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    Electronics

    Unit

    PADS Layout (9.3.1)Training Manual

    Fifth Edition

    PADS Layout

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    Table of Contents

    1. Technical Overview .............................................................................................. 1

    2. PCB CAD Layout Considerations ................................................................... 2

    2.1 Basic Considerations ........................................................................................... 2

    2.2 Board Setting ...................................................................................................... 3

    2.3

    Design Rules ....................................................................................................... 3

    2.4 Component Placement ........................................................................................ 3

    2.5 Routing ............................................................................................................... 4

    2.6

    CAM Output ....................................................................................................... 5

    3.

    File and Folder Structure of PADS Layout Installation ................................... 8

    4. Design Process Overview .................................................................................. 9

    5. Getting Started in PADS - PADS LAYOUT for Windows ....................... 10

    5.1

    The PADS Interface ........................................................................................... 10

    5.2 Information Windows ....................................................................................... 14

    5.3 Numeric Keypad Commands.............................................................................. 15

    6. Exercise 1: PADS Environment Setup ......................................................... 16

    6.1

    Set up Global Parameters .................................................................................. 16

    6.2

    Set up Display ................................................................................................... 17

    7. Exercise 2: Music Board ................................................................................ 19

    8. Create Board Outline ...................................................................................... 20

    8.1 Set Origin .......................................................................................................... 20

    8.2 Create Polygon ................................................................................................. 20

    8.3

    Create Arc ( P1 ) ................................................................................................ 21

    8.4

    Create Arc ( P2 ) ................................................................................................ 21

    8.5

    Place 2D line ..................................................................................................... 21

    8.6 Create Text ....................................................................................................... 22

    8.7

    Change Text Size ............................................................................................... 23

    8.8 Add a Component ............................................................................................. 23

    8.9 Save Job ........................................................................................................... 24

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    9. Exercise 3: Load the Parts and Parts Placement .......................................... 25

    9.1

    ASCII In ............................................................................................................. 25

    9.2 Place Parts ........................................................................................................ 25

    9.3 ASCII File In ....................................................................................................... 26

    9.4

    Move Part Name ............................................................................................... 27

    9.5

    Create Text ....................................................................................................... 28

    9.6 Create Other Side Text ...................................................................................... 29

    9.7 Save Job ........................................................................................................... 29

    10. Exercise 4 : Connection Routing .................................................................... 30

    10.1

    Setup Trace Width before Routing................................................................. 30

    10.2 Manual Routing ............................................................................................ 30

    10.3

    Modify Route ............................................................................................... 32

    10.4

    Create Text to Solder Side ............................................................................. 32

    10.5

    Save Job ....................................................................................................... 32

    11. Exercise 5: Checking ....................................................................................... 33

    11.1 Check Clearance ............................................................................................ 33

    12. Exercise 6: Create Copper Pour ................................................................... 34

    12.1 Create Copper Pour ....................................................................................... 34

    12.2

    Save Job ........................................................................................................ 34

    13.

    Exercise 7 : CAM ( Computer Aided Manufacturing ) ............................ 35

    13.1 Artwork ........................................................................................................ 35

    13.2 Silkscreen ..................................................................................................... 37

    13.3 Solder Mask .................................................................................................. 39

    13.4

    Drill Drawing ................................................................................................. 41

    13.5

    Create NC Drill File ......................................................................................... 44

    13.6 Create Gerber File ............................................................................................. 47

    14. Exercise 8: Create Parts Library .................................................................. 50

    14.1 Create and Setup a New Library ..................................................................... 51

    14.2

    Create a Through -Hole Component ( TEST_PAD ) ........................................... 53

    14.3 Create a Surface Mount Component ( S\SOT23 ) ............................................. 64

    14.4 Create a Surface Mount Component ( S\PWR ) ............................................... 65

    14.5

    KS5915 .......................................................................................................... 68

    14.6

    1M_DRAM..................................................................................................... 68

    14.7 TM-062 ......................................................................................................... 69

    14.8

    SMT_LED ....................................................................................................... 69

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    15. Exercise 9: SMT Music Board ........................................................................ 70

    15.1 Create Board Outline ..................................................................................... 71

    15.2 Create Text .................................................................................................... 71

    15.3

    Load the Parts and Parts Placement ............................................................... 72

    15.4

    Add Connection ............................................................................................. 75

    15.5 Connection Routing : ..................................................................................... 76

    15.6 Create Copper Pour ....................................................................................... 77

    15.7

    Checking........................................................................................................ 77

    15.8

    Save Job ........................................................................................................ 77

    15.9 CAM ( Computer Aided Manufacturing ) ....................................................... 77

    16.

    Assignment 1: Power Supply .......................................................................... 78

    17. Assignment 2: SMT - Amplifier ..................................................................... 81

    17.1

    SMTC100 ....................................................................................................... 84

    17.2

    SMTHD2 ........................................................................................................ 85

    17.3 ST23A ............................................................................................................ 85

    18. Assignment 3: SMT - Recorder ..................................................................... 86

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    Objectives Recognize the background knowledge for PCB designed

    Hands on the basic layout techniques

    Use PADS Layout to design your printed circuit

    Create a board outline or import it from mechanical CAD tools

    Add new component decals/footprints to your library

    Place and route your components within the constraints of your design rules andlayer settings

    Create copper fill areas

    Verify your design conforms to those rules

    Create PCB fabrication documents and Gerber output

    PADS Flow

    Training Objectives &

    PADS Layout Flow

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    PADS Layout Training Manual 1

    1. Technical Overview

    PADS Layout is a robust PCB editing environment for efficiently designing androuting complex PCBs.

    Netlist import, reads in:

    o Component attributes

    o Design rules

    o Net constraints

    o Schematic agnostic

    Component creation:

    o Wizard-driven

    o Fast, accurate land-pattern generation

    Component placement:o Easy, precise

    o Manual or automatic

    o Allows group placement & rotation

    Routingsignificantly improved in PADS2007

    o Fast, efficient

    o Shape-based, any-angle

    o Interactive or automatic

    o High completion rates

    o Minimal post-route rework

    Split & mixed-plane definition

    o Custom thermal pads

    o Cutout support

    o Embedded planes & routes

    o Connectivity checks

    Automation

    o OLE (object linking & embedding)

    o Visual Basic engine with automated script wizard

    o Enables easy customization & advanced integration

    Cross-probing

    o Bidirectional, between schematic & layout

    o Between PADS Layout and Excel

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    PADS Layout Training Manual 2

    2. PCB CAD Layout Considerations

    2.1 Basic Considerations

    - Component parts

    Association of Symbols and Physical Packages

    Documentation information

    - Symbols (for schematic drawing)

    Symbol Graphics

    Gate and pin definition

    Swap ability

    - Physical Package

    Body outline

    Physical data (e.g. height)

    Pad and pin definition

    Solder Resist and Solder Paste Definition

    Silk-screen graphics and text

    Component Part

    Symbols Physical Package

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    2.2 Board Setting

    Design rules

    Board outline

    Working area

    Holes and cut-outs Restriction area

    - Component

    - Tracks

    - Via

    Layer definition

    Grid

    2.3 Design Rules

    Signal track width

    Power track width

    Track to Track clearance

    Track to Pad clearance

    Track to Via clearance

    Via to Pad clearance

    Track to SMD pad clearance

    Via to SMD pad clearance

    Component to component clearance

    Solder resist to Pad clearance

    Silk-screen to Solder Pad clearance

    Silk-screen line width

    Silk-screen text height and thickness

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    2.4 Component Placement

    Disperse Component

    Automatic Cluster placement

    Manual Component Placement

    2.5 Routing

    Interactive routing

    Auto - routing

    PADS Router

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    PADS Layout Training Manual 6

    2.6.2 NC Drill - Excellon

    EXCELLON Format:

    % Separately Programmed In a Block Marking

    C Tool Diameter

    F Feed Rate

    R Repeat Pattern

    M01 Optional Stop

    M02 End of Program

    M30 End of Program Rewind

    M48 Program Header

    Example

    Drill Sizes Report File Data File

    Drill Sizes Report

    ==================

    Tool Size Feed Speed Qty

    ==== ==== ==== ===== ===

    1 12 0 0 112

    2 37 200 500 4

    3 52 200 500 2

    4 100 200 500 2

    %

    T1F0S0

    X03075Y019

    X037Y014

    T2F2S5

    X03729Y00779

    X037Y0175

    T3F2S5

    X02958Y013

    X031Y01441

    T4F2S5

    X0276Y01639

    X03439Y0096

    M30

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    2.6.3 Pen Plotter

    HPGL Format:

    AR Arc relative

    IN Initialize

    IP Sets scaling points

    LT Line type

    PA Plot absolute

    PD Pen down

    PT Pen thickness

    PU Pen up

    SP Select pen

    SC Scaling

    Example:

    1024;3:DF;CT1;PA;PU-20320,-16256;PR;

    SP1;

    PU 18313,15557;PD 0,1727;

    PU 92,0;PD 18,0;

    PD;AR -110,0,180.0,2;PA;PU594,560;PR;

    PU -109,0;PD 18,0;PU -102,915;PD 30,0;

    PD 0,5;

    PD -30,0;

    PU 4,-59;PD -22,20;

    PD -3,-3;

    PD 21,-22;

    PD 4,5;

    PU;SP0;

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    3. File and Folder Structure of PADS Layout Installation

    After PADS installation, PADS software will create the following file and folder

    structures by default. It consists of a lot of documents and sample files for reference.

    The \Documentation folder contains tutorial documents of the software.

    The \Libraries folder directory stores the PADS part libraries.

    Such as *.ld9, *.ln9, *.pd9.*.pt9

    The \Program folder contains the executable files.

    The \Samples folder contains some example drawings.

    The \Settings folder contains setting files of PADS Layout.

    The default working folder path is: (Remark: the current directory path C:\PADS Projects)

    The \CAM folder stores the output files of the CAM commands.Such as *.REP, *.PHO ...etc.

    The \Reuse folder stores files of the Reuse function.

    The \Samples folder contains some example drawings.

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    4. Design Process Overview

    Taking a new design from concept to completion requires a designer to pay attention to

    many details. We all know that designing a printed circuit board is a continuous process

    of making design decisions and tradeoffs.

    Throughout the design process, you must weigh a

    number of conflicting factors and make calculated

    design choices in order to obtain the best possible

    design outputs.

    Knowing that your design tools have the ability to

    provide and manage the required content gives you

    a strong foundation on which to build your design.

    PADS PCB Design Solutions offer a fully featured

    front-to-back design flow that allows you to balancerules and constraints in an intelligent and

    predictable manner to produce quality designs that

    can be easily produced.

    Though there are hundreds of operations you must

    perform to produce a final design, we can distill the

    process down to a few basic steps:

    1. Gather the required library parts.

    2. Capture the schematic.

    3. Generate a netlist.

    4. Construct the board outline.

    5. Set up the design rules and constraints.

    6. Place the components.

    7. Route the board.

    8. Verify the design.

    9. Generate the CAM documents.

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    5. Getting Started in PADS - PADS LAYOUT for Windows

    Double cli ck the PADS icon to start the program

    5.1 The PADS Interface

    Design

    Toolbar

    DraftingToolbar

    Dimensioning

    Toolbar

    ECO

    Toolbar

    Working AreaOrigin

    Informationwindows

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    5.1.1 Toolbar with Command Buttons

    Drafting Toolbar Design Toolbar ECO Toolbar

    Dimension Toolbar

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    5.1.2 On the Screen

    The system database and working area has a maximum horizontal and vertical value of

    56.3 inchor 143 cm. The database is a square area. It has a resolution of 0.00001 inch

    or 0.001mm. The origin is in the lower left hand corner of the screen.

    5.1.3 Menu Windows:

    The PADS Layout interface uses standard menus and dialog boxes common to UNIX

    and Microsoft Windows application.

    Example: Create a Board Outl ine:

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    5.1.4 Shortcut keys

    PADS Layout provides macro-programmed Shortcut key as a standard feature for

    quick menu access.

    Ctrl- B View board

    Ctrl- D Redraw

    Ctrl- E Move

    Component

    Ctrl- F Flip selected

    Ctrl- G Create Union

    Ctrl- H Highlight

    Ctrl- I Spin selected

    Ctrl- K Create cluster

    Ctrl- Q Query / Modify

    Ctrl- R Rotate

    selected

    Ctrl- Z Undo

    Ctrl-Alt -E View extents

    Ctrl-Alt -F Selection filter

    Ctrl-Alt -P View previous

    Ctrl-PgDn Reset relative

    coords

    Esc Cancel

    command

    F1 Help

    F2 Add route

    F3 Dynamic

    route

    F4 Toggle layer

    pair

    F5 Select pin pair

    F6 Select net

    M Right click

    with mouse

    Space bar Left click with

    mouse

    Tab Cycle pick

    5.1.5 Modeless Commands

    Modeless commands usually apply to specifications that must commonly be changed in

    any mode; leave, grid, or line width must be altered when editing text, drawing lines,

    routes or any other database element. With the modeless command G , for example,

    you can change by typing G , and the new setting . You can change the current level by

    typing L and the new desired level.

    Summary of frequently used modeless PADS Layout commands:

    AA Any angle G Grid global setting

    AD Diagonal angle L Changes current layer to specified

    AO Orthogonal angle N Highlights specified net

    D Display last current layer on/off. PL Paired layer command

    DRI DRC Ignore Clearance RE Multiple redo command

    DRO Turn off DRC Mode S Search for specified ref. Des/pin

    DRW DRC Warm S Search using absolute coords

    E Toggle end via / no via UN Multiple undo command

    M Open pop-up menu W Change width to specified

    O Toggle outline display R Set min. display width to specified

    PO Pour outline on / off X Text outline on / off

    SS Search & select by ref. Des. PN Toggles pin number display on or off.

    GD Dot grid setting Q Quick Measure.

    M Open pop-menu QL Quick Length.

    VA Automatic via selection T Toggle Transparent Mode.

    VP Use partial via UM Sets Design Units to mils.

    VT Use through-hole via UMM Sets Design Units to millimeters

    GP Polar grid on/off.

    Ps: (x , y) = coordinates ; (s) = text ; (n) = number

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    5.2 Information Windows

    Menu now

    selected

    System Grid

    Setting

    Postage Stamp areaof zoom relative to

    board outline

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    5.3 Numeric Keypad Commands

    Numeric keypad zoom and pan command

    Redraw : Repaints the screen without changing the size or position of viewing

    window.

    Home : Move the cursor over the data which you wish to appear in the centre of

    the screen. The display is re-drawn so the area under the cursor is moved to

    the centre of the viewing area, with no scale change.

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    6. Exercise 1: PADS Environment Setup

    6.1 Set up Global Parameters

    Tools Options

    General

    Cursor Style: Display the cursor as an arrow, which is normal, a small cross, a large

    cross, or a Full screen cross hair.

    Cursor Pick Radius: Enter the radius of picking area from cursor. Control the picking

    area of object from the cursor. The biggest the value is, picking

    area from cursor is larger.

    Units Type: Mils (thousands of an inch), metric units or inches.

    Minimum Display Width: The minimum display width for any lines. Any line width

    is less than this value, its actual width will be shown.

    Backup Interval: Allow user to set the backup interval in minutes. Backup copy will

    be saved automatically whenever interval is reached. The backupfile name is layout.pcb.

    When the Command is selected, the screen displays a pul l -down menu. To select

    A parameter setting, selects it with theMouse, enter a new value and cl ick< OK >

    Af ter you have changed all desired parameters. SelectApply. The display is redrawnwith the new selections active.

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    6.2 Set up Display

    Setup Display Colors

    In general,

    Layer 1)Top and 2)Bottom for artwork (component side & solder side),

    Layer 24)Drill Drawing for a drill drawing

    Layer 26)Silkscreen Top and 29)Silkscreen Bottom

    Layer 28)Solder Mask Bottom for a solder mask

    Layer 27)Assembly Drawing Top

    To change a color for an i tem, fi rst you must make the color active by cl icki ng it

    with the left mouse button. The rectangle centered dir ectly below the palette li ne

    displays the color you have selected. Now br ing the cur sor down over a level of an

    item and cl ick the left mouse button. The Level number is boxed by the color you have

    selected .

    To make an item invisible, place the cur sor over the same color as the screen

    background and make it active.

    Set Al l i tems on Top to Yell ow , except Er rors . Set Er rors to Red.

    Set Al l items on Bottom to Light Blue , except Err ors . Set Errors to Green.

    Set Connections to Red.

    Set Background to Black .

    Set Selection to Green.

    Set Board Outl ine to White .

    Set Top (Layer 1) to White .

    Set Labels -- Ref . Des to Pur ple .

    Save Configuration to your

    Student number.

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    6.3 Setup Global Size and Grids

    Tools Options

    Drafting

    Tools Options Grids

    In Global Size Modeless Command the left numbers are the default numbers that an

    item takes when a database is initially created. Every time you make a change to the

    width of these line items. The right numbers show the size of an item as it is

    currently in the database.

    W n: Modeless Command, Change lines and route width.

    H m W n: Modeless Command, Change the default text size.

    G X: InGrids Modeless Command , Changes current cursor grid .

    For example, G 25 (0.025 inch), PADS is actually locating to the 0.025

    inch point.

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    7. Exercise 2: Music Board

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    8. Create Board Outline

    Note: (Click Right Button to complete)

    8.1 Set Origin

    (G25) Setup Origin

    Using Setup, move the system origin by placing the cursor about 2 inches down

    and to the left of the centre of the screen

    G X: Modeless Command, Changes current cursor grid. For example, G 25 (0.025

    inch), PADS is actually locating to the 0.025 inch point.

    8.2 Create Polygon

    Boar Click Right Button

    ( Drafting ) ( Board Outline )

    ( S 0 0 ) Click Left Button ( or Press Spacebar )

    ( S 2300 0 ) ...

    ( S 0 1900 ) Click Right Button ( S 0 0 ) Complete < dbl_click >

    S x y : Modeless Command , Search for an X-Y location or for parts.

    The Coordinate of outline

    X Y0 0

    2300 0

    2300 1900

    2200 2000

    100 2000

    0 1900

    (150,150) (2150,150)

    (150,1800) (2150,1800)

    Origin (0,0)

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    8.3 Create Arc ( P1 )

    ( G5 ) Click Mouse Right Button

    Select Outline Click Mouse Right Button

    Place the cursor over the 45segments, and then select Pull Arc . Pick the cursor

    over the two 45corners and move the cursor outward.

    8.4 Create Arc ( P2 )

    Click Mouse Right Button

    Select Outline Click Mouse Right Button Properties.

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    8.5 Place 2D line

    Call up the 2D Lines item Arr200 (dimensioning arrow ) rotate and place it to the

    Board .

    Remark: Ctrl + R for Rotate, Ctrl + E for Move

    8.6 Create Text

    L n: Modeless Command, Changes current level or layer. If enter L0 all texts will

    add to < All layers > .

    Now enter the following text upper the arrows: REDUCE TO 2.300 +\- 0.001

    REDUCE TO 2.000 +\- 0.001

    Remark: The default height is 100, width is 10

    ( Arr200 )

    ( Text )

    ( G5

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    8.7 Change Text Size

    Create a text: Music Box 001-010-B to < All layers > and height is 100,

    width is 10

    Click Mouse Right Button

    Select Music Box 001-010-B Double Click

    Change Text Size to 200 and width to 10

    8.8 Add a Component

    ECO

    Press OK

    Add Component

    Enter MTHOLE

    Press Add

    ( P1 .. P4 )

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    Select P1 Click Mouse Right Button

    Select Properties Key in location: 150 , 1800 Press Ok Select P2

    ..

    The coordinate of MTHOLE is

    P1 150 , 1800

    P2 2150 , 1800

    P3 2150 , 150

    P4 150 , 150

    8.9 Save Job

    File/save as OUTLINE.PCB

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    9. Exercise 3: Load the Parts and Parts Placement

    9.1 ASCII In

    File Import ( THMUSIC.ASC )

    We will now load the part and connection files into memory along with the board

    outline

    9.2 Place Parts

    (G25) SS U1 ( Select Component and Move )

    Design Move

    S 800 1800 [ Rotate 90 (Ctrl -R) Or F li p Side ( Ctrl - F )

    Or Any angle ( Ctrl - I ) ] Click

    Remark: Modeless Command SSforSearch & Select by Reference designator

    Select and Move Component

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    9.2.1 The Coordinates of Components:

    REF PTYP ORI XLOC YLOC

    C1 CAP+ 0.0 300 1100

    C2 CAP+ 0.0 300 900

    C3 CAP 0.0 1625 1475

    C4 CAP 180.0 1500 1100

    C5 CAP 270.0 1000 300

    C6 CAP+ 270.0 1900 1100

    C7 CAP 180.0 1900 900

    JP1 M_HD3 0.0 400 1500

    JP2 M_HD2 270.0 300 500

    P1 MTHOLE 0.0 150 1800

    P2 MTHOLE 0.0 2150 1800

    P3 MTHOLE 0.0 2150 150

    P4 MTHOLE 0.0 150 150

    R1 R1/4W 270.0 300 700

    R2 R1/4W 0.0 300 300R3 R1/4W 270.0 1000 900

    R4 R1/4W 270.0 1725 1700

    R5 R1/4W 0.0 1725 1600

    R6 R1/4W 0.0 1300 925

    R7 R1/4W 0.0 1450 300

    SP1 M_HD2 270.0 1900 1700

    SW1 M_SW 0.0 300 1300

    TR1 9014 0.0 1300 600

    TR2 9012 270.0 1900 650

    U1 UM3482 270.0 800 1800

    9.3 ASCII File In

    THMUSIC.ASC

    *PADS-PCB

    *Part*

    C4 CAP

    C7 CAP

    C5 CAP

    R3 R1/4W

    R2 R1/4W

    R4 R1/4W

    C6 CAP+

    R1 R1/4W

    R6 R1/4W

    R7 R1/4W

    C1 CAP+

    C2 CAP+

    C3 CAP

    R5 R1/4WTR2 9012

    TR1 9014JP2 M_HD2

    JP1 M_HD3

    SW1 M_SW

    SP1 M_HD2

    U1 UM3482

    *End

    *PADS-PCB

    *Net

    *Sig N1

    R2.2 R3.2 C5.1

    *Sig N3

    U1.9 R3.1

    *Sig N4

    C5.2 R7.1

    *Sig N5

    C2.2 R1.2 U1.7

    *Sig N6

    U1.12 R6.2 R7.2*Sig N7

    C3.*1 R5.1 R4.1

    *Sig N8C3.2 U1.13

    *Sig N9

    R5.2 U1.14

    *Sig N10

    R6.1 C6.2 TR2.C C7.2 C4.1

    TR1.C

    *Sig N11

    R4.2 U1.15

    *Sig N12

    U1.10 C7.1 TR2.B

    *Sig N13C6.1 SP1.2

    *Sig N14

    JP1.2 U1.3*Sig N15

    C4.2 U1.11 TR1.B

    *Sig N16

    SW1.NO U1.4

    *Sig VCC

    SP1.1 TR2.E C1.1 C2.1 *Sig

    *End

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    9.4 Move Part Name

    [ Rotate 90 (Ctrl -R) F li p Side ( Ctrl - F ) ,

    Any angle ( Ctrl - I ) ] Click

    Move Reference Designator

    Click

    The Move command is used to move the reference designation and part type names

    from their default position on the part decal to a new location outside the part decal

    such that the names can be seen when components are installed on the board.

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    9.5 Create Text

    Click Drafting icon Text icon,Set 26)Silkscreen Top color White

    Set Size (100 ) and LineWidth (10) OK

    Now enter the following text upper the arrows:

    THE HK POLYU -- INDUSTRIAL CENTREMUSIC BOX 001- 010 - B

    Setup Display Color Select favor color from the Selected

    Color Panel

    Select the favor items in Color by layer panel

    Click Apply OK

    Set TEXT 1)Top to WHITE.

    Set TEXT 2)Bottom to BLUE

    Set TEXT 24)Drill Drawing to PURPLE .

    Set TEXT 26)Silkscreen Top to RED

    Set TEXT 28)Solder Mask Bottom to GREEN

    e.g. Set TEXTLayer 1(Top) to WHITE.

    Step 1: Click the White color from Select Color Panel.

    Step 2: Using Left mouse button to select the Text item.

    Step 3: Click the Apply button.

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    10. Exercise 4 : Connection Routing

    10.1 Setup Trace Width before Routing

    Setup/Design Rules Click Default icon Click Clearance icon

    Set default Width and Clearance Ok

    Setup/Design Rules Click Net icon Pick Net name

    Select VCC and GND( hold Ctrl key ) Click Clearance icon

    Set the Width and Clearance Ok

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    10.2 Manual Routing

    L2 Select connection wire ( the net will display to Status windows ) Click

    Right mouse button Route ( F2 )

    To route connection, pick up theconnection wire by using left mouse

    button then click right button to

    select route item. This connection

    will be routed on layer 1. If you

    want to change layer to bottom 2 by

    using modeless command

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    10.3 Modify Route

    Pick up the trace Click Right Mouse button Route , Add Miter, delete

    Miter, Modify width Complete

    Using various Modifysubcommands including Add

    Corner, Move Corner, etc.to

    modify point-to-point routes.

    Pick up the trace and Press Del

    to unroute the trace .

    10.4 Create Text to Solder Side

    Drafting icon Text icon Select layer 2 Mirror Size ( H100 W10 )

    Ok

    Now enter the following text to the board:

    HK POLYU INDUSTRIAL CENTRE

    MUSIC BOX

    001- 010 - B

    10.5 Save Job

    File/save as ROUTER.PCB

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    11. Exercise 5: Checking

    11.1 Check Clearance

    Select a trace and set width: 100 Tools Verify Design Tools

    Verify Design Start.

    The Clearance Check function examines all of, or a part of the board and evaluates the

    distance or space between pads, via and routes, against your pre-programmed spacing

    criteria. It then reports any violations in the form of error symbols at the screen adjacent

    to the location of the error.

    The Drill to Drill Checks that overlapping is concentric. It also checks that vias are not

    placed on top of or concentric with component pads.

    Remark: Use Verify design Dialog box to monitor the error

    11.2 Save Job

    File/save as CHECK.PCB

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    12. Exercise 6: Create Copper Pour

    12.1 Create Copper Pour

    Right Mouse button

    Draf ting Create Copper Pour Outli ne

    Create Copper Pour OutlineSet width : 10 , Layer : Bottom , Net : GND

    Press OK

    Tools Pour Manager Flood Flood All Start

    Remark: Copper pour hatch is not stored with a design file when the file is saved and

    closed , although the hatch outline are . When you load a file, you must use

    H ATCH ALL to regenerate and display the drawn hatch.

    Tools Pour Manager Hatch All

    12.2 Save Job

    File/save as FINAL.PCB

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    Press Run button to print out the desired artwork as below:

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    13.2 Silkscreen

    File Cam Select Directory Music Add Select Print (Silkscreen )

    Set Layer Set Option Preview Run

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    Press Run button to print out the desired artwork as below:

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    13.3 Solder Mask

    File Cam Select Directory Music Add Select Print (SolderMask )

    Set Layer Set Option Preview Run

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    Press Run button to print out the desired artwork as below:

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    13.4 Drill Drawing

    File Cam Select Directory Music Add Select Print (Drill Drawing )

    Set Layer Set Option Set Symbols Preview Run

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    Setup Drill Symbols

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    Press Run button to print out the desired artwork as below:

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    Tools table of drill machine for student

    Tool Diameter Tool Diameter

    Number mm Mils Number mm Mils

    T25 0.50 20 T41 2.10 83

    T26 0.60 24 T42 Nil Nil

    T27 0.70 28 T43 2.30 91

    T28 0.80 32 T44 2.40 94

    T29 0.90 36 T45 2.50 98

    T30 1.00 39 T46 2.60 102

    T31 1.10 43 T47 Nil Nil

    T32 1.20 47 T48 2.80 110

    T33 1.30 51 T49 Nil Nil

    T34 Nil Nil T50 3.00 118

    T35 1.50 59 T51 3.10 122

    T36 1.60 63 T52 Nil Nil

    T37 1.70 67 T53 Nil Nil

    T38 1.80 71 T54 Nil Nil

    T39 Nil Nil T55 Nil Nil

    T40 2.00 79 T56 3.60 142

    Examples:

    1/4W resistor or ceramic Capacitor uses 0.8 mm drill size, i.e. T28.

    Small size Tact Switch or Header uses 1mm drill size, i.e. T30.

    Large size Tact Switch uses 1.2mm drill size, i.e. T32.

    Mounting hole for 3mm screw uses 3.0mm drill size, i.e. T50.

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    Drl00.drl

    %T1F2S5

    X003Y003

    X003Y005

    X005Y005

    X003Y007X003Y009

    X005Y009

    X005Y011

    X003Y011

    X003Y013

    X005Y013

    X004Y015

    X004Y016

    X004Y017

    X008Y018

    X008Y017

    X008Y016

    X008Y015

    X008Y014

    X008Y013

    X008Y012

    X008Y011X007Y007

    X007Y003

    X01Y003

    X01Y005

    X01Y009

    X011Y011

    X011Y012

    X011Y013

    X011Y014

    X011Y015

    X011Y016

    X011Y017

    X011Y018X01325Y017

    X01325Y016

    X01425Y01475

    X01625Y01475

    X013Y01325

    X015Y01125

    X015Y00925

    X013Y00925

    X014Y007

    X013Y006

    X015Y006

    X0145Y003

    X012Y003

    X0185Y003

    X01825Y00575

    X01725Y00675

    X01725Y00925X01725Y01125

    X01725Y016

    X01725Y017

    X01925Y01725

    X01925Y01525

    X01925Y01125

    X01925Y00925

    X01925Y00675

    T2F2S5

    X0015Y0015

    X0015Y018

    X0215Y018

    X0215Y0015

    M30

    Drl00.rep

    Drill Sizes Report

    ==================

    Tool Size Feed Speed Qty

    ==== ==== ==== ===== ===

    1 0.9398 200 500 59

    2 2.9972 200 500 4

    According T-table tools dimension to change tools number:

    T1 ( 0.9398 mm ) Round toT30 ( 1.00 mm)

    T2 ( 2.9972 mm ) Round to T50 ( 3.05 mm)

    Delete NC command Fx & Sx

    T1F2S5

    X003Y003

    X003Y005

    .

    .

    T2F2S5

    X0015Y0015

    X0015Y018

    T30

    X003Y003

    X003Y005

    .

    .

    T50

    X0015Y0015

    X0015Y018

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    File Cam Select CAM Directory Music Add (Photoplotting ) Select Photo

    Device Setup Select Options Select Layers Run

    Select Options

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    Select Layers

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    14. Exercise 8: Create Parts Library

    In this chapter we will learn some basics of creating parts and storing them in the parts

    library. Although the library consists of many common parts in the general design, very

    often you need to create some parts to be used in your own design, and hence build up

    your own library.

    When you are creating a new part you must always remember that there are two separate

    entries you will need to make. These are :

    1.

    The Part Decal ---A Part Decal is the footprint of a component used to display the

    component at the screen or on a plotter. You can create your own

    part decals with the Create Part Decal command . These will be

    saved to the Part Decal database of the User Library. Outlines and

    part Stack assignments for a part Decal are included in the Part

    Decal database.

    2. The Part Type --- The Part Type database contains the electrical data for each part in the

    database. Electrical data consists of gate information, pin information,

    technology, ground and power pin identification , and other related item

    , Each part is entered into the Part Type database and is cross referenced

    to its associated Part Decal by the Part Decal name contained in the part

    type . Create and modify the part type data with the Create, Part Type

    routine of PADS .

    The Same Part Decal can be used for many different parts . Part Decal DIP14 , for example ,

    is the footprint for a 14 pin DIP and can be used on all 14 Pins IC contained in the in the

    part type database in either the User area or the Standard area .

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    14.1 Create and Setup a New Library

    PADS shops with three libraries called:

    TTL ... for 5400 and 7400 series parts.

    STD ... for all but 5400 and 7400 series parts.

    USR ... for parts you create.

    Each of these libraries consists of four database :

    1. 2-D line ( non - electrical drawn items )

    2. CAE Decals ( contain pin and gate information )

    3. Part Decals ( physical extent of the part )

    4. Part Type ( The information needed to access the different databases )

    File Library Create New lib ( Your Student Number ) OK

    Library list Add (Your Student Number) OK

    Select the library and press UP bottom

    to rearrangement the select position of library

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    Setup Library

    Choose File/Libraryto open the Library Manager. Use the library Manager to perform operations

    associated with editing and copying the contents of libraries,

    When you add a part to the design, you are actually retrieving information about that part from the library.

    The Manage Lib Listdialog box contains a list of libraries to search.

    Choosing Manage Lib list, select the library and press Add bottomto add the training library

    ( enc_training_e.pt9 ) from C:\PADS Projectsor other location .

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    14.2 Create a Through -Hole Component ( TEST_PAD )

    14.2.1 Create Part Decal ( Terminal )

    ( G 100 ) Tools PCBDecal Editor S 0 0

    Drafting icon Terminal

    Place First Pin Left mouse button to place First pad

    14.2.2 Create Part Decal (Outline)

    (G 50) Set coordinates Create polyline

    2-D line icon

    [

    Select the polyline Click right mouse button Split Swap Orthogonal

    * From -50, 100 Cut to 0 , 100 and 0, 200 to -50 ,200 .

    The Coordinate of Outline

    X Y

    -50 50

    950 50

    950 250

    -50 250

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    Select the polyline Click right mouse button Pull Arc

    * From 0,150 to 50 , 150

    14.2.3 Modify Pad Stack

    Padstack changes the size, shape and drill hole of component parts and vias in the

    current design .

    Setup Pad stacks

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    * Layer : T (top) , B (bottom) , I(inner) or a specific layout number .

    * Diameter : is the current design units.

    * Shape : Oval Finger, Rectangular, Round, Square, Annular, Odd

    * Drill : is the finished size of the drilled hole for the pad after plating .

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    14.2.7 Create Part Type

    Press Yes to Create a new Part Type.

    Press Save As.. to set the Name of Part Type

    14.2.8 Edit Part Type

    Files Library Part icon Edit

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    Part information appear Pins

    Part information appear Pin Mapping

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    On the Form:

    Logic Family:

    Logic Family Ref. Logic Family Ref.RES( RESISTOR ) R TRX( TRANSISTOR ) Q

    TTL( TTL IC ) U XFR( TRANSFORMER ) T

    CMO( CMOS IC ) U CHO( CHOKE ) L

    ECL( ECL IC ) U CON ( CONNECTOR ) J

    ANA( ANALOG IC ) U RLY ( RELAY ) RL

    CAP( CAPACITOR ) C SCR( SCR ) TH

    DIO( DIODE ) D TRC (TRIAC ) TH

    ZEN( ZINER ) Z SWI ( SWITCH ) SW

    UND( UNDEFINED ) ?

    Non -Number Pin Number: define the pin name of pin number.

    PCB Decal and Alternators: define the Part Decal that will be called up. When the part

    type is called up on the board , the placement command

    of move, alternate will allow the designer to select

    between the part decal .

    14.2.9 Save Part Type

    Press Save As.. to set the Name of Part Type

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    Add a Component

    14.2.10 Add a Component

    ECO Select ( TEST_PAD ) Add Place ( U1 & U2 )

    14.2.11 Change to alt . decal

    Select Component ( U2 ) Click Right mouse button

    14.2.12 Check the pin name

    ECO Add Connection

    Design Add Route

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    14.3 Create a Surface Mount Component ( S\SOT23 )

    Create Part Decal ( Terminal )

    ( Set Design Grid ) Tools PCB Decal Editor

    Drafting icon Terminal

    S 0 0 Place First Pin Left mouse button to place First pad .

    Save as Your Student Number libraries: S\SOT23

    Pin 1 0 , 0

    Pin 2 -75 , 0

    Pin 3 -37 , -120

    The Coordinate of Outline

    X Y-100 -175

    25 -150

    25 25

    0 50

    -100 50

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    Create Part Type( S\SOT23 )

    Files Library Part icon New

    Save as Your Student Number libraries: S\SOT23

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    14.4 Create a Surface Mount Component ( S\PWR )

    Create Part Decal ( Terminal )

    ( Set Design Grid ) Tools Decal Editor

    Drafting icon Terminal

    S 0 0 Place First Pin Left mouse button to place First pad ..

    Save as Your Student Number libraries: S\PWR

    Setup Display Color

    Set Background to Black

    Set Copper TOP to Green

    Drafting icon 2-D line icon New Polygon Complete

    Drafting icon copper icon New Polygon Complete

    Pin 1 0 , 0

    Pin 2 0 , -100

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    14.5 KS5915

    14.6 1M_DRAM

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    14.7 TM-062

    14.8 SMT_LED

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    15. Exercise 9: SMT Music Board

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    15.1 Create Board Outline

    S M T Music Box 001-010-CThe coordinates ofoutline

    Setup Display Color

    Set Background t o Black

    Set Top ( Layer 1 )COPPER to YELLOW.

    Set Top ( Layer 1 ) TEXT to YELLOW.

    Set Bottom ( Layer 2 )TEXT to BLUE

    Set Drill Drawing ( Layer 24 )TEXT to PURPLE .

    Set Silkscreen Top ( Layer 26) TEXT to REDSetSolder Mask ( Layer 28) TEXT to GREEN

    15.2 Create Text

    Level Size Text

    0 H200 W10 REDUCE TO 2.000 INCHES

    0 H100 W8 REDUCE TO 3.850 INCHES

    0 H200 W10 S M T Music Box 001-010-C

    1 H100 W10 MUSIC BOARD / DOOR BALL

    1 H100 W 10 001-010-C

    1 H 100 W8 THE HONG KONG POLYTECHNIC UNIVERSITY

    1 H150 W10 COMPONENT SIDE

    2 H150 W10 SOLDER SIDE

    24 H150 W10 DRILL DRAWING

    26 H150 W10 SILKSCREEN COMPONRNT SIDE

    26 H100 W10 MUSIC BOARD / DOOR BALL

    28 H150 W10 SOLDER MASK

    X Y0 100

    100 0

    3750 0

    3850 100

    3850 1900

    3750 2000

    100 2000

    0 1900

    ( 220,1730

    ( 220 , 190 ) ( 3610 , 190 )

    ( 3700 , 1550 )

    ( 3610 , 1730 )

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    15.3 Load the Parts and Parts Placement

    Add a Component

    Use theAdd component iconto create a design by directly placing the parts on the

    board and without starting a netlist input.

    Click Eco icon Add Component M\SC\3528 Add C

    C1, C2, C3

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    Rename Component

    Click Eco icon Select Component

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    *PADS-PCB

    *Part*

    C1 M\SC\3528

    C2 M\SC\3528

    C3 M\SC\0805

    C4 M\S\1206

    C5 M\S\1206C6 M\SC\7343

    C7 M\S\1206

    JP1 HD3

    JP2 M\S\PWR

    P1 PAD_3MM

    P1 PAD_3MM

    P1 PAD_3MM

    P1 PAD_3MM

    R1 M\S\1206

    R2 M\S\1206

    R3 M\S\1206

    R4 M\S\1206

    R5 M\S\1206

    R6 M\S\1206R7 M\S\1206

    SP1 M\S\SP

    SP2 SPEAKER

    SW1 SW_PUSH

    TR1 M\SOT-23

    TR2 M\SOT-23

    U1 DIP16

    *End

    Component Reference and part value

    Reference Part Type

    C1 M\SC\3528,4.7UF

    C2 M\SC\3528,4.7UF

    C3 M\SC\0805,47P

    C4 M\S\1206,0.02UF

    C5 M\S\1206,0.1UF

    C6 M\SC\7343,100UF

    C7 M\S\1206,0.02UF

    JP1 HD3

    JP2 M\S\PWR, HEADER2

    P1 PAD_3MM

    P2 PAD_3MM

    P3 PAD_3MM

    P4 PAD_3MM

    P5 PAD_3MM

    R1 M\S\1206,180K

    R2 M\S\1206,100K

    R3 M\S\1206,100

    R4 M\S\1206,100K

    R5 M\S\1206,56K

    R6 M\S\1206,1M

    R7 M\S\1206,330K

    SP1 M\S\SP

    SP2 SPEAKER

    SW1 SW_PUSH

    TR1 M\SOT-23,9014

    TR2 M\SOT-23,9012

    U1 DIP16,UM3482

    The coordinates of the PAD_3MM pins are:

    P1 3610 , 190

    P2 220 , 190

    P3 220 , 1730

    P4 3610 , 1730P5 3700 , 1550

    The coordinates of the SPEAKER pin is:

    SP2 1230 , 000

    Place Opposite Parts:

    Select the component Right mouse button Flip Size

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    15.4 Add Connection

    ECO Edit/Find ( R2.2 ) Click Edit/Find ( R2.3 ) ..

    PADS-PCB

    *Net

    *Sig N1

    R2.2 R3.2 C5.1

    *Sig N2

    C2.2 R1.2 U1.7

    *Sig N3

    U1.9 R3.1

    *Sig N4

    C5.2 R7.1*Sig N5

    U1.12 R6.2 R7.2

    *Sig N6

    C3.1 R5.1 R4.1

    *Sig N7

    C3.2 U1.13

    *Sig N8

    R5.2 U1.14

    *Sig N9

    R6.1 C6.2 TR2.C C7.2

    C4.1 TR1.C

    *Sig N10

    R4.2 U1.15

    *Sig N11U1.10 C7.1 TR2.B

    *Sig N12

    C6.1 SP1.2

    *Sig N13

    JP1.2 U1.3

    *Sig N14

    C4.2 U1.11 TR1.B

    *Sig N15

    SW1.2 U1.4

    *Sig VCC

    SW1.1 JP2.1 JP1.3

    U1.2 SP1.1 TR2.E

    C2.1 R1.1 *Sig VCC

    C1.1 U1.16 R2.1*Sig GND

    U1.8 JP2.2 TR1.E

    JP1.1 C1.2 U1.5

    *End

    Move Part Name:

    Click Part name Move

    The Move name command is used to move the reference designation and part typenames from their default positions on the part decal to a new location outside the part

    decal such that the names can be seen when components are installed on the board.

    Save Job:

    File/ save as SMTPLACE.PCB

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    15.5 Connection Routing :

    Setup Routes Width :

    Setup Design Rules Net VCC and GND Set width (40)

    The Width of GND and VCC nets will change to 40 mil.

    Manual Routing ( Add Arc ) :

    Setup Preference Design Miters ( Arc and Auto Miter )

    Pick up the I ntersection Point of two segment

    Click Mouse Right Button

    Manual Routing ( UNROUTE ) :

    Click the trace Press Del from Keyboard

    Segment ( one corner ) Route ( point to point ) Net ( all connect of net )

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    15.6 Create Copper Pour

    Right Mouse button

    Draf ting Create Copper Pour Outli ne

    Create Copper Pour Outline

    Drafting

    Set width : 10 , Layer : Top , Net : GND Press OK Yes

    Copper Pour

    15.7 Checking

    Tools Verify Design Clearance and Drill

    15.8 Save Job

    File/ Save as Smtmusic.pcb

    15.9 CAM ( Computer Aided Manufacturing )

    Cam Add Penplot Artwork Layer

    1. Artwork : layout 1 ( Component Side )

    2. Silkscreen : layout 26,29 ( Component side & Solder Side )

    3. Solder Mask : layout 24 ( Component Side )

    4. Solder Mask : layout 28 ( Component Side )

    5. Create NC drill File

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    16. Assignment 1: Power Supply

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    Design Criteria :

    1. One Layer Board ( Layer 2 )

    2. Copper Pour

    3. Single Route > 15 mil.

    4. All Segments must be ARC.

    5. All spacing except Copper Pour to be 15 mils, Copper Pour clearance to be 20

    mils

    6. Board Size must be less than 2 inch x 2 inch.

    7. Place Mounting Hole ( PAD_3 MM ) in each corner .

    8. Place dimension ( REDUCE TO ....... ) outside of the board.

    9. Re-number the layout.

    10. Place text Solder Side , Silkscreen , Solder mask outside of the

    board.

    11. Place text 0 -25 V Power Supply on the Component Side in all layers .

    12. Create all Plotter files -- Solder side, Silkscreen....

    13. Preview all plotter files.

    **** Use ECO -- Add Conn command to link up all connections and

    perform routing.

    Mapping :

    Ref Part Type

    C1 CAPT\RAD\1\2

    C2 CAPT\RAD\1\2C3 CAPE\RAD\2\4

    C4 CAP

    D1 DIODE

    D2 DIODE

    D3 DIODE

    HD1 CON\SIP\2P

    HD2 CON\SIP\2P

    R1 R1/4W

    U1 TO-220\UP

    VR1 CON\SIP\3P

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    17. Assignment 2: SMT - Amplifier

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    Design Criteria :

    1. One Layer Board ( Layer 1 )

    2. Copper Pour

    3. Single Route > 15 mil.

    4. All Segments must be ARC.

    5. All spacing except Copper Pour to be 15 mils, Copper Pour clearance to be 20

    mils.

    6. Board Size must be less than 2 inch x 2 inch.

    7. Place Mounting Hole ( PAD_3 MM ) in each corner .

    8. Place Dimension ( REDUCE TO ....... ) outside of the board .

    9. Re-number the layout.

    10. Place text Solder Side , Silkscreen , Solder mask ......... outside of

    the board

    11. Place text SMT Amplifier on the Component Side in all layers.

    12. Creat all Plotter files -- Solder side, Silkscreen....

    13. Preview all plotter files.

    ***Use ECO-- Add Conn command to link up all connection and perform

    routing.

    File Path :

    Netlist files --- 1. C:\PADS Projects\AMPPART.ASC

    2. C:\PADS Projects\AMPCONN.ASC

    AMPPART.ASC:

    *PADS-PCB

    *Part*

    C1 CC0805

    C4 SMTC100

    C3 CC1210

    R1 RC1206

    R2 RC1206

    C2 CC1210

    VR1 ST23A

    HD1 SMTHD2U1 DIP8\SO

    HD2 SMTHD2

    LS1 SMTHD2

    *End

    AMPCONN.ASC:

    *PADS-PCB*Net

    *Sig N1

    R1.1 HD1.2

    *Sig N2

    R1.2 C1.1 VR1.A

    *Sig N3

    R2.1 U1.1

    *Sig N4

    R2.2 C3.1*Sig N5

    VR1.WIPER C2.1

    *Sig N6

    C2.2 U1.3

    *Sig N7

    U1.5 C4.1

    *Sig N8

    C4.2 LS1.1

    *Sig N9

    U1.8 C3.2*Sig VCC

    HD2.2 U1.6

    *Sig GND

    HD2.1 C1.2 HD1.1

    VR1.B U1.2 U1.4 LS1.2

    *End

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    Mapping:

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    Create Parts:

    17.1 SMTC100

    = 7343

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    18. Assignment 3: SMT - Recorder

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    Design Criteria :

    1. One Layer Board ( Layer 1 )

    2. Copper Pour

    3. Single Route > 15 mil .

    4. All Segments must be ARC.

    5. All spacing except Copper Pour to be 15 mils , Copper Pour clearance to be 20

    mils .

    6. Board Size must be less than 2 inch x 2 inch.

    7. Place Mounting Hole ( PAD_3 MM ) in each corner .

    8. Place Dimension ( REDUCE TO ....... ) outside of the board .

    9. Re-number the layout.

    10. Place text Solder Side , Silkscreen , Solder mask ... outside of the

    board.

    11. Place text SMT Recorder on the Component Side in all layers.

    12. Create all Plotter files -- Solder side, Silkscreen....

    13. Preview all plotter files.

    ****Use ECO --Add Conn command to link up all connection and

    perform routing .

    File Path :

    Netlist files --- C:\PADS Projects\SMTREC.ASC

    Part :

    Ref. Part Type

    BATT. HD2

    C1 CC05

    C2 CAP_C1

    C3 CC05

    C4 CC04

    C5 CC04

    C6 CC04

    C7 CC05

    C8 CAP_C1

    C9 CAP_C1

    C10 CC05

    C11 CAP_C1

    C12 CC05

    C13 CAP_R1

    C14 CC05

    C15 CAP_C1

    C16 CC05

    C17 CAP_R1

    C18 CC05

    C19 CAP_C1

    CONN1 SIP\7P

    CONN2 SIP\7P

    D1 DIODE

    D2 DIODE

    DCJACK JACK1

    JACK1 JACK2

    LED1 LED

    R1 R1/4W

    R3 R0805

    R4 R0805

    R5 R0805

    R6 R0805

    R8 R1/4W

    R9 R1/4W

    R13 R0805

    R14 R0805

    R16 R0805

    R17 R0805

    R18 R0805

    R19 R0805

    S2 SW_TACT1

    S3 SW_TACT1

    S4 SW_TACT1

    S5 SW_TACT1

    SPK HD2

    SW1 SWSPDT

    U1 TK11650

    U2 KS5915

    U3 1M_DRAM

    U4 LM386-SO

    X1 MIC

    Y1 DCRK640

    Mapping:

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