z-40/23n - parts, service and operations manuals | genie

Serial Number Range

from SN Z40N16N-4000 toZ40N16N-4499

Z-40/23NZ-40/23N RJ from Z40NN-4500 to 4915

Part No. 1263372GT

Rev C4

November 2018

2 Z-40/23N, Z-40/23N RJ Part No. 1263372GT

November 2018

http://www.genielift.com/en/service-support/manuals/index.htm

Part No. 1263372GT Z-40/23N, Z-40/23N RJ 3

November 2018

How to Read Your Serial Number

This manual is updated frequently. If you have aprinted manual, you can keep it up to date bydownloading new figures from the Genie website atwww.genielift.com. For the most up-to-date partsinformation, visit the Parts Lookup System on theGenie website at www.genielift.com.

How to Read Your Serial Number..........................................3

Parts Stocking List.................................................................7

How to Order Parts................................................................8

Service Parts Fax Order Form...............................................9

Electronic Version

Click on any page number to view the figure.

001 Parts Stocking List001.1 Parts Stocking List.....................................................10

100 Decals101.1 Decals with Words.....................................................12

102.1 Decals with Symbols.................................................14

200 Chassis Components201.1 Front Axle Assembly..................................................16

202.1 Rear Axle Assembly..................................................18

203.1 Drive Chassis Components - View 1.........................20



206.1 Fuse Box Assembly...................................................26

207.1 Power Cables.............................................................28

208.1 Battery Charger.........................................................30

300 Turntable Components301.1 Turntable Rotator.......................................................32

302.1 Turntable Components - View 1.................................34

303.1 Turntable Components - View 2.................................36

304.1 Ground Control Box - View 1.....................................38

305.1 Ground Control Box - View 2.....................................40

306.1 Turntable Cover - View 1............................................42

307.1 Turntable Cover - View 2............................................44

308.1 Wire Harness Diagram..............................................46

400 Boom Components401.1 Boom Pins and Bearings...........................................48

402.1 Secondary Linkage....................................................50

403.1 Upper Pivot................................................................52

404.1 Primary Boom Wear Pads.........................................54

405.1 Primary and Extension Booms..................................56

406.1 Cable Track................................................................58

407.1 Jib Boom and Platform Rotator.................................60

408.1 Rotating Jib Boom Assembly.....................................62

500 Pumps and Manifolds501.1 Hydraulic Power Unit.................................................64

502.1 Function Manifold......................................................66

503.1 Jib Rotate Manifold....................................................68

504.1 Jib Manifold................................................................70

600 Platform Components601.1 Platform Components................................................72

602.1 Platform Control Box - View 1....................................74

603.1 Platform Control Box - View 2....................................76

604.1 Joystick Controller.....................................................78

700 Hydraulic Hoses and Fittings701.1 Drive Chassis............................................................80

702.1 Turntable Components...............................................82

703.1 Boom Components....................................................84

800 Accessories801.1 Flashing Beacon........................................................86

802.1 Air Line to Platform....................................................88

803.1 Platform Accessories - View 1...................................90

804.1 Platform Accessories - View 2...................................92

805.1 Auxiliary Rail Assembly.............................................94

806.1 Platform Overload......................................................96

807.1 Hostile Environmental Package - Primary BoomWipers.................................................................................98

808.1 Hostile Environmental Package - Cylinder Bellows..100

809.1 Inverter....................................................................102

810.1 Lift Guard Contact Alarm (from January 2017)........104

IndicesPart Number Index.............................................................106

Part Description Index.......................................................109

Cross ReferencesFittings Cross Reference...................................................114

4 Z-40/23N, Z-40/23N RJ Part No. 1263372GT

November 2018

Table of Contents

This Page Intentionally Left Blank

Part No. 1263372GT Z-40/23N, Z-40/23N RJ 5

November 2018

Table of Contents (continued)

6 Z-40/23N, Z-40/23N RJ Part No. 1263372GT

November 2018

Notes

Part No. 1263372GT Z-40/23N, Z-40/23N RJ 7

November 2018

Parts Stocking List

8 Z-40/23N, Z-40/23N RJ Part No. 1263372GT

November 2018

How To Order Parts

Part No. 1263372GT Z-40/23N, Z-40/23N RJ 9

November 2018

Fax Order Form

10 Z-40/23N, Z-40/23N RJ Part No. 1263372GT

001 Parts Stocking List November 2018

001.1 Parts Stocking List

Description Qty.Part No.Item

— GENERAL SERVICE PARTS —A

PAINT,WET,TRAFFIC BLACK (1 GL)**1257733GT--1-gallon

PAINT, AEROSOL, TRAFFIC BLACK1258567GT--12-ounce spray paint

PAINT,AEROSOL,GENIE GRAY***1268GT--12-ounce spray paint

SEAL MARKER,CROSSCHECK,BLUE,TUBE

1283776GT--

PAINT,AEROSOL,BRIGHT BLUE***1484GT--12-ounce spray paint

O-RING KIT,FIELD SVC,ALL PROD*28750GT--O-ring kit, SAE

PAINT,WET,GENIE BLUE (1 GL)**32150GT--1-gallon

PAINT,WET,GENIE GRAY (1 GL)**32151GT--1-gallon

PLUG AND CAP KIT-SERVICE,37 **33994GT--Plug and cap kit, SAE

CHOCK,CYLINDER (SERVICE TOOL)36555GT--

O-RING KIT (ORFS FITTINGS)49612GT--O-ring kit, ORFS

PLUG AND CAP KIT-SERVICE,ORFS*49613GT--Plug and cap kit, ORFS

GREASE,DIELECTRIC 4 OZ**66399GT--

PARKER DIGITAL PRESSURE GAUGE93500GT--

--

— MANUALS —1

MANUAL,AEM SAFETY27581GT--

MANUAL,RESPON,A92.5 BOOM31779GT--

— HYD FILTERS —2

FILTER ELEMENT,10MICRON,PAPER*44788GT--

FILTER ASSY,SAE8,10 MIC,PAPR**78622GT--

— FUSES —3

FUSE,200 AMP18576GT--

FUSE,500 AMP,VERY FAST ACTING43179GT--

Part No. 1263372GT Z-40/23N, Z-40/23N RJ 11

001 Parts Stocking ListNovember 2018

001.1 Parts Stocking List

12 Z-40/23N, Z-40/23N RJ Part No. 1263372GT

100 Decals November 2018

101.1 Decals with Words


DECAL KIT WORDS Z40119874GT--does not include items 23 25-28, 30, 31,38, 39, 40, 42 and 43

DECAL,ARROW BLUE...........................127204GT1

DECAL,ARROW YELLOW LRG 9".........127205GT2

DECAL,TRIANGLE,BLUE.......................227206GT3

DECAL,TRIANGLE,YELLOW.................227207GT4

DECAL,WARN,CRUSH HAZARDHAND......................................................2

28161GT5

DECAL,INSTRUCT,FOOTSWITCHOPER......................................................1

28165GT6

DECAL, POWER TO PLATFORM230V**.....................................................2

28174GT7

DECAL,WARNING-COMPARTACCESS.................................................2

28175GT8

DECAL,LABEL,MANUAL NOT HERE.....128176GT9

DECAL,WARN,CRUSH HAZARDPLAT.......................................................2

28177GT10

DECAL,WARN,FALL HAZARD...............128181GT11

DECAL,POWER TO PLATFORM 115V...228235GT12

DECAL,WARN,IMPROPEROPERATION...........................................1

28236GT13

DECAL,NOTICE,BATTERY CABLES.....228372GT14

DECAL,DANGER DO NOT ALTERSWTC.....................................................1

31060GT15

DECAL,DANGER,ELECTHAZARD,PLUG.......................................1

31508GT16

DECAL,NOTICE,CHARGER INSTRUC...131785GT17

DECAL,DANGER,TIP-OVERBATTERY................................................2

31787GT18

DECAL,DANGER,BATTERYSAFETY***..............................................2

31788GT19

DECAL,NOTICE,MAX LOAD 500 LBS....137052GT20

DECAL,LANYARD ANCHORAGEPOINT.....................................................2

40434GT21

DECAL,LABEL,PWR TO CHARGR230V........................................................1

43658GT22

DECAL,GENERATOR OPTION..............144779GT23


44980GT24

DECAL,LABEL, AIR LINE 110 PSI.........244981GT25

DECAL,INSTR,SIDE FRC/WIND,AUS.....144986GT26

DECAL,COSMETIC,GENIEBOOM,HORZ..........................................1

52969GT29

DECAL,LABEL,OPEN,LATCH................272833GT30

DECAL,LABEL,LIGHTS***......................172867GT31

DECAL,CHEVRON RANDO HD.............182366GT32

DECAL,LABEL,LOWER MIDRAIL..........197815GT33


DECAL,NOTICE,SIDEFRC/WINDANSI......................................1

97893GT34

DECAL,BATT CONN DIAGRAM.............1114117GT35

DECAL,TIRE SPECS..............................4114131GT36

DECAL,GROUND CONTROLPANEL,Z40.............................................1

114132GT37

PLATFORM CONTROL PANEL,LABEL.....................................................1

114133GT38

DECAL,GENIE Z40/23NRJ.....................1114165GT39option

DECAL,WHEEL LOAD...........................4114180GT40

DECAL,LABEL,TRANSPORT.................1114114GT41

DECAL,AC INVERTER POWER,115V....2114350GT42

DECAL,DANGER,GENERAL SAFETY....2114389GT43

DECAL,DANGER,ELECT HAZARD***....2114390GT44

DECAL,DANGER,TILT ALARM..............1114397GT45

DECAL,LABEL,CLEAR...........................1114427GT46

DECAL,OPER INST,Z40 PLAT AUS.......1227131GT47

DECAL,OPER INST,DC BOOM GNDAU...........................................................1

227213GT48

LABEL,TCON SOFTWARE,Z40.............11256898GT49

LABEL, PCON SOFTWARE,Z40............11256899GT50

DECAL,GENIE Z40/23N.........................1114156GT51option

Part No. 1263372GT Z-40/23N, Z-40/23N RJ 13

100 DecalsNovember 2018

101.1 Decals with Words

14 Z-40/23N, Z-40/23N RJ Part No. 1263372GT

100 Decals November 2018

102.1 Decals with Symbols


DECAL KIT SYMBOLS Z40119875GT--does not include items 8-10, and 22-25

DECAL,ARROW BLUE...........................127204GT1

DECAL,ARROW YELLOW LRG 9".........127205GT2

DECAL,TRIANGLE,BLUE.......................227206GT3

DECAL,TRIANGLE,YELLOW.................227207GT4

DECAL, POWER TO PLATFORM230V**.....................................................2

28174GT5

DECAL,POWER TO PLATFORM 115V...228235GT6

DECAL,LANYARD ANCHORAGEPOINT.....................................................2

40434GT7


43658GT8


44980GT9

DECAL,LABEL, AIR LINE 110 PSI.........244981GT10

DECAL,COSMETIC,GENIEBOOM,HORZ..........................................1

52969GT11

DECAL,LABEL,LIGHTS***......................172867GT12

DECAL,WARNING,CRUSHINGHAZARD.................................................4

82472GT13

DECAL,SYMBOL-COMP ACCESS........182473GT14

DECAL,SYMBOL-BATTERY SAFETY.....282481GT15

DECAL, SYMBOL - READ THEMANUAL.................................................2

82487GT16

DECAL,DANGER,ELEC.HAZ.STAYCLR.........................................................2

82544GT17

DECAL,WARN,CRUSH HAZARDPLAT.......................................................2

82548GT18

DECAL,LABEL,MAX CAPACITY***........182601GT19

DECAL,DANGER,MAX SIDEFRC,667N...............................................1

82602GT20

DECAL,DANGER,SIDE FRC 400N........182604GT21

DECAL,LABEL,LOWER MIDRAIL..........197815GT22

DECAL,GROUND CONTROLPANEL,Z40.............................................1

114132GT25

PLATFORM CONTROL PANEL,LABEL.....................................................1

114133GT26

DECAL,GENIE Z40/23NRJ.....................1114165GT28option

DECAL,WHEEL LOAD...........................4114180GT29

DECAL,LABEL,FALL HAZARD***..........1114247GT30

DECAL,LABEL,TIPOVER,TILT AL SY.....1114248GT31

DECAL,LABEL,TIP OVER LMTSWTCH...................................................1

114252GT32

DECAL,LABEL,DRIVE ENABLEPATCH.....................................................1

114298GT33

DECAL,SYM-ELEC HAZARD,PLUG......1114334GT34


DECAL,LABEL,TRANSPORT.................2114114GT35

DECAL,LABEL,TIPOVER,BATTERIES....2114345GT36

DECAL,LABEL,CLEAR...........................1114427GT37

LABEL,TCON SOFTWARE,Z40.............11256898GT38

LABEL, PCON SOFTWARE,Z40............11256899GT39

DECAL,GENIE Z40/23N.........................1114156GT40

Part No. 1263372GT Z-40/23N, Z-40/23N RJ 15

100 DecalsNovember 2018

102.1 Decals with Symbols

16 Z-40/23N, Z-40/23N RJ Part No. 1263372GT

200 Chassis Components November 2018

201.1 Front Axle Assembly


SCREW,HHF,3/8-16X1,8,ZAG................8824090GT1

ROD END,.375 X 2.25,ZAG....................41255452GT2

SCREW,HHC,M20-2.5X100,DIN933,1....2231514GT3

WASHER,FLAT,.75,SAE,HRD,ZAG........81256863GT4

SCREW,HHF,1/4-20X.75,8,ZAG.............3824078GT5

SUBASSY,STEER SENSOR..................1110998GT6includes items 7

COVER,STEERING SENSOR110452GT--

WASHER,FLAT, M5 YELLOW ZINC49413GT--

BUSHING, STRAIN RELIEF, 1"60746GT--

WASHER,LOCK,#10 PLTD6607GT--

SCREW,PHILLIPS,PHM,10-32 X 175041GT--

SENSOR,STEER ANGLE.......................1110533GT7

SPRING,COMP,300 OD X .63LG...........1119910GT8

STEER SENSOR ACTUATOR,HEX.......1110556GT9

PIN,1.5DIA X 3.45LG,1 HOLE................4110370GT10

PLUG,NYLON .38 BLACK DOMED21858GT--

CASTING ,FRONT AXLE,MACHINED....1110380GT11

ROD END,.375X3.69,ZAG......................4825019GT12

BEARING,1.5"ID X 1.75OD X1.25L........2110876GT13

WASHER,THRUST,1.5 X 3.5 X .187.......245074GT14

STEER YOKE ASSY,Z40........................2119877GT15

PLUG,NYLON .38 BLACK DOMED21858GT--

BEARING,1.00IDX1.25ODX1.00L25817GT--

HUB ASSEMBLY MODEL#60-8***.........245043GT16

LUG BOLT,5/8-18,WHEEL HUB***21166GT--

BEARING RACE (LARGE) (45873)40145GT--inner cone not included

BEARING RACE (SMALL) (45873)40146GT--outer cone not included

SEAL-GREASE,MODEL 60-845110GT--

CAP,DUST,45873 HUB KIT45111GT--

WASHER,SHIM,1.56X2.5X.061,ZAG.....21251565GT17

BUSHING,1.5ID X 1.75OD X 1.1LG.......2119426GT18

PIN,1.00DIAX3.44LG,2HOLE.................2110875GT19

CYLINDER,STEER,DOUBLERODDED**..............................................1

110362GT20

SEAL KIT (110362)119427GT--for 110362

GLAND NUT ASSY,Z40 STEER CYL1259444GT--for 110362

ROD END,20MM,Z40 STEER CYL***128514GT--

SCREW,HHC,1/2-13X2.5,8,ZAG............41257464GT21

WASHER,FLAT,1/2,SAE,HRD,ZAG........4825353GT22

NUT,TL,M20-2.5,DIN980,10,ZAB...........21263237GT23


PLATE,STEERING LINK,MACHINED**...4110871GT24

WASHER,SHIM,1.01 X 1.63 X.062.........430748GT25

Part No. 1263372GT Z-40/23N, Z-40/23N RJ 17

200 Chassis ComponentsNovember 2018

201.1 Front Axle Assembly

18 Z-40/23N, Z-40/23N RJ Part No. 1263372GT


202.1 Rear Axle Assembly


SCREW,HHF,5/16-18X2,8,ZAG..............81257803GT1

MOTOR, DRIVE, AC, INT.BRK, Z40.......21255013GT2

SCREW,SHC,1/4-20X1.75,A574,ZAG.....81263236GT3

NUT,SERRATED,1/4-20,8,ZAG.............101256679GT4

MOTOR CONTROLLER,48VAC,3PH.....2110665GT5

CLAMP,CABLE,MOTOR CONTROLLER226254GT--

CONTACTOR,DRIVE,24V,180A***.........174267GT6

SPRING, RETURN (FOR 74267)74468GT--

FIXED CONTACT (FOR 74267)74469GT--

MOVING CONTACT (FOR PN 74267)74470GT--

BRACKET,CONTACTOR MOUNT..........1110880GT7

SCREW,PHPM,10-32X.38,ZAG..............2825349GT8

WASHER,FLAT,M5,DIN125,ZAB............2826215GT9

WASHER,FLAT,USS,1/4,ZAG...............10824113GT10

SCREW,HHC,1/4-20X1.5,8,ZAG............6824062GT11

SPRINGCLIP,1/4-20,.025-.15X.54,ZAG................4

56912GT12

COVER,REAR AXLE..............................2110554GT13

WELDMENT, REAR AXLE, Z40.............1236303GT14

SCREW,HHC,1/4-20X1.25,8,ZAG..........2824061GT15

NUT,TL,1/4-20,C,ZAG.............................2824024GT16

FORMING,FUSE MOUNT BRACKET.....1119432GT17

NUT,SERRATED,10-32,ZAG...................21264261GT18

SCREW,FHPM,10-32X.1,00,ZAG...........2826783GT19

FUSE BLOCK, ANN & ANL FUSE..........166717GT20

FUSE,200 AMP.......................................118576GT21


O-RING,.188 X 5'OD,BUNA N,70A.........2110965GT23

WHEEL DRIVE. Z-40***..........................2107712GT24

O-RING,END COVER,4HP/4HB***106123GT--for 107712

SEAL KIT,WHEEL DRIVE(106148/106445/107712)

1286600GT--

for 107712

BEARING KIT,WHEEL DRIVE(106148/106445/107712)

1286601GT--

for 107712

LUG,WHEEL STUD,5/8-18,W1/4HB**21149GT--for 107712

SNAP RING,WHEEL DRIVE232486GT--for 107712 (large snap ring for end cover)

KIT,TORQUE HUB COVER(101584)**58320GT--for 107712

BEARING KIT-74097 TORQUE HUB**74714GT--for 107712 (inventory limited to stock onhand as component is no longer available)

SCREW,SHC,5/8-11X1.75,A574,ZAG...12824104GT25


WASHER,FLAT,5/8,F436,HRD,ZAG.....121256182GT26

Part No. 1263372GT Z-40/23N, Z-40/23N RJ 19


202.1 Rear Axle Assembly

20 Z-40/23N, Z-40/23N RJ Part No. 1263372GT


203.1 Drive Chassis Components - View 1


CONVERTER, DC-DC, 48-26 VOLT**.....179452GT1

DC-DC CONVERTER, RETRO KIT216186GT--

HARNESS, KIT,48-24 CONVERTER,216228GT--

SCREW,PHILLIPS,PHM,10-32 X.625.....449826GT2

WASHER,FLAT,MS,#10,Y.......................86146GT3

NUT,NYLOCK,10-32...............................46178GT4

SCREW,HHF,1/4-20X.75,8,ZAG.............7824078GT5

SPRINGCLIP,1/4-20,.025-.15X.54,ZAG................3

56912GT6

Ref. CHARGER7refer to 208.1

MOUNTING BKT,DC-DCCONVERTER.........................................1

216397GT8

(one bracket per machine)

GROUND STRAP,24"LONG...................1107578GT9

SCREW,HHF,1/2-13X1.75,ZAG..............1826171GT10

NUT,SERRATED,1/2-13,8,ZAG...............11261724GT11

SCREW,HHC,5/8-11X4,8,ZAG.............121256170GT12


NUT,TL,5/8-11,C,ZAG...........................121258049GT14

PLATE,REAR AXLE BOLT SPACER.......4110619GT15

TIRE/WHEEL ASSY,REAR,N-MARK......2110877GT16"Solid, Non-marking, rear (9 x 9.5 inch boltcenter)"

NUT,LUG,5/8-18 X 90 DEGREE,Z45.....1854627GT--

SCREW,HHF,1/4-20X1.75,8,ZAG...........7824082GT17

CLAMP,HOSE,UHMW............................1101723GT18

NUT,TL FLG,1/4-20,G,ZAG.....................8824027GT19

TIRE & WHEEL ASSY,FRONT N-M........294908GT20"Solid, Non-marking, front (8 x 8 inch boltcenter)"

NUT, LUG, 5/8-1/8 X 90 DEGREE*......1645109GT--

PLATE,FRONT ACCESS PAINTED........1110609PGT21

WASHER,FLAT,USS,1/4,ZAG.................3824113GT22

NUT,TL,1/4-20,C,ZAG.............................3824024GT23

BLOCK,CABLE CLAMP,2/0 DOUBLE.....170606GT24

Ref. ENCLOSURE,FUSE BOX25refer to 206.1

Ref. COVER, FUSE BOX26refer to 206.1

MOUNTING BRACKET,DCCONVERTER.........................................1

216185GT27

Part No. 1263372GT Z-40/23N, Z-40/23N RJ 21



22 Z-40/23N, Z-40/23N RJ Part No. 1263372GT




SCREW,HHC,1/4-20X1,8,ZAG...............8824060GT1


SPRINGCLIP,1/4-20,.025-.15X.54,ZAG................8

56912GT3

COVER,DRIVE CHASSIS,REAR............150371GT4

COVER,DR CHASSISFRONT,NON-OSC..................................1

50770-SGT5

COUNTERWEIGHT,CAST,554LBS........1119287GT6

SCREW,HHC,1-8X4.5,5,ZAG.................41268833GT7

WASHER,FLAT,1.0,USS,ZAG.................41256469GT8

PLATE,WASHER,FLAT,RETAINING.......4119815GT9

TUBE,CHASSIS SPACER......................4107574GT10

Part No. 1263372GT Z-40/23N, Z-40/23N RJ 23



24 Z-40/23N, Z-40/23N RJ Part No. 1263372GT




SCREW,THUMB,A-REG,3/8-16X1,ZAG..4824228GT1

SPRING CLIP,3/8-16,.05-.20X.73,ZAG....429868GT2

INSULATION,48V BATT.BOX LID...........1106241GT3models with AGM option

COVER,BATTERY BOX**.......................274704GT4

BATTERY CABLE ASSY,9.5"JUMPER....619520GT5

SCREW,HHF,5/16-18X1,8,ZAG824086GT6

NUT,SERRATED,5/16-18,8,ZAG1255805GT7

BOOT,CABLE TERMINAL,LG,RED,2/0...451147GT8

BATTERY, 390AH L16,WET...................856461GT9A

BATTERY,AGM,6V/390A,L16..................8823684GT9Bmodels with AGM option

BEARING,0.75IDX1.00ODX0.75L..........436369GT10

WASHER,THRUST,.75 X 1.38X.13.........436212GT11

WELDMENT, BATTERY BOX, LH...........1161554GT12

SCREW,HHF,1/4-20X.75,8,ZAG.............2824078GT13

CLAMP,1.00,#16 X 1/4,RUB CUSH........218666GT14

SPRINGCLIP,1/4-20,.025-.15X.54,ZAG................2

56912GT15

SCREW,HHF,1/4-20X1.75,8,ZAG...........4824082GT16

NUT,HH JAM,1/4-20,A,ZAG....................4824037GT17

BATTERY CABLE ASSEMBLY (Z40)......2128015GT18

FORMING,BATTERY CONNHANDLE**...............................................2

119787GT19

HARN ASSY, POWER PACK, Z40..........11251892GT20

WEAR PAD,4X2X.5 W/INSERT***..........245209GT21

SCREW,HHF,1/4-20X.625,8,ZAG...........41256855GT22

FORMING,BATTERY BOX LATCHRH**........................................................1

101426GT23A

(shown)

FORMING,BATTERY BOX LATCHLH**.........................................................1

101425GT23B

LATCH,ROTARY, W/KNOB,LEFT............166900GT24A(shown) installed on RIGHT side of chassis

LATCH,ROTARY, W/KNOB,RIGHT.........166901GT24Binstalled on LEFT side of chassis

SCREW,HHF,5/16-18X1.5,8,ZAG...........61255763GT25

NUT,TL FLG,5/16-18,G,ZAG...................6824028GT26

BOLT,CARRIAGE,3/8-16X1,5,ZAG.........6824125GT27

NUT,TL FLG,3/8-16,G,ZAG.....................6824029GT28

WELDMENT, BATTERY BOX, RH..........1161553GT29

Part No. 1263372GT Z-40/23N, Z-40/23N RJ 25



26 Z-40/23N, Z-40/23N RJ Part No. 1263372GT


206.1 Fuse Box Assembly


ASSEMBLY, ENCLOSURE, FUSE BOX119402GTA

FORMING,COVER,FUSE BOX..............1119399GT1

GASKET,FUSE ENCLOSURE................1119400GT2

FUSE,500 AMP,VERY FAST ACTING.....143179GT3


SCREW,FHM,10-32 X .7517626GT--

NUT,TL FLG,10-32,F,ZAG824032GT--

FORMING,FUSE BOX............................1119401GT5

CONN RECEPT,FLANGED....................173723GT6

SCREW,PHPM,6-32X.5,ZAG..................2824214GT7

NUT,TL,6-32,A,ZAG................................2824019GT8

STRAIN RELIEF, 3/4, NPT, GRY............270684GT9A

PLUG,SANTOPRENE 1.125 BLKDOME.....................................................2

1251901GT9B

STRAIN RELIEF, 3/4, NPT, GRY............370684GT10

LOCKNUT,ELECTRIC,3/4"14041GT--

FUSE,50 AMP,VERY FAST ACTING......136372GT11


WASHER,FLAT,#10,USS,ZAG................11253185GT13


Part No. 1263372GT Z-40/23N, Z-40/23N RJ 27


206.1 Fuse Box Assembly

28 Z-40/23N, Z-40/23N RJ Part No. 1263372GT


207.1 Power Cables


CABLE ASSY #2 RED ANDERSON.......1110807-3750GT1

CABLE ASSY #2 BLACK ANDERSON...1110808-7000GT2



CABLE ASSY #4 BLACK 5/16................1110809-9500GT5

CABLE ASSY #2 RED 5/16....................1110805-9450GT6

CABLE ASSY #2 BLACK 5/16 & 3/8......1110811-11250GT7

CABLE ASSY #2 RED 5/16 & 3/8...........1110810-10600GT8

CABLE ASSY #2 RED 5/16....................1110805-7750GT9

CABLE ASSY #2 RED 5/16....................2110805-1700GT10

CABLE ASSY #2 BLACK 5/16................1110806-1300GT11

Part No. 1263372GT Z-40/23N, Z-40/23N RJ 29


207.1 Power Cables

30 Z-40/23N, Z-40/23N RJ Part No. 1263372GT


208.1 Battery Charger


CHARGER 48V/30A AUTO AC X-LED....1128375GT1(includes item 6) (order power cordseparately)

DECAL, POWER TO CHARGER, UNIV133286GT--

HARN.CHARGER INTERLOCK Z34139858GT--

ASSY,LED,IES CHARGER228946GT--

CLIP,RETAINING,IES CHARGER228947GT--

Ref. Chassis2

SCREW,HHC,3/8-16X2,8,ZAG...............21256108GT3

WASHER,FLAT,3/8,USS,ZAG.................21255758GT4

NUT,TL FLG,3/8-16,G,ZAG.....................2824029GT5

KIT,ASSY,LED,IES CHARGER...............1228973GT6

CONN,PLUG 120 AC/15A DOMESTIC...1119403GT7A

PLUG,PWR,UK,16AMP,3PIN,BLK..........1144161GT7B

PLUG,FUSED,250V,13AMP,U.K.**.........125388GT7C

BUSHING,STRAIN RELIEF,.875/.40......1128118GT8A(domestic)

BUSHING,STRAIN RELIEF,.875/.30......1139318GT8B(UK)

BRACKET, CHARGER CORD AND LED128825GT9

CORD AC IEC320-C19 TO 220EU.........1128645GT10A

CORD AC IEC320-C19 TO 110US.........1128377GT10B

CORD EURO AC IEC320-C19PIGTAIL...1128376GT10C

Part No. 1263372GT Z-40/23N, Z-40/23N RJ 31


208.1 Battery Charger

32 Z-40/23N, Z-40/23N RJ Part No. 1263372GT

300 Turntable Components November 2018

301.1 Turntable Rotator


SCREW,HHC,5/8-11X2.75,8,ZAG........121263234GT1


SCREW,HHC,5/8-11X4,8,ZAG...............61256170GT3

PROTECTOR,SLEW BOLT.....................1107651GT4

SCREW,HHF,3/8-16X.75,8,ZAG.............2824089GT5

BRACKET,DRIVE SENSOR,ENABLE.....150469GT6

Ref Chassis Wire Harness7(see figure 308.1)

SWITCH,LIMIT,W/RLR ARM,NO/NC**....188356-11103GT8

LS ROT.HEAD W/O LEVER (ZCE01)106427GT--

HARNESS,LS,D.E. Z45110160GT--

ROLLER ARM,LIMIT SWITCH***97128GT--

SCREW,PHPM,10-32X1.5,ZAG..............2824216GT9


RETAINING PIN, ASSY..........................154145-800GT11

PLATE,SWING LOCK,PAINTED***.........150776PGT12

NUT,TL FLG,1/2-13,G,ZAG.....................11251997GT13


SCREW,SHC,1/2-13X3,A574,ZAG.........1824103GT15

BEARING,SWING CHASSIS..................1101815GT16

HOSE ASSY 1/4,STR FEM,PIPETHRE..188635-4024GT--

SCREW,HHC,5/8-11,4.5,8,ZAG............161263142GT17

SWING DRIVE ASSEMBLY....................1824050GT18replaces 77082 and 147209

ELBOW,90D,520220-4-448904GT--not included, must order seperately

SEAL KIT, SWING DRIVE824051GT--for 824050

VALVE BLOCK, SWING DRIVE824052GT--for 824050

SCREW,SHC,1/2-13X4.5,A574,ZAG......41263232GT19

Part No. 1263372GT Z-40/23N, Z-40/23N RJ 33

300 Turntable ComponentsNovember 2018

301.1 Turntable Rotator

34 Z-40/23N, Z-40/23N RJ Part No. 1263372GT


302.1 Turntable Components - View 1


COVER,CENTER SWING CHASSIS**....1119784GT1

SCREW,HHC,3/8-16X1,8,ZAG...............4824067GT2

WASHER,FLAT,3/8,USS,ZAG...............101255758GT3

SCREW,HHC,3/8-16X1.75,8,ZAG..........21256847GT4

NUT,TL FLG,3/8-16,G,ZAG...................12824029GT5

PLATE,FRONT COVER***......................170647GT6

SCREW,HHF,1/2-13X1.5,8,ZAG.............21253498GT7

NUT,TL FLG,1/2-13,G,ZAG.....................21251997GT8

CONN,SQUEEZE,1/2NPT .38-.50,SM....17056GT9

ALARM,INTERMITTENT TONE 6-30V*...118963GT10

ALARM,CHIME TONE 5-25VDC***........145462GT11

BRACKET,HIGH PRESSURE FILTER.....188269GT12

FILTER ASSY,HIGH PRESSW/SWITC................................................1

110448GT13

SWITCH,CLOGGING INDICATOR119900GT--

CONN,RECEP 4 WAY, 14-18GA60442GT--

FILTER,ELEMENT,BETA(5)=100060857GT--

SCREW,HHF,3/8-16X1,8,ZAG..............10824090GT14

SCREW,HHF,1/4-20X.75,8,ZAG.............3824078GT15

NUT,TL FLG,1/4-20,G,ZAG.....................5824027GT16

SENSOR,LEVEL,4.5 DEG......................194077GT17AANSI/CSA

LEVEL SENSOR,LS60,YL,2.5X4.5........1110382GT17BCE models

SENSOR,LEVEL 3 DEG**......................142439GT17CAustraila models

FORMING,SWING CHASSIS TRAY.......160106GT18

Ref. MOTOR W/TACH 48VDC,3.5HP......119Refer to 501.1

SCREW,HHF,1/4-20X1,8,ZAG................2824079GT20

LATCH,FLEXIBLE DRAW W/OKEEPER.................................................1

45363GT21



FORMING,DRAW LATCH MOUNT.........1128319GT24

Ref. INVERTER.......................................125refer to 808.1

SCREW,HHC,3/8-16X1.25,8,ZAG824068GT26

BUMPER,RUBBER,COVERS.................250974GT27

BRACKET,RUBBERBUMPER,ENGCOVER...........................2

54363GT28

SCREW,HHC,3/8-16X1.5,8,ZAG............41256118GT29

BULKHEAD,SWING CHASSIS,LH.........160000GT30

Part No. 1263372GT Z-40/23N, Z-40/23N RJ 35



36 Z-40/23N, Z-40/23N RJ Part No. 1263372GT




WEAR PAD,4.88 X 1.5 X .5.....................154231GT1

SCREW,HHF,3/8-16X1.5,8,ZAG.............2824092GT2

NUT,TL FLG,3/8-16,G,ZAG.....................4824029GT3

POWER UNIT,AUX PUMP 24VDC.........136179GT4

MOTOR, 24V (36179)37184GT--

PUMP ASSEMBLY (36179)37185GT--

VALVE,CHECK (36179)37186GT--

SEAL KIT, 37185 PUMP37187GT--

GASKET, PUMP / MOTOR (36179)37191GT--

COUPLER, PUMP / MOTOR (36179)37192GT--

NYLON WASHER,(36179)49878GT--

SCREW,HHC,3/8-16X2,8,ZAG...............21256108GT5


NUT,TL,3/8-16,C,ZAG.............................5824025GT7

SCREW,HHF,5/16-18X2,8,ZAG..............21257803GT8

SCREW,HHC,3/8-16X1,8,ZAG824067GT9


NUT, TL JAM, 3/8-16, A, ZAG824038GT11

BULKHEAD FITTING,PLASTIC X 8**.....139223GT12

WASHER/BULKHEAD***........................162088GT13

TUBE,PLASTIC .5 NPT X 18".................160065GT14

Ref. Ground Controls15(refer to 304.1 or 305.1)


SCREW,HHC,1/4-20X1,8,ZAG...............3824060GT17

BRACKET,GROUND CONTROL BOX.....1119042GT18

CONTROLLER ASSY,TCON Z40...........11256894GT19

ZERK,GREASE,1/8 NPT........................128646GT20

CONNECTOR,BULKHEAD,FEMALE-4...148885GT21

HOSE ASSY 1/4,STR FEM,PIPETHRE..188635-4024GT22

Ref. Function Manifold23(refer to 502.1)

SCREW,HHC,3/8-16X1.25,8,ZAG..........1824068GT24

FORMING,SWING CHASSIS,RH...........150959GT25

WASHER,LOCK,3/8,ZAG.......................6824110GT26

SCREW,HHF,1/2-13X1.5,8,ZAG.............31253498GT27


SCREW,HHC,1/4-20X2.75,8,ZAG..........21256803GT29

NUT,TL,1/4-20,C,ZAG.............................4824024GT30

STRAP ASSY,29.25LG,W/RUBBER.......177435GT31

TANK BREATHER,NYLON **.................142019GT32

TANK,HYDRAULIC,8 GALLON,DC/BI.....150966GT33

Ref. Strainer assembly, 1.25" NPT***--(refer to 702.1)


PLUG,3/4 MAGNETIC PIPE SQ.DRV56022GT--

BULKHEAD,SWING,RIGHT,Z45DC/BE.....................................................1

54443GT34

SCREW,HHF,3/8-16X1.25,8,ZAG...........2824091GT35

HORN,24VDC,SPADE TERMINALS***....181579GT36

BRACKET,RETURN FILTER**................150744GT37

CUP,PROP ROD,DC/BI...........................154360GT38

Part No. 1263372GT Z-40/23N, Z-40/23N RJ 37



38 Z-40/23N, Z-40/23N RJ Part No. 1263372GT


304.1 Ground Control Box - View 1


GROUND CONTROL BOX ASSY...........1110973GTA

BUTTON,PUSH,RED MUSHROOMHEAD......................................................1

66812GT1

BASE WITH 1 NC CONTACT, E-STOP66817GT--includes 1 N.C. contact

CONTACT, N.C.66818GT--

HOUR METER,10-80 VOLTS***.............119506GT2includes mounting bracket

SWITCH TOGGLE SPDT 3P MOMSHDR......................................................1

128580GT3

(Jib Rotate Option)



NUT,NYLOCK,10-32...............................36178GT6


128580GT7

(Function Enable)

CIRCUIT BREAKER 15 AMP.................124018GT8


128580GT9

(Secondary Boom Up/Down)


128580GT10

(Primary Boom Up/Down)

CIRCUIT BREAKER, 15 AMP................138020GT11


128580GT12

(Jib Boom Up/Down)


128580GT13

(Platform Level)


128580GT14

(Turntable Rotate)


128580GT15

(Platform Rotate)

SCREW,HHF,1/4-20X.75,8,ZAG.............2824078GT16

SCREW,PHPM,6-32X.5,ZAG..................8824214GT17

NUT,NYLOCK,6-32.................................812344GT18

CONN,RECEP 8 WAY 14-18GA,FL........187755GT19

CONN,RECEP 12 WAY,GRY FLANGE....173730GT20

ALARM,STEADY TONE***......................139540GT21Does not include 72326 nut

NUT - PLASTIC,RING FOR ALARMS72326GT--


128580GT22

(Primary Boom Ext/Ret)

PLUG,SANTOPRENE .5 BLACKDOME.....................................................2

229567GT23



128580GT24

(Auxiliary Power)

LIGHT,LED IND. RED 24V NH................1824878GT25

KEYSWITCH,3 POS. W/KEYS***...........196008-SGT26

KEY SINGLE***83093GT--

NUT,RETAINER (96008)85239GT--

GASKET,KEYSWITCH,PLASTIC***88827GT--

SCREW,PHILLIPS,PHM,8-32 X.25**......696010GT--

REF. GROUND CONTROL BOXASSY......................................................1

27

refer to 305.1

Part No. 1263372GT Z-40/23N, Z-40/23N RJ 39



40 Z-40/23N, Z-40/23N RJ Part No. 1263372GT




ASSY VOLTAGE DIV AND DIODE..........1119584GT1

ANGLE,RELAYMNT,W/NUTSERTS,PNT........................1

54534GT2

includes nutserts

SCREW,HHF,1/4-20X.625,8,ZAG1256855GT--

NUTSERT,1/4-20,STEEL CAD PLTD23404GT--

RELAY,24VDC,40/30A,SEALED***.........556302GT3

ASSY,RELAY SOCKET, AUTO...............534053GT4

SCREW,PHPM,10-32X.50,ZAG1251757GT--

NUT,NYLOCK,10-326178GT--

CONN,RECEP 48 WAY,4 X 12................173736GT5

LOCK,RECEP 12 WAY, 14-18GA54255GT--

SCREW,PHPSH,#12-11X.75,ZAG..........6824226GT6


NUT,NYLOCK,10-32...............................26178GT8

STANDOFF, 1/4" PASS THRU, BLK........1106404GT9

GROUND CONTROL BOX ASSY...........1110929GT10

GASKET,GROUND CONTROL BOX119429GT--

CORROSION INHIBITOR,FOAM30997GT--

SCREW,PHPM,6-32X.25,ZAG................81257402GT11

STANDOFF,6-32,1/4 FEMALE HEX........41257403GT12

Part No. 1263372GT Z-40/23N, Z-40/23N RJ 41



42 Z-40/23N, Z-40/23N RJ Part No. 1263372GT


306.1 Turntable Cover - View 1


SCREW,HHC,1/4-20X1,8,ZAG.............14824060GT1


NUT,TL,1/4-20,C,ZAG.............................6824024GT3

HINGE,.375X.120THK.,SLOTTED..........275073GT4

FORMING,ENGINE COVERSUPPORT...............................................1

50990GT5

STRUT,GAS,200 LB***...........................1106069GT6

SCREW,HHC,3/8-16X1.75,8,ZAG..........21256847GT7


NUT,TL FLG,3/8-16,G,ZAG.....................2824029GT9

PAD,REST,1"THICK,W/STUDS*.............156849GT10


SCREW,HHF,1/4-20X1,8,ZAG................1824079GT12

NUT,TL FLG,1/4-20,G,ZAG.....................9824027GT13


FORMING,GAS STRUTMOUNT,PNTD**......................................1

107594GT15

NUT,TL FLG,5/16-18,G,ZAG...................2824028GT16

BALL STUD**..........................................233555GT17



KEEPER,LATCH (45363)........................175076GT20

COVER,TURNTABLE,LH,DC/BE............150784GT21does not include decals, refer to section100

WASHER,FLAT,.25X1.25X.062,ZAG......8824119GT22

Part No. 1263372GT Z-40/23N, Z-40/23N RJ 43



44 Z-40/23N, Z-40/23N RJ Part No. 1263372GT




COUNTERWEIGHT,CAST,5600LBS......1110472GT1

PLUG,NYLON .875 BLACK DOMED......215243GT2

BUMPER, PLASTIC, 1.25 O.D................155753GT3

SCREW,HHF,1/4-20X2,8,ZAG................11253485GT4

NUT,TL FLG,1/4-20,G,ZAG...................10824027GT5

FORMING,CLEVIS PROP ROD,DC/BI....177034PGT6

TUBE,PROP ROD,12.25"LG,DC/BI........154455PGT7

SCREW,HHC,1/4-20X1,8,ZAG.............12824060GT8

WASHER,FLAT,.25X1.25X.062,ZAG......6824119GT9

COVER,TANK SIDE,DC/BI.....................177032GT10does not include decals, please refer tosection 1

RIVET, STL, STL, DOME, 1/4 X .375,ZAG.........................................................4

824207GT11

KEEPER,LATCH (45363)........................175076GT12



DOUBLER,BENT,COVER,DC/BI,RH......1139417GT15

HINGE,.375X.120THK.,SLOTTED..........275073GT16


NUT,TL,1/4-20,C,ZAG.............................6824024GT18

LATCH,FLEXIBLE DRAW W/OKEEPER.................................................1

45363GT19

SCREW,HHF,1/4-20X1,8,ZAG................3824079GT20

PLATE,DRAW LATCH MOUNT...............160015GT21

SCREW,HHF,3/8-16X.75,8,ZAG.............2824089GT22


SPRING CLIP,3/8-16,.05-.20X.73,ZAG....229868GT24

SCREW,HHC,1-8X3,8,ZAG....................2824074GT25

WASHER,LOCK,1.0,ZAG.......................21264259GT26

WASHER,FLAT,1.0,USS,ZAG.................21256469GT27

Part No. 1263372GT Z-40/23N, Z-40/23N RJ 45



46 Z-40/23N, Z-40/23N RJ Part No. 1263372GT


308.1 Wire Harness Diagram


KIT,REPAIR,DEUTSCH PLUG,W/TUBE58253GTA(small kit)

KIT,REPAIR,DEUTSH CONNECTORS**83129GTB(large kit)

CRIMPER,DEUTSCH,LIGHT DUTY***61794GTC(tool)

HARNESS PROGRAM CAN PLUS1110803GTD

KIT, TRC RETROFIT, STNDRD1264822GTETelematics (includes 1264834)

INSTRN, TRC RETROFIT, STNDRD1264834GT--

HARNESS JIB MANIFOLD NRJ Z40......1107998GT1A

HARNESS JIB MANIFOLD RJ Z40........1110795GT1B

HARNESS,PLAT BOX,Z40.....................1110802GT2

HARNESS LS PLUNGER LOAD LIMIT...1110796GT3

WIRE CABLE,12/3 CON.TPEJKT..........................................664-inches

43955GT4

ASSEMBLY FOOT SWITCH...................1110255GT5

HARNESS,LS,PRIM/EXT.......................188725GT6

HARNESS LS PRIMARY PIGTAIL Z40...1110798GT7

HARNESS BOOM CONTROL CABLEZ40..........................................................1

110794GT8

HARNESS LS OP SEC Z40...................1110800GT9

HARNESS TURNTABLE TCON Z40.......1110791GT10

HARNESS BASE BOX Z40....................1110801GT11

HARNESS,FUSE BOX,Z40....................1162161GT12

HARNESS, MOTOR CTRL LT, Z40.........11257650GT13

HARNESS, MOTOR CTRL RT, Z40........11257649GT14

HARNESS,SPEED DIAL***....................1110797GT15controller assy with wire harness

HARNESS,TILT 24V,CSA PROD............11261845GT16

INSTRUCTIONS,INSTALL (LEVELSENSOR ALARM)

1285689GT--

for kit 1285812

KIT,TILT ALARM,DC AND BI-ENERGYMODELS

1285812GT--

HARN,PBOX,OPA,PLUS1......................11255859GT17A

PLUG,BLANKING...................................11255030GT17B

Part No. 1263372GT Z-40/23N, Z-40/23N RJ 47


308.1 Wire Harness Diagram

48 Z-40/23N, Z-40/23N RJ Part No. 1263372GT

400 Boom Components November 2018

401.1 Boom Pins and Bearings


PIN,2.00DIAX24.00LG,CHAMFER***.....188676GT1

SCREW,HHF,1/2-13X1.5,8,ZAG.............41253498GT2

ROD END,.5 X 3.75,ZAG........................81256267GT3

PIN,2.00DIAX12.88LG,CHAMFER***.....1107859GT4(replaced 107589)

BEARING,2.0IDX2.25ODX1.50L..........1618720GT5

BEARING,1.5IDX1.75ODX1.5L..............445071GT6

PIN,1.50DIAX7.50LG,1HOLE***.............2107727GT7

BEARING,FL,1.5IDX1.75ODX1.10LG.....454156GT8

PIN,2.00DIAX10.88LG,CHAMFER.........4107588GT9

SCREW,HHC,1/2-13X1.5,8,ZAG............41256844GT10


SCREW,HHC,3/8-16X3,8,ZAG...............61260940GT12

NUT,TL FLG,3/8-16,G,ZAG.....................6824029GT13

PIN,1.50DIAX13.88LG,2HOLE...............250455GT14

CYLINDER,ELEVATE,Z45/25***.............288203GT15

VALVE, CNTRBAL 3500 PSI, ATM VEN77303GT--

SEAL KIT,ELEVATE (88203)77521GT--


Part No. 1263372GT Z-40/23N, Z-40/23N RJ 49

400 Boom ComponentsNovember 2018

401.1 Boom Pins and Bearings

50 Z-40/23N, Z-40/23N RJ Part No. 1263372GT


402.1 Secondary Linkage


SCREW,HHC,3/8-16X1.25,8,ZAG..........2824068GT1


NUT,TL FLG,3/8-16,G,ZAG.....................2824029GT3

COVER, UPPER PIVOT.........................1237688GT4

SWITCH,LIMIT,W/RLLR ARM NO/NC.....288356-11205GT5

REF. HARNESS LS PRIMARY DUAL Z40--refer to 308.1



WIRE CABLE,16/2 SJO,BULK...37-inches1505GT6

SCREW,HHF,1/4-20X1.75,8,ZAG.........10824082GT7

NUT,TL FLG,1/4-20,G,ZAG...................10824027GT8

WELDMENT,UPPER SECONDARY.......1107921GT9

COVER,UPPER LEVELARM,PAINTED........................................1

106621PGT10

BRACKET, CLAMP, PAINTED.................5128027PGT11

CLAMPING BLOCK, SECONDARY........4128028GT12

WELDMENT,UPPER LEVELING ARM....1107919GT13

COVER,LOWER LEVELARM,PAINTED........................................1

106622PGT14

WELDMENT,LOWER LEVELING ARM...1107917GT15

WELDMENT,MIDPIVOT,MACHINED......1106617GT16

WELDMENT, BOOM REST....................1106628GT17

PAD,REST,2"THICK,W/STUDS*.............156927GT18

SCREW,HHF,1/2-13X1.25,8,ZAG...........31255469GT19


WEAR PAD, MID-PIVOT.........................1106629GT21

SCREW,HHF,1/4-20X2.5,8,ZAG.............3824083GT22


CLAMPING BLOCK,SECONDARY.........1106630GT24

CONNECTING LINK, Z45/25..................150479-SGT25

WELDMENT,LOWER,SECONDARY......1107915GT26

SCREW,PHPM,10-32X2.25,ZAG............21256922GT27

NUT,NYLOCK,10-32...............................46178GT28

SCREW,HHC,1/4-20X1,8,ZAG...............4824060GT29

REST PAD,SECONDARY.......................1128288GT30

SCREW,HHF,1/4-20X.75,8,ZAG.............4824078GT31

SPRINGCLIP,1/4-20,.025-.15X.54,ZAG................4

56912GT32


WELDMENT,UPPER PIVOT...................1110576GT34


SCREW,HHC,3/8-16X1.25,8,ZAG..........2824068GT36Ato August 2017

NUT,SERRATED,3/8-16,8,ZAG...............21257628GT36Bfrom September 2017

Part No. 1263372GT Z-40/23N, Z-40/23N RJ 51


402.1 Secondary Linkage

52 Z-40/23N, Z-40/23N RJ Part No. 1263372GT


403.1 Upper Pivot


Ref. BEARING1refer to 405.1

Ref. PRIMARY BOOM............................12refer to 405.1

WASHER,SHIM,1.270X2.130X.062,Z.....2824151GT3


SCREW,HHC,3/8-16X1,8,ZAG824067GT5

WASHER,LOCK,3/8,ZAG824110GT6

ROD END,.375 X 2.25,ZAG1255452GT7

CYLINDER,MASTER..............................1110317GT8

SEAL KIT,MASTER & SLAVE CYL77364GT--

SCREW,HHF,3/8-16X.75,8,ZAG.............1824089GT9

PIN,1.25 DIA X 3.19 LG, PLATE.............170671GT10


SCREW,HHF,3/8-16X1.5,8,ZAG.............1824092GT12

ROD END,.375X3.69,ZAG......................1825019GT13

NUT,TL FLG,3/8-16,G,ZAG.....................1824029GT14

SCREW,HHF,1/2-13X 2,8,ZAG...............11256172GT15

ROD END,.5 X 3.75,ZAG........................11256267GT16

BEARING,POLYGON,BM5120...............41262633GT17

CYLINDER,PRIM LIFT JIB,Z45..............11263057GT18

VALVE,COUNTERBALANCE,3800 PSI77014GT--for 77188, 1263057

SEAL KIT,CYL,Z45 (77187&77188)77189GT--for 77188, 1263057


Ref. UPPER PIVOT ASSEMBLY.............120refer to 402.1

BEARING,1.25IDX1.5ODX1.00L............230370GT21

Ref.PIN,2.00DIAX24.00LG,CHAMFER***.....1

22

refer to 401.1

WASHER,FLAT,2.01 X 3.5 X .06.............118730GT23

Part No. 1263372GT Z-40/23N, Z-40/23N RJ 53


403.1 Upper Pivot

54 Z-40/23N, Z-40/23N RJ Part No. 1263372GT


404.1 Primary Boom Wear Pads


Ref., PRIMARY BOOM1refer to 405.1

WEAR PAD,EXT BOOM***.....................8101429GT26 x 2 x 0.6875

SHIM,WEAR PAD .030.........................3074134GT3

SCREW,HHC,1/4-20X1,8,ZAG.............18824060GT4

WASHER,LOCK,1/4,ZAG.....................32824109GT5

WEAR PAD,EXT BOOM***.....................674044GT66 x 2 x 0.4375

Ref., EXTENSION BOOM7refer to 405.1

WEARPAD, LS, EXT. BOOM...................2128037GT8

SCREW,HHC,1/4-20X.75,8,ZAG..........14824059GT9

Part No. 1263372GT Z-40/23N, Z-40/23N RJ 55


404.1 Primary Boom Wear Pads

56 Z-40/23N, Z-40/23N RJ Part No. 1263372GT


405.1 Primary and Extension Booms


Ref. BEARING,1.25IDX1.5ODX1.00L.....11refer to 403.1

BOLT,CARRIAGE,1/4-20X.75,5,ZAG......3824124GT2

NUT,TL FLG,1/4-20,G,ZAG.....................7824027GT3

PRIMARY BOOM ASSEMBLY, Z40........1110516GT4

WELDMENT, PRIMARYBOOM, Z401269535GT--

CLAMP, PRI, HOSE/CABLE, Z40...........3128616GT5

FORMING, HOSE CLAMP RETAINER....3128995GT6

SCREW,HHF,1/4-20X1.75,8,ZAG...........4824082GT7

WEAR PAD,EXTENSION CYLINDER.....2110752GT8

SNAP RING,EXTERNAL,1.25,ZAG........4824164GT9


PIN,1.25DIAX6.36LG,2RING..................250546GT11

WELDMENT, EXT. BOOM, Z40..............1128612GT12

CYLINDER,EXTEND..............................1110658GT13

SEAL KIT (110658)***119526GT--

VALVE,COUNTERBALANCE119955GT--

VALVE,COUNTERBALANCE,1000 ATM77409GT--

SPACER,NYLON,2.01 X 1.28 X.135.......177375GT14

SPACER,NYLON,2.00 X 1.33 X.310.......177376GT15

SWITCH,LIMIT,W/RLLR ARM,NO/NC*...188356-11165GT16

Ref. HARNESS,LS,PRIM/EXT--refer to 308.1



CONN,SQUEEZE,1/2NPT .38-.50,SM7056GT17

WIRE CABLE,16/2 SJO,BULK1505GT18



PIN,1.25DIAX9.38LG,THREADED.........150584GT21

BEARING,2.0IDX2.25ODX1.50L............218720GT22

SCREW,HHC,3/8-16X1,8,ZAG...............1824067GT23


ROD END,.375X3.69,ZAG......................1825019GT25

Part No. 1263372GT Z-40/23N, Z-40/23N RJ 57


405.1 Primary and Extension Booms

58 Z-40/23N, Z-40/23N RJ Part No. 1263372GT


406.1 Cable Track


Ref. PRIMARY BOOM1refer to 405.1

SCREW,HHF,1/4-20X3,8,ZAG................2824084GT2

NUT,TL FLG,1/4-20,G,ZAG...................11824027GT3

BACKING PLATE, PULLTUBE................1128862GT4

CLAMP, CABLETRACK, TOP, Z40..........1128613GT5

CLAMP, CABLETRACK, BOT, Z40.........1128614GT6

SCREW,HHC,1/4-20X1,8,ZAG...............1824060GT7

BOLT,CARRIAGE,1/4-20X.75,5,ZAG......4824124GT8

SCREW,HHC,1/4-20X.75,8,ZAG............4824059GT9

NUT,NYLOCK FLG,3/8-16,F,ZAG...........21274322GT10

COVER,CABLETRACK TRAY,Z40/45.....1128308GT11

WELDMENT, CABLETRACK TRAY........1139781GT12


CABLE TRACK, NP400, 23 LINK...........1139702GT14

REPAIR LINK,7 LINKS NP400-7***111051GT--for 139702

REPAIR LINK,NP400-7***111052GT--for 139702

REPAIR END BRKT SET,NP400-7***111053GT--for 139702

TUBE, CABLETRACK ARM, Z40/45......1128309GT15

Part No. 1263372GT Z-40/23N, Z-40/23N RJ 59


406.1 Cable Track

60 Z-40/23N, Z-40/23N RJ Part No. 1263372GT


407.1 Jib Boom and Platform Rotator


WIRE LOOM,1.88 DIA............109-inches42939GT--

PIN,1.25DIAX7.64LG,2RING..................1128550GT1

WASHER,SHIM,1.270X2.130X.062,Z824151GT2as-needed


WELDMENT,BELLCRANK.....................1110528GT4

SCREW,HHF,3/8-16X1.5,8,ZAG.............6824092GT5

NUT,TL FLG,3/8-16,G,ZAG.....................4824029GT6

ROD END,.375X3.69,ZAG......................7825019GT7

COMPRESSION MEMBER(BORED)***.............................................2

36054-SGT8

SCREW,HHF,1/4-20X1.5,8,ZAG.............4824081GT9

CLAMP,RUBBER CUSHIONED-2 5/32....127497GT10


CYLINDER,JIB........................................1110318GT12

VALVE,CNTERBAL,CBBB-LHN@3000**31106GT--

SEAL KIT,9421894261GT--for 110318

SCREW,HHC,1/4-20X2.25,8,ZAG..........2824064GT13


NUT,TL FLG,1/4-20,G,ZAG.....................2824027GT15

CLAMP,JIB BOOM..................................1119519GT16

SCREW,HHC,3/4-10X9.5,8,ZAG............11273205GT17


NUT,TL,3/4-10,C,ZAG.............................11257458GT19

SCREW,HHC,3/8-16X.75,8,ZAG............61256109GT20


REF. PLATFORM SUPPORT..................122refer to 601.1

MANIFOLD,ROTATOR,180 DEG.***.......156929GT23

VALVE - COUNTERBALANCE**62506GT--

O-RING, ROTATOR MANIFOLD62507GT--

ROTATOR,PLAT,Z30/34/Z40...................1233717GT24(replaced 94404)

SEAL AND BRG KIT,4.5K ROTATOR233745GT--(for 233717)

BEARING,FL,1.25IDX1.5ODX1.25L35675GT--

JIB BOOM MACHINING.........................1119563GT25

NUT,TL,3/8-16,C,ZAG.............................2824025GT26

PIN,1.25DIA.X10.38LG,1HOLE..............236199GT27


Ref. JIB MANIFOLD................................129refer to 504.1

FORMING,HOSE GUIDE PAINTED.......1119222PGT30

SCREW,HHC,1/4-20X.75,8,ZAG............2824059GT31




SCREW,HHC,3/8-16X1.25,8,ZAG..........1824068GT34


CYLINDER,LEVELING...........................1110360GT36

BEARING,FL,1.25IDX1.41ODX.89L35088GT--rod end

BEARING,1.25 ID X 1.5 OD X .7547377GT--barrel end


SEAL KIT, 9421794260GT--

BEARING,FL,1.25IDX1.5ODX1.25L.......835675GT37

Ref. PIN...................................................138refer to 405.1

Part No. 1263372GT Z-40/23N, Z-40/23N RJ 61


407.1 Jib Boom and Platform Rotator

62 Z-40/23N, Z-40/23N RJ Part No. 1263372GT


408.1 Rotating Jib Boom Assembly



ROD END,.375X3.69,ZAG......................7825019GT2


SCREW,HHC,3/8-16X1.25,8,ZAG..........1824068GT4

SCREW,HHC,1-8X12.75,5,ZAG.............1824075GT5

WASHER, FLAT, F436, 1.0, ZAG............2824116GT6

FORMING,HOSE GUIDE PAINTED.......1119222PGT7

SCREW,HHC,1/4-20X.75,8,ZAG............2824059GT8



SCREW,HHC,1/4-20X2.25,8,ZAG..........2824064GT11

NUT,TL FLG,1/4-20,G,ZAG.....................2824027GT12

Ref. ROTATING JIB MANIFOLD.............113Refer to 503.1

CLAMP,JIB BOOM..................................1119519GT14

JIB BOOM MACHINING.........................1119563GT15

NUT,TL,3/8-16,C,ZAG.............................2824025GT16

SCREW,HHF,3/8-16X1.5,8,ZAG.............7824092GT17

PIN,1.25DIA.X10.38LG,1HOLE..............236199GT18

ROTATOR,PLAT,Z30/34/Z40...................1233717GT19replaced 94404

SEAL AND BRG KIT,4.5K ROTATOR233745GT--


MANIFOLD,ROTATOR,180 DEG.***.......156929GT20



SCREW,HHF,1/4-20X1.75,8,ZAG...........7824082GT21

COMPRESSION MEMBER(BORED)***.............................................2

36054-SGT22

CLAMP,RUBBER CUSHIONED-2 5/32....227497GT23


CYLINDER,JIB........................................1110318GT25

VALVE,CNTERBAL,CBBB-LHN@3000**31106GT--

SEAL KIT,9421894261GT--for 110318

NUT,TL FLG,3/8-16,G,ZAG.....................5824029GT26


MANIFOLD,ROTATOR 200 DEG............174051GT28



ROTATOR,JIB,180 DEG,15K..................1226540GT29

SEAL KIT, 15K ROTATOR226542GT--for 226540


NUT,TL,1-8,C,ZAG..................................1826794GT30




PIN,SLAVE CYLINDER..........................1139655GT33

MACH,SUPPORT ROTATOR..................174081GT34

BEARING,1.25IDX1.50ODX1.25L74866GT--

CYLINDER,LEVELING...........................1110360GT35

BEARING,FL,1.25IDX1.41ODX.89L35088GT--rod end

BEARING,1.25 ID X 1.5 OD X .7547377GT--barrel end


SEAL KIT, 9421794260GT--

SCREW,HHC,1/2-13X1.25,8,ZAG..........81256843GT36


BEARING,FL,1.25IDX1.5ODX1.25L.......235675GT38

REF. PIN..................................................139Refer to 405.1

Part No. 1263372GT Z-40/23N, Z-40/23N RJ 63


408.1 Rotating Jib Boom Assembly

64 Z-40/23N, Z-40/23N RJ Part No. 1263372GT

500 Pumps and Manifolds November 2018

501.1 Hydraulic Power Unit


MOTOR W/TACH 48VDC,3.5HP.............1110573GT1

SPRING-BRUSH,40844, SCISSORS.....144750GT2

BRUSH COVER -PLATE-(48504)*..........158936GT3

BRUSH SET 4 EA...................................158932GT4

SCREW,HH TAPETITE THRD8-32X.5052913GT5

SCREW,HHTAPTITE THREAD8-32X.3852914GT6

SENSOR KIT, SPEED (110573).............1128009GT7includes sensor, magnet, and fasteners

SCREW,SHC,3/8-24X1.25,A574,ZAG.....2824100GT8



PUMP,4CC GEAR,CCW***.....................196193GT11

SEAL KIT,BOSCH PUMP233641GT--for 96193; pump stamping 9510090001

SEAL KIT,BOSCH PUMP***85197GT--for 96193; pump stamping 9510290001

Part No. 1263372GT Z-40/23N, Z-40/23N RJ 65

500 Pumps and ManifoldsNovember 2018

501.1 Hydraulic Power Unit

66 Z-40/23N, Z-40/23N RJ Part No. 1263372GT


502.1 Function Manifold


MANIFOLD,FUNCTION110338GTA

VALVE,PROPORTIONAL 3 POS 4 WY107788GT1BU, Primary boom extend/retract

COIL, 20V, ZENER DIODE DEUTSCH119827GT--

SEAL KIT, VALVE44229GT--

ORIFICE DISC,.046",GREEN47092GT2BM, Secondary boom down

VALVE,PROP,3 POS,4-WAY***94614GT3BS, Primary boom up/down



VALVE,PROPORTIONAL 3 POS 4 WY*119828GT4BC, Steer left/right



VALVE,PROP,3 POS,4-WAY***94614GT5BN, Secondary boom up/down



VALVE,RELIEF 2100 PSI119829GT6BP, Secondary down


VALVE, COMPENSATOR, 80 PSI110180GT7BL, Turntable rotate curcuit

VALVE,PROPORTIONAL 3 POS 4 WY*107816GT8BK, Turntable rotate left/right



VALVE,SHUTTLE826779GT9BJ Turntable rotate curcuit

VALVE,CB.CBBC-LHN@1000***54063GT10BT, Primary down

SEAL KIT (39345)43018GT--

VALVE,PROPORTIONAL RELIEF119830GT11BW, System relief

COIL, 24V, DEUTSCH NO DIODE119825GT--


VALVE,NEEDLE,FINE ADJUSTMENT**101055GT12BH, Platform level up/down

VALVE,CHECK,GS68 (SIZE8 8)52368GT13"BA, Prevents oil from draining out ofjib/rotate manifold back to tank"


VALVE, CHECK 25 PSI107740GT14BX, System relief valve circuit

VALVE,CHECK,GS68 (SIZE8 8)52368GT15"BY, Prevents oil from draining out ofjib/rotate manifold back to tank"



VALVE,SHUTTLE44216GT16BF, Platform level

SEAL KIT-FOR PN.44216 & 82677944235GT--

VALVE,CHECK,DUAL PILOT,135 PSI101958GT17BE, Platform level

VALVE, CHECK 25 PSI107740GT18"BB, Prevents oil from draining out ofmanifold"

VALVE RELIEF,2500PSI(88513)**101114GT19BD, Platform level Relief

VALVE,SOLENOID 3 POS.4 WAY***39346GT20BG, Platform level up/down



Part No. 1263372GT Z-40/23N, Z-40/23N RJ 67


502.1 Function Manifold

68 Z-40/23N, Z-40/23N RJ Part No. 1263372GT


503.1 Jib Rotate Manifold


MANIFOLD,ROTATING JIB,Z40128570GTA

VALVE,PROP,3 POS,4-WAY***94614GT1AA, Jib boom up / down


NUT-COIL SHORT44174GT--


E-COIL WASHER,#8,DUAL COIL97372GT--

VALVE,PROPORTIONAL 3 POS 4 WY*107816GT2AB, Platform rotate




SPACER-DUAL COIL,#8***44236GT--

VALVE,PROPORTIONAL 3 POS 4 WY*107816GT3AC, Jib boom rotate




SPACER-DUAL COIL,#8***44236GT--

Part No. 1263372GT Z-40/23N, Z-40/23N RJ 69


503.1 Jib Rotate Manifold

70 Z-40/23N, Z-40/23N RJ Part No. 1263372GT


504.1 Jib Manifold


MANIFOLD,JIB,Z40***128569GTA

VALVE,PROP,3 POS,4-WAY***...............194614GT1AA, Platform rotate





VALVE,PROPORTIONAL 3 POS 4WY*.........................................................1

107816GT2

AB, Jib boom up / down





Part No. 1263372GT Z-40/23N, Z-40/23N RJ 71


504.1 Jib Manifold

72 Z-40/23N, Z-40/23N RJ Part No. 1263372GT

600 Platform Components November 2018

601.1 Platform Components


WELDMENT,PLATFORM 46X30106633GTAdoes not include decals, refer to section 1,Australia

WELDMENT,PLATFORM 56X30106634GTBdoes not include decals, refer to section 1,Australia

PLAT.ASSY.W/DECAL 4'Z40 ANSI119895GTCUSA and Canadian models

PLAT.ASSY.W/DECAL 4' Z40 CE119896GTDEuropean models

PLAT.ASSY.W/DECAL 5'Z40 ANSI119897GTEUSA and Canadian models

PLAT.ASSY.W/DECAL 5'Z40 CE119898GTFEuropean models

PLAT.ASSY.W/DECAL 4' Z40 ASIA128010GTGAsia and South American models

PLAT.ASSY.W/DECAL 5'Z40 ASIA128011GTHAsia and South American models

GUARD,FOOTSWITCH,W/DECAL STEEL32710GT1AUSA/Canada/Australia models

FOOTSWITCH HOUSING,PAINTED......130807P-SGT1BCE/Asia/South America models

ASSY,FOOT SWITCH,GOLDCONTACT...............................................1

228308GT2

SCREW,HHC,1/4-20X.75,8,ZAG............2824059GT3

NUT,TL FLG,1/4-20,G,ZAG824027GT4

FLOORING,PLATFORM 46X30***.........156465GT5A

FLOORING,PLATFORM,56X30..............156576GT5B

PLATFORM STEP ***.............................156656GT6

SCREW,HHF,1/4-20X.75,8,ZAG824078GT7

SPRING CLIP,1/4-20,.025-.15X.54,ZAG56912GT8

WIRE CABLE,12/3 CON.TPEJKT..........................................720-inches

43955GT9

CONN. SQZ,1/2NPT .39-.56 MED..........17057GT10

T-BOX,2.75 X 4.5 X 2.0...........................110775GT11

LOCKNUT,ELEC,1/2"..............................16935GT12

OUTLET, 110V........................................113585GT13ANorth America

RECEPTACLE,UK,110V.........................1T112560GT13BUK (for use after T112563 is installed)

PLATE,UK,POWER TO PLATT112561GT--UK

SVC KIT,UK RECEPT.REPLACEMENTT112563GT--UK

SCREW,PHPM,6-32X.5,ZAG824214GT14

GASKET,COVER,GFCI,WEATHERPROOF.274052GT15

FORMING,DECAL PLATE***..................156617GT16

COVER,GFCI,WEATHERPROOF45437GT17

SCREW,PHILLIPS,PHM,8-32 X.37533759GT18


SCREW, HHF, 1/4-20 X .5, 8, ZAG.........4824077GT19

MANUAL BOX W/DECALS***.................144743GT20AUSA/Canada/Australia

BOX,INSTRUCTION STORAGE.............124514GT20B"Europe/Asia/South America (decalrequired; refer to Section100)"

SCREW,HHF,5/16-18X1.25,8,ZAG.........2824087GT21

NUT,TL FLG,5/16-18,G,ZAG...................2824028GT22

SLIDING MIDRAIL KIT,PTD....................1102992GT23

MIDRAIL GUIDE ( HOOK )12443GT--

WIRE LOOM,3/8 POLY SLIT20973GT--

CABLE TIE,4" BLK,HEAT RESISTNT21121GT--

PLAT RAIL ASSY 4'ANSI/CSA...............1101981GT24AUSA/Canada/Australia (railing only; referto the top of the parts list for completeplatform)

PLAT RAIL ASSY, 4' CE..........................1101982GT24BCE/Asia/South America (railing only; referto the top of the parts list for completeplatform)

PLAT RAILING ASSY,5'ANSI..................1119913GT24CUSA/Canada/Australia (railing only; referto the top of the parts list for completeplatform)

PLAT RAILING ASSY 5' CE....................1119914GT24DCE/Asia/South America (railing only; referto the top of the parts list for completeplatform)

WELDMENT,PLATFORMSUPPORT***..........................................1

56500-SGT25

SCREW,HHF,1/4-20X1.5,8,ZAG.............2824081GT26

CLAMP,CABLE STRAIN RELIEF............1119518GT27

FORMING,CLAMP MOUNT...................1119221GT28

SCREW,FHPM,10-32X.75,ZAG824225GT29

NUT,NYLOCK,10-326178GT30

Part No. 1263372GT Z-40/23N, Z-40/23N RJ 73

600 Platform ComponentsNovember 2018

601.1 Platform Components

74 Z-40/23N, Z-40/23N RJ Part No. 1263372GT


602.1 Platform Control Box - View 1


CONN,RECEP 24 WAY,W/FLANGE.......173753GT1


CONN,RECEP 12 WAY,GRY FLANGE....173730GT3

LOCK,RECEP 12 WAY, 14-18GA54255GT--

ALARM,STEADY TONE***......................139540GT4Does not include 72326 nut

NUT - PLASTIC,RING FOR ALARMS72326GT--


STANDOFF,6-32 X 1/2L X 1/4 HEX........488287GT6

ASSY VOLTAGE DIV AND DIODE..........1119584GT7

PCB VOLTAGE DIV(BLANK) Z40119583GT--


NUT,NYLOCK,6-32...............................1012344GT9

SCREW,HHF,1/4-20X2.25,8,ZAG...........21257866GT10


REF. PLATFORM CONTROL BOX BASEASSY......................................................1

12

refer to 603.1


NUT,TL,10-32,A,ZAG..............................2824036GT14

CONN RECEPT,FLANGED....................173723GT15

LOCK,RECEP 4 WAY,14-18GA60443GT--

CONTROLLER ASSY PCON Z40..........11256897GT16

Part No. 1263372GT Z-40/23N, Z-40/23N RJ 75



76 Z-40/23N, Z-40/23N RJ Part No. 1263372GT





128580GT1

secondary boom up/down


128580GT2

platform rotate


128580GT3

jib boom up/down


229567GT4A


128580GT4B

jib rotate if equipped


229567GT5


128580GT6

auxiliary power

LIGHT,LED IND. RED 24V NH................1824878GT7Aauxiliary power


229567GT7B


229567GT8A

LIGHT,LED IND. RED 24V NH................1824878GT8Bplatform overload if equipped

BUTTON,PUSH,RED MUSHROOMHEAD......................................................1

66812GT9

BOOT(BELLOWS),E-STOP,BLACK146478GT--

BASE WITH 1 NC CONTACT, E-STOP66817GT--includes 1 N.C. contacts

JOYSTICK,1 AXISROCKER,DEUTSCH..............................1

101005GT10A

(OEM joystick) drive/steer

JOYSTICK,SINGLE AXIS W/STEER......1101005HGT10B(aftermarket joystick) drive/steer

SCREW,PHPM-ST,M5-0.8X20,DIN750...81257404GT11

NUT,NYLOCK,M5-0.8233647GT12

LID, PLATFORM CONTROL BOX...........1139789GT13

GASKET,PLATFORM CONTROL BOX110851GT--

KNOB,BLACK PLASTIC,.25 SHAFT......1101648GT14

HARNESS,SPEED DIAL***110797GT--"controller assy with wire harness; doesnot include 101648 knob, order separately(includes 119958)"

LIGHT,LED IND. RED 24V NH................1824878GT15

LCD DISPLAY ENGAGE4***..................1110859GT16

BUMPER,5/16DIAX7/64PROJ,ADH.......6119976GT--

GUARD,DISPLAY,POLYCARB................1110853GT17


GASKET,DISPLAY GUARD....................1110854GT18

BRACKET,DISPLAY RETAINER.............1110852PGT19

NUT,SERRATED,1/4-20,8,ZAG...............41256679GT--


128580GT20

drive enable

CLAMP,0.50,#8 X 1/4,RUB CUSH..........16833GT21


BOLT,SHS,5/16X.25X1/4-20,ZAG...........21263233GT23

SCREW,HHF,1/4-20X.75,8,ZAG.............4824078GT24

PLATFORM CONTROL BOX BASEASSY......................................................1

110848GT25

(includes nutserts)

BUTTON,PUSH,BLACK W/SEAL***.......166813GT26

BASE, W/1 N.O. CONTACTS***66815GT--includes 1 N.O. contact

CONTACT,N.O.***66816GT--

JOYSTICK,2AXIS,ROCKER,DEUTSCH.....................1

101173GT27A

"(OEM joystick) boom up/down,extend/retract and turntable rotate"

JOYSTICK,DUAL AXIS W/STEER..........1101173HGT27B"(aftermarket joystick) boom up/down,extend/retract and turntable rotate"


128580GT28

platform level

Part No. 1263372GT Z-40/23N, Z-40/23N RJ 77



78 Z-40/23N, Z-40/23N RJ Part No. 1263372GT


604.1 Joystick Controller


JOYSTICK,2 AXIS,ROCKER,DEUTSCH101173GT--(calibration required after replacement),OEM joystick

JOYSTICK,DUAL AXIS W/STEER101173HGT--(calibration required after replacement),aftermarket joystick

JOYSTICK,1 AXIS ROCKER,DEUTSCH101005GT--(calibration required after replacement),OEM joystick

JOYSTICK,SINGLE AXIS W/STEER101005HGT--(calibration required after replacement),aftermarket joystick

BOOT, ROCKER JOYSTICK 75565........175443GT1

ROCKER,RETAINER, 75565..................175444GT2

ROCKER ASSY.,MAGNETIC 75565.......175445GT3

SPRING,SWITCH CENTERING,75565...175446GT4

SWITCH SHIELD,ROCKJOYSTK75565........................................1

75447GT5

SUPPORT,SENSOR,JOYSTICK.............175448GT6

KNOB,ROCKER JOYSTICK 75565........175449GT7

SCREW, PHM, #6-32 X .625 ZINC.........1T112626GT8

BOOT,JOYSTICK....................................1139598GT9

SPRING,JOYSTK CENTR,62390/91......110no longer available from supplier

COLLAR,JOYSTICK,CENTER...............1119915GT11

SEAL, CONNECTOR (DTJOYSTICKS)...........................................1

128000GT12

SLEEVE,CONNECTOR,DTJOYSTICKS............................................1

128001GT13

Part No. 1263372GT Z-40/23N, Z-40/23N RJ 79


604.1 Joystick Controller

80 Z-40/23N, Z-40/23N RJ Part No. 1263372GT

700 Hydraulic Hoses and Fittings November 2018

701.1 Drive Chassis


ELBOW,45D,520320-4............................248907GT1

HOSE ASSY,1/4,STR FEM,STR FEM.....249119-9878GT2

CONN,520120-4***.................................248905GT3

Part No. 1263372GT Z-40/23N, Z-40/23N RJ 81

700 Hydraulic Hoses and FittingsNovember 2018

701.1 Drive Chassis

82 Z-40/23N, Z-40/23N RJ Part No. 1263372GT


702.1 Turntable Components


CONN,520102-8-8..................................248944GT1

ASSY,HOSE,HYD,TANK TOFUN.MAN................................................1

1275788GT2


CONN, 520120-6....................................148916GT4

ELBOW,90D,520220-4-6***....................148911GT5

HOSE ASSY,1/4,90 DEG FEM,STR F.....149164-2143GT6

STRAINER ASSEMBLY,1.25" NPT***.....145162GT7

CONN,520102-12...................................148966GT8

HOSE ASSY 3/4" 90 DEG STR FEM.....149150-2430GT9

CONN,520120-12-10..............................148975GT10

VALVE,CHK,#8PORT-#8MALEORFS.....148999GT11

TEE,BRANCH,520433-8.........................148939GT12

HOSE ASSY,1/2,90 FEM,STR FEM.......175278-1829GT13

HOSE ASSY,1/4,STR FEM.STR FEM.....249119-2578GT14

ELBOW,90D,520220-8-12.......................248947GT15

ELBOW,90D,520220-4-4.........................248904GT16


CONN,520120-4***.................................248905GT18

CONN,520120-6-8..................................148930GT19

CONN,520120-8***.................................148933GT20

Part No. 1263372GT Z-40/23N, Z-40/23N RJ 83


702.1 Turntable Components

84 Z-40/23N, Z-40/23N RJ Part No. 1263372GT


703.1 Boom Components


ELBOW,90D,520220-4-4.........................348904GT1

FITTING,ELBOW,90D,520220-6-4..........148926GT2

CONN,520120-6-4..................................648927GT3

HOSE ASSY,1/4"STR FEM,STR FEM.....249120-2481GT4

CONN,520120-4***...............................1448905GT5

HOSE ASSY,1/4"90 FEM,STR FEM.......149114-4911GT6

HOSE ASSY,1/4,90 FEM,STR FEM.......149117-4891GT7


HOSE ASSY,1/4,STR FEM,STR MALE...1119813-24791GT9



CONN,LONG,520122-6..........................248917GT12




FITTING,TEE,BRANCH,520429-4***.....248890GT16


CONN, 520120-6....................................148916GT18


HOSE ASSY,1/4.STR FEM,STR FEM*....149119-34078GT20

HOSE ASSY 1/4.STR FEM,STR MALE..149121-19488GT21



Part No. 1263372GT Z-40/23N, Z-40/23N RJ 85


703.1 Boom Components

86 Z-40/23N, Z-40/23N RJ Part No. 1263372GT

800 Accessories November 2018

801.1 Flashing Beacon


SCREW, PHPM, 10-32 X 1.0, ZAG.........3826516GT1

STROBE,FIREBOLT,12-80VDC,AMB**...156704GT2(replaced 20189)

FLASHTUBE,U SHAPED,360DEG,BULB122019GT--

FLASHTUBE,STRAIGHT,360DEG,BULB226393GT--

LENS,AMBER,STROBE,FIREBOLT72282GT--

NUT,TL FLG,10-32,F,ZAG.......................3824032GT3

Part No. 1263372GT Z-40/23N, Z-40/23N RJ 87

800 AccessoriesNovember 2018

801.1 Flashing Beacon

88 Z-40/23N, Z-40/23N RJ Part No. 1263372GT


802.1 Air Line to Platform


OPT,AIRLINE TO PLAT,Z40....................1110515GTA

SCREW,HHF,3/8-16X1.5,8,ZAG.............1824092GT1

NUT,TL FLG,3/8-16,G,ZAG.....................1824029GT2

HOSE ASSY,3/8 STR FEM STR FEM.....170644-66292GT3

FEMALE BULKHEAD CONNECTOR-8...249212GT4


MALE PIPE THD,1/4" SER,3/8"X18........149214GT6

BRACKET,AIR LINE TO PLAT PAINT.....1119249PGT7

MPT,CPLR,1/4"SER,3/8"X18..................149215GT8

Part No. 1263372GT Z-40/23N, Z-40/23N RJ 89


802.1 Air Line to Platform

90 Z-40/23N, Z-40/23N RJ Part No. 1263372GT


803.1 Platform Accessories - View 1


PIPE CRADLE ASSY. SERV (ONE)**85300GTA(ANSI & CE only) (This is a singleassembly. Qty 2 of 85300GT required tocomplete a set)

INSTRUCTIONS-PIPE CRADLE,BOOMS65630GT--

WORKLIGHT OPTION 48V110514GTB

OPTION,EURO TOEBOARD60922GTC

WORKLIGHT,48 VOLT............................2107858GT1

SCREW,HHF,5/16-18X.75,8,ZAG824085GT2

TRIMLOCK,BLACK,5/32".......................219018-1100GT3


STRAP, CONDUIT HOLDER 60"***........256570GT5

NUT,NYLOCK FLG,1/4-20,F,ZAG...........81277924GT6

SCREW,HHF,1/4-20X2.5,8,ZAG.............4824083GT7

WELDMENT, PIPE CRADLE..................256525GT8

WELDMENT,PIPE CRADLE MOUNT.....481368GT9

U-BOLT, FLATTENED, 1.5 X 3/8UNC,ZAG................................................8

1251600GT10

NUT,NYLOCK FLG,3/8-16,F,ZAG.........161274322GT11

TOEBOARD,ENTRY EUROPEANPNTD**...................................................1

94745PGT12

SCREW,HHF,1/4-20X.625,8,ZAG...........41256855GT13

SCREW,HHF,1/4-20X1.5,8,ZAG.............4824081GT14

BRACKET,WORK LIGHT MOUNT5/16"........................................................2

35956GT15

Part No. 1263372GT Z-40/23N, Z-40/23N RJ 91



92 Z-40/23N, Z-40/23N RJ Part No. 1263372GT




CLAMP,1.25X.5 RUBBER-CUSHION....1256424GT1

SCREW,HHF,1/4-20X.75,8,ZAG...........22824078GT2

NUT,TL FLG,1/4-20,G,ZAG...................22824027GT3

MESH,HALF HEIGHT,5'***.....................274007GT4A

MESH,HALF HEIGHT RH,4'***...............274009GT4B

CONTROL BOX COVER, LH..................1101677GT5

RIVET,ALUM,P,.188 X .2587085GT6

HINGE,CONTROL BOX..........................277860GT7

LID,CONTROL BOX COVER..................1101678GT8

LID,CONTROL BOX COVER..................1101679GT9

BUMPER,RUBBER***.............................634619GT10

SCREW,HHC,1/4-20X.63,8,ZAG............21268957GT11


SCREW,HHF,1/4-20X.625,8,ZAG...........41256855GT13

CONTROL BOX COVER, RH.................1101676GT14

MESH,HALF,SWING GATE***................154457GT15

BUMPER,BATTERY BOX & RAILS........143392GT16

KIT,SWING GATE W/SPRING................1128368GT17A

WELDMENT,SWING GATE,ALUMINUM128374GT--

SPRING,SHORT PLATFORM GATE42104GT--

KIT,FIELD INSTALL,SWING GATE.........1119950GT17Bincludes 128368, 33674, 1487 and 1488

RIVET, STL, STL, DOME, 1/4 X .375,ZAG.......................................................14

824207GT18

PIN,LOCK,SHORT***.............................133674GT19

GATE LATCH CASTING--DRILLED........11487GT20

RAILING CATCH CASTING--DRILLED...11488GT21

TOOL TRAY ACCESSORY***.................19599-SGT22


Part No. 1263372GT Z-40/23N, Z-40/23N RJ 93



94 Z-40/23N, Z-40/23N RJ Part No. 1263372GT


805.1 Auxiliary Rail Assembly


SCREW,BHTC,1/4-20X1,ZAG..............121259715GT1

NUT,TL FLG,1/4-20,G,ZAG...................12824027GT2

KIT, AUX. RAIL, 4' PLATFORM...............1T112779GT3Aincludes 1, 2, 4 and 5

KIT, AUX. RAIL, 5' PLATFORM...............1T112780GT3Bincludes 1, 2, 4 and 5

SUPPORT, RAILING.............................12122073GT4


Ref. PLAT RAIL ASSY6refer to 601.1

Part No. 1263372GT Z-40/23N, Z-40/23N RJ 95


805.1 Auxiliary Rail Assembly

96 Z-40/23N, Z-40/23N RJ Part No. 1263372GT


806.1 Platform Overload


OPT, PLAT SPT, LOAD SENSE110509GTA

CLAMP,CABLE STRAIN RELIEF............1119518GT1

FORMING,CLAMP MOUNT...................1119221GT2

SCREW,HHF,1/4-20X1.5,8,ZAG.............2824081GT3

NUT,TL FLG,1/4-20,G,ZAG.....................8824027GT4

SCREW,HHF,1/4-20X.75,8,ZAG.............2824078GT5

WELDMENT,PLATFORM SUPPORT.....194176GT6

PIN,0.75DIAX5.75LG,CHAMFER...........461726GT7

SCREW,HHF,1/4-20X1.25,8,ZAG...........4824080GT8

ROD END, .25 X 2.75, ZAG....................4825020GT9

WASHER,SHIM .0151 THK......as-needed110789GT10

BEARING,GARLOCK,12FDU12.............825685GT11

SCREW, PHPM, 10-32 X 1.0, ZAG.........2826516GT12

NUT,NYLOCK,10-32...............................26178GT13

NUT,TL FLG,3/8-16,G,ZAG.....................1824029GT14

RETAINER,SPRING,1.21 X .375............161975GT15

SPRING,COMP,1" OD,232 LB/IN............161974GT16

WELDMENT,LOAD SUPPORT...............294191GT17includes item 10 and 11

SWITCH,ROLLER PLUNGER LIMIT......161973GT18

MOUNT,SWITCH....................................161972GT19

BUMPER,RUBBER***.............................134619GT20

SCREW,HHF,3/8-16X2,8,ZAG................11253478GT21

WELDMENT,ROTATOR SUPPORT........194170GT22

CLAMP,0.31,#5 X 1/4,RUB CUSH..........145470GT23

Part No. 1263372GT Z-40/23N, Z-40/23N RJ 97


806.1 Platform Overload

98 Z-40/23N, Z-40/23N RJ Part No. 1263372GT


807.1 Hostile Environmental Package - Primary Boom Wipers


OPTION,HOSTILE ENVIRONMENT......1110510GTA

KIT, WIPER, Z-40/23N............................1147344GTB(order kit for first time replacement of p/n119076P)

SCREW,HHC,1/4-20X2.25,8,ZAG..........4824064GT1



TUBE,RD,STL,DOM,.75OD X .375ID.....4119077GT4

BOLT,CARRIAGE,1/4-20X.75,5,ZAG.....10824124GT5

NUT,TL FLG,1/4-20,G,ZAG...................10824027GT6

FORMING,WIPER MOUNT....................2128972GT7

WIPER,PRIMARY BOOM.......................1128971GT8

PLATE,WIPER BACKING.......................2128973GT9

Part No. 1263372GT Z-40/23N, Z-40/23N RJ 99


807.1 Hostile Environmental Package - Primary Boom Wipers

100 Z-40/23N, Z-40/23N RJ Part No. 1263372GT


808.1 Hostile Environmental Package - Cylinder Bellows


KIT,CYLINDER BELLOW,Z40119772GTA

BELLOWS,PRIMARY CYLINDER,JIB.....154638GT1

BELLOWS,MASTER CYLINDER............154640GT2

BELLOWS,STEER CYLINDER...............2110873GT3not shown

BELLOWS,SECONDARY,ELEVATECYL.........................................................2

54652GT4

BELLOWS,SLAVE CYLINDER...............154639GT5

LABEL,DEUTZ STARTER CABLE..........199462GT6

Part No. 1263372GT Z-40/23N, Z-40/23N RJ 101


808.1 Hostile Environmental Package - Cylinder Bellows

102 Z-40/23N, Z-40/23N RJ Part No. 1263372GT


809.1 Inverter


FUSE,50 AMP,VERY FAST ACTING......136372GT1


BOOT,CABLE TERM,MED.RED,4/08910GT--

SCREW,HHF,1/4-20X1,8,ZAG................6824079GT3

NUT,TL FLG,1/4-20,G,ZAG.....................6824027GT4

FORMING,FUSE MOUNT BRACKET.....11272488GT5

SCREW,FHS,10-32X1,F835,ZAG...........21257046GT6

NUT,TL FLG,10-32,F,ZAG.......................4824032GT7



INVERTER,48VDC,120VAC/60HZ..........1150026GT10

HARNESS,INVERTER139325GT--

WIRE LOOM,3/8 NYLON,HITEMP........................................48-inches

53471GT--


BOOT,CABLE TERM,MED.RED,4/0.......28910GT12A

STUD,POWER 3/8" RED........................194981GT12Bbattery positive

STANDOFF, 3/8" BLACK.........................194982GT12Cground

Part No. 1263372GT Z-40/23N, Z-40/23N RJ 103


809.1 Inverter

104 Z-40/23N, Z-40/23N RJ Part No. 1263372GT


810.1 Lift Guard Contact Alarm (from January 2017)


From January 2017, this option became astandard installation on all models unlessthe customer specifically request not tohave it installed

--

KIT,LIFT GUARD CONTACT ALARM,4'-5'PLATFORM

1279136GT--

HARNESS, OPA2, Z401278499GT--

RELAY,24VDC,40/30A,SLD W/BRKT*78098GT--

MODULE, PLUS+1, CONTACT ALARM1278121GT--located inside the Platform Control Box

SCREW,HHF,10-24X.51264934GT1

SPRING CLIP,10-24,.025-.125X.468,ZAG73575GT2

NUT,NYLOCK,6-3212344GT3

SCREW,PHPM,6-32X.875,ZAG1256859GT4

ASSEMBLY, LIGHT, CONTACTALARM....................................................2

1278111GT5

DECAL, INSTRUCTION, CONTACTALARM

1278542GT6

SCREW,HHF,1/4-20X.75,8,ZAG824078GT7

NUT,NYLOCK FLG,1/4-20,F,ZAG1277924GT8

ASSEMBLY, SENSOR, PROX, CONTACTALARM....................................................1

1278119GT9

ASSY, SENSOR W/HOUSING1278433GT10(Includes holder item 1277877 and sensorpart 1278119)

HOLDER, SENSOR................................11277877GT--

FORMING, SENSOR HOLDER..............11277873GT11

ASSEMBLY, OPA CABLE, SMALL..........11278417GT12

NUT,1/4-20,8,ZAG1261184GT--Part of assembly 1278417

MAGNET, 1/4-20, 15 LB.1278124GT--Part of assembly 1278417

GRIP, CABLE1278368GT--Part of assembly 1278417

OPA WIRE ASSY, SMALL1278459GT--Part of assembly 1278417

SCREW,PHPM,10-32X1.25,ZAG825352GT13

NUT,SERRATED,10-32,ZAG1264261GT14

WELDMENT, RIGHT OPA, SMALL.........11278175GT15

PLATE, CABLE AND WIRE COVER.......11277875GT16

GUIDE, CABLE.......................................11277876GT17

NUT,NYLOCK FLG,3/8-16,F,ZAG1274322GT18

SCREW,HHF,3/8-16X1,8,ZAG824090GT19

CLAMP, 1.25 INCH TUBE.......................21278363GT20

WELDMENT, LEFT OPA, SMALL...........11278177GT21

DECAL, INSTRUCTION, ACTUATORSWITCH SOCKET..................................1

1278982GT22

Part No. 1263372GT Z-40/23N, Z-40/23N RJ 105


810.1 Lift Guard Contact Alarm (from January 2017)

The Part Number Index is a numeric index of all part numbers included in this manual. The index shows what page(s) the part is used on.

PagePart Number

77, 79101005GT .................77, 79101005HGT ...............67101055GT .................67101114GT .................77, 79101173GT .................77, 79101173HGT ...............25101425GT .................25101426GT .................55101429GT .................77101648GT .................93101676GT .................93101677GT .................93101678GT .................93101679GT .................21101723GT .................33101815GT .................67101958GT .................73101981GT .................73101982GT .................73102992GT .................43106069GT .................19106123GT .................25106241GT .................41106404GT .................33, 51, 57106427GT .................51106617GT .................51106621PGT ...............51106622PGT ...............51106628GT .................51106629GT .................51106630GT .................73106633GT .................73106634GT .................23107574GT .................21107578GT .................49107588GT .................43107594GT .................33107651GT .................19107712GT .................49107727GT .................67107740GT .................7310775GT ...................67107788GT .................67, 69, 71107816GT .................91107858GT .................49107859GT .................51107915GT .................51107917GT .................51107919GT .................51107921GT .................47107998GT .................33110160GT .................67110180GT .................47110255GT .................53110317GT .................61, 63110318GT .................67110338GT .................61, 63110360GT .................17110362GT .................17110370GT .................17110380GT .................35110382GT .................35110448GT .................17110452GT .................45110472GT .................97110509GT .................99110510GT .................91110514GT .................89110515GT .................57110516GT .................61110528GT .................17110533GT .................19110554GT .................17110556GT .................65110573GT .................

PagePart Number

51110576GT .................21110609PGT ...............21110619GT .................57110658GT .................19110665GT .................57110752GT .................49110776GT .................97110789GT .................47110791GT .................47110794GT .................47110795GT .................47110796GT .................47, 77110797GT .................47110798GT .................47110800GT .................47110801GT .................47110802GT .................47110803GT .................29110805-1700GT ........29110805-7750GT ........29110805-9450GT ........29110806-1300GT ........29110807-3750GT ........29110807-4500GT ........29110808-3350GT ........29110808-7000GT ........29110809-9500GT ........29110810-10600GT ......29110811-11250GT ......77110848GT .................77110851GT .................77110852PGT ...............77110853GT .................77110854GT .................77110859GT .................17110871GT .................101110873GT .................17110875GT .................17110876GT .................21110877GT .................19110880GT .................41110929GT .................19110965GT .................39110973GT .................17110998GT .................59111051GT .................59111052GT .................59111053GT .................13, 15114114GT .................13114117GT .................13114131GT .................13, 15114132GT .................13, 15114133GT .................13, 15114156GT .................13, 15114165GT .................13, 15114180GT .................15114247GT .................15114248GT .................15114252GT .................15114298GT .................15114334GT .................15114345GT .................13114350GT .................13114389GT .................13114390GT .................13114397GT .................13, 15114427GT .................61119032GT .................37119042GT .................99119077GT .................73, 97119221GT .................61, 63119222PGT ...............89119249PGT ...............23119287GT .................27119399GT .................

PagePart Number

27119400GT .................27119401GT .................27119402GT .................31119403GT .................17119426GT .................17119427GT .................41119429GT .................19119432GT .................73, 97119518GT .................61, 63119519GT .................57119526GT .................61, 63119563GT .................75119583GT .................41, 75119584GT .................101119772GT .................35119784GT .................25119787GT .................83119812-2021GT ........85119813-24791GT ......23119815GT .................67119825GT .................67119827GT .................67119828GT .................67119829GT .................67119830GT .................69, 71119836GT .................13119874GT .................15119875GT .................17119877GT .................73119895GT .................73119896GT .................73119897GT .................73119898GT .................35119900GT .................17119910GT .................73119913GT .................73119914GT .................79119915GT .................93119950GT .................57119955GT .................77119976GT .................87122019GT .................95122073GT .................39, 75, 10512344GT ...................7312443GT ...................171251565GT ...............911251600GT ...............27, 39, 41, 751251757GT ...............251251892GT ...............271251901GT ...............33, 351251997GT ...............271253185GT ...............971253478GT ...............451253485GT ...............35, 37, 491253498GT ...............191255013GT ...............471255030GT ...............17, 531255452GT ...............511255469GT ...............31, 35, 37, 43, 511255758GT ...............33, 37, 511255760GT ...............251255763GT ...............19, 25, 271255805GT ...............471255859GT ...............31, 371256108GT ...............611256109GT ...............351256118GT ...............21, 331256170GT ...............531256172GT ...............51, 571256177GT ...............19, 21, 331256182GT ...............49, 531256267GT ...............23, 451256469GT ...............19, 75, 771256679GT ...............371256803GT ...............

PagePart Number

631256843GT ...............491256844GT ...............35, 431256847GT ...............25, 41, 91, 931256855GT ...............1051256859GT ...............17, 61, 891256863GT ...............371256894GT ...............751256897GT ...............13, 151256898GT ...............13, 151256899GT ...............511256922GT ...............1031257046GT ...............41, 751257402GT ...............411257403GT ...............771257404GT ...............611257458GT ...............171257464GT ...............43, 51, 1031257628GT ...............471257649GT ...............471257650GT ...............111257733GT ...............19, 371257803GT ...............751257866GT ...............211258049GT ...............111258567GT ...............171259444GT ...............951259715GT ...............491260940GT ...............1051261184GT ...............211261724GT ...............471261845GT ...............531262633GT ...............531263057GT ...............331263142GT ...............331263232GT ...............771263233GT ...............331263234GT ...............191263236GT ...............171263237GT ...............451264259GT ...............19, 33, 35, 43, 45, 57, 105

1264261GT ...............

471264822GT ...............471264834GT ...............1051264934GT ...............231268833GT ...............931268957GT ...............111268GT .....................571269535GT ...............1031272488GT ...............611273205GT ...............59, 91, 1051274322GT ...............831275788GT ...............1051277873GT ...............1051277875GT ...............1051277876GT ...............1051277877GT ...............91, 1051277924GT ...............1051278111GT ...............1051278119GT ...............1051278121GT ...............1051278124GT ...............1051278175GT ...............1051278177GT ...............1051278363GT ...............1051278368GT ...............1051278417GT ...............1051278433GT ...............1051278459GT ...............1051278499GT ...............1051278542GT ...............1051278982GT ...............1051279136GT ...............79128000GT .................79128001GT .................

106 Z-40/23N, Z-40/23N RJ Part No. 1263372GT

November 2018

Part Number Index

PagePart Number

65128009GT .................73128010GT .................73128011GT .................25128015GT .................51128027PGT ...............51128028GT .................55128037GT .................31128118GT .................51128288GT .................59128308GT .................59128309GT .................35128319GT .................93128368GT .................93128374GT .................31128375GT .................31128376GT .................111283776GT ...............31128377GT .................17128514GT .................61128550GT .................471285689GT ...............71128569GT .................69128570GT .................39, 77128580GT .................471285812GT ...............57128612GT .................59128613GT .................59128614GT .................57128616GT .................31128645GT .................191286600GT ...............191286601GT ...............31128825GT .................59128862GT .................99128971GT .................99128972GT .................99128973GT .................57128995GT .................39, 75, 7713268GT ...................31133286GT .................7313585GT ...................31139318GT .................103139325GT .................45139417GT .................79139598GT .................63139655GT .................59139702GT .................59139781GT .................77139789GT .................31139858GT .................2714041GT ...................31144161GT .................77146478GT .................99147344GT .................111484GT .....................931487GT .....................931488GT .....................103150026GT .................51, 571505GT .....................4515243GT ...................25161553GT .................25161554GT .................47162161GT .................2717626GT ...................11, 1918576GT ...................25, 43, 10318666GT ...................49, 5718720GT ...................5318730GT ...................3518963GT ...................9119018-1100GT ..........3919506GT ...................2519520GT ...................7320973GT ...................7321121GT ...................1921149GT ...................1721166GT ...................

PagePart Number

21216185GT .................21216186GT .................21216228GT .................21216397GT .................1721858GT ...................19226254GT .................87226393GT .................63226540GT .................63226542GT .................13227131GT .................13227213GT .................73228308GT .................31228946GT .................31228947GT .................31228973GT .................39, 77229567GT .................17231514GT .................19232486GT .................65233641GT .................77233647GT .................61, 63233717GT .................61, 63233745GT .................4123404GT ...................19236303GT .................51237688GT .................3924018GT ...................7324514GT ...................3125388GT ...................9725685GT ...................1725817GT ...................13, 1527204GT ...................13, 1527205GT ...................13, 1527206GT ...................13, 1527207GT ...................61, 6327497GT ...................1127581GT ...................1328161GT ...................1328165GT ...................13, 1528174GT ...................1328175GT ...................1328176GT ...................1328177GT ...................1328181GT ...................13, 1528235GT ...................1328236GT ...................1328372GT ...................3728646GT ...................1128750GT ...................25, 4529868GT ...................5330370GT ...................1730748GT ...................7330807P-SGT .............4130997GT ...................1331060GT ...................61, 6331106GT ...................1331508GT ...................1131779GT ...................1331785GT ...................1331787GT ...................1331788GT ...................1132150GT ...................1132151GT ...................7332710GT ...................4333555GT ...................9333674GT ...................7333759GT ...................1133994GT ...................4134053GT ...................5334276GT ...................93, 9734619GT ...................61, 6335088GT ...................61, 6335675GT ...................9135956GT ...................61, 6336054-SGT ................3736179GT ...................61, 6336199GT ...................

PagePart Number

2536212GT ...................2536369GT ...................27, 10336372GT ...................1136555GT ...................1337052GT ...................3737184GT ...................3737185GT ...................3737186GT ...................3737187GT ...................3737191GT ...................3737192GT ...................3938020GT ...................3739223GT ...................6739346GT ...................4539518GT ...................39, 7539540GT ...................1740145GT ...................1740146GT ...................13, 1540434GT ...................3742019GT ...................9342104GT ...................3542439GT ...................61, 6342797GT ...................6142939GT ...................6743018GT ...................11, 2743179GT ...................9343392GT ...................13, 1543658GT ...................47, 7343955GT ...................69, 7144174GT ...................6744216GT ...................6744227GT ...................67, 69, 7144229GT ...................6744235GT ...................6944236GT ...................7344743GT ...................6544750GT ...................1344779GT ...................1144788GT ...................13, 1544980GT ...................13, 1544981GT ...................1344986GT ...................1745043GT ...................4945071GT ...................1745074GT ...................2145109GT ...................1745110GT ...................1745111GT ...................8345162GT ...................2545209GT ...................35, 4545363GT ...................7345437GT ...................3545462GT ...................9745470GT ...................6747092GT ...................61, 6347377GT ...................3748885GT ...................8548890GT ...................33, 83, 8548904GT ...................81, 83, 8548905GT ...................8148907GT ...................8348911GT ...................83, 8548916GT ...................8548917GT ...................8548926GT ...................8548927GT ...................8348930GT ...................8348933GT ...................8348939GT ...................8348944GT ...................8348947GT ...................8348966GT ...................8348975GT ...................8348999GT ...................8549114-4911GT ..........8549117-4891GT ..........

PagePart Number

8549119-19978GT ........8549119-2178GT ..........8349119-2578GT ..........8549119-33278GT ........8549119-33678GT ........8549119-34078GT ........8549119-34978GT ........8149119-9878GT ..........8549120-1881GT ..........8549120-2481GT ..........8549120-3081GT ..........8549120-31981GT ........8549121-19488GT ........8549121-24788GT ........8549121-3088GT ..........8349150-2430GT ..........8349164-2143GT ..........8949212GT ...................8949214GT ...................8949215GT ...................1749413GT ...................1149612GT ...................1149613GT ...................2149826GT ...................3749878GT ...................2350371GT ...................4950455GT ...................3350469GT ...................5150479-SGT ................5350542GT ...................5750546GT ...................5750584GT ...................3750744GT ...................2350770-SGT ................3350776PGT .................4350784GT ...................3750959GT ...................3750966GT ...................3550974GT ...................4350990GT ...................2551147GT ...................6752368GT ...................6552913GT ...................6552914GT ...................13, 1552969GT ...................10353471GT ...................6754063GT ...................3354145-800GT ............4954156GT ...................3754231GT ...................41, 7554255GT ...................3754360GT ...................3554363GT ...................3754443GT ...................4554455PGT .................9354457GT ...................4154534GT ...................2154627GT ...................10154638GT ...................10154639GT ...................10154640GT ...................10154652GT ...................45, 51, 91, 93, 9555753GT ...................3756022GT ...................4156302GT ...................9356424GT ...................2556461GT ...................7356465GT ...................7356500-SGT ................9156525GT ...................9156570GT ...................7356576GT ...................7356617GT ...................7356656GT ...................8756704GT ...................4356849GT ...................

Part No. 1263372GT Z-40/23N, Z-40/23N RJ 107

November 2018

Part Number Index (continued)

PagePart Number

19, 21, 23, 25, 51, 73

56912GT ...................

5156927GT ...................61, 6356929GT ...................4758253GT ...................1958320GT ...................6558932GT ...................6558936GT ...................3560000GT ...................4560015GT ...................3760065GT ...................3560106GT ...................3560442GT ...................7560443GT ...................1760746GT ...................3560857GT ...................9160922GT ...................216146GT .....................9761726GT ...................21, 39, 41, 51, 73, 97

6178GT .....................

4761794GT ...................9761972GT ...................9761973GT ...................9761974GT ...................9761975GT ...................3762088GT ...................61, 6362506GT ...................61, 6362507GT ...................9165630GT ...................176607GT .....................1166399GT ...................19, 27, 10366717GT ...................39, 7766812GT ...................7766813GT ...................7766815GT ...................7766816GT ...................39, 7766817GT ...................3966818GT ...................2566900GT ...................2566901GT ...................776833GT .....................736935GT .....................5370534GT ...................35, 577056GT .....................737057GT .....................21, 61, 6370606GT ...................8970644-66292GT ........3570647GT ...................5370671GT ...................2770684GT ...................8772282GT ...................39, 7572326GT ...................1372833GT ...................13, 1572867GT ...................10573575GT ...................27, 7573723GT ...................39, 7573730GT ...................4173736GT ...................7573753GT ...................9374007GT ...................9374009GT ...................5574044GT ...................6374051GT ...................7374052GT ...................6374081GT ...................6374089GT ...................5574134GT ...................1974267GT ...................1974468GT ...................1974469GT ...................1974470GT ...................2574704GT ...................1974714GT ...................61, 6374735GT ...................6374866GT ...................

PagePart Number

1775041GT ...................43, 4575073GT ...................43, 4575076GT ...................8375278-1829GT ..........7975443GT ...................7975444GT ...................7975445GT ...................7975446GT ...................7975447GT ...................7975448GT ...................7975449GT ...................5377014GT ...................4577032GT ...................4577034PGT .................5377189GT ...................4977303GT ...................5377364GT ...................5777375GT ...................5777376GT ...................5777409GT ...................3777435GT ...................4977521GT ...................9377860GT ...................10578098GT ...................1178622GT ...................2179452GT ...................9181368GT ...................3781579GT ...................8381812-4792GT ..........1382366GT ...................25823684GT .................27824019GT .................19, 21, 37, 43, 45824024GT .................37, 61, 63824025GT .................21, 35, 43, 45, 51, 57, 59, 61,

824027GT .................

63, 73, 93, 95, 97, 99, 10325, 43, 73824028GT .................25, 31, 35, 37, 43, 49, 51, 53, 61, 63, 89, 97

824029GT .................

27, 87, 103824032GT .................75824036GT .................25824037GT .................37824038GT .................33824050GT .................33824051GT .................33824052GT .................55, 59, 61, 63, 73824059GT .................23, 37, 43, 45, 51, 55, 59

824060GT .................

19824061GT .................19824062GT .................61, 63, 99824064GT .................35, 37, 53, 57824067GT .................35, 37, 51, 61, 63824068GT .................45824074GT .................63824075GT .................73824077GT .................17, 21, 25, 35, 39, 51, 73, 77, 93, 97, 105

824078GT .................

35, 43, 45, 103824079GT .................97824080GT .................61, 73, 91, 97824081GT .................21, 25, 51, 57, 63824082GT .................51, 91824083GT .................59824084GT .................91824085GT .................25824086GT .................73824087GT .................33, 45, 53824089GT .................17, 35, 105824090GT .................37824091GT .................37, 53, 61, 63, 89824092GT .................

PagePart Number

65824100GT .................33824103GT .................19824104GT .................55, 61, 63, 99824109GT .................37, 53, 57, 61, 63, 65

824110GT .................

49824111GT .................19, 21, 23, 37, 43, 45, 51, 59, 61, 63, 93, 99

824113GT .................

63824116GT .................43, 45824119GT .................57, 59, 99824124GT .................25824125GT .................53, 57, 61824151GT .................63824152GT .................57, 61, 63824164GT .................45, 93824207GT .................27, 39, 73, 75824214GT .................35, 43, 45, 103824215GT .................33824216GT .................73824225GT .................41824226GT .................25824228GT .................1582472GT ...................1582473GT ...................1582481GT ...................39, 77824878GT .................1582487GT ...................17, 53, 57, 61, 63825019GT .................97825020GT .................19825349GT .................105825352GT .................17, 63825353GT .................37825358GT .................1582544GT ...................1582548GT ...................1582601GT ...................1582602GT ...................1582604GT ...................21826171GT .................19826215GT .................87, 97826516GT .................67826779GT .................19826783GT .................61, 65826793GT .................63826794GT .................3983093GT ...................4783129GT ...................6585197GT ...................3985239GT ...................9185300GT ...................9387085GT ...................3987755GT ...................4988203GT ...................3588269GT ...................7588287GT ...................3388356-11103GT ........5788356-11165GT ........5188356-11205GT ........33, 3788635-4024GT ..........4988676GT ...................4788725GT ...................3988827GT ...................1038910GT .....................1193500GT ...................3594077GT ...................9794170GT ...................9794176GT ...................9794191GT ...................61, 6394260GT ...................61, 6394261GT ...................67, 69, 7194614GT ...................9194745PGT .................2194908GT ...................10394981GT ...................

PagePart Number

10394982GT ...................939599-SGT ..................3996008-SGT ................3996010GT ...................6596193GT ...................33, 51, 5797128GT ...................69, 7197372GT ...................13, 1597815GT ...................1397893GT ...................10199462GT ...................73T112560GT ...............73T112561GT ...............73T112563GT ...............79T112626GT ...............95T112779GT ...............95T112780GT ...............

108 Z-40/23N, Z-40/23N RJ Part No. 1263372GT

November 2018

Part Number Index (continued)

The Part Description Index is an alphabetical index of all part descriptions included in this manual. The index shows what page(s) the part isused on.

AALARM,CHIME TONE 5-25VDC***.....35ALARM,INTERMITTENT TONE 6-30V*.....35ALARM,STEADY TONE***.....39, 75ANGLE,RELAY MNT,W/NUTSERTS,PNT.....41ASSEMBLY FOOT SWITCH.....47ASSEMBLY, ENCLOSURE, FUSE BOX.....27ASSEMBLY, LIGHT, CONTACT ALARM.....105ASSEMBLY, OPA CABLE, SMALL.....105ASSEMBLY, SENSOR, PROX, CONTACTALARM.....105

ASSY VOLTAGE DIV AND DIODE.....41, 75ASSY, SENSOR W/HOUSING.....105ASSY,FOOT SWITCH,GOLD CONTACT.....73ASSY,HOSE,HYD,TANK TO FUN.MAN......83ASSY,LED,IES CHARGER.....31ASSY,RELAY SOCKET, AUTO.....41

BBACKING PLATE, PULLTUBE.....59BALL STUD**.....43BASE WITH 1 NC CONTACT, E-STOP......39, 77

BASE, W/1 N.O. CONTACTS***.....77BATTERY CABLE ASSEMBLY (Z40).....25BATTERY CABLE ASSY,9.5"JUMPER.....25BATTERY, 390AH L16,WET.....25BATTERY,AGM,6V/390A,L16.....25BEARING KIT,WHEEL DRIVE(106148/106445/107712).....19

BEARING KIT-74097 TORQUE HUB**.....19BEARING RACE (LARGE) (45873).....17BEARING RACE (SMALL) (45873).....17BEARING,0.75IDX1.00ODX0.75L.....25BEARING,1.00IDX1.25ODX1.00L.....17BEARING,1.25 ID X 1.5 OD X .75.....61, 63BEARING,1.25IDX1.50ODX1.25L.....63BEARING,1.25IDX1.5ODX1.00L.....53BEARING,1.5"ID X 1.75OD X1.25L.....17BEARING,1.5IDX1.75ODX1.5L.....49BEARING,2.0IDX2.25ODX1.50L.....49, 57BEARING,FL,1.25IDX1.41ODX.89L.....61, 63BEARING,FL,1.25IDX1.5ODX1.25L.....61, 63BEARING,FL,1.5IDX1.75ODX1.10LG.....49BEARING,GARLOCK,12FDU12.....97BEARING,POLYGON,BM5120.....53BEARING,SWING CHASSIS.....33BELLOWS,MASTER CYLINDER.....101BELLOWS,PRIMARY CYLINDER,JIB.....101B E L L O W S , S E C O N D A R Y, E L E VAT ECYL......101

BELLOWS,SLAVE CYLINDER.....101BELLOWS,STEER CYLINDER.....101BLOCK,CABLE CLAMP,2/0 DOUBLE...21, 61, 63

BOLT,CARRIAGE,1/4-20X.75,5,ZAG.....57, 59, 99

BOLT,CARRIAGE,3/8-16X1,5,ZAG.....25BOLT,SHS,5/16X.25X1/4-20,ZAG.....77BOOT(BELLOWS),E-STOP,BLACK.....77BOOT, ROCKER JOYSTICK 75565.....79BOOT,CABLE TERM,MED.RED,4/0.....103BOOT,CABLE TERMINAL,LG,RED,2/0.....25BOOT,JOYSTICK.....79BOX,INSTRUCTION STORAGE.....73

BRACKET, CHARGER CORD AND LED.....31BRACKET, CLAMP, PAINTED.....51BRACKET,AIR LINE TO PLAT PAINT.....89BRACKET,CONTACTOR MOUNT.....19BRACKET,DISPLAY RETAINER.....77BRACKET,DRIVE SENSOR,ENABLE.....33BRACKET,GROUND CONTROL BOX.....37BRACKET,HIGH PRESSURE FILTER.....35BRACKET,RETURN FILTER**.....37B R A C K E T , R U B B E RBUMPER,ENGCOVER.....35

BRACKET,WORK LIGHT MOUNT 5/16".....91BRUSH COVER -PLATE-(48504)*.....65BRUSH SET 4 EA.....65BULKHEAD FITTING,PLASTIC X 8**.....37BULKHEAD,SWING CHASSIS,LH.....35BULKHEAD,SWING,RIGHT,Z45 DC/BE.....37BUMPER, PLASTIC, 1.25 O.D........45, 51, 91, 93, 95

BUMPER,5/16DIAX7/64PROJ,ADH......77BUMPER,BATTERY BOX & RAILS.....93BUMPER,RUBBER***.....93, 97BUMPER,RUBBER,COVERS.....35BUSHING, STRAIN RELIEF, 1".....17BUSHING,1.5ID X 1.75OD X 1.1LG.....17BUSHING,STRAIN RELIEF,.875/.30.....31BUSHING,STRAIN RELIEF,.875/.40.....31BUTTON,PUSH,BLACK W/SEAL***.....77BUTTON,PUSH,RED MUSHROOMHEAD.....39, 77

CCABLE ASSY #2 BLACK 5/16.....29CABLE ASSY #2 BLACK 5/16 & 3/8.....29CABLE ASSY #2 BLACK ANDERSON.....29CABLE ASSY #2 RED 5/16.....29CABLE ASSY #2 RED 5/16 & 3/8.....29CABLE ASSY #2 RED ANDERSON.....29CABLE ASSY #4 BLACK 5/16.....29CABLE TIE,4" BLK,HEAT RESISTNT.....73CABLE TRACK, NP400, 23 LINK.....59CAP,DUST,45873 HUB KIT.....17CASTING ,FRONT AXLE,MACHINED.....17CHARGER 48V/30A AUTO AC X-LED.....31CHOCK,CYLINDER (SERVICE TOOL).....11CIRCUIT BREAKER 15 AMP.....39CIRCUIT BREAKER, 15 AMP.....39CLAMP, 1.25 INCH TUBE.....105CLAMP, CABLETRACK, BOT, Z40.....59CLAMP, CABLETRACK, TOP, Z40.....59CLAMP, PRI, HOSE/CABLE, Z40.....57CLAMP,0.31,#5 X 1/4,RUB CUSH.....97CLAMP,0.50,#8 X 1/4,RUB CUSH.....77CLAMP,0.75,#12 X 1/4,RUB CUSH......39, 75, 77

CLAMP,1.00,#16 X 1/4,RUB CUSH......25, 43, 103

CLAMP,1.25X.5 RUBBER-CUSHION.....93CLAMP,2.00,#32 X 3/8,RUB CUSH.....45CLAMP,CABLE STRAIN RELIEF.....73, 97CLAMP,CABLE,MOTOR CONTROLLER.....19CLAMP,HOSE,UHMW.....21CLAMP,JIB BOOM.....61, 63CLAMP,RUBBER CUSHIONED-2 5/32......61, 63

CLAMPING BLOCK, SECONDARY.....51

CLAMPING BLOCK,SECONDARY.....51CLIP,RETAINING,IES CHARGER.....31COIL, 20V, DEUTSCH NO DIODE.....69, 71COIL, 20V, ZENER DIODE DEUTSCH.....67COIL, 24V, DEUTSCH NO DIODE.....67COLLAR,JOYSTICK,CENTER.....79COMPRESSION MEMBER (BORED)***.....61, 63

CONN RECEPT,FLANGED.....27, 75CONN, 520120-6.....83, 85CONN,520102-12.....83CONN,520102-8-8.....83CONN,520120-12-10.....83CONN,520120-4***.....81, 83, 85CONN,520120-6-4.....85CONN,520120-6-8.....83CONN,520120-8***.....83CONN,LONG,520122-6.....85CONN,PLUG 120 AC/15A DOMESTIC.....31CONN,RECEP 12 WAY,GRY FLANGE.......39, 75

CONN,RECEP 24 WAY,W/FLANGE.....75CONN,RECEP 4 WAY, 14-18GA.....35CONN,RECEP 48 WAY,4 X 12.....41CONN,RECEP 8 WAY 14-18GA,FL.....39CONN,SQUEEZE,1/2NPT .38-.50,SM....35, 57CONN. SQZ,1/2NPT .39-.56 MED......73CONNECTING LINK, Z45/25.....51CONNECTOR,BULKHEAD,FEMALE-4.....37CONTACT, N.C......39CONTACT,N.O.***.....77CONTACTOR,DRIVE,24V,180A***.....19CONTROL BOX COVER, LH.....93CONTROL BOX COVER, RH.....93CONTROLLER ASSY PCON Z40.....75CONTROLLER ASSY,TCON Z40.....37CONVERTER, DC-DC, 48-26 VOLT**.....21CORD AC IEC320-C19 TO 110US.....31CORD AC IEC320-C19 TO 220EU.....31CORD EURO AC IEC320-C19PIGTAIL.....31CORROSION INHIBITOR,FOAM.....41COUNTERWEIGHT,CAST,554LBS.....23COUNTERWEIGHT,CAST,5600LBS.....45COUPLER, PUMP / MOTOR (36179).....37COVER, UPPER PIVOT.....51COVER,BATTERY BOX**.....25COVER,CABLETRACK TRAY,Z40/45.....59COVER,CENTER SWING CHASSIS**.....35COVER,DR CHASSIS FRONT,NON-OSC....23COVER,DRIVE CHASSIS,REAR.....23COVER,GFCI,WEATHERPROOF.....73COVER,LOWER LEVEL ARM,PAINTED.....51COVER,REAR AXLE.....19COVER,STEERING SENSOR.....17COVER,TANK SIDE,DC/BI.....45COVER,TURNTABLE,LH,DC/BE.....43COVER,UPPER LEVEL ARM,PAINTED.....51CRIMPER,DEUTSCH,LIGHT DUTY***.....47CUP,PROP ROD,DC/BI.....37CYLINDER,ELEVATE,Z45/25***.....49CYLINDER,EXTEND.....57CYLINDER,JIB.....61, 63CYLINDER,LEVELING.....61, 63CYLINDER,MASTER.....53CYLINDER,PRIM LIFT JIB,Z45.....53CYLINDER,STEER,DOUBLE RODDED**.....17

Part No. 1263372GT Z-40/23N, Z-40/23N RJ 109

November 2018

Part Description Index

DDC-DC CONVERTER, RETRO KIT.....21DECAL KIT SYMBOLS Z40.....15DECAL KIT WORDS Z40.....13DECAL, INSTRUCTION, ACTUATOR SWITCHSOCKET.....105

DECAL, INSTRUCTION, CONTACTALARM.....105

DECAL, POWER TO CHARGER, UNIV.....31DECAL, POWER TO PLATFORM 230V**...13, 15

DECAL, SYMBOL - READ THE MANUAL.....15DECAL,AC INVERTER POWER,115V.....13DECAL,ARROW BLUE.....13, 15DECAL,ARROW YELLOW LRG 9".....13, 15DECAL,BATT CONN DIAGRAM.....13DECAL,CHEVRON RANDO HD.....13D E C A L , C O S M E T I C , G E N I EBOOM,HORZ.....13, 15

DECAL,DANGER DO NOT ALTER SWTC....13DECAL,DANGER,BATTERY SAFETY***.....13DECAL,DANGER,ELEC.HAZ.STAY CLR.....15DECAL,DANGER,ELECT HAZARD***.....13DECAL,DANGER,ELECT HAZARD,PLUG....13DECAL,DANGER,GENERAL SAFETY.....13DECAL,DANGER,MAX SIDE FRC,667N.....15DECAL,DANGER,SIDE FRC 400N.....15DECAL,DANGER,TILT ALARM.....13DECAL,DANGER,TIP-OVER BATTERY.....13DECAL,GENERATOR OPTION.....13DECAL,GENIE Z40/23N.....13, 15DECAL,GENIE Z40/23NRJ.....13, 15DECAL,GROUND CONTROLPANEL,Z40.....13, 15

DECAL,INSTR,SIDE FRC/WIND,AUS.....13DECAL,INSTRUCT,FOOTSWITCH OPER....13DECAL,LABEL, AIR LINE 110 PSI.....13, 15DECAL,LABEL,CLEAR.....13, 15DECAL,LABEL,DRIVE ENABLE PATCH.....15DECAL,LABEL,FALL HAZARD***.....15DECAL,LABEL,LIGHTS***.....13, 15DECAL,LABEL,LOWER MIDRAIL.....13, 15DECAL,LABEL,MANUAL NOT HERE.....13DECAL,LABEL,MAX CAPACITY***.....15DECAL,LABEL,OPEN,LATCH.....13DECAL,LABEL,PWR TO CHARGR 115V....13, 15

DECAL,LABEL,PWR TO CHARGR 230V....13, 15

DECAL,LABEL,TIP OVER LMT SWTCH.....15DECAL,LABEL,TIPOVER,BATTERIES.....15DECAL,LABEL,TIPOVER,TILT AL SY.....15DECAL,LABEL,TRANSPORT.....13, 15DECAL,LANYARD ANCHORAGE POINT...13, 15

DECAL,NOTICE,BATTERY CABLES.....13DECAL,NOTICE,CHARGER INSTRUC.....13DECAL,NOTICE,MAX LOAD 500 LBS.....13DECAL,NOTICE,SIDE FRC/WINDANSI.....13DECAL,OPER INST,DC BOOM GND AU.....13DECAL,OPER INST,Z40 PLAT AUS.....13DECAL,POWER TO PLATFORM 115V......13, 15

DECAL,SYM-ELEC HAZARD,PLUG.....15DECAL,SYMBOL-BATTERY SAFETY.....15DECAL,SYMBOL-COMP ACCESS.....15DECAL,TIRE SPECS.....13DECAL,TRIANGLE,BLUE.....13, 15DECAL,TRIANGLE,YELLOW.....13, 15

DECAL,WARN,CRUSH HAZARD HAND.....13DECAL,WARN,CRUSH HAZARD PLAT.....13, 15

DECAL,WARN,FALL HAZARD.....13DECAL,WARN,IMPROPER OPERATION.....13DECAL,WARNING,CRUSHING HAZARD.....15DECAL,WARNING-COMPART ACCESS.....13DECAL,WHEEL LOAD.....13, 15DOUBLER,BENT,COVER,DC/BI,RH.....45

EE-COIL WASHER,#8,DUAL COIL.....69, 71ELBOW,45D,520320-4.....81ELBOW,90D,520220-4-4.....33, 83, 85ELBOW,90D,520220-4-6***.....83ELBOW,90D,520220-8-12.....83

FFEMALE BULKHEAD CONNECTOR-8.....89FILTER ASSY,HIGH PRESS W/SWITC.....35FILTER ASSY,SAE8,10 MIC,PAPR**.....11FILTER ELEMENT,10MICRON,PAPER*.....11FILTER,ELEMENT,BETA(5)=1000.....35FITTING,ELBOW,90D,520220-6-4.....85FITTING,TEE,BRANCH,520429-4***.....85FIXED CONTACT (FOR 74267).....19FLASHTUBE,STRAIGHT,360DEG,BULB.....87FLASHTUBE,U SHAPED,360DEG,BULB.....87FLOORING,PLATFORM 46X30***.....73FLOORING,PLATFORM,56X30.....73FOOTSWITCH HOUSING,PAINTED.....73FORMING, HOSE CLAMP RETAINER.....57FORMING, SENSOR HOLDER.....105FORMING,BATTERY BOX LATCH LH**.....25FORMING,BATTERY BOX LATCH RH**.....25FORMING,BATTERY CONN HANDLE**.....25FORMING,CLAMP MOUNT.....73, 97FORMING,CLEVIS PROP ROD,DC/BI.....45FORMING,COVER,FUSE BOX.....27FORMING,DECAL PLATE***.....73FORMING,DRAW LATCH MOUNT.....35FORMING,ENGINE COVER SUPPORT.....43FORMING,FUSE BOX.....27FORMING,FUSE MOUNT BRACKET...19, 103FORMING,GAS STRUT MOUNT,PNTD**.....43FORMING,HOSE GUIDE PAINTED.....61, 63FORMING,SWING CHASSIS TRAY.....35FORMING,SWING CHASSIS,RH.....37FORMING,WIPER MOUNT.....99From January 2017, this option became astandard installation on all models unless thecustomer specifically request not to have itinstalled.....105

FUSE BLOCK, ANN & ANL FUSE.......19, 27, 103

FUSE,200 AMP.....11, 19FUSE,50 AMP,VERY FAST ACTING.....27, 103FUSE,500 AMP,VERY FAST ACTING.....11, 27

GGASKET, PUMP / MOTOR (36179).....37GASKET,COVER,GFCI,WEATHERPROOF..73GASKET,DISPLAY GUARD.....77GASKET,FUSE ENCLOSURE.....27GASKET,GROUND CONTROL BOX.....41GASKET,KEYSWITCH,PLASTIC***.....39GASKET,PLATFORM CONTROL BOX.....77GATE LATCH CASTING--DRILLED.....93

GLAND NUT ASSY,Z40 STEER CYL.....17GREASE,DIELECTRIC 4 OZ**.....11GRIP, CABLE.....105GROUND CONTROL BOX ASSY.....39, 41GROUND STRAP,24"LONG.....21GUARD,DISPLAY,POLYCARB.....77GUARD,FOOTSWITCH,W/DECAL STEEL...73GUIDE, CABLE.....105

HHARN ASSY, POWER PACK, Z40.....25HARN,PBOX,OPA,PLUS1.....47HARN.CHARGER INTERLOCK Z34.....31HARNESS BASE BOX Z40.....47HARNESS BOOM CONTROL CABLE Z40...47HARNESS JIB MANIFOLD NRJ Z40.....47HARNESS JIB MANIFOLD RJ Z40.....47HARNESS LS OP SEC Z40.....47HARNESS LS PLUNGER LOAD LIMIT.....47HARNESS LS PRIMARY PIGTAIL Z40.....47HARNESS PROGRAM CAN PLUS1.....47HARNESS TURNTABLE TCON Z40.....47HARNESS, KIT,48-24 CONVERTER,.....21HARNESS, MOTOR CTRL LT, Z40.....47HARNESS, MOTOR CTRL RT, Z40.....47HARNESS, OPA2, Z40.....105HARNESS,FUSE BOX,Z40.....47HARNESS,INVERTER.....103HARNESS,LS,D.E. Z45.....33HARNESS,LS,PRIM/EXT.....47HARNESS,PLAT BOX,Z40.....47HARNESS,SPEED DIAL***.....47, 77HARNESS,TILT 24V,CSA PROD.....47HINGE,.375X.120THK.,SLOTTED.....43, 45HINGE,CONTROL BOX.....93HOLDER, SENSOR.....105HORN,24VDC,SPADE TERMINALS***.....37HOSE ASSY 1/4,STR FEM,PIPETHRE.....33, 37

HOSE ASSY 1/4.STR FEM,STR MALE.....85HOSE ASSY 3/4" 90 DEG STR FEM.....83HOSE ASSY,1/2,90 FEM,STR FEM.....83HOSE ASSY,1/2,STR FEM,STR FEM.....83HOSE ASSY,1/4"90 FEM,STR FEM.....85HOSE ASSY,1/4"STR FEM,STR FEM.....85HOSE ASSY,1/4,90 DEG FEM,STR F.....83HOSE ASSY,1/4,90 FEM,STR FEM.....85HOSE ASSY,1/4,STR FEM,STR FEM.....81, 85HOSE ASSY,1/4,STR FEM,STR MALE.....85HOSE ASSY,1/4,STR FEM.STR FEM.....83HOSE ASSY,1/4.STR FEM,STR FEM*.....85HOSE ASSY,3/8 STR FEM STR FEM.....89HOUR METER,10-80 VOLTS***.....39HUB ASSEMBLY MODEL#60-8***.....17

IINSTRN, TRC RETROFIT, STNDRD.....47INSTRUCTIONS,INSTALL (LEVEL SENSORALARM).....47

INSTRUCTIONS-PIPE CRADLE,BOOMS.....91INSULATION,48V BATT.BOX LID.....25INVERTER,48VDC,120VAC/60HZ.....103

JJIB BOOM MACHINING.....61, 63JOYSTICK,1 AXIS ROCKER,DEUTSCH.....77, 79

110 Z-40/23N, Z-40/23N RJ Part No. 1263372GT

November 2018

Part Description Index (continued)

JOYSTICK,2 AXIS,ROCKER,DEUTSCH.....77, 79

JOYSTICK,DUAL AXIS W/STEER.....77, 79JOYSTICK,SINGLE AXIS W/STEER.....77, 79

KKEEPER,LATCH (45363).....43, 45KEY SINGLE***.....39KEYSWITCH,3 POS. W/KEYS***.....39KIT, AUX. RAIL, 4' PLATFORM.....95KIT, AUX. RAIL, 5' PLATFORM.....95KIT, TRC RETROFIT, STNDRD.....47KIT, WIPER, Z-40/23N.....99KIT,ASSY,LED,IES CHARGER.....31KIT,CYLINDER BELLOW,Z40.....101KIT,FIELD INSTALL,SWING GATE.....93KIT,LIFT GUARD CONTACT ALARM,4'-5'PLATFORM.....105

KIT,REPAIR,DEUTSCH PLUG,W/TUBE.....47KIT,REPAIR,DEUTSH CONNECTORS**.....47KIT,SWING GATE W/SPRING.....93KIT,TILT ALARM,DC AND BI-ENERGYMODELS.....47

KIT,TORQUE HUB COVER(101584)**.....19KNOB,BLACK PLASTIC,.25 SHAFT.....77KNOB,ROCKER JOYSTICK 75565.....79

LLABEL, PCON SOFTWARE,Z40.....13, 15LABEL,DEUTZ STARTER CABLE.....101LABEL,TCON SOFTWARE,Z40.....13, 15LATCH,FLEXIBLE DRAW W/O KEEPER....35, 45

LATCH,ROTARY, W/KNOB,LEFT.....25LATCH,ROTARY, W/KNOB,RIGHT.....25LCD DISPLAY ENGAGE4***.....77LENS,AMBER,STROBE,FIREBOLT.....87LEVEL SENSOR,LS60,YL,2.5X4.5.....35LID, PLATFORM CONTROL BOX.....77LID,CONTROL BOX COVER.....93LIGHT,LED IND. RED 24V NH.....39, 77LOCK,RECEP 12 WAY, 14-18GA.....41, 75LOCK,RECEP 4 WAY,14-18GA.....75LOCKNUT,ELEC,1/2".....73LOCKNUT,ELECTRIC,3/4".....27LS ROT.HEAD W/O LEVER (ZCE01)....33, 51, 57

LUG BOLT,5/8-18,WHEEL HUB***.....17LUG,WHEEL STUD,5/8-18,W1/4HB**.....19

MMACH,SUPPORT ROTATOR.....63MAGNET, 1/4-20, 15 LB......105MALE PIPE THD,1/4" SER,3/8"X18.....89MANIFOLD,FUNCTION.....67MANIFOLD,JIB,Z40***.....71MANIFOLD,ROTATING JIB,Z40.....69MANIFOLD,ROTATOR 200 DEG......63MANIFOLD,ROTATOR,180 DEG.***.....61, 63MANUAL BOX W/DECALS***.....73MANUAL,AEM SAFETY.....11MANUAL,RESPON,A92.5 BOOM.....11MESH,HALF HEIGHT RH,4'***.....93MESH,HALF HEIGHT,5'***.....93MESH,HALF,SWING GATE***.....93MIDRAIL GUIDE ( HOOK ).....73MODULE, PLUS+1, CONTACT ALARM.....105MOTOR CONTROLLER,48VAC,3PH.....19

MOTOR W/TACH 48VDC,3.5HP.....65MOTOR, 24V (36179).....37MOTOR, DRIVE, AC, INT.BRK, Z40.....19MOUNT,SWITCH.....97MOUNTING BKT,DC-DC CONVERTER.....21MOUNTING BRACKET,DC CONVERTER....21MOVING CONTACT (FOR PN 74267).....19MPT,CPLR,1/4"SER,3/8"X18.....89

NNUT - PLASTIC,RING FOR ALARMS.....39, 75NUT, LUG, 5/8-1/8 X 90 DEGREE*.....21NUT, TL JAM, 3/8-16, A, ZAG.....37NUT,1/4-20,8,ZAG.....105NUT,HH JAM,1/4-20,A,ZAG.....25NUT,LUG,5/8-18 X 90 DEGREE,Z45.....21NUT,NYLOCK FLG,1/4-20,F,ZAG.....91, 105NUT,NYLOCK FLG,3/8-16,F,ZAG....59, 91, 105NUT,NYLOCK,10-32.....21, 39, 41, 51, 73, 97NUT,NYLOCK,6-32.....39, 75, 105NUT,NYLOCK,M5-0.8.....77NUT,RETAINER (96008).....39NUT,SERRATED,1/2-13,8,ZAG.....21NUT,SERRATED,1/4-20,8,ZAG.....19, 75, 77NUT,SERRATED,10-32,ZAG.....19, 33, 35, 43, 45, 57, 105

NUT,SERRATED,3/8-16,8,ZAG.....43, 51, 103NUT,SERRATED,5/16-18,8,ZAG.....19, 25, 27NUT,TL FLG,1/2-13,G,ZAG.....33, 35NUT,TL FLG,1/4-20,G,ZAG......21, 35, 43, 45, 51, 57, 59, 61, 63, 73, 93, 95, 97, 99, 103

NUT,TL FLG,10-32,F,ZAG.....27, 87, 103NUT,TL FLG,3/8-16,G,ZAG......25, 31, 35, 37, 43, 49, 51, 53, 61, 63, 89, 97

NUT,TL FLG,5/16-18,G,ZAG.....25, 43, 73NUT,TL,1-8,C,ZAG.....63NUT,TL,1/4-20,C,ZAG.....19, 21, 37, 43, 45NUT,TL,10-32,A,ZAG.....75NUT,TL,3/4-10,C,ZAG.....61NUT,TL,3/8-16,C,ZAG.....37, 61, 63NUT,TL,5/8-11,C,ZAG.....21NUT,TL,6-32,A,ZAG.....27NUT,TL,M20-2.5,DIN980,10,ZAB.....17NUT-COIL SHORT.....69, 71NUTSERT,1/4-20,STEEL CAD PLTD.....41NYLON WASHER,(36179).....37

OO-RING KIT (ORFS FITTINGS).....11O-RING KIT,FIELD SVC,ALL PROD*.....11O-RING, ROTATOR MANIFOLD.....61, 63O-RING,.188 X 5'OD,BUNA N,70A.....19O-RING,END COVER,4HP/4HB***.....19OPA WIRE ASSY, SMALL.....105OPT, PLAT SPT, LOAD SENSE.....97OPT,AIRLINE TO PLAT,Z40.....89OPTION,EURO TOEBOARD.....91OPTION,HOSTILE ENVIRONMENT.....99ORIFICE DISC,.046",GREEN.....67OUTLET, 110V.....73

PPAD,REST,1"THICK,W/STUDS*.....43PAD,REST,2"THICK,W/STUDS*.....51PAINT, AEROSOL, TRAFFIC BLACK.....11PAINT,AEROSOL,BRIGHT BLUE***.....11PAINT,AEROSOL,GENIE GRAY***.....11PAINT,WET,GENIE BLUE (1 GL)**.....11

PAINT,WET,GENIE GRAY (1 GL)**.....11PAINT,WET,TRAFFIC BLACK (1 GL)**.....11PARKER DIGITAL PRESSURE GAUGE.....11PCB VOLTAGE DIV(BLANK) Z40.....75PIN,0.75DIAX5.75LG,CHAMFER.....97PIN,1.00DIAX3.44LG,2HOLE.....17PIN,1.25 DIA X 3.19 LG, PLATE.....53PIN,1.25DIA.X10.38LG,1HOLE.....61, 63PIN,1.25DIAX12.50LG,2HOLE.....61, 63PIN,1.25DIAX3.37LG,1HOLE.....53PIN,1.25DIAX4.38LG,1HOLE.....61PIN,1.25DIAX6.36LG,2RING.....57PIN,1.25DIAX7.64LG,2RING.....61PIN,1.25DIAX9.38LG,THREADED.....57PIN,1.25DIAX9.63LG,1HOLE.....63PIN,1.50DIAX13.88LG,2HOLE.....49PIN,1.50DIAX7.50LG,1HOLE***.....49PIN,1.5DIA X 3.45LG,1 HOLE.....17PIN,1.75DIAX11.88LG,CHAMFER.....53PIN,1.75DIAX9.25LG,1HOLE.....53PIN,2.00DIAX10.88LG,CHAMFER.....49PIN,2.00DIAX11.38LG,CHAMFER.....49PIN,2.00DIAX12.88LG,CHAMFER***.....49PIN,2.00DIAX24.00LG,CHAMFER***.....49PIN,LOCK,SHORT***.....93PIN,SLAVE CYLINDER.....63PIPE CRADLE ASSY. SERV (ONE)**.....91PLAT RAIL ASSY 4'ANSI/CSA.....73PLAT RAIL ASSY, 4' CE.....73PLAT RAILING ASSY 5' CE.....73PLAT RAILING ASSY,5'ANSI.....73PLAT.ASSY.W/DECAL 4' Z40 ASIA.....73PLAT.ASSY.W/DECAL 4' Z40 CE.....73PLAT.ASSY.W/DECAL 4'Z40 ANSI.....73PLAT.ASSY.W/DECAL 5'Z40 ANSI.....73PLAT.ASSY.W/DECAL 5'Z40 ASIA.....73PLAT.ASSY.W/DECAL 5'Z40 CE.....73PLATE, CABLE AND WIRE COVER.....105PLATE,DRAW LATCH MOUNT.....45PLATE,FRONT ACCESS PAINTED.....21PLATE,FRONT COVER***.....35PLATE,REAR AXLE BOLT SPACER.....21PLATE,STEERING LINK,MACHINED**.....17PLATE,SWING LOCK,PAINTED***.....33PLATE,UK,POWER TO PLAT.....73PLATE,WASHER,FLAT,RETAINING.....23PLATE,WIPER BACKING.....99PLATFORM CONTROL BOX BASE ASSY....77PLATFORM CONTROL PANEL, LABEL.....13, 15

PLATFORM STEP ***.....73PLUG AND CAP KIT-SERVICE,37 **.....11PLUG AND CAP KIT-SERVICE,ORFS*.....11PLUG,3/4 MAGNETIC PIPE SQ.DRV.....37PLUG,BLANKING.....47PLUG,FUSED,250V,13AMP,U.K.**.....31PLUG,NYLON .38 BLACK DOMED.....17PLUG,NYLON .875 BLACK DOMED.....45PLUG,PWR,UK,16AMP,3PIN,BLK.....31PLUG,SANTOPRENE .5 BLACK DOME.....39, 77

PLUG,SANTOPRENE 1.125 BLK DOME.....27POWER UNIT,AUX PUMP 24VDC.....37PRIMARY BOOM ASSEMBLY, Z40.....57PROTECTOR,SLEW BOLT.....33PUMP ASSEMBLY (36179).....37PUMP,4CC GEAR,CCW***.....65

Part No. 1263372GT Z-40/23N, Z-40/23N RJ 111

November 2018


RRAILING CATCH CASTING--DRILLED.....93RECEPTACLE,UK,110V.....73Ref Chassis Wire Harness.....33REF. GROUND CONTROL BOX ASSY.....39REF. HARNESS LS PRIMARY DUAL Z40.....51REF. PIN.....63REF. PLATFORM CONTROL BOX BASEASSY.....75

REF. PLATFORM SUPPORT.....61RELAY,24VDC,40/30A,SEALED***.....41RELAY,24VDC,40/30A,SLD W/BRKT*.....105REPAIR END BRKT SET,NP400-7***.....59REPAIR LINK,7 LINKS NP400-7***.....59REPAIR LINK,NP400-7***.....59REST PAD,SECONDARY.....51RETAINER,SPRING,1.21 X .375.....97RETAINING PIN, ASSY.....33RIVET, STL, STL, DOME, 1/4 X .375,ZAG.....45, 93

RIVET,ALUM,P,.188 X .25.....93ROCKER ASSY.,MAGNETIC 75565.....79ROCKER,RETAINER, 75565.....79ROD END, .25 X 2.75, ZAG.....97ROD END,.375 X 2.25,ZAG.....17, 53ROD END,.375X3.69,ZAG.....17, 53, 57, 61, 63ROD END,.5 X 3.75,ZAG.....49, 53ROD END,20MM,Z40 STEER CYL***.....17ROLLER ARM,LIMIT SWITCH***.....33, 51, 57ROTATOR,JIB,180 DEG,15K.....63ROTATOR,PLAT,Z30/34/Z40.....61, 63

SSCREW, HHF, 1/4-20 X .5, 8, ZAG.....73SCREW, PHM, #6-32 X .625 ZINC.....79SCREW, PHPM, 10-32 X 1.0, ZAG.....87, 97SCREW,BHTC,1/4-20X1,ZAG.....95SCREW,FHM,10-32 X .75.....27SCREW,FHPM,10-32X.1,00,ZAG.....19SCREW,FHPM,10-32X.75,ZAG.....73SCREW,FHS,10-32X1,F835,ZAG.....103SCREW,HH TAPETITE THRD8-32X.50.....65SCREW,HHC,1-8X12.75,5,ZAG.....63SCREW,HHC,1-8X3,8,ZAG.....45SCREW,HHC,1-8X4.5,5,ZAG.....23SCREW,HHC,1/2-13X1.25,8,ZAG.....63SCREW,HHC,1/2-13X1.5,8,ZAG.....49SCREW,HHC,1/2-13X2.5,8,ZAG.....17SCREW,HHC,1/4-20X.63,8,ZAG.....93SCREW,HHC,1/4-20X.75,8,ZAG.....55, 59, 61, 63, 73

SCREW,HHC,1/4-20X1,8,ZAG.......23, 37, 43, 45, 51, 55, 59

SCREW,HHC,1/4-20X1.25,8,ZAG.....19SCREW,HHC,1/4-20X1.5,8,ZAG.....19SCREW,HHC,1/4-20X2.25,8,ZAG.....61, 63, 99SCREW,HHC,1/4-20X2.75,8,ZAG.....37SCREW,HHC,3/4-10X9.5,8,ZAG.....61SCREW,HHC,3/8-16X.75,8,ZAG.....61SCREW,HHC,3/8-16X1,8,ZAG....35, 37, 53, 57SCREW,HHC,3/8-16X1.25,8,ZAG...35, 37, 51, 61, 63

SCREW,HHC,3/8-16X1.5,8,ZAG.....35SCREW,HHC,3/8-16X1.75,8,ZAG.....35, 43SCREW,HHC,3/8-16X2,8,ZAG.....31, 37SCREW,HHC,3/8-16X3,8,ZAG.....49SCREW,HHC,5/8-11,4.5,8,ZAG.....33SCREW,HHC,5/8-11X2.75,8,ZAG.....33

SCREW,HHC,5/8-11X4,8,ZAG.....21, 33SCREW,HHC,M20-2.5X100,DIN933,1.....17SCREW,HHF,1/2-13X 2,8,ZAG.....53SCREW,HHF,1/2-13X1.25,8,ZAG.....51SCREW,HHF,1/2-13X1.5,8,ZAG.....35, 37, 49SCREW,HHF,1/2-13X1.75,ZAG.....21SCREW,HHF,1/4-20X.625,8,ZAG....25, 41, 91, 93

SCREW,HHF,1/4-20X.75,8,ZAG.....17, 21, 25, 35, 39, 51, 73, 77, 93, 97, 105

SCREW,HHF,1/4-20X1,8,ZAG........35, 43, 45, 103

SCREW,HHF,1/4-20X1.25,8,ZAG.....97SCREW,HHF,1/4-20X1.5,8,ZAG.....61, 73, 91, 97

SCREW,HHF,1/4-20X1.75,8,ZAG....21, 25, 51, 57, 63

SCREW,HHF,1/4-20X2,8,ZAG.....45SCREW,HHF,1/4-20X2.25,8,ZAG.....75SCREW,HHF,1/4-20X2.5,8,ZAG.....51, 91SCREW,HHF,1/4-20X3,8,ZAG.....59SCREW,HHF,10-24X.5.....105SCREW,HHF,3/8-16X.75,8,ZAG.....33, 45, 53SCREW,HHF,3/8-16X1,8,ZAG.....17, 35, 105SCREW,HHF,3/8-16X1.25,8,ZAG.....37SCREW,HHF,3/8-16X1.5,8,ZAG.....37, 53, 61, 63, 89

SCREW,HHF,3/8-16X2,8,ZAG.....97SCREW,HHF,5/16-18X.75,8,ZAG.....91SCREW,HHF,5/16-18X1,8,ZAG.....25SCREW,HHF,5/16-18X1.25,8,ZAG.....73SCREW,HHF,5/16-18X1.5,8,ZAG.....25SCREW,HHF,5/16-18X2,8,ZAG.....19, 37SCREW,HHTAPTITE THREAD8-32X.38.....65SCREW,PHILLIPS,PHM,10-32 X 1.....17SCREW,PHILLIPS,PHM,10-32 X.625.....21SCREW,PHILLIPS,PHM,8-32 X.25**.....39SCREW,PHILLIPS,PHM,8-32 X.375.....73SCREW,PHPM,10-32X.38,ZAG.....19SCREW,PHPM,10-32X.50,ZAG.....27, 39, 41, 75

SCREW,PHPM,10-32X.75,ZAG.....35, 43, 45, 103

SCREW,PHPM,10-32X1.25,ZAG.....105SCREW,PHPM,10-32X1.5,ZAG.....33SCREW,PHPM,10-32X1.75,ZAG.....51, 57SCREW,PHPM,10-32X2.25,ZAG.....51SCREW,PHPM,6-32X.25,ZAG.....41, 75SCREW,PHPM,6-32X.5,ZAG.....27, 39, 73, 75SCREW,PHPM,6-32X.875,ZAG.....105SCREW,PHPM-ST,M5-0.8X20,DIN750.....77SCREW,PHPSH,#12-11X.75,ZAG.....41SCREW,SHC,1/2-13X3,A574,ZAG.....33SCREW,SHC,1/2-13X4.5,A574,ZAG.....33SCREW,SHC,1/4-20X1.75,A574,ZAG.....19SCREW,SHC,3/8-24X1.25,A574,ZAG.....65SCREW,SHC,5/8-11X1.75,A574,ZAG.....19SCREW,THUMB,A-REG,3/8-16X1,ZAG.....25SEAL AND BRG KIT,4.5K ROTATOR.....61, 63SEAL KIT (110362).....17SEAL KIT (110658)***.....57SEAL KIT (39345).....67SEAL KIT, 15K ROTATOR.....63SEAL KIT, 37185 PUMP.....37SEAL KIT, 94217.....61, 63SEAL KIT, SWING DRIVE.....33SEAL KIT, VALVE.....67, 69, 71SEAL KIT,94218.....61, 63SEAL KIT,BOSCH PUMP.....65

SEAL KIT,BOSCH PUMP***.....65SEAL KIT,CYL,Z45 (77187&77188).....53SEAL KIT,ELEVATE (88203).....49SEAL KIT,MASTER & SLAVE CYL.....53S E A L K I T, W H E E L D R I V E(106148/106445/107712).....19

SEAL KIT-FOR PN.44216 & 826779.....67S E A L M A R K E R , C R O S SCHECK,BLUE,TUBE.....11

SEAL, CONNECTOR (DT JOYSTICKS).....79SEAL-GREASE,MODEL 60-8.....17SENSOR KIT, SPEED (110573).....65SENSOR,LEVEL 3 DEG**.....35SENSOR,LEVEL,4.5 DEG.....35SENSOR,STEER ANGLE.....17SHIM,WEAR PAD .030.....55SLEEVE,CONNECTOR,DT JOYSTICKS.....79SLIDING MIDRAIL KIT,PTD.....73SNAP RING,EXTERNAL,1.25,ZAG......57, 61, 63

SNAP RING,WHEEL DRIVE.....19SPACER,NYLON,2.00 X 1.33 X.310.....57SPACER,NYLON,2.01 X 1.28 X.135.....57SPACER-DUAL COIL,#8***.....69SPRING CLIP,1/4-20,.025-.15X.54,ZAG.....19, 21, 23, 25, 51, 73

SPRING CLIP,10-24,.025-.125X.468,ZAG...105SPRING CLIP,3/8-16,.05-.20X.73,ZAG.......25, 45

SPRING, RETURN (FOR 74267).....19SPRING,COMP,1" OD,232 LB/IN.....97SPRING,COMP,300 OD X .63LG.....17SPRING,JOYSTK CENTR,62390/91.....79SPRING,SHORT PLATFORM GATE.....93SPRING,SWITCH CENTERING,75565.....79SPRING-BRUSH,40844, SCISSORS.....65STANDOFF, 1/4" PASS THRU, BLK.....41STANDOFF, 3/8" BLACK.....103STANDOFF,6-32 X 1/2L X 1/4 HEX.....75STANDOFF,6-32,1/4 FEMALE HEX.....41STEER SENSOR ACTUATOR,HEX.....17STEER YOKE ASSY,Z40.....17STRAIN RELIEF, 3/4, NPT, GRY.....27STRAINER ASSEMBLY,1.25" NPT***.....83STRAP ASSY,29.25LG,W/RUBBER.....37STRAP, CONDUIT HOLDER 60"***.....91STROBE,FIREBOLT,12-80VDC,AMB**.....87STRUT,GAS,200 LB***.....43STUD,POWER 3/8" RED.....103SUBASSY,STEER SENSOR.....17SUPPORT, RAILING.....95SUPPORT,SENSOR,JOYSTICK.....79SVC KIT,UK RECEPT.REPLACEMENT.....73SWING DRIVE ASSEMBLY.....33SWITCH SHIELD,ROCK JOYSTK75565.....79SWITCH TOGGLE SPDT 3P MOMSHDR.....39, 77

SWITCH,CLOGGING INDICATOR.....35SWITCH,LIMIT,W/RLLR ARM NO/NC.....51SWITCH,LIMIT,W/RLLR ARM,NO/NC*.....57SWITCH,LIMIT,W/RLR ARM,NO/NC**.....33SWITCH,ROLLER PLUNGER LIMIT.....97

TT-BOX,2.75 X 4.5 X 2.0.....73TANK BREATHER,NYLON **.....37TANK,HYDRAULIC,8 GALLON,DC/BI.....37TEE,BRANCH,520433-8.....83TIRE & WHEEL ASSY,FRONT N-M.....21

112 Z-40/23N, Z-40/23N RJ Part No. 1263372GT

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TIRE/WHEEL ASSY,REAR,N-MARK.....21TOEBOARD,ENTRY EUROPEAN PNTD**...91TOOL TRAY ACCESSORY***.....93TRIMLOCK,BLACK,5/32".....91TUBE, CABLETRACK ARM, Z40/45.....59TUBE,CHASSIS SPACER.....23TUBE,PLASTIC .5 NPT X 18".....37TUBE,PROP ROD,12.25"LG,DC/BI.....45TUBE,RD,STL,DOM,.75OD X .375ID.....99

UU-BOLT, FLATTENED, 1.5 X 3/8UNC,ZAG.....91

VVALVE - COUNTERBALANCE**.....61, 63VALVE BLOCK, SWING DRIVE.....33VALVE RELIEF,2500PSI(88513)**.....67VALVE, CHECK 25 PSI.....67VALVE, CNTRBAL 3500 PSI, ATM VEN.....49VALVE, COMPENSATOR, 80 PSI.....67VALVE,CB.CBBC-LHN@1000***.....67VALVE,CHECK (36179).....37VALVE,CHECK,DUAL PILOT,135 PSI.....67VALVE,CHECK,GS68 (SIZE8 8).....67VALVE,CHK,#8PORT-#8MALEORFS.....83VALVE,CNTERBAL,CBBB-LHN@3000**....61, 63

VALVE,COUNTERBALANCE.....57, 61, 63VALVE,COUNTERBALANCE,1000 ATM.....57VALVE,COUNTERBALANCE,3800 PSI.....53VALVE,NEEDLE,FINE ADJUSTMENT**.....67VALVE,PROP,3 POS,4-WAY***.....67, 69, 71VALVE,PROPORTIONAL 3 POS 4 WY.....67VALVE,PROPORTIONAL 3 POS 4 WY*.....67, 69, 71

VALVE,PROPORTIONAL RELIEF.....67VALVE,RELIEF 2100 PSI.....67VALVE,SHUTTLE.....67VALVE,SOLENOID 3 POS.4 WAY***.....67

WWASHER, FLAT, F436, 1.0, ZAG.....63WASHER,FLAT, M5 YELLOW ZINC.....17WASHER,FLAT,#10,USS,ZAG.....27WASHER,FLAT,.25X1.25X.062,ZAG.....43, 45WASHER,FLAT,.75,SAE,HRD,ZAG......17, 61, 89

WASHER,FLAT,1.0,USS,ZAG.....23, 45WASHER,FLAT,1/2,SAE,HRD,ZAG.....17, 63WASHER,FLAT,1/2,USS,ZAG.....33, 37, 51WASHER,FLAT,2.01 X 3.5 X .06.....53WASHER,FLAT,3/8,SAE,HRD,ZAG.....61, 65WASHER,FLAT,3/8,USS,ZAG.........31, 35, 37, 43, 51

WASHER,FLAT,5/16,USS,ZAG.....37WASHER,FLAT,5/8,F436,HRD,ZAG.....19, 21, 33

WASHER,FLAT,M5,DIN125,ZAB.....19WASHER,FLAT,MS,#10,Y.....21WASHER,FLAT,USS,1/4,ZAG.........19, 21, 23, 37, 43, 45, 51, 59, 61, 63, 93, 99

WASHER,LOCK,#10 PLTD.....17WASHER,LOCK,1.0,ZAG.....45WASHER,LOCK,1/2,ZAG.....49WASHER,LOCK,1/4,ZAG.....55, 61, 63, 99WASHER,LOCK,3/8,ZAG....37, 53, 57, 61, 63, 65

WASHER,SHIM .0151 THK......97WASHER,SHIM,1.01 X 1.63 X.062.....17WASHER,SHIM,1.270X1.875X.062,Z.....63WASHER,SHIM,1.270X2.130X.062,Z...53, 57, 61

WASHER,SHIM,1.56X2.5X.061,ZAG.....17WASHER,THRUST,.75 X 1.38X.13.....25WASHER,THRUST,1.5 X 3.5 X .187.....17WASHER/BULKHEAD***.....37WEAR PAD, MID-PIVOT.....51WEAR PAD,4.88 X 1.5 X .5.....37WEAR PAD,4X2X.5 W/INSERT***.....25WEAR PAD,EXT BOOM***.....55WEAR PAD,EXTENSION CYLINDER.....57WEARPAD, LS, EXT. BOOM.....55WELDMENT, BATTERY BOX, LH.....25WELDMENT, BATTERY BOX, RH.....25WELDMENT, BOOM REST.....51WELDMENT, CABLETRACK TRAY.....59WELDMENT, EXT. BOOM, Z40.....57WELDMENT, LEFT OPA, SMALL.....105WELDMENT, PIPE CRADLE.....91WELDMENT, PRIMARYBOOM, Z40.....57WELDMENT, REAR AXLE, Z40.....19WELDMENT, RIGHT OPA, SMALL.....105WELDMENT,BELLCRANK.....61WELDMENT,LOAD SUPPORT.....97WELDMENT,LOWER LEVELING ARM.....51WELDMENT,LOWER,SECONDARY.....51WELDMENT,MIDPIVOT,MACHINED.....51WELDMENT,PIPE CRADLE MOUNT.....91WELDMENT,PLATFORM 46X30.....73WELDMENT,PLATFORM 56X30.....73WELDMENT,PLATFORM SUPPORT.....97WELDMENT,PLATFORM SUPPORT***.....73WELDMENT,ROTATOR SUPPORT.....97WELDMENT,SWING GATE,ALUMINUM.....93WELDMENT,UPPER LEVELING ARM.....51WELDMENT,UPPER PIVOT.....51WELDMENT,UPPER SECONDARY.....51WHEEL DRIVE. Z-40***.....19WIPER,PRIMARY BOOM.....99WIRE CABLE,12/3 CON.TPE JKT.....47, 73WIRE CABLE,16/2 SJO,BULK.....51, 57WIRE LOOM,1.88 DIA......61WIRE LOOM,3/8 NYLON,HI TEMP.....103WIRE LOOM,3/8 POLY SLIT.....73WORKLIGHT OPTION 48V.....91WORKLIGHT,48 VOLT.....91

ZZERK,GREASE,1/8 NPT.....37

—— FUSES —.....11— GENERAL SERVICE PARTS —.....11— HYD FILTERS —.....11— MANUALS —.....11

Part No. 1263372GT Z-40/23N, Z-40/23N RJ 113

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114 Z-40/23N, Z-40/23N RJ Part No. 1263372GT

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Fitting Cross References

Part No. 1263372GT Z-40/23N, Z-40/23N RJ 115

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Fitting Cross References (Continued)

116 Z-40/23N, Z-40/23N RJ Part No. 1263372GT

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Part No. 1263372GT Z-40/23N, Z-40/23N RJ 117

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118 Z-40/23N, Z-40/23N RJ Part No. 1263372GT

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Part No. 1263372GT Z-40/23N, Z-40/23N RJ 119

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120 Z-40/23N, Z-40/23N RJ Part No. 1263372GT

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Parts M

anualZ

-40/23N

Z-40/23N

RJ

from S

N Z

40N16N

-4000 to Z40N

16N-4499

from Z

40NN

-4500 to 4915

Part No.1263372GT

Rev C4

z-40/23n - parts, service and operations manuals | genie

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