling and Rotation, Z-45/25 Rev C


1 Ref. Primary Extension Boom(refer to Figure 504.1)

2 8516 Screw, 3/8 -16 x 1.5 inches


4 7713 Nut - Low Profile Nylock, 3/8 -16

5 45226 Rod End, 0.375 inch x 3.69 inches


7 30219 Flanged Bearing,1.25 x 1.41 x 1 inch

8 94402 Platform Rotator (includes item 7)(after serial number 24303 ........... 1

— 107580 Seal Kit ........................................—

8 54808 Platform Rotator (includes item 7)(before serial number 24304 ........ 1

— 33930 Seal Kit ........................................—— 13852 Bleed Valve Assembly .................—— 83042 Bearing Kit ...................................—

9 Ref. Counterbalance Manifold(refer to 704.1)

10 6145 Screw, 1/4 -20 x 1.5 inches


12 77051 Nylock Nut, 3/4 -10, GR 8 .............. 1

13 33278 Flat Washer, Hardened, 3/4 inch .. 1

14 54520-S Platform Support



17 25683 Bearing, 1.25 x 1.41 x 0.75 inch

18 77363 Slave Cylinder (includes item 17)— 77364 Seal Kit— 54065 Counterbalance Valve,

3500 psi / 241 bar

19 6019 Screw, 3/8 -16 x 1.25 inches

20 34241 Pivot Pin, 7 x 1.25 inches

21 106526 Hose Clamp .................................. 1

22 107595 Hose Clamp Bracket ..................... 1


23 36294 Screw, 1/4 -20 x 2.75 inches


25 6091 Nylock Nut, 1/4 -20


May 2006



26 18 24

25

6

7

8

1 138104 532 1411

7

9

6 7 8

30

31

29

28

27

10

12

19

20

21

22

23

18

17

1179

1516

126

7

8

9

31

507.1 B Platform Leveling, Z-45/25J



507.1Platform Leveling, Z-45/25J Rev B


1 Ref. Primary and Extension Booms(refer to Figure 504.1)


3 30255 Shim, 1.3 X 2.1 X .062 inch

4 30217 Snap Ring - External, 1.25 inches


6 6019 Screw, 3/8 -16 x 1.25 inches


8 45226 Rod End, 0.375 inch x 3.25 inches

9 4828 Nylock Nut, 3/8 -16


11 8516 Screw, 3/8 -16 x 1.5 inches

12 27497 Clamp - Rubber Cushioned, 2.16inches

13 88005 Jib Boom

14 54527P Cable Cover - Jib

15 6091 Nylock Nut, 1/4 -20


17 34241 Pivot Pin, 7 x 1.25 inches

18 53341 Leveling Arm, Jib Boom

19 54994 Jib Cylinder (includes item 20)— 65789 Seal Kit— 50480 Valve - Counterbalance,

3800 psi / 262 bar

20 47377 Bearing, 1.25 x 1.5 x 0.75 inch

21 50676 Platform Rotator (includes item 22)(before serial number 16935) ....... 1

— 65842 Seal Kit ........................................—— 13852 Bleed Valve Assembly .................—— 31498 Bearing Kit ...................................—

21 54368 Platform Rotator (includes item 22)(serial number 16935 to 24303) ... 1

— 83050 Seal Kit ........................................—— 77063 Orifice, 0.025 inch (0.64 mm) ......—— 13852 Bleed Valve Assembly .................—— 83042 Bearing Kit ...................................—


21 94401 Platform Rotator (includes item 22)(after serial number 24303) .......... 1

— 110179 Seal Kit ........................................—— 13852 Bleed Valve Assembly .................—

22 30222 Flanged Bearing,1.25 x 1.41 x 1 inch

23 43166 Counterbalance Manifold (beforeserial number 15945) ................... 1

— 39345 Counterbalance Valve,3000 psi / 210 bar ......................... 2

— 43018 O-ring Kit ...................................... 1

23 56929 Counterbalance Manifold (fromserial number 15945 to 19756) .... 1


— 43018 O-ring Kit ...................................... 1

23 73807 Counterbalance Manifold (afterserial number 19756) ................... 1


— 43018 O-ring Kit ...................................... 1

24 8915 Screw, 1/4 -20 x 1.25 inches



27 77363 Slave Cylinder (includes item 31)— 77364 Seal Kit— 54065 Counterbalance Valve,

3500 psi / 241 bar



30 52760 Bell Crank Assembly(includes item 29)

31 25683 Bearing, 1.25 x 1.41 x 0.75 inch


May 2006



508.1 A Platform Rotation, Z-45/25J

11

10

56

1

2

3

4

7889



508.1Platform Rotation, Z-45/25J Rev A


1 6091 Nylock Nut, 1/4 -20


3 36294 Screw, 1/4 -20 x 2.75 inches

4 Ref Jib Manifold (refer to 704.1)

5 77692 Screw - HHC,3/8 -16 x 1 inch, GR 8 .................... 8



8 33278 Flat Washer, Hardened, 3/4 inch

9 77051 Nylock Nut, 3/4 -10, GR 8

10 54368 Platform Rotator with Bearings— 30219 Flanged Bearing,

1.25 x 1.41 x 1 inch— 13852 Bleed Valve Assembly

11 54510 Platform Support, Z-45/25J(for models with the Load Senseoption, refer to 907.1)


600 • Platform ComponentsOctober 2005


October 2005


601.1 A Platform Components

600 • Platform Components

1 4

8

8

8

8

9

9

9

9

2

10

10

10

18

17

1910

13

14

1516

5 6 8 8

7 9 9

10 10

11 12

2

2

3



The following is a list of complete platforms byregion, and then by size.

USA/Canadian models:— 77834 4 Foot Platform Assembly— 77836 5 Foot Platform Assembly— 52093 6 Foot Platform Assembly

CE models:— 101385 4 Foot Platform Assembly— 101388 5 Foot Platform Assembly— 101391 6 Foot Platform Assembly

Australian models:— 101386 4 Foot Platform Assembly— 101388 5 Foot Platform Assembly— 101392 6 Foot Platform Assembly

Asia/South American models:— 101387 4 Foot Platform Assembly— 101390 5 Foot Platform Assembly— 101393 6 Foot Platform Assembly




3 6019 Screw, 3/8 -16 x 1.25 inches

4 Ref. Platform Controls(refer to 602.1 or 603.1)

5 73233 Foot Switch Wire Assembly withConnector

— 60428 Connector, 4 way— 73739 Plug Boot, 4 way— 43960 Electrical Cord,

16 Gauge / 1.31 mm2, 4 ConductorSJO @ 60.4 inches / 152.4 cm

— 20262 Foot Switch Microswitch

6 73587 Screw, 10-24 x 0.75 inch

7 73575 Spring Clip, 10-24

8 6090 Screw, 1/4 -20 x 0.75 inch


10 56912 Spring Clip, 1/4 -20

11 73931 Foot Switch Cover with Decal(USA/Canada/Australian models)

— 63766 Foot Switch Cover(CE/Asia/South American models)

12 73610 Platform Entry Step


13 60160P 4 Foot Platform Flooring— 54247P 5 Foot Platform Flooring— 73477P 6 Foot Platform Flooring

14 77838 4 Foot Platform Railing Assemblywith Decals, USA/Canada

— 77840 5 Foot Platform Railing Assemblywith Decals, USA/Canada

— 73975 6 Foot Platform Railing Assemblywith Decals, USA/Canada

14 101373 4 Foot Platform Railing Assemblywith Decals, CE

— 101376 5 Foot Platform Railing Assemblywith Decals, CE

— 101379 6 Foot Platform Railing Assemblywith Decals, CE

14 101374 4 Foot Platform Railing Assemblywith Decals, Australia

— 101377 5 Foot Platform Railing Assemblywith Decals, Australia

— 101380 6 Foot Platform Railing Assemblywith Decals, Australia

14 101375 4 Foot Platform Railing Assemblywith Decals, Asia/South America

— 101378 5 Foot Platform Railing Assemblywith Decals, Asia/South America

— 101381 6 Foot Platform Railing Assemblywith Decals, Asia/South America

15 6550 U-Bolt, 3/8 -16 x 1.5 inches

16 4828 Nylock Nut, 3/8 -16

17 77844 Decal Plate Assembly withWord Decals(USA/Canada/Australian models)

— 101578 Decal Plate Assembly withSymbol Decals(CE/Asia/South American models)

18 44743 Manual Storage Box withWord Decals(USA/Canada/Australian models)

— 24514 Manual Storage Box(CE/Asia/South American models)


20 Ref. Platform Support(refer to 506.1 or 508.1 )

601.1Platform Components Rev A


October 2005


602.1 A Platform Controls - View 1 (before Serial No. 22051)


4

31

18

17

20

21

2

29

28

30

31

33

2627 23 1925 24 12 22

32 9 10

1211 13 15 13 16145

6

7

8

9

10



602.1Platform Controls - View 1 (before Serial No. 22051) Rev A


1 32637 Terminal Block ........................... 43— 32638 Terminal Block ............................. 2

2 32639 End Plate - Plastic ........................ 1

3 49820 Screw, 6-32 x 0.5 inch

4 12344 Nylock Nut, 6-32

5 8914 Screw, 1/4 -20 x 0.625 inch


7 23404 Nutsert, 1/4 -20

8 49819 Screw, 10-32 x 0.5 inch


10 6178 Nylock Nut, 10-32

11 13268 Rubber Cushoined Clamp, 3/4 inch

12 54122 Electrical Cord, 14 Ga / 3.309 mm2

3 Conductor SJO

13 6622 Ground Connector, 1/2 inch with nut

14 8843 Knock Out Cover

15 10775 T-Box

16 13585 Receptacle - GFCI, 110V AC— 33629 Plate - UK, Power to Platform— 33724 Gasket Kit - UK, Power to Platform

17 43181 Time Delay Capacitor

18 62134-S Platform Control Box with Lid andDecal (includes item 29)

19 45437 GFCI Cover, Weatherproof(includes mounting fasteners)



22 43957-8300 Electrical Cord, 14 Ga / 2.08 m2,4 Conductor

23 54122 Electrical Cord, 14 Ga / 2.08 mm2,3 Conductor (Z-45/25J)

— 15243 Black Plastic Plug, 7/8 inch (Z-45/25)

24 48494-1 Electrical Cord, 18 Ga / 0.821 mm2,19 Conductor





28 45383 Alarm - Warble Tone, 15-36V AC,24V DC (includes mountingfasteners)

29 27115 Gasket

30 52945-S Bracket (includes item 7)

31 34053 Socket - SPDT Relay— 34054 Relay Socket Terminal, 10-12

Gauge— 34055 Relay Socket Terminal, 14-16

Gauge— 34056 Relay Socket Terminal, 18-20

Gauge

32 49826 Screw, 10-32 x 0.625 inch



October 2005


603.1 B Platform Controls - View 2 (before Serial No. 22051)


34

26

7

98

5

1

CR

EE

P

11 11 11 11 2324

21 3 2 4 2 2 75

6

20

13

12

12

21

22

22

10

9

8

11

11

171819

1415 1516

2

7

25

26



603.1Platform Controls - View 2 (before Serial No. 22051) RevB


1 36061 Black Push Button

2 27246 Rubber Boot2

3 13471 Toggle Switch Cover, Red

4 42725 Red Indicator Light, 24V DC(includes mounting fasteners)

5 32335 Red Indicator Light, 12V DC(includes mounting fasteners)

6 6700 Star Washer, 3/8 inch


8 13480 Toggle Switch, DPST, 2 Position,Momentary (includes mountingfasteners)

9 13037 Toggle Switch, SPDT, 3 Position,Momentary (includes mountingfasteners)

10 16397 Toggle Switch, DPDT, 3 Position,Momentary (includes mountingfasteners) (Z-45/25J)

— 45384 Black Plastic Plug, 1/2 inch (Z-45/25)

11 16397 Toggle Switch, DPDT, 3 Position,Momentary (includes mountingfasteners)

12 13037 Toggle Switch, SPDT, 3 Position,Momentary (includes mountingfasteners) (Bi-Energy only)

13 13038 Toggle Switch, DPDT, 3 Position,Maintained (includes mountingfasteners) (Bi-Energy only)

14 8914 Screw, 1/4 -20 x 0.625 inch



17 49819 Screw, 10-32 x 0.5 inch


19 6178 Nylock Nut, 10-32

20 13268 Rubber Cushioned Clamp, 3/4 inch

21 21191 Panel Wire Mount Bracket


22 33321 Push Button with Base - RedMushroom Head

— 32614 Push Button - Red Mushroom Head— 32615 Base - Push Button

(includes 2 each N.C. contacts)— 29732 Contact - N.C.

23 56274 Drive/Steer Joystick(refer to 605.1 or 606.1)

24 36557 Rotational Controller,Boom Function Speed, 24V DC(refer to 607.1)

25 23868 Battery Charge Indicator, 48V DC(before serial number 23164)

— 101423 Battery Charge Indicator, 48V DC(after serial number 23163)

26 32617 Push Button Base(includes 1 N.O. contact)

— 45081 Contact - N.O.


October 2005


604.1 A Platform Controls (after Serial No. 22050)


1

2

3

1718192021

4 5 6 7 8 9 10 10 11 12 12

25

23

24

22

13

14

14

15

16



604.1Platform Controls (after Serial No. 22050) Rev A


— 101579 Platform Control Box with Decal

1 8914 Screw, 1/4 -20 x 0.625


3 23868 Battery Charge Indicator, 48V DC

4 36061 Black Push Button— 32617 Push Button Base

(includes 1 N.O. Contact)— 45081 N.O. Contact


6 13480 Toggle Switch, DPST,2 Position, Momentarty

— 27246 Rubber Boot

7 13037 Toggle Switch, SPST,3 Position, Momentarty


8 42725 Red Indicator Light, 24V DC

9 45384 Black Plastic Plug, 1/2 inch (Z-45/25)— 16397 Toggle Switch, DPST,

3 Position, Momentarty (Z-45/25J)

10 16397 Toggle Switch, DPST,3 Position, Momentarty

11 32335 Red Indicator Light, 12V DC

12 36557 Rotational Controller, BoomFunction Speed, 24V DC

13 Ref. Joystick, Drive/Steer(refer to 606.1 or 607.1)

14 13037 Toggle Switch, SPST,3 Position, Momentarty(Bi-Energy only)

— 27246 Rubber Boot— 45384 Black Plastic Plug, 1/2 inch

15 45384 Black Plastic Plug, 1/2 inch— 13038 Toggle Switch, SPST,

3 Position, Momentarty(Bi-Energy only)


16 33321 Red Mushroom Head with Base— 32614 Red Mushroom Head— 32615 Base (includes 2 N.C. contacts)— 29732 N.C. Contact

17 45385 Black Plastic Plug, 1.12 inches



19 45385 Black Plastic Plug, 1.12 inches— 43957-8300 Electrical Cord, 14 Gauge (2.08 m2),

4 Conductor (Z-45/25J)

20 73723 Connector - Receptacle, 4 Way,14-18 Gauge

— 54259 Pin Terminal, 14-16 Gauge— 60443 Receptacle Lock— 73233 Foot Switch Harness

21 73717 Connector - Receptacle, 4 way,12-14 Gauge

— 73711 Terminal - Pin, 12-14 gauge— 60526 Receptacle Lock— 88723-71000 Harness, 12V DC to platform

(Z-45/25J)— 88723-72700 Harness, 12V DC to platform

(Z-45/25)

22 73736 Connector - Receptacle, 48 way— 73713 Terminal - Pin, 16-18 gauge— 54255 Lock - Receptacle, 12 way,

14-18 gauge— 88721-73000 Boom Cable Harness #1

(Z-45/25)— 88722-73000 Boom Cable Harness #2

(Z-45/25)— 88721-70200 Boom Cable Harness #1

(Z-45/25J)— 88722-70200 Boom Cable Harness #2

(Z-45/25J)


October 2005


605.1 A Joystick Controller, Drive/Steer Functions (before Serial No. 14079)


1

12

13

14

1

4

5

2

3

89

6

7

10

17

18

19

20

21

11

10

15 16

15 16

16 15



605.1Joystick Controller, Drive/Steer Functions (before Serial No. 14079) Rev A


— 56274 Joystick Controller, Complete

1 52887 Joystick Handle, Half Set (1 pair)

2 52525 Shaft Assembly

3 52527 Potentiometer Mount Plate

4 52888 Potentiometer

5 52890 Cam

6 21434 Return Spring

7 19712 Microswitch, V-11G5-1C25-K

8 52892 Screw,4-40 x 1.5 inches

9 52891 Lock Washer , 4-40

10 52524 Terminal Buss

11 52894 Shaft Assembly Housing

12 52893 Boot Retaining Collar

13 21427 Joystick Boot

14 43040 Joystick Nut

15 52895 Screw, M3 x 0.5 x 12 mm

16 52928 Hex Nut, M3

17 19722 Thumb Rocker Microswitch, V319M

18 52929 Rocker Assembly Roll Pin

19 52930 Rocker Assembly

20 43038 Thumb Rocker Boot

21 25882 Lock Ring


October 2005


606.1 B Joystick Controller, Drive/Steer Functions (after Serial No. 14078)


12

34

56

78

910

24

2

6

5

9

8

7

10

11

13

12

14

13

1

3

2

4

20

20

22

21

18

13

19

17

16

15

23




— 56773 Joystick Controller

1 43038 Thumb Rocker Boot

2 52887 Joystick Half Handle

3 52895 Screw, M3 x 0.5 x 12 mm

4 52928 Hex Nut, M3 x 0.5 mm

5 43040 Joystick Shaft Nut

6 21427 Joystick Shaft Boot

7 49816 Screw, 10-32 x 0.75 inch

8 74362 Nylon Washer

9 43042 Gasket

10 58987 Casting

11 58988 Shaft Assembly (includes gear)

12 74368 Potentiometer Plate Spacer

13 65546 Screw, M3.5 x 12 mm

14 74367 Terminal Buss, 10 Pole

15 65529 Potentiometer Coupling


17 65528 Return Spring

18 19731 Slave Gear

19 74364 Cam Assembly

20 19712 Microswitch, V-11G5-1C25-K

21 74365 Shaft C-Clip

22 74366 Flat Washer

23 19722 Thumb Rocker Microswitch, V319M

24 58986 Rocker Assembly— 52929 Roll Pin

606.1Joystick Controller, Drive/Steer Functions (after Serial No. 14078) Rev B


October 2005


607.1 A Rotational Controller


CR

EE

P 1

7

4

2

8

5

3

9 6

5

6

1

2

3

4




— 36557 Controller, Complete

1 35679 Control Knob

2 35680 Legend Plate

3 35678 Plate - Legend Mount

4 19731 Gear - Slave

5 29943 Printed Circuit Board Assembly(includes item 6)


607.1Rotational Controller Rev A


700 • Pumps and ManifoldsSeptember 2006


September 2006


701.1 A Hydraulic Power Unit

700 • Pumps and Manifolds

5

6

9 7

8

21 3 4



701.1Hydraulic Power Unit Rev A


1 48504 Motor Assembly, 48V DC(before Serial No. 21849) (shown)(includes items 2 through 6)

— 37190 Fan End Bearing— 44777 Brush End Bearing— 58934 Brush Rigging (includes item 2)— 52915 Brush Lead Assembly Kit

1 94196 Motor Assembly, 48V DC(after Serial No. 21848)

2 44750 Brush Spring

3 58936 Brush Cover Plate

4 58932 Brush

5 52913 Screw, Taptite Thread,8-32 x 0.50 inch

6 52914 Screw, Taptite Thread,8-32 x 0.375 inch

7 32317 Screw, 3/8 -24 x 1 inch


9 39563 Lift Pump, 3 CC(before Serial No. 17319)

— 43685 Seal Kit

9 77981 Lift Pump, 3 CC(after Serial No. 17318)

— 77990 Seal Kit


September 2006


702.1 B Function Manifold (before Serial No. 17841)


18 12 17 17 16 15 1413

2

1

1254 1

2

13

1

2

3

1

2

7

8

9

10

1

2

11

1

2

11

1

2

11

1

2

11

1

2

6

1

2

2

11

23

21

22

20

19



702.1Function Manifold (before Serial No. 17841) Rev B


— 54444 Function Manifold - Complete(does not include item 22)

— 54303 Manifold Harness— 28750 O-Ring Kit (services SAE fittings,

HydraForce, Compact Controlsand Sun valves)

— 49612 O-Ring Kit (services ORFS fittings)— 33994 Plug and Cap Kit (for SAE ports)— 49613 Plug and Cap Kit (for ORFS fittings)

1 44174 Valve Nut

2 39347 Coil, 20V DC with Diode, Size 8

3 44997 Solenoid Valve,2 position 2 way, N.O.

4 52909 Orifice Disc, 0.030 inch / 0.76 mm

5 52910 Orifice Plug, 0.060 inch / 1.52 mm

6 52912 Solenoid Valve, 3 position 4 way

7 52902 Solenoid Valve,2 position 2 way, N.C.

8 52466 Valve Nut

9 52896 Dual Spade Coil, 24V DC, Size 10

10 52901 Proportional Solenoid Valve, N.C.


12 54065 Counterbalance Valve,3500 psi / 241.3 bar



15 52904 Relief Valve, 2300 psi / 158.7 bar


17 52903 Flow Regulator Valve, 0.6 gpm


19 45643 Diagnostic Nipple Cap

20 48997 Diagnostic Nipple, 4 SAE— 45642 Female Quick Disconnect for

Pressure Gauge

21 52907 Check Valve

22 56820 Pressure Switch, 6 SAE

23 52911 Load Sensing Valve


September 2006


703.1 C Function Manifold (from Serial No. 17841to 20379)


1

2

1

2

3

2

2

3

2

2

3

2

2

3

2

2

3

2

2

4

2

2

12

13 12 11 10 9

15

14

17

16

18 19 2

82

7

56



703.1Function Manifold (from Serial No. 17841to 20379) Rev C


— 77007 Function Manifold— 77140 Manifold Harness— 28750 O-Ring Kit (services SAE fittings,



1 52897 Solenoid Valve, 2 Position 2 Way

2 52594 Coil, 20V DC



5 52901 Proportional Valve, 24V DC

6 101933 Proportional Valve Coil, 20V DC



9 52905 Relief Valve, 1800 psi / 124 bar

10 52903 Flow Regulator Valve,0.6 gpm / 2.27 l/m

11 77053 Flow Control Valve,0.1 gpm / 0.4 l/m

12 54839 Counterbalance Valve,3500 psi / 241 bar


14 48997 Diagnostic Nipple, 4 SAE— 45643 Diagnostic Nipple Cap— 45642 Female Quick Disconnect for

Pressure Gauge

15 62126 Check Valve, 5 psi / 0.34 bar


17 56820 Pressure Switch, 600 psi / 41 bar




September 2006


704.1 B Function Manifold (from Serial No. 20379 to 22565)


1

2

3

2

2

3

2

2

3

2

2

3

2

2

3

2

2

4

2

2

891011

19

18

17 2 18

14

12

13

15

16

72

56

12



704.1Function Manifold Function Manifold (from Serial No. 20379 to 22565) Rev B


— 88699 Function Manifold— 77140 Manifold Harness— 28750 O-Ring Kit (services SAE fittings,




2 77709 Coil, 20V DC, Deutsch with Diode



5 52901 Proportional Valve, 24V DC

6 101933 Proportional Valve Coil, 20V DC


8 52903 Flow Regulator Valve,0.6 gpm / 2.27 l/m

9 77303 Counterbalance Valve,3500 psi / 241 bar

10 77231 Needle Valve


12 48997 Diagnostic Nipple, 4 SAE— 45643 Diagnostic Nipple Cap— 45642 Female Quick Disconnect for

Pressure Gauge




16 56820 Pressure Switch, 600 psi / 41.4 bar




September 2006


705.1 C Function Manifold (after Serial No. 22565)


1

2

3

2

3

2

3

2

3

2

3

2

4 5

2

9101112

19

18

15 16 17

13

14

8

67

12

20



705.1Function Manifold Function Manifold (after Serial No. 22565) Rev C


— 94860 Function Manifold (before 22629and after serial number 23235)

— 101914 Function Manifold (from serialnumber 22629 to 23235)




4 44216 Shuttle Valve


6 101057 Pressure Compensating Valve

7 101058 Coil, 24V DC, Dual Spade

8 56820 Pressure Switch, 600 psi / 41.4 bar

9 94618 Flow Control Valve,0.4 gpm / 1.5 L/m

10 101055 Needle Valve





15 101056 Directional Valve, 3 position 2 way


17 101069 Orifice Disk, 0.030 inch / 0.7 mm(before 22629 and after 23235 )

18 75453 Dual Pilot Check Valve


20 52907 Check Valve, 5psi— 62341 Seal Kit


September 2006


706.1 A Jib Manifolds


2

3

2

3

1 2

3

4

3

5

67

8



706.1Jib Manifolds Rev A


1 54702 Jib/Platform Rotate Manifold,(before Serial No. 16963)


3 77264 Coil, 20V DC


5 77009 Jib/Platform Rotate Manifold,(from Serial No. 16963 to 19576)

— 77251 Jib/Platform Rotate Manifold,(from Serial No. 19575 to 22566)


7 77709 Coil, 20V DC

8 94859 Jib/Platform Rotate Manifold,(after Serial No. 22566)


October 2005 800 • Hydraulic Hoses and Fittings


October 2005


801.1 A Drive and Steer Hoses

800 • Hydraulic Hoses and Fittings

TO "ST1" PORT ON FUNCTION MANIFOLD

TO "BRAKE” PORT ON FUNCTION MANIFOLD

TO "ST2" PORT ON FUNCTION MANIFOLD

NO.

NO.

LEGEND

FITTING

HOSEASSEMBLY

3

3

5

7

STEERING CYLINDER

RIGHT

1

2

1

STEERING CYLINDER

LEFT

2

LEFTNON-STEERDRIVE MOTORAND BRAKE

RIGHTNON-STEERDRIVE MOTORAND BRAKE

6

8

4

4



801.1Drive and Steer Hoses Rev A


— 28750 O-Ring Kit (services SAE fittings)— 49612 O-Ring Kit (services ORFS fittings)— 33994 Plug and Cap Kit (for SAE ports)— 49613 Plug and Cap Kit (for ORFS fittings)

1 48904 Fitting

2 48906 Fitting

3 49119-2078 Hose Assembly - Components:Genie part numbers 48800, 48800,and 48751 @ 19 inches



6 49208 Fitting


8 48904 Fitting

The length listed in the component descriptionis the length of the hose only.Refer to 805.1 to cross-reference Genie partnumbers to Parker part numbers.


October 2005


802.1 A Turntable Components


Legend

Fitting

HoseAssembly

No.

No.

FUNCTION MANIFOLD

ST1SW1SEC1

SEC2

T

P

RET.BRK

PL1

ST2SW2

P1

P2

EXT.

PR2

PR1

PL2

7

19 19 19 19 19

19

19

19191919

19

19

19

19 20

RETURNFILTER

OUT IN3 4

AUXILIARY PUMP

IN OUT7 8

1

6

1HYDRAULICTANK

8 8

17

V2 V1

S1

BRK.

14

14

18

5

2

16

15

10

9

17

LIFTPUMP

MOTOR

LIFTPUMP 1211 13

SWINGMOTOR



802.1Turntable Components Rev A



1 48944 Fitting

2 49143-2535 Hose Assembly - Components:Genie part numbers 48826, 48827and 48756 @ 24 inches

3 48947 Fitting

4 48948 Fitting

5 77059-2986 Hose Assembly - Components:Genie part numbers 48817, 48822.and 48758 @ 28 inches

6 60131 Strainer Assembly

7 48916 Fitting

8 48911 Fitting



11 48975 Fitting


13 48939 Fitting




17 48905 Fitting

18 54319-1404-S Hose Assembly - Components:Genie part numbers 48802, 48802,and 48752 @ 12 inches (beforeSerial No. 18266) (component partof swing motor after 18265)

19 48912 Fitting

20 48942 Fitting



October 2005


803.1 A Boom Components, Z-45/25


MASTERCYLINDER

TO LEFTSTEER CYLINDER

TO RIGHTSTEER CYLINDER

SECONDARYLIFT

CYLINDERS

SLAVECYLINDER

3 3

7

7

E

E3 3

12 13

E R

3 3

12 13

E R

PRIMARYLIFT

12 12RE

R

R

V1

V2

PLATFORMROTATOR

1

1

EXTENSION CYLINDER4

4

E

R

2

5

16

8

99

8

10

1515

14

14

17

17

11

6

2

10

Legend

Fitting

HoseAssembly

No.

No.

FUNCTION MANIFOLD

ST1SW1SEC1

SEC2

T

P

RET.BRK

PL1

ST2SW2

P1

P2

EXT.

PR2

PR1

PL2

3

3

33

3 3

18

12

3

3

3

3

3

3

3

33



803.1Boom Components, Z-45/25 Rev A



1 48904 Fitting


3 48912 Fitting

4 48917 Fitting



7 48919 Fitting




11 49119-34378 Hose Assembly - Components:Genie part numbers 48800, 48800,and 48752 @ 342 inches(after Serial No. 17345)

12 48916 Fitting

13 48923 Fitting




17 Ref Hose Assembly (refer to 801.1)

18 48942 Fitting



October 2005


804.1 A Boom Components, Z-45/25J


MASTERCYLINDER

TO LEFTSTEER CYLINDER

TO RIGHTSTEER CYLINDER

SECONDARYLIFT

CYLINDERS

SLAVECYLINDER

6 6

11

11

E

E

6 6

16 17

E R

6 6

16 17

E R

PRIMARYLIFT

16 16RE

R

R

EXTENSION CYLINDER8

8 E

R

7

19

12

1313

12

14

202018

18

21

21

15

Legend

Fitting

HoseAssembly

No.

No.

FUNCTION MANIFOLD

ST1SW1SEC1

SEC2

T

P

RET.BRK

PL1

ST2SW2

P1

P2

EXT.

PR2

PR1

PL2

6

6

66

6 6

22

16

6

6

6

6

6

6

6

66

DUALCOUNTERBALANCEMANIFOLD

JIBCYLINDER

3

3

3

3

3

6 63

E R

J2

J1

R2

V1

V1

V2

V2

R1

PLATFORMROTATOR

2

2

1

1

5

5

4

4

14

7

910



804.1Boom Components, Z-45/25J Rev A




2 48904 Fitting

3 48905 Fittimg



6 48912 Fitting


8 48917 Fitting



11 48919 Fitting





16 48923 Fitting

17 48916 Fitting




21 Ref. Hose Assembly (refer to 801.1)

22 48942 Fitting



October 2005


Genie PN Parker PN Description

12342 6-4 F5OX-S CONNECTOR,STRAIGHT THREAD TO FLARE TUBE

13757 4 R6X-S RUN TEE,SWIVEL NUT,ORFS

19685 12-10 C5OX-S ELBOW,90º,STRAIGHT THREAD TO FLARE TUBE

22664 12-10 C5OX ELBOW,90º,STRAIGHT THREAD TO FLARE TUBE


28678 AS-B-33 SLEEVE,NYLON,1.81" ID

39871 6 WETX-WLN-S UNION,90º BULKHEAD W/NUT,FLARE TUBE

39872 4 R5OX-S RUN TEE,STRAIGHT THREAD

39873 6 C5OX-S ELBOW,90º,STRAIGHT THREAD TO FLARE TUBE




39877 4 F5OX-S CONNECTOR,STRAIGHT THREAD TO FLARE TUBE





39882 4-HP5ON-S PLUG,STRAIGHT THREAD

39883 8-8 FTX-S CONNECTOR,MALE PIPE TO FLARE TUBE

39885 269HB 12-12 ELBOW,90º,BEADED HOSE BARB TO MALE PIPE

39886 431-6 HOSE,3/8 INCH ID

39887 540N-2 HOSE,1/8 INCH ID

39888 801-8 HOSE,1/2 INCH ID

39889 801-12 HOSE,3/4 INCH ID

39890 10643-6-6 HOSE END,FEMALE SWIVEL,JIC

39891 13943-6-6 HOSE END,90º FEMALE SWIVEL,JIC




42286 8-8 CTX-S ELBOW,90º,MALE PIPE TO FLARE TUBE

42756 8-12 CLO-S ELBOW,90,MALE PIPE TO ORFS

42757 8-12 FLO-S CONNECTOR,MALE PIPE TO ORFS

42758 4 JLO-S UNION TEE,ORFS



42761 1J143-6-4 HOSE END,90º FEMALE SWIVEL,SEAL LOK


42768 1JO43-4-4 HOSE END,MALE,SEAL LOK

42776 601-8 HOSE,1/2 INCH ID


42786 16 CLO-S ELBOW,90º,MALE PIPE TO ORFS

42787 16 R6LO-S RUN TEE,SWIVEL NUT,ORFS

42788 16-8 TRLO-BL-S REDUCER,TUBE END TO SWIVEL,ORFS

42789 6-6 CLO-S ELBOW,90º,MALE PIPE TO ORFS

42790 8-10 V5OLO-S ELBOW,45º,STRAIGHT THREAD TO ORFS

42791 3/4 CD-S ELBOW,90º,MALE TO FEMALE PIPE

42792 3/4 X 1/2 PTR-S REDUCER,MALE TO FEMALE PIPE

42793 1/2 CR-S ELBOW,90º,MALE PIPE


42794 1 CR-S ELBOW,90º,MALE PIPE

42795 BV-0839 BALL VALVE




42920 BV-0840 BALL VALVE,90º


42936 10243-2-4 HOSE END,FEMALE PIPE

42953 1/2 DD-S ELBOW,90º,FEMALE PIPE

42956 6 WELO-WLNL-S UNION,90º BULKHEAD W/NUT,ORFS

45349 8 V5OX-S ELBOW,45º,STRAIGHT THREAD TO FLARE TUBE

45351 4 V5OX-S ELBOW,45º,STRAIGHT THREAD TO FLARE TUBE

47223 10343-6-6 HOSE END,MALE,JIC

47419 PS690503-6-6 SWIVEL,90º,STRAIGHT THREAD TO 37º FLARE

48750 421-4 HOSE,1/4 INCH ID

48751 481TC-4 HOSE,1/4 INCH ID




48755 381-6 HOSE,3/8 INCH ID



48758 381-8 HOSE,1/2 INCH ID

48759 381-10 HOSE,5/8 INCH ID

48760 451TC-10 HOSE,5/8 INCH ID

48761 482TC-12 HOSE,3/4 INCH ID

48762 451TC-12 HOSE,3/4 INCH ID

48763 772-12 HOSE,3/4 INCH ID

48764 881-16 HOSE,1 INCH ID

48765 772-16 HOSE,1 INCH ID



48770 881-8 HOSE,1/2 INCH ID

48771 881-10 HOSE,5/8 INCH ID

48772 381-4 HOSE,1/4 INCH ID

48773 AS-B-13 SLEEVE,NYLON,.86" ID

48800 1JC43-4-4 HOSE END,FEMALE SWIVEL,SEAL LOK



48804 1JM43-4-4 HOSE END,MALE,SEAL LOK, NO O-RING



48807 1JS43-4-4 HOSE END,FEMALE SWIVEL,SEAL LOK






805.1 A Hydraulic Hose and Fitting Cross-reference

































48842 1JO43-12-12 HOSE END,MALE,SEAL LOK






48848 10543-12-12 HOSE END,MALE,STRAIGHT THREAD











48867 PD36BTL DIAGNOSTIC NIPPLE,SEAL-LOK SWIVEL

48873 6 PNLO-S PLUG,TUBE END,ORFS

48874 6 PNTX-S PLUG,FLARE TUBE



48877 4 F5OLO-SW/.025ORI CONNECTOR,STRAIGHT THREAD TO ORFS,

W/.025 ORI

48878 16-12 C5OLO-S ELBOW,90º,STRAIGHT THREAD TO ORFS

48879 8 C6LO-S ELBOW,90º,SWIVEL NUT ORFS

48880 PD6-285 CAP,DIAGNOSTIC NIPPLE

48881 6 HLO-S UNION,ORFS


48883 8 P5ON-S PLUG,STRAIGHT THREAD

48884 8M18F87OMLO-S CONNECTOR,METRIC,STRAIGHT THREAD

TO ORFS

48885 4 WGTX-WLN-S CONNECTOR,BULKHEAD,FEMALE PIPE TO

FLARE TUBE

488864 F5OLO-SW/2MM OFF CONNECTOR,MACHINED STRAIGHT THREAD TO

ORFS

48887 4 CTX-S ELBOW,90º,MALE PIPE TO FLARE TUBE


48890 4 S5OLO-S BRANCH TEE,STRAIGHT THREAD TO ORFS

48891 4 S6LO-S BRANCH TEE,SWIVEL NUT TO ORFS


48893 6 F5OHAO-S UNION,STRAIGHT THREAD

48894 8 WLO-WLNL-S UNION,BULKHEAD,ORFS

48895 DT-370-MSMO-5 VALVE,CHECK

48896 6 JLO-S UNION,TEE,ORFS

48897 DT-750-MSMS-5 VALVE,CHECK

48898 DT-750-MOMS-5 VALVE,CHECK


489004-6 F5OLO-SW/.035ORI CONNECTOR,STRAIGHT THREAD TO ORFS,

W/.035 ORI

48902 16-1 AOE4G-S ELBOW,90º LONG,FEMALE PIPE TO

STRAIGHT THREAD

48903 1 FF-S NIPPLE,PIPE

48904 4 C5OLO-S ELBOW,90º,STRAIGHT THREAD TO ORFS

48905 4 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS

48906 4 R5OLO-S RUN TEE,STRAIGHT THREAD

48907 4 V5OLO-S ELBOW,45º,STRAIGHT THREAD TO ORFS


48909 4 WJJLO-WLNL-S RUN TEE, BULKHEAD,ORFS

489104 GTX-S W/.030ORIFIC CONNECTOR,FEMALE PIPE TO FLARE TUBE


48912 4-6 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS

489134-6 F5OLO-SW/.030OR CONNECTOR,STRAIGHT THREAD TO ORFS,

W/.030 ORI




48917 6 FF5OLO-S CONNECTOR,LONG,STRAIGHT THREAD TO ORFS


804.1Hydraulic Hose and Fitting Cross-reference Rev A


October 2005





48921 6 FLO-S CONNECTOR,MALE PIPE TO ORFS



48925 6 WELO-S UNION,90º BULKHEAD,ORFS
















48941 8-4 TRLO-S REDUCER,TUBE END TO SWIVEL,ORFS




48945 8 FTX-S CONNECTOR,MALE PIPE TO FLARE TUBE






48951 10 CC5OLO-S ELBOW,90º LONG,STRAIGHT THREAD TO ORFS





















48971 12 G5G5JG5-S TEE,FEMALE STRAIGHT THREAD

48972 12 XHL6-S ADAPTER, 37º MALE TO SWIVEL ORFS

48973 12-1/2 F5OG-S ADAPTER,FEMALE PIPE TO STRAIGHT THREAD











48988 16 CD45-S ELBOW,45º,MALE TO FEMALE PIPE





48993 XV501-12 BALL VALVE

48994 XV501-16 BALL VALVE

48995 XV510P-12 BALL VALVE

48996 XV510P-16 BALL VALVE

48997 PD341 DIAGNOSTIC NIPPLE, STRAIGHT THREAD

48998 PD 361 DIAGNOSTIC NIPPLE, STRAIGHT THREAD







49209 8M18F870MX-S CONNECTOR,METRIC,STRAIGHT THREAD TO

FLARE TUBE

49212 8 WGTX-WLN-S CONNECTOR,BULKHEAD,FEMALE PIPE TO

FLARE TUBE


49216 831-8 HOSE,1/2 INCH ID


49219 PS-B-35 SLEEVE,NYLON,2.19" ID


49511 DT370-MOMS-5 VALVE,CHECK

49512 1 DD-S ELBOW,90º,FEMALE PIPE

49513 1 FF-S NIPPLE,PIPE

49514 10 HP5ON-S PLUG,STRAIGHT THREAD









49520 4 VTX-S ELBOW,45º,MALE PIPE TO FLARE TUBE


49612 PKT02586 O-RING KIT (ORFS FITTINGS)

49613 PKT06276 PLUG AND CAP KIT-SERVICE,ORFS

49728 10143-12-12 HOSE END, MALE PIPE

49729 16-1 F5OG-S ADAPTER,FEMALE PIPE TO STRAIGHT THREAD


49829 DT-500-MOMF-5 VALVE,CHECK

49831 881-12 HOSE,3/4 INCH ID











51153 6-4 TRTX-S REDUCER,TUBE END TO SWIVEL,ORFS

51154 4-4 GTX CONNECTOR,FEMALE PIPE TO FLARE TUBE

51264 881-12 HOSE,3/4 INCH ID


51508 6 BTX-S NUT,FLARE TUBE

51580 12-8 TRLO-BL-S TUBE END REDUCER,ORFS


51735 3/8 HHP PLUG,PIPE THREAD


53023 125HBL-5-4 FITTING,HOSE BARB TO MALE PIPE

53497 PKT02585 O-RING KIT


53500 3-904 O-RING,STRAIGHT THREAD,-4





53536 4-PNLO-S PLUG,TUBE END,ORFS





53946 129HB-5-4 FITTING,90º HOSE BARB TO MALE PIPE

53951 8-1/4F50G-S ADAPTER,FEMALE PIPE TO STRAIGHT THREAD



54135 11343-16-16 HOSE END,MALE SWIVEL,PIPE



54428 8M18C87OMLO-S ELBOW, 90º METRIC, STRAIGHT THREAD TO ORFS

54803 FS-F-16-10 SLEEVE,FIRE,.96" ID


55190 3/8 HP-S PLUG,PIPE THREAD

55448 8 HLO-S UNION,ORFS

55839 6 F65OX-S CONNECTOR,STRAIGHT THREAD TO 37º SWIVEL



56166 BV-0837 BALL VALVE,90º


56233 2-011 O-RING,ORFS,-4

56234 2-012 O-RING,ORFS,-6

56235 2-014 O-RING,ORFS,-8

56236 2-016 O-RING,ORFS,-10

56237 2-018 O-RING,ORFS,-12

56238 2-021 O-RING,ORFS,-16

56352 6 WLNL-S LOCKNUT,BULKHEAD










56789 811-16 HOSE,1 INCH ID

57884 3/8 FF NIPPLE,PIPE

59335 6 FNL-S CAP, TUBE END




60806 125HB-3-4 FITTING,HOSE BARB TO MALE PIPE







61091 1J943 24-24 HOSE END,90º FEMALE SWIVEL,SEAL LOK

61093 1J978-12-12 HOSE END,90º FEMALE SWIVEL,JIC


61100 811-24 HOSE,11/2 INCH ID


61131 1JS78 12-12 HOSE END,FEMALE SWIVEL,SEAL LOK


61152 139HB-6-4 ELBOW,45º,BARB TO MALE PIPE




October 2005




61260 20-12 TRLO-BL REDUCER,TUBE END TO SWIVEL,ORFS




61265 6 WNLO-WLNL-S UNION,BULKHEAD 45º,ORFS



61272 12 AOEL6 ELBOW,90º,STRAIGHT THREAD TO ORFS SWIVEL

61316 482TC-16 HOSE,1 INCH ID


61327 782-12 HOSE,3/4 INCH ID

61328 881-24 HOSE,11/2 INCH ID

61336 11943-20-24 HOSE END,90º FLANGE HEAD


61346 8 WNLO-WLNL-S 4 UNION,BULKHEAD 45º,ORFS



61742 1/8 X 1.5 FFF NIPPLE,PIPE

63426 8 PNTX-S PLUG,FLARE TUBE



65776 8 F65OL-S CONNECTOR,STRAIGHT THREAD TO

ORFS SWIVEL

65880 6001012 O-RING KIT

66154 6 WTX-WLNS UNION,BULKHEAD,FLARE TUBE

66155 6 WETX-S UNION,BULKHEAD 90º,FLARE TUBE

66156 6 WLN-S BULKHEAD LOCKNUT


66392 6 R5OX-S RUN TEE,STRAIGHT THREAD

66396 811-12 HOSE,3/4 INCH ID

66829 H3174PP CLAMP,TUBE

67217 4 KLO-S UNION,CROSS,ORFS






67906 DC-370-F0F0-5 VALVE,CHECK


69333 H3174PP CLAMP,HYDRAULIC HOSE

69503 4 F65OX-S CONNECTOR,STRAIGHT THREAD TO 37º SWIVEL


71038 1/4X1/4F3HG-S ADAPTER,CONVERSION


71383 1/4 CD45-S ELBOW,45º,MALE TO FEMALE PIPE

72270 12FNL-S CAP, TUBE END

73436 60C-4 SLEEVE,COMPRESSION


73437 61C-4 NUT,COMPRESSION

73438 33482-4-4B HOSE END,PUSH LOK,MALE

73767 1CD-S ELBOW,90º,MALE TO FEMALE PIPE

73768 20-16-F5OG5-S ADAPTER,FEMALE PIPE TO STRAIGHT THREAD


74660 6-8 F42EDMLO-S CONNECTOR,MALE BSPP TO ORFS

74661 8-8 F42EDMLO-S CONNECTOR,MALE BSPP TO ORFS





75043 3/4 FF-S NIPPLE,PIPE



75256 XV5O6P-24 BALL VALVE

75574 4 WLNL-S BULKHEAD LOCKNUT

75612 8 WJLO-WLNL-S RUN TEE, BULKHEAD,ORFS

75613 12-8 F5OG5-S ADAPTER,FEMALE PIPE TO STRAIGHT THREAD


75628 1JB43-4-4 HOSE END,BULKHEAD,SEAL LOK

75631 801-6 HOSE,3/8 INCH ID



75656 881-20 HOSE,1-1/4 INCH ID



77309 8 WLNL-S BULKHEAD LOCKNUT

77379 8M18C87OMX-S ELBOW,90º METRIC,STRAIGHT THREAD TO

FLARE TUBE


77711 801-10 HOSE,5/8 INCH ID


78091 6 C6X-S ELBOW,90º,SWIVEL NUT TO FLARE TUBE

78684 30582-8-8B HOSE END,PUSH LOK,MALE

78852 549-2 HOSE,1/8 INCH ID


79138 PS-B-37 SLEEVE,NYLON,2.38" ID


79847 12-3/4 A0EG-S ELBOW,90º,STRAIGHT THREAD TO FEMALE PIPE





83052 821-6 HOSE,3/8 INCH ID

83053 821-8 HOSE,1/2 INCH ID

83054 821-12 HOSE,3/4 INCH ID


















83070 772-8 HOSE,1/2 INCH ID




















87033 12-6 TRLO-S REDUCER,TUBE END TO SWIVEL,ORFS




87246 4 C6X-S ELBOW,90º,SWIVEL NUT TO FLARE TUBE

87679 6 LHP-S FLANGE SEAL FITTING, MALE

87681 6PLS N0702 BONDED SEAL

88100 SR88100 ADAPTER,OIL DRAIN,GM 3.0L



88474 10081-20 Crimp Shell, 1.25”

88475 1988-20-24 HOSE END,90º FLANGE HEAD

88476 JS88-24-24 HOSE END,FEMALE SWIVEL,SEAL LOK


88478 811-20 HOSE,11/4 INCH ID





88939 1J988-16-16 HOSE END,90º FEMALE SWIVEL,ORFS

88940 811-16 HOSE,1 INCH ID

88944 1J988-20-20 HOSE END,90º FEMALE SWIVEL,ORFS

89403 16 VLO-S ELBOW,45º,MALE PIPE TO ORFS


89489 4 WJMLO-S BRANCH TEE,BULKHEAD,ORFS





94358 351TC-12 HOSE,3/4 INCH ID


96358 12 TX-S SLEEVE,FLARE TUBE

96359 12 BTX-S NUT,FLARE TUBE



96402 10343-6-6 HOSE END,MALE,JIC

96407 30382-6-6B HOSE END,MALE,JIC


900 • AccessoriesOctober 2005

Part No. 52853 Z-45/25 and Z-45/25J DC and Bi-Energy

October 2005


Z-45/25 and Z-45/25J DC and Bi-Energy Part No. 52853

901.1 A Flashing Beacon

900 • Accessories

2

3

4

1



901.1Flashing Beacon Rev A


1 49821 Screw, 8-32 x 1.25 inches

2 20189 Amber Strobe, 12V


4 18605 Nylock Nut, 8-32

October 2005



902.1 A Platform Options

900 • Accessories

15

17

18 19

16

1

2

1 2

1 2

22 23

20

21

24

3

4

5

67

91112913914 8

9

9

8

10

8



902.1Platform Options Rev A


— 28323 Pinch Guard Option,4 Foot / 1.2 m



— 88609 Platform Control Box Cover— 29888 Swing Gate Option

1 7339 Screw - HHC, 1/4 -20 x 0.5 inch,GR 5

2 6091 Nylock Nut, 1/4 -20

3 9599 Tool Tray ...................................... 1

4 28329 Pinch Guard, 4 Foot / 1.2 m ......... 1— 28328 Pinch Guard, 5 Foot / 1.5 m— 28327 Pinch Guard, 6 Foot / 1.8 m

5 28807 Pinch Guard Support .................... 6

6 4266 Screw - HHC, 1/4 -20 x 2 inches,GR 5


8 31120 Black End Cap .............................. 2

9 7265 Rivet, 0.375 x 0.25 inch8

10 36870 Swing Gate ................................... 1

11 1487 Gate Latch .................................... 1

12 12161 Snap Pin ....................................... 1

13 1488 Railing Catch ................................ 1

14 35672P Entry Toeboard (EuropeanPlatform) ....................................... 1

15 35958 Worklight Housing ........................ 2— 35959 Worklight Lamp, 48V DC


17 35956 Worklight Mount ............................ 2

18 6145 Screw - HHC, 1/4 -20 x 1.5inches, GR 5


20 29193 Red End Cap ................................ 2

21 62128-S Side Panel - Platform ControlBox Cover ..................................... 2

22 6584 Screw - SHS, 10-24 x 0.625 inch


23 5365 Nylock Nut, 10-24

24 32993P Folding Panel - PlatformControl Box Cover ........................ 1

October 2005



903.1 A Half-height mesh and Swing Gate Options

900 • Accessories

InsideOutside

Clamp

Mesh Frame

Not to scale

11 10 31

2

1

2

4

2

1

2

2

4

3

5

1

2

1

2

7

12

7

14

15

12

13

6

7

8

9

42

42

42



903.1Half-height mesh and Swing Gate Options Rev A


— 107610 Swing Gate, Complete

1 8914 Screw, ¼ -20 x 0.63 inch

2 6638 Flat Washer, ¼ inch

3 54932 Clamp - Rubber Cushion,1.25 x 0.25 inch

4 6091 Nylock Nut, ¼ -20

5 54458 Half Mesh, Left Hand, 6 foot— 101852 Half Mesh, Left Hand, 5 foot

6 54465 Half Mesh, Right Hand, 6 foot— 101853 Half Mesh, Right Hand, 5 foot


8 52752 Platform Assembly, 6 foot (1.8 m)with Decals and Half-Height mesh,ANSI and CSA

— 52753 Platform Assembly, 6 foot (1.8 m)with Decals and Half-Height mesh,CE

9 54165 Foot Switch Cover

10 54457 Half-height mesh, Swing Gate

11 107610 Swing Gate

12 7265 Rivet, 0.25 x 0.375 inch

13 1487 Gate Latch

14 1488 Railing Catch

15 63311 Snap Pin

October 2005



904.1 B Airline to Platform

900 • Accessories

2

1

3

5 1

4



904.1Airline to Platform Rev B


— 27887 Air Line to Platform Option -Complete

1 106142 Air Line Assembly with Fittings ..... 1— 16073 Clamp - Rubber Cushioned,

0.63 x 0.25 inch

2 27900 Fitting - Female BulkheadAdapter, 10 MPT .......................... 2

3 27895 Coupler - Female QuickDisconnect .................................... 1

4 73896 Air Line Bracket ............................ 1

5 27894 Plug - Male Quick Disconnect ...... 1

October 2005



905.1 A Cold Start Package

900 • Accessories

1

2



905.1Cold Start Package Rev A


— 42488 Cold Start Package

1 28853 Battery Blanket, 110V AC, 60 Hz

2 42489 Freeze Plug Heater,110V AC, 60 Hz

October 2005



906.1 A Platform Overload Option

900 • Accessories

9103

9103

12

1314

15

16

17

18

12

3

18

25

26

1920

6

21222324

1 84 5

6

7

2

3

11



906.1Platform Overload Option Rev A


— 94482 Platform Overload Option,Complete (Z-45/25)

— 94483 Platform Overload Option,Complete (Z-45/25J)

1 98154 Platform Support (Z-45/25)


3 6091 Nylock Nut, 1/4 -20

4 94492P Access Panel

5 6090 Screw - HHC, 1/4 -20 x 0.75inch, GR 5


7 56912 Spring Clip, 1/4 -20

8 61998P Platform Support (Z-45/25J)

9 6888 Screw - HHC, 1/4 -20 x 1 inch,GR 5

10 45748 Rod End, 0.25 x 2.75 inches

11 99174 Pivot Pin, 0.75 x 8.75 inches— 94643 Zerk Fitting

12 94175 Flanged Bearings,0.75 x 0.875 x 0.5 inch

13 51063 Screw - RHPM, 10-32 x 1.5inches, GR 2

14 6146 Flat Washer, #10

15 4828 Nylock Nut, 3/8 -16

16 61975 Spring Retainer

17 61974 Compression Spring, 232 in/lbs

18 101512 Load Support with Bearings(includes item 12)

19 94549 Limit Switch (Z-45/25J)— 94642 Limit Switch (Z-45/25)


21 61972 Limit Switch Mount

22 34619 Rubber Bumper

23 15086 Flat Washer,0.375 x 1.5 x 0.125 inch

24 21604 Screw - HHC, 3/8 -16 x 3.25inches, GR 5


25 61987 Rotator Mount

26 99174 Pivot Pin, 0.75 x 8.75 inches(Z-45/25)

— 94643 Zerk Fitting

Dis

trib

ute

d B

y:

California Proposition 65

WARNINGWARNINGThe exhaust from this product contains chemicals

known to the State of California to cause cancer,

birth defects or other reproductive harm.

Genie North AmericaPhone 425.881.1800

Toll Free USA and Canada

800.536.1800

Fax 425.883.3475

Genie Australia Pty Ltd.Phone +61 7 3375 1660

Fax +61 7 3375 1002

Genie ChinaPhone +86 21 53852570

Fax +86 21 53852569

Genie MalaysiaPhone +65 98 480 775

Fax +65 67 533 544

Genie JapanPhone +81 3 3453 6082

Fax +81 3 3453 6083

Genie KoreaPhone +82 25 587 267

Fax +82 25 583 910

Genie BrasilPhone +55 11 41 665 755

Fax +55 11 41 665 754

Genie HollandPhone +31 183 581 102

Fax +31 183 581 566

Genie ScandinaviaPhone +46 31 575100

Fax +46 31 579020

Genie FrancePhone +33 (0)2 37 26 09 99

Fax +33 (0)2 37 26 09 98

Genie IbericaPhone +34 93 579 5042

Fax +34 93 579 5059

Genie GermanyPhone +49 (0)4202 88520

Fax +49 (0)4202 8852-20

Genie U.K.Phone +44 (0)1476 584333

Fax +44 (0)1476 584334

Genie Mexico CityPhone +52 55 5666 5242

Fax +52 55 5666 3241

parts manual genie z-45 25dc.pdf

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