palliside - window and internal corner technical ......2019/06/02 · replaces palliside technical...

V.02 june 2019

WINDOW AND INTERNAL CORNER TECHNICAL AND INSTALLATION SUPPLEMENTARY GUIDEDRAINED CAVITY & DIRECT FIX INSTALLATIONTRADITIONAL PROFILE ONLY

Direct Fix - Window Set Out Drained Cavity - Window Set Out

Description Drained Cavity Direct Fix

A. Cavity Batten (Nom allowance) 20mm 0

B. Palliside Jamb Flashing Base 26mm 26mm

C. Tape Allowance 2-4mm 2-4mm

Joinery set-out depth from frame (=A+B+C) 48-50mm 28-30mm

H/F depth (from frame to scriber peak) 66mm 46mm

IMPORTANT INFORMATIONThis is a supplementary technical and installation guide that supports the current Palliside Technical Guide (May 2015), Palliside Drained Cavity Installation Guide (May 2015) and Palliside Direct Fix Installation Guide (May 2015).

Scope

COVERS CHANGES TO FINISHING OPTIONS AROUND WINDOWS AND NEW INTERNAL CORNER

USE WITH PALLISIDE TRADITIONAL PROFILE ONLY

SUITABLE FOR BOTH DRAINED CAVITY AND DIRECT FIX APPLICATIONS

New Components

This guide introduces new finishing options for Palliside - Traditional Weatherboard profile only. (Each of

CAD details, which support the information contained in this document, are available to be downloaded from the Palliside website (www.palliside.co.nz/CAD). A table listing these details can also be found under Section 3 of the Palliside Technical Guide.

Refer to the back of this document for Dynex Extrusions Ltd contact details.

these options are available in the existing 6 Palliside colours).

• Pre-routed scribers (in left and right-hand variants)

• 1-part internal corners

• New below joinery finishing options of either a sill cap and a full planted sill.

Important Note on Joinery set-out and Head Flashings

The new pre-routed scribers require strict adhesion to joinery set-out to take into consideration the effect of things like the build-up of flashing tape at corners of openings. It is also recommended that a 1-part head flashing, covering the full depth of the scriber, is supplied by the window fabricator

The following diagrams and table outline the dimensions required to allow for joinery set out and height from the framing to the scriber peak.

http://www.palliside.co.nz/CAD

1.0 1.1

1.2

1.3

1.4

1.5

1.6

1.7

1.8

1.9

1.10

1.11

2.02.1

2.2

2.3

2.4

2.5

2.6

2.7

3.03.1

3.2

DRAINED CAVITY INSTALLATION

1-part Internal Corner

Joins at Internal Corners

Installing Weatherboard at Windows

Jamb Flash Base

Installation at Base of Window Opening

Under Window Low Profile Bead

Under Window Planted Sill

Head Flashings

Installation of Head Flashing

Finishing at Openings

Scriber Joins

DIRECT FIX INSTALLATION1-part Internal Corner

Joins at Internal Corners

Installation at Base of Window Opening

Head Flashings

Installation of Head Flashing

Finishing at Openings

Scriber Joins

NEW ACCESSORY DETAILSChanges/Additional Accessories

CAD Detail Amendments

WINDOW AND INTERNAL CORNER TECHNICAL AND INSTALLATION SUPPLEMENTARY GUIDETRADITIONAL PROFILE ONLY

table of contents

V.02 june 2019

Back to table of contents

DIAGRAM A.1 – Internal Corner

4

WINDOW AND INTERNAL CORNER TECHNICAL AND INSTALLATION SUPPLEMENTARY GUIDE DRAINED CAVITY & DIRECT FIX INSTALLATION TRADITIONAL PROFILE ONLY

1.1 1-part Internal Corner (traditional board profile only)

Replaces Palliside Drained Cavity Installation Guide, Page 13, 2.3.2

The 1-part internal corner flashing must be installed over the cavity battens prior to the installation of the weatherboards. Before installing weatherboards, ensure the 1-part corner flashing is straight and true up the full length of the internal corner. Weatherboards are cleanly cut and butted to the edge of the internal corner. During install, check to make sure board courses line up on both sides of the corner. See detail DC-08-T.

1.

1.2 Joins at Internal Corners

In situations where a join is required at an internal corner, adjoin two 1-part internal corner flashings together by firmly inserting a dowel or plug fashioned from H3.1 treated timber to keep parts located together and apply flashing tape along the join behind the flashing ensuring the tape is pressed down firmly. Where possible, position the join away from eye height.

DRAINED CAVITY INSTALLATION

Cavity battens

Palliside 1-part internal corner

Palliside traditional profile board

Palliside starter strip and vermin tray


5

1.3 Installing Weatherboard at Windows

Replaces Palliside Drained Cavity Installation Guide, Page 16, 2.5.1 Installing weatherboard to sill height, page 18, 2.6.2 Installation of jamb flash base and joinery

Carry out installation of weatherboard to the base of the window opening, cutting weatherboard around opening to suit (making sure that the cut of the weatherboard is no higher than the sill trimmer plate). Pack out weatherboard at sill trimmer. Cut boards are to be fixed at minimum 600mm centres (400mm above VH wind zones) through the under window base clip. See details DC-02-T and DC-34-T.

1.4 Jamb Flash Base

The jamb flashing can be installed after installation of the window joinery. Cut the jamb flashing base to match the height of the opening. Fix the flashing in place so that 8-11mm of the top leg is exposed out to the side of the joinery. This will give sufficient surface area for gluing the pre-cut scriber in place, and ensure a minimum of 10mm flange cover from the joinery. See detail DC-03-T.

Jamb flashing base. 8-11mm visible to side of joinery

Selected aluminium joinery with minimum 10mm cover at jamb and 8mm at sill

WANZ support bar to suit

Palliside under window base clip fixed to board


DIAGRAM B.1 – Installation of Weatherboard to Sill Height


6


1. DRAINED CAVITY INSTALLATION

1.5 Installation at Base of Window Opening (traditional board

profile only)

Replaces Palliside Drained Cavity Installation Guide, Page 17, 2.6.1 Installation at base of opening (sill) and 2.6.1.1 Using the Palliside Window Base Scriber to Close the Gap Below Joinery

There is no sill tray required when installing Palliside over a drained cavity; however, cut weatherboards below window openings must be fixed in place to the support bar or packer at maximum 600mm centres. This is achieved by using the Palliside under window base clip and the choice of two different under window finishing options; The Palliside Under Window Low Profile Bead, or the Palliside Under Window Planted Sill.

Cut the Palliside under window base clip to the width of the window opening, hold against the board below the window opening pushing up to the aluminium joinery. Trim the top/front tear off strips as required to ensure that once installed, the gap between the back of the joinery flange and the front lip of the window base clip will be less than 5mm. Fix in place through the fixing groove using appropriate screws.

1.6 Under Window Low Profile Bead

Cut the low profile bead to the width of the aluminium window (between scribers) and clip firmly in place over the window base clip ensuring that the clip is fully engaged. See detail DC-02-T.


Palliside under window base clip and under window low profile bead clipped in place


DIAGRAM C.1 – Under Window Finishing - Low Profile Bead


7

1.7 Under Window Planted Sill

Cut the full sill to allow enough overhang from each side of the window for scriber width as well as desired aesthetic, modifying if required by removing the snap-off tab if the sill sits fully on a flat section of the weatherboard profile. Ensure the sill is placed centrally to the window before fully clipping. Clip the sill firmly in place over the window base clip ensuring that the clip is fully engaged. Fix the full sill from at least one side of the opening (inside the sill) to avoid moving from side to side and fit handed moulded end caps, modifying as required by removing extension tabs depending on where the sill sits on the weatherboard profile, and secure in place using solvent cement. See detail DC-34-T.

1.8 Head Flashings

Replaces Palliside Technical Guide, page 12, 2.9.2 Head Flashings; Palliside Drained Cavity Installation Guide, page 8, 2.1.1 Consideration of window head flashings; page 19, diagram G Installation of Head Flashing with cut weatherboard profile; page 19 2.6.5, installation of head flashing; page 20, diagram H Installation of Head Flashing with Full Weatherboard profile

When using the new pre-cut scribers (traditional profile only), a conventional 1-part head flashing (aluminium type head flashing supplied by others) is required to be used. When using this method, it can be difficult to fit the cut board around the head flashing (particularly when joinery is close together) and the use of additional jointers (flat soakers) at this height may become necessary.

The head flashing is installed to the back of the cavity and taped to the building underlay as shown in detail DC-01-T. Refer minimum 1-part head flashing depth.


Palliside under window base clip and full planted sill clipped in place and fixed internally at one end. End caps fixed with solvent cement.


DIAGRAM D.1 – Under Window Finishing - Full Planted Sill


8


1.9 Installation of Head Flashing


Cavity battens

Cavity batten

Cavity closer

Cavity closer

1-part head flashing


Stop-end on head flashing


STEP 1

STEP 1

STEP 2

STEP 2


Jamb flashing base

Palliside pre-cut scriber fixed in place using a continuous bead of solvent cement


Jamb flashing basePalliside pre-cut scriber fixed in place using a continuous bead of solvent cement

DIAGRAM E.1 – Installation of Head Flashing with Cut Weatherboard Profile

DIAGRAM F.1 – Installation of Head Flashing with Full Weatherboard Profile


9

1.10 Finishing at Openings (traditional profile only)

Replaces Palliside Drained Cavity Installation Guide, Page 23, 2.8 Finishing

Pre-cut Scribers

The Palliside pre-cut scribers are cut to precisely fit the Palliside traditional weatherboard profile. It is critical that boards are aligned and there is no creep at all between boards. It is suggested that a length of Palliside pre-cut scriber is used as a guide and checked against the weatherboard assembly as boards are installed.

Cut the scribers to length (handed for each side of the opening) to suit the height of the opening and the position of the traditional profile board. Ensure the scribers are pushed up firmly against the traditional profile board before marking and cutting. Match the angle of the head flashing at the head of the window and the full sill angle at the sill (or carry past the base of the window if using the under window low profile bead to finish). See detail DC-03-T.

Once fitment is confirmed, remove scriber and carefully apply a continuous bead of solvent cement to the long edge of the scriber insert clip as shown in diagram H.1. Re-install into place, pressing firmly towards joinery and up against the board profile to ensure a good bond.

For the planted sill option, the scriber is required to match both height and angle of the protruding sill.

For the low profile bead option, the scriber needs to be carried past the height of the bead to cover the hollow ends of this trim.

Packers at 300mm centres support finishing trim at soffit



Palliside planted sill and end caps


DIAGRAM G.1 – Palliside Installation Above Head Flashing

DIAGRAM H.1 – Scriber Glue


10


Scriber Joins

In situations where joining scribers is required, mark out where to cut the scriber and cut both scribers at the same point in the profile. Ensure the cut is accurate to ensure the scribers continue


to match the traditional board profile. To aid in this ensure the pitch of scriber cut remains 129.5mm exactly. The plastic insert clip installed in to the groove of the scriber can be removed and installed centrally at the cut to provide support at the join and the remaining inserts installed above and below this. The insert clip must be pushed back into the scriber slot fully down the entire length of the scriber.



Cavity batten

Scriber join

Insert clip join away from scriber join


Pitch 129.5mm

Palliside 1-part head flashing with stopends

DIAGRAM J.1 – Finishing around Openings and Trims

DIAGRAM K.1 – Scriber Joins


11

2.1 1-part Internal Corner (traditional board profile only)

Replaces Palliside Direct Fix Installation Guide, Page 10, Diagram B.2 Internal corner

The 1-part internal corner flashing must be installed prior to the installation of the weatherboards. Before installing weatherboards, ensure the 1-part corner flashing is straight and true up the full length of the internal corner. Weatherboards are cleanly cut and butted to the edge of the internal corner. During install, check to make sure board courses line up on both sides of the corner. See detail DF-08-T.

2.

2.2 Joins at internal corners

In situations where a join is required at an internal corner, butt two 1-part internal corner flashings together firmly with a dowel or plug fashioned from H3.1 treated timber to keep parts located together and apply adhesive tape along the join behind the flashing ensuring the tape is pressed down firmly. Where possible, position the join above eye height.

DIRECT FIX INSTALLATION


Palliside starter strip


DIAGRAM A.2 - Internal Corner


12


2.3 Installation at Base of Window Opening (traditional profile

only)

Additional to instructions in Palliside Direct Fix Installation Guide, Pages 14-16


Palliside now includes an optional Under Window Planted Sill. The sill uses a white base clip fixed under windows, over the sill flashing through the weatherboard, packer and in to the framing. The sill is then cut to the correct length and clipped in place.

Cut the Palliside under window base clip to the width of the window opening, hold against the board below the window opening pushing up to the aluminium joinery. Trim the top/front tear off strips as required to create the 5mm gap required. Fix in place through the fixing groove in the base using appropriate screws.

Cut the full sill to allow enough overhang from each side of the window for scriber width as well as desired aesthetic, modifying if required by removing the snap-off tab if the sill sits fully on a flat section of the weatherboard profile. Ensure the sill is placed centrally to the window before fully clipping. Clip the sill firmly in place over the window base clip ensuring that the clip is fully engaged. Fix the full sill from at least one side of the opening (inside the sill) to avoid moving from side to side and fit handed moulded end caps, modifying as required by removing extension tabs depending on where the sill sits on the weatherboard profile, and secure in place using solvent cement. See detail DF-34-T.

Palliside under window base clip and full planted sill clipped in place and fixed internally at one end. End caps fixed with solvent cement.

Sill tray supplied by other



Jamb flashing base. 8-11mm visible to side of joinery

DIAGRAM B.2 – Under Window Finishing - Optional Full Planted Sill


13

2. DIRECT FIX INSTALLATION

2.4 Head Flashings

Replaces Palliside Technical Guide, page 12, 2.9.2; Palliside Direct Fix Installation Guide, page 16, 2.6.5 Installation of Head Flashing. Page 17, 2.6.6, 2.6.6.1, 2.6.6.2, Diagram G, Page 18, Diagram H and diagram I

When using the new pre-cut scribers (traditional profile only), a conventional 1-part head flashing (aluminium type head flashing supplied by others) is required to be used. When using this method it is important to consider it can be difficult to fit the cut board around the head flashing (particularly when joinery is close together) and the use of additional jointers (flat soakers) at this height may become necessary.

2.5 Installation of Head Flashing

The head flashing is installed to framing and taped to the building underlay as shown in detail DF-01-T. Refer minimum 1-part head flashing depth.





Jamb flashing base

STEP 1 STEP 2

DIAGRAM C.2 – Installation of Head Flashing with Cut Weatherboard Profile


14






Jamb flashing base



Palliside planted sill and end caps


Packers at 300mm centres support finishing trim at soffit

STEP 1 STEP 2

DIAGRAM D.2 – Installation of Head Flashing with Full Weatherboard Profile

DIAGRAM E.2 – Installation Above Head Flashing


15

2.6 Finishing at Openings (traditional profile only)

Replaces Palliside Direct Fix Installation Guide, Page 20, 2.8 Finishing

Pre-cut Scribers

The Palliside pre-cut scribers are cut to precisely fit the Palliside traditional weatherboard profile. It is critical that boards are aligned and there is no creep at all between boards. It is suggested that a length of Palliside pre-cut scriber is used as a guide and checked against the weatherboard assembly as boards are installed.

Cut the scribers to length (handed for each side of the opening) to suit the height of the opening and the position of the traditional profile board. Ensure the scribers are pushed up firmly against the traditional profile board before marking and cutting. Match the angle of the head flashing at the head of the window and the angle at the full sill or carry past the base of the window if not using the full sill. See detail DF-03-T.

Once fitment is confirmed, remove scriber and carefully apply a continuous bead of solvent cement to the long edge of the scriber insert clip as shown in diagram F.2. Re-install into place, pressing firmly towards joinery and up against the board profile to ensure a good bond.

2. DIRECT FIX INSTALLATION

1-part head flashing with stop-ends



DIAGRAM G.2 – Finishing Around Openings and Trims

DIAGRAM F.2 – Scriber Glue


16


2.7 Scriber Joins

In situations where joining scribers is required, mark out where to cut the scriber and cut both scribers at the same point in the profile. Ensure the cut is accurate to ensure the scribers continue to match the traditional board profile. To aid in this ensure the pitch of scriber cut remains 129.5mm exactly. The plastic insert clip installed in to the groove of the scriber can be removed and installed centrally at the cut to provide support at the join and the remaining inserts installed above and below this.

Scriber join



Pitch 129.5mm

DIAGRAM H.2 Scriber Joins


17


3. NEW ACCESSORY DETAILS

CHANGES/ADDITIONAL ACCESSORIES

Item and Item Code

Picture Length Description Installation of Base Piece

Installation of Cap Piece

Comments and references

Pre-cut Scriber

PALWRH4_4.2

4.2m Right hand pre-finished and pre-cut solid window scriber to replace scriber caps and injection moulded end plugs when using Palliside Traditional profile board

Uses current Window Jamb Flashing Base MVWJFB3.6

Installed after board, windows and head flashing have been installed.

Available in 6 colours. Refer details DC-03-T & DF-03-T

Pre-cut Scriber

PALWLH4_4.2

4.2m Left hand pre-finished and pre-cut solid window scriber to replace scriber caps and injection moulded end plugs when using Palliside Traditional profile board

Uses current Window Jamb Flashing Base MVWJFB3.6

Installed after board, windows and head flashing have been installed.

Available in 6 colours. Refer detail DC-03-T & DF-03-T

1-part internal corner

PALC001_3

3.0m 1-part W-flashing style internal corner finish to replace 2-part corner and injection moulded end plugs when using Palliside Traditional profile board

Prior to installation on weatherboard

n/a Available in 6 colours. Refer details DC-08-T & DF-08-T

Under Window Base Clip

PALW001_3.6

3.6m Face fixed under window clip used as the base when using either the low profile bead or full planted sill, when using Palliside Traditional profile board

After boards installed around windows. Pushed up to the underside of the aluminium window

Either low profile bead or full sill clipped on to base

Available in white only. Refer details DC-02-T, DF-02-T, DC-34-T & DF-34-T

Under Window Low Profile Bead

PALW002_3.6

3.6m Under window low profile finishing option clipped on to base PALW001_3.6 when using Palliside Traditional profile board


Clipped on to base



PALW003_4.2

4.2m Under window full planted sill option clipped on to base PALW001_3.6 when using Palliside Traditional profile board


Clipped on to base


Colour Codes: CAL = Calico, RST = Riverstone, SAN = Sandstone, SLT = Slate, TEA = Tea, WH = White.

3.1 Changes/Additional Accessories:


18

3. NEW ACCESSORY DETAILS

CHANGES/ADDITIONAL ACCESSORIES

Item and Item Code

Picture Length Description Installation of Base Piece

Installation of Cap Piece

Comments and references

Planted Sill Finishing Moulded end cap

PALWCAP_RH

UNIT Right hand colour matched moulded end caps to finish full planted sill option

n/a Fixed to ends of planted sill under windows


Planted Sill Finishing Moulded end cap

PALWCAP_LH

UNIT Left hand colour matched moulded end caps to finish full planted sill option

n/a Fixed to ends of planted sill under windows


DRAINED CAVITY

Detail Number Description Replaces Notes

DC-01-T (Oct 2017) Window Head - Palliside Traditional Profile - Drained Cavity

DC-01-T (Mar 2015)

DC-02-T (Oct 2017) Window Sill - Palliside Traditional Profile - Drained Cavity

DC-02-T & DC-04-T (Mar 2015)

DC-03-T (Oct 2017) Window Jamb - Palliside Traditional Profile - Drained Cavity

New Detail DC-03 (Mar 2015) now DC-03-R (Oct 2017)

DC-08-T (Oct 2017) Internal Corner - 1-part Flashing - Palliside Traditional Profile - Drained Cavity

New Detail DC-08 (Mar 2015) now DC-08-R (Oct 2017)

DC-34-T (Oct 2017) Window Sill - Planted Sill - Palliside Traditional Profile - Drained Cavity

New Detail

DIRECT FIXED

Detail Number Description Replaces Notes

DF-01-T (Oct 2017) Window Head - Palliside Traditional Profile - Direct Fixed

DF-01-T (Mar 2015)

DF-02-T (Oct 2017) Window Sill - Palliside Traditional Profile - Direct Fixed

DF-02-T (Mar 2015)

DF-03-T (Oct 2017) Window Jamb - Palliside Traditional Profile - Direct Fixed

New Detail DF-03 (Mar 2015) now DF-03-R (Oct 2017)

DF-08-T (Oct 2017) Internal Corner - 1-part Flashing - Palliside Traditional Profile - Direct Fixed

New Detail DF-08 (Mar 2015) now DC-08-R (Oct 2017)

DF-34-T (Oct 2017) Window Sill - Planted Sill - Palliside Traditional Profile - Direct Fixed

New Detail

3.2 CAD Detail Amendments

Contact Details

For further information visit the website (www.palliside.co.nz) or alternatively contact:

DYNEX EXTRUSIONS LTD PO BOX 19-133, Avondale 1746, Auckland, New Zealand. Freephone 0800 439 639

All material contained within this document is copyright ©2019 Dynex Extrusions Ltd. No part thereof may be reproduced without the permission of Dynex Extrusions Ltd.

V.02 june 2019

http://www.palliside.co.nz

palliside - window and internal corner technical ......2019/06/02 · replaces palliside technical...

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