packaged water treatment plant for mineral water

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Packaged Water Treatment

Plant for Mineral Water

Ankush Bhandari(13MT03ENV003)



Contents

• Introduction• BIS

– Packaged Drinking Water Definition –

Manufacturing Process – Requirements of Water – Plant test Facilities – Packing Facilities –

Hygienic Conditions• Case Study 1• Case Study 2



Introduction

• Need• Containers

–

Jars – Bottles – Cups – Pouches



Packaged Drinking Water Definition

• Natural mineral waterfilled into hermetically

sealed containers ofvarious compositions,forms and capacitiesthat is, suitable for

direct consumptionwithout furthertreatment.



Manufacturing Process

Raw Water →Raw Water Storage Tank→ Raw WaterFeed Pump→ dosing system 1 & 2 → Pressure SandFilter→ Activated Carbon Filter → Micron CartridgeFilter High Pressure Pump→ Reverse Osmosis→ Ozone generator and re circulation → Finished WaterStorage → U.V System → Filling and Packing → Visual Examination →Storage for testing → Forwarding



Physical Parameters

Sr. No. Characteristics Requirements

1. Colour (tcu) 2

2. Odor Agreeable3. Taste Agreeable

4. Turbidity (NTU) 2

5. TDS 150 to 700

6. pH 6.5 to 8.5

IS.13428.2005

EVERY HOUR TESTS



Sr. No. Characteristics Requirement

1. Nitrate (mg/l) 50

2. Nitrite (mg/l) 0.02

3. Sulphide (mg/l) 0.05

4. Manganese (mg/l) 2

5. Copper (mg/l) 1

6. Zinc (mg/l) 5

7. Fluoride (mg/l) 1

8. Barium (mg/l) 1

9. Antimony (mg/l) 0.005

10. Borate (mg/l) 5

IS.13428.2005

FOUR HOURLY TEST



Sr. No. Characteristics Requirement11. Silver (mg/l) 0.01

12. Chloride (mg/l) 200

13. Sulphate (mg/l) 200

14. Magnesium (mg/l) 5015. Calcium (mg/l) 100

16. Sodium (mg/l) 150

17. Alkalinity (mg/l) 75 to 400

18. Selenium (mg/l) 0.05

19. Mineral Oil (mg/l) Absent

20. Phenolic Compounds Absent

21. Anionic Surface ActiveAgents

Not Detectable

IS.13428.2005

FOUR HOURLY TEST



Parameters Concerning ToxicSubstances

Sr. No. Characteristics Limit

1. Arsenic (mg/l) 0.05

2. Cadmium (mg/l) 0.003

3. Cyanide (mg/l) Absent

4. Chromium (mg/l) 0.05

5. Mercury (mg/l) 0.001

6. Lead (mg/l) 0.01

7. Nickel (mg/l) 0.028. Polychlorinated

Biphenyle Not detectable

9. Polynuclear AromaticHydrocarbons

Not detectable

IS.13428.2005

THREE MONTHLY



Parameters Concerning Radio Active

Residues

Sr. No. Characteristics Limit

1. Alpha Emitters (Bq/L) 0.1

2. Beta Emitters (Bq/L) 1

IS.13428.2005

TWO YEARLY



Plant Test FacilitiesSr.No Parameter Test

1. Colour Platinum Cobalt Method

2. Turbidity Turbidity Meters

3. Total dissolvedsolids

Glass Fibre filter, Membrane filter

4. pH pH Meter5. Barium Atomic Absorption Spectrophotometer

6. Copper Atomic Absorption Method, Neocuproine Method

7. Iron Phenanthroline Method, Atomic Absorption Method

8. Manganese Nessler’s Tubes

9. Nitrate Cadmium Reduction Method, Chromotropic Acid Method

10. Nitrite Spectrophotometer, Nessler’s cylinders method

11. Zinc Zincon Method, Differential Pulse Anodic Stripping Voltammetry

Method



Sr.No Parameter Test

12. Alkalinity Indicator Method, Potentiometric Method

13. Calcium EDTA Titrimetric Method, Permanganate Titration Method

14. Magnesium Gravimetric Method, Volumetric Method

15. Sodium Flame Emission Photometric Method16. Residual Free

ChlorineIodometric Method, Stabilized Neutral Ortho-ToluidineMethod

17. Arsenic Atomic absorption method

18. LEAD Atomic absorption method

19. Chloride Argentometric Method, Mercuric Nitrate Method

20. Aluminium Eriochrome Cyanine R Method



Microbiological Tests

Sr.No Parameter

1. E-Coli

2. Coliform

3. Sulphite reducing anaerobes

4. Pseudomonas aeruginosa

5. Aerobic microbial count

6. Yeast and mould



Packing Facilities

• Material – PVC, PE, PET• Appearance - Free from any visual defects like

cavities, flaws, stains.• Tests

– Environmental Stress Crack Resistance Test. – Transparency – Leakage Test – Drop Test – Water Potability Test

IS 15410 (2003)



Marking

• Indication of the source of manufacture andtrade-mark

• Recycling symbol• BIS certification marking• Packing slip includes

–

Nominal capacity – Batch no.

IS 15410 (2003)



Hygienic Conditions

• Extraction or Collection• Materials• Transport of Water• Location• Floors, Walls, Ceilings, Windows, Doors, Stairs• Cleaning and Disinfection• Storage and Disposal of waste• Personal Cleanliness



Case Study 1

• Objective• Method of Treatment• Methodology• Results• Reference



Objective

• Quantitative assessment of water consumptionfor manufacturing packaged drinking water atRail Neer Plant

• Water treatment plant unit located at Rail NeerPlant,Nangloi,New-Delhi

• Capacity of treatment plant-72000 l/day



Method of Treatment



Methodology• Chlorination• Activated Carbon Filtration• Pesticide Treatment Unit• Softener• Cooling Tower• Ultra filtration• Reverse Osmosis Unit• Marble Chip Filtration Unit• Filler• PET Bottle and Cap Washing



Results• This shows that to

manufacture 1 l of Rail Neer packaged drinking waterapproximately 1.64 l ofwater is required.

• Reference-

Journal of Scientific andIndustrial ResearchVol 66,March 2007,pp 227-230



Case Study 2



References

• IS 13428 (2005): Packaged Natural Mineral Water• IS 14543 (2004): Packaged Drinking Water• IS 15410 (2003): Containers for Packaging of Natural

Mineral Water and Packaged Drinking Water• Manual for Packaged Drinking Water• Journal of Scientific and Industrial Research Vol 66,

March 2007, pp 227-230• www.aquafina.com

packaged water treatment plant for mineral water

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