pars zagros heavy machinery company (p.z.m) based on his … catalogue.pdf · 2019-07-14 · 1 pars...

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Page 1: Pars Zagros Heavy Machinery Company (P.Z.M) based on his … Catalogue.pdf · 2019-07-14 · 1 Pars Zagros Heavy Machinery Company (P.Z.M) based on his own experiences, references
Page 2: Pars Zagros Heavy Machinery Company (P.Z.M) based on his … Catalogue.pdf · 2019-07-14 · 1 Pars Zagros Heavy Machinery Company (P.Z.M) based on his own experiences, references

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Pars Zagros Heavy Machinery Company (P.Z.M) based on his own experiences, references and also capabilities is a well known & qualified private company for execution of various EPC & PC projects in respect of construction, expansion, revamping and re-conditioning plans in steel, steel pipe & tube and mining processing industries including design and manufacturing of relevant equipments as single machine and spare parts in accordance with latest technology.

Through consistent investment on training, the company makes efforts to improve its human resources skills and qualifications to the best possible level, by means of which and also utilization of right required hardware & software can meet its clients’ requirements at the highest level of satisfaction.

Page 3: Pars Zagros Heavy Machinery Company (P.Z.M) based on his … Catalogue.pdf · 2019-07-14 · 1 Pars Zagros Heavy Machinery Company (P.Z.M) based on his own experiences, references

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This company was established in 1996 under the title of "Pura Sepahan Rolling Engineering Group" aiming to design & manufacture modern Steel Pipe & Tube Production Lines including:

Slitting Lines ERW Steel Pipe & Tube Mills End-Facing Machines for Seamless, Spiral and ERW steel pipes Hydro-Testing Machines for Seamless, Spiral and ERW steel pipes Pipe Threading Machines

The output of the subject manufactured lines corresponds precisely with the international standards, particularly API.

Saveh Rolling and Profile Mills Company (www.savehrolling.com) and Sepahan Industrial Group (www.sepahan.com) can be touched on as our leading customers, who are the largest Iranian exporters of steel pipes and tubes to all markets abroad including European markets, maintaining excellent product status under strict production quality control.

Page 4: Pars Zagros Heavy Machinery Company (P.Z.M) based on his … Catalogue.pdf · 2019-07-14 · 1 Pars Zagros Heavy Machinery Company (P.Z.M) based on his own experiences, references

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The company was re-organized with the same ownership structure under the name of "Pars Zagros Heavy Machinery Co." in 2002 to expand its fields of activities and also to participate in various industrial & steel projects.

Considering our new target, we have set up strong relationship with a good number of reputable local & international engineering and manufacturing firms, enjoying their technical consultations and supports, if required.

Page 5: Pars Zagros Heavy Machinery Company (P.Z.M) based on his … Catalogue.pdf · 2019-07-14 · 1 Pars Zagros Heavy Machinery Company (P.Z.M) based on his own experiences, references

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Pars Zagros Heavy Machinery Company is located around 25 km South west of Isfahan ,in Mobarakeh Industrial Zone and is close to two major Iranian steel producers, Mobarakeh steel company as largest industrial complex of the country (www.msc.ir) and Esfahan steel company (www.esfahansteel.com).

The factory is positioned on a 50,000 square meter industrial terrain, with a 10,000 Square meter of custom designed industrial hangar. The sheds are equipped with all necessary machinery, tools and fabricating equipments for manufacturing all types of heavy industrial machinery and spare parts for:

A) Steel Industries:

Casting Machines & Equipments Ladle –Transporting Cars Hot Rolling Mills Cold Rolling Mills Processing and Finishing Lines

B) Steel Pipe & Tube Production Lines:

Slitting Lines ERW Pipe &Tube Mills Pipe End-Facing Machines for Seamless, Spiral & ERW steel pipes Pipe Hydro-Testing Machines for Seamless, Spiral & ERW steel pipes Pipe Threading Machines

C) Mining Processing Industries

D) Reverse Engineering & Tailor Design

Page 6: Pars Zagros Heavy Machinery Company (P.Z.M) based on his … Catalogue.pdf · 2019-07-14 · 1 Pars Zagros Heavy Machinery Company (P.Z.M) based on his own experiences, references

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E) Technical Service 1) Plant Design & Technical Specifications :

Technical Specifications Preparation Design Engineering Basic Engineering Detail Engineering

Page 7: Pars Zagros Heavy Machinery Company (P.Z.M) based on his … Catalogue.pdf · 2019-07-14 · 1 Pars Zagros Heavy Machinery Company (P.Z.M) based on his own experiences, references

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2) Project Management:

Managing & Controlling the Engineering and Executive Operations Project Control & Monitoring Quality Control Management Document Managemant

Page 8: Pars Zagros Heavy Machinery Company (P.Z.M) based on his … Catalogue.pdf · 2019-07-14 · 1 Pars Zagros Heavy Machinery Company (P.Z.M) based on his own experiences, references

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Basically the Company remark below points as strategic aims to promote its activities:

Customized Engineering Solutions Best Quality Products Globally Competitive Prices Time Bound Deliveries Proactive & Solution Based Approaches Long Term Perspective

Page 9: Pars Zagros Heavy Machinery Company (P.Z.M) based on his … Catalogue.pdf · 2019-07-14 · 1 Pars Zagros Heavy Machinery Company (P.Z.M) based on his own experiences, references

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REFERENCE LIST

Two Friction Saw Lines (EPC Contract)

Capacity: 1,400,000 Tons Steel Beam & Section / Annual

Employer: Esfahan Steel Company (ESCO) – Rolling Mill 500

Page 10: Pars Zagros Heavy Machinery Company (P.Z.M) based on his … Catalogue.pdf · 2019-07-14 · 1 Pars Zagros Heavy Machinery Company (P.Z.M) based on his own experiences, references

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The Lines consist of below equipments & machinery:

Blade Assembly Stand Shavings Box-Chip Disposal Roller Table Saw Table Scrap Disposal Length Stopper Friction Saw Aligning Stopper Hydraulic Power Pack

Page 11: Pars Zagros Heavy Machinery Company (P.Z.M) based on his … Catalogue.pdf · 2019-07-14 · 1 Pars Zagros Heavy Machinery Company (P.Z.M) based on his own experiences, references

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Continues Casting Machine (CCM) (EP Contract)

Employer: Esfahan Steel Company (ESCO)

Our Technical Partner: Danieli Group

The contract consists of below equipments & machinery:

Tundish Tundish Covers Transport Roller Table Discharge Roller Table & Levers Lateral Comb Transfer Walking Beam Cooling Bed

Page 12: Pars Zagros Heavy Machinery Company (P.Z.M) based on his … Catalogue.pdf · 2019-07-14 · 1 Pars Zagros Heavy Machinery Company (P.Z.M) based on his own experiences, references

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Two Steel Coil Inspection Lines (EPC Contract)

Capacity: 500,000 Tons Steel Coil / Annual Employer: Mobarakeh Steel Company (M.S.C)

Our Technical Partners:

Bronx Engineering Ltd – UK Tenova SpA – Italy Hugo Miebach GmbH – Germany Signode System GmbH– Germany EMG Automation GmbH– Germany ISRA Parsytec GmbH – Germany Ravarini Castoldi & C. Srl – Italy Konecranes Heavy Lifting Corporation – Finland

Page 13: Pars Zagros Heavy Machinery Company (P.Z.M) based on his … Catalogue.pdf · 2019-07-14 · 1 Pars Zagros Heavy Machinery Company (P.Z.M) based on his own experiences, references

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Material: Cold Rolled Steel Strip Width: Min. 550 mm / Max. 1670 mm Strip Thickness: Min. 0.25 mm / Max. 3 mm Coil Data: Coil Weight in: 35000 KG Max. Coil Weight Out: 25000 KG Max. Inside Diameter: Min. 508 mm / Max.610 mm Outside Diameter: Min. 800 mm / Max. 2300 mm

Page 14: Pars Zagros Heavy Machinery Company (P.Z.M) based on his … Catalogue.pdf · 2019-07-14 · 1 Pars Zagros Heavy Machinery Company (P.Z.M) based on his own experiences, references

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The Lines consist of below equipments & machinery:

Entry Saddle Entry Walking Beam Entry Coil Car Auto Coil Barcode Reader Deflector Roll Entry Outboard Bearing

Auto Centre Guide Tail Opener Entry 4 Roll Flattener Thickness Gauge Scrap Gate 3 Roll Bridle Welder & Notcher

Bridging Conveyor Tension Leveler Flatness Measuring system Steering Unit Pinch Roll 3 Roll Anti-Flutter Unit Centre Guide Unit Edge Trimmer

Auto –Feed Scrap Baller Burr Masher Inspection Station & Lifting Table Un-Coiller Material Measuring Unit Ink Jet Printer Welding Detecting Device Electrostatic Oiler

Page 15: Pars Zagros Heavy Machinery Company (P.Z.M) based on his … Catalogue.pdf · 2019-07-14 · 1 Pars Zagros Heavy Machinery Company (P.Z.M) based on his own experiences, references

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Pinch Roll Strapping Machine Interconnecting Tables Hydraulic Power Pack Compressed Air System Central Slitter Unit Side Guides Over arm Separator Varribow Roll Unit Exit Dividing Shear Pulpit & Crane Compressed Air System Pneumatic Electrical Equipment Central Grease Lubrication System

Scrap Bin & Trolley Auto Edge Guide Automatic Surface Inspection System Re-Coiller Snubber Roll Exit Outboard Bearing Belt Wrapper Exit Coil Car Weigh Station Banding Saddle Label Printer Semi Automatic Banders Exit Walking Beam Automatic Surface Inspection System

Page 16: Pars Zagros Heavy Machinery Company (P.Z.M) based on his … Catalogue.pdf · 2019-07-14 · 1 Pars Zagros Heavy Machinery Company (P.Z.M) based on his own experiences, references

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Coil Packing Line (EPC Contract)

Capacity: 500,000 Tons Steel Coil / Annual Employer: Mobarakeh Steel Company (M.S.C)

Our Technical Partners: Bronx Engineering Ltd – UK Signode System GmbH – Germany Tenova SpA – Italy Konecranes Heavy Lifting corporation – Finland

Page 17: Pars Zagros Heavy Machinery Company (P.Z.M) based on his … Catalogue.pdf · 2019-07-14 · 1 Pars Zagros Heavy Machinery Company (P.Z.M) based on his own experiences, references

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Material: Cold Rolled Steel Strip Width: Min. 550 mm / Max. 1670 mm Strip Thickness: Min. 0.25 mm / Max. 3 mm Coil Data: Coil Weight: Min. 3000 KG / Max. 25000 KG Outside Diameter: Min. 800 mm / Max. 2300 mm Productivity: 15 Coils / Hour

Page 18: Pars Zagros Heavy Machinery Company (P.Z.M) based on his … Catalogue.pdf · 2019-07-14 · 1 Pars Zagros Heavy Machinery Company (P.Z.M) based on his own experiences, references

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The Line consists of below equipments & machinery:

Entry Saddle Walking Beam & Entry Walking Beam Barcode reader Dimension and Width Measuring Weighting System Walking Beam Conveyor Edge Oiler Semi-automatic Paper Wrapping Automatic Wrapping Machine

Gantry Crane Pulpit & Crane Automatic Circumferential Strapping Automatic Radial Strapping Weighting and Label Station Exit Saddle Walking Beam Exit Walking Beam Hydraulic Power Pack Compressed Air System Central Grease Lubrication System

Page 19: Pars Zagros Heavy Machinery Company (P.Z.M) based on his … Catalogue.pdf · 2019-07-14 · 1 Pars Zagros Heavy Machinery Company (P.Z.M) based on his own experiences, references

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Slitting Line

Slitting Line PSL 312 (30 tons, 2050 mm width, 12.7 mm sheet thickness)

Slitting Line PSL 308 (30 tons, 1650 mm width, 8 mm sheet thickness)

Slitting Line PSL 204 (20 tons, 1550 mm width, 4 mm sheet thickness)

Page 20: Pars Zagros Heavy Machinery Company (P.Z.M) based on his … Catalogue.pdf · 2019-07-14 · 1 Pars Zagros Heavy Machinery Company (P.Z.M) based on his own experiences, references

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Our main customers:

Abu Dhabi Pipe & Profile Industries Complex LLC (ADPICO), U.A.E. Saveh Rolling & Pipe Mills (S.R.P.M.) Amol Industrial Group Sepahan Industrial Group

Each Line consists of:

Entry Coil Car Un-coiler Pinch Roll

Entry Side Guide Slitter Exit Side Guide

Scrap Winder Looper Tensioning Unit

Re-coiler Exit Coil Car Hydraulic Power Pack

Page 21: Pars Zagros Heavy Machinery Company (P.Z.M) based on his … Catalogue.pdf · 2019-07-14 · 1 Pars Zagros Heavy Machinery Company (P.Z.M) based on his own experiences, references

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ERW (Electric Resistance Welding) Steel Tube Mill

ERW (Electric Resistance Welding) Steel Tube Mill 8” Dia., 9 mm wall thickness, 35 m/Min

ERW (Electric Resistance Welding) Steel Tube Mill 6” Dia., 7 mm wall thickness, 40 m/Min

ERW (Electric Resistance Welding) Steel Tube Mill 3”Dia., 4 mm wall thickness, 80 m/Min

Page 22: Pars Zagros Heavy Machinery Company (P.Z.M) based on his … Catalogue.pdf · 2019-07-14 · 1 Pars Zagros Heavy Machinery Company (P.Z.M) based on his own experiences, references

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Our main customer:

Guivar Profile Co.

Each Line consists of:

Un-coiler Coil Opener Entry Pinch Roll Stripe Guide Crop Shear Sheet Clamp Entry & Exit Pinch Rollfor Accumulator Side Guide Break down

Fin Pass Welding Stand Seam Guide Ironing Cooling Sizing Stand Turk Head Flying Cut-Off Hydraulic Power Pack Welding System

Page 23: Pars Zagros Heavy Machinery Company (P.Z.M) based on his … Catalogue.pdf · 2019-07-14 · 1 Pars Zagros Heavy Machinery Company (P.Z.M) based on his own experiences, references

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Pipe End-Facing & Bevelling Machine

Pipe End-Facing & Bevelling Machine (80”- 120” Dia., 18 m lengths)

Pipe End-Facing Machine (24” Dia., 13 m length, API - 5L)

Pipe End-Facing Machine (8” Dia., 12 m length, API - 5L)

Pipe End-Facing Machine (3” Dia., 6 m length, API - 5L)

Pipe End-Facing Machine (1 ½” Dia., 6 m length, API - 5L)

Page 24: Pars Zagros Heavy Machinery Company (P.Z.M) based on his … Catalogue.pdf · 2019-07-14 · 1 Pars Zagros Heavy Machinery Company (P.Z.M) based on his own experiences, references

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Our main customers:

Saveh Rolling & Pipe Mills (S.R.P.M.) Sepahan Industrial Group Safa Rolling & Pipe Mills

The company as one of the prominent designer, have manufactured a 120” (about 3 meters pipe diameter) pipe end facing machine in the year 2001.

Page 25: Pars Zagros Heavy Machinery Company (P.Z.M) based on his … Catalogue.pdf · 2019-07-14 · 1 Pars Zagros Heavy Machinery Company (P.Z.M) based on his own experiences, references

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Pipe Hydro-Testing Machine

Pipe Hydro-Testing Machine (24” Dia., 13 m length, 320 bar pressure - API - 5L)

Pipe Hydro-Testing Machine (8” Dia., 12 m lengths, 210 bar pressure - API - 5L)

Pipe Hydro-Testing Machine (3” Dia., 6 m length, 210 bar pressure - API - 5L)

Pipe Hydro-Testing Machine (1 ½” Dia., 6 m length, 210 bar pressure - API - 5L)

Page 26: Pars Zagros Heavy Machinery Company (P.Z.M) based on his … Catalogue.pdf · 2019-07-14 · 1 Pars Zagros Heavy Machinery Company (P.Z.M) based on his own experiences, references

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Our main customers:

Saveh Rolling & Pipe Mills (S.R.P.M.)

Sepahan Industrial Group

Page 27: Pars Zagros Heavy Machinery Company (P.Z.M) based on his … Catalogue.pdf · 2019-07-14 · 1 Pars Zagros Heavy Machinery Company (P.Z.M) based on his own experiences, references

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Pipe Threading Machine

Pipe Threading Machine 6” Dia., 6 m length

Pipe Threading Machine 2” Dia., 6 m length Our main customer:

Saveh Rolling & Pipe Mills (S.R.P.M.)

Page 28: Pars Zagros Heavy Machinery Company (P.Z.M) based on his … Catalogue.pdf · 2019-07-14 · 1 Pars Zagros Heavy Machinery Company (P.Z.M) based on his own experiences, references

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Other Equipments:

Hydraulic Power Pack & Hydraulic Manifold Blocks

Special Hydraulic and Pneumatic Cylinders

Bevel / Helical Gearboxes Our main customers:

Mobarakeh Steel Company (M.S.C) Esfahan Steel Company (ESCO) Khuzestan Steel Company (KSC) Iran Alloy Steel Company (IASCO)

Page 29: Pars Zagros Heavy Machinery Company (P.Z.M) based on his … Catalogue.pdf · 2019-07-14 · 1 Pars Zagros Heavy Machinery Company (P.Z.M) based on his own experiences, references

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Proposal for neighboring countries

Considering planning and willingness of our neighboring countries for reconstruction of their economy and also long term development, our company, with its experiences and capabilities, strongly willing to participate in this stage at competitive cost and also highest level of quality.

For this purpose and based on existing potentials in neighboring countries, we can propose below production lines to investors, which final products of the both production lines are very essential & vital for reconstruction & development purpose including housing projects.

A- Hot Rolling Mill for production of: - Steel round Bars & Debars - Steel I-Beams - Steel Channels - Steel Angles

Page 30: Pars Zagros Heavy Machinery Company (P.Z.M) based on his … Catalogue.pdf · 2019-07-14 · 1 Pars Zagros Heavy Machinery Company (P.Z.M) based on his own experiences, references

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The line consists of following main sections:

1- Heating Billets in Walking Beam Furnace 2- Progressive Hot Rolling in Rolling Stands 3- Cooling Bed 4- Straightening of Sections 5- Saw Cutting to Length 6- Packing

B- Cold Rolling Mill for production of:

- ERW Steel Pipes - ERW Steel Tubes (Steel Hollow Structural Sections) - Open Steel profile like guide rail, Z profile, …

The line consists of following main sections:

1- Slitting line 2- Tube mill line (forming, welding, sizing, shaping, straightening, etc) 3- Pipe-end-facing machine 4- Pipe hydro-testing machine 5- Pipe threading machine (optional) 6- Galvanizing (optional) 7- Marking & packing

The both complete proposed production line can be executed by our company as a turn-key project (A-Z), and only green land and utilities are to be undertaken from investors’ side. Our company with continuous support will train local engineering & technical personnel, enabling them to operate smoothly and manage maintenance of the line at highest Level of satisfaction.

Page 31: Pars Zagros Heavy Machinery Company (P.Z.M) based on his … Catalogue.pdf · 2019-07-14 · 1 Pars Zagros Heavy Machinery Company (P.Z.M) based on his own experiences, references

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Hot Rolling Mill Processing sequences

For production of Steel Bars, Debars, I-Beams, Channels, Angles

In this method Hot Steel Billets as raw material to be converted into Steel Sections such as steel Bars, Debars, I-Beams, Channels, Angles as a result of a series of operations mainly Progressive Hot Rolling in Rolling Stands.

The line consists of following main sections:

1-Heating Billets in Walking Beam Furnace 2-Progressive Hot Rolling in Rolling Stands 3-Cooling Bed 4-Straightening of Sections 5-Saw Cutting to Length 6-Packing

Page 32: Pars Zagros Heavy Machinery Company (P.Z.M) based on his … Catalogue.pdf · 2019-07-14 · 1 Pars Zagros Heavy Machinery Company (P.Z.M) based on his own experiences, references

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Electric Resistance Welding (ERW) processing sequences

For production of Steel Pipes & Tubes

In this method flat steel strip with various thickness as raw material to be converted into Steel Pipe & Steel Hollow Structural Sections (HSS) as a result of a series of operations including Forming, Welding and Sizing.

For steel pipes under certain standards like API, End-Facing and Hydro-Testing sequences should be considered as extra steps as well.

As you can see in below schematic picture, within ERW processing, flat steel strip (1) is formed continuously around its longitudinal axis to produce a round tube (Pipe). This is done by moving the strip through a progressive set of rolls (2-6). The strip edges (7) are heated by either high frequency induction or contact welding and then forged together by weld rolls to create a continuous longitudinal weld without the addition of filler metal. The weld seam (8) is then cooled and processed through a set of sizing & shaping rolls which cold-form it into Steel Hollow Structural Sections (HSS) as square (9) or rectangular (10) section.

Page 33: Pars Zagros Heavy Machinery Company (P.Z.M) based on his … Catalogue.pdf · 2019-07-14 · 1 Pars Zagros Heavy Machinery Company (P.Z.M) based on his own experiences, references

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TUBE MILL FOR PRODUCTION OF 3”- 8” STEEL PIPE & TUBE

Production range:

- Steel pipes: 3”- 8” ( 89mm-220 mm for water / construction / industries) - Steel square tubes: Max 170 x 170 mm (for construction / industries) - Strip thickness: 3mm - 8.1 mm - Line speed: Max. 20 meters / min. - Average capacity: 75,000 tons */ annual

*300 tons per 8 hour shift / 250 working days per year

Plant consists of:

- Slitting line - Tube mill line - End facing machine (optional for water pipes) - Hydro-testing machine (optional for water pipes) - Handling equipment - Three sets of rollers for production of pipe & square tube 4” , 6” & 8” - 3 x 16 tons + 1 x 32 tons overhead crane ( indoor) - 1 x 32 tons gantry crane (outdoor) - Water cooling system & storage - Machine shop - Electrical room & control cabinets

Indoor Floor space requirement: 20 x 200 meters

Power requirement: about 2000 KW

Page 34: Pars Zagros Heavy Machinery Company (P.Z.M) based on his … Catalogue.pdf · 2019-07-14 · 1 Pars Zagros Heavy Machinery Company (P.Z.M) based on his own experiences, references