package current distributors and busbarssamples of products are subject to testing and...

18
PACKAGE CURRENT D ISTR IBUTORS AND BUSBARS

Upload: others

Post on 07-Jul-2020

1 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: PACKAGE CURRENT DISTRIBUTORS AND BUSBARSSamples of products are subject to testing and certification. Products have high service reliability. ... according to GOST 15150 Bracing, kA

PACKAGE CURRENT DISTRIBUTORS AND BUSBARS

Page 2: PACKAGE CURRENT DISTRIBUTORS AND BUSBARSSamples of products are subject to testing and certification. Products have high service reliability. ... according to GOST 15150 Bracing, kA

Содержание ABOUT COMPANY .......................................................................................2

FAMILY ТЭНЕ 6, 10, 20, 24, 27, 35KV GENERATOR VOLTAGE PHASE-SCREENED PACKAGED CURRENT DISTRIBUTORS .......................................................3

6 AND 10KV FAMILY ТЗК, ТЗКР, ТЗМПЭ ENCLOSED PACKAGED CURRENT DISTRIBUTORS ....................................8

FAMILY ШЗК 1.2 AND 0.4 kV PACKAGED ENCLOSED BUSBARS ...........................................................12

GENERAL TECHNICAL CONDITIONS AND REGULATIONS CONCERNING ALL TYPES OF CURRENT DISTRIBUTORS AND BUSBARS ........................................15

REQUIREMENTS TO CURRENT DISTRIBUTOR AND BUSBAR DESIGN PARAMETERS .....................................................16

Contents

PaCkageCurrent

distributors and busbars

Page 3: PACKAGE CURRENT DISTRIBUTORS AND BUSBARSSamples of products are subject to testing and certification. Products have high service reliability. ... according to GOST 15150 Bracing, kA

about CoMPanY

ABS Holdings enterprises more than 50 years operate in the electrical markets of Europe, Asia, Africa and the CIS countries. They manufacture a wide range of LV and HV equipment success-fully used in power utilities, metal, building, mining, gas and oil, railroad industries and municipal transport facilities.

Based on multiyear experience and production possibili-ties the Holdings is successfully implementing turn-key solutions and executing general contractor functions.

Samples of products are subject to testing and certification. Products have high service reliability.

Current distributor and busbar design and production is local-ized in “VNIIR” JCS. The enterprise includes R&D division equipped with the most up-to-date design facilities. High quality of current distributors and busbars is attained by the use of high-perform-ance equipment manufactured by russian and west companies, e.g. «SCODA», «WAYTRAIN, SAHINLER», «IPM2», «PRINCING», «SELKO», «KOIKE ARONSON INC.», «FIRO», «Donpressmash» etc. This equipment allows the manufacturer to roll-form screens of 360-1500mm diameter with length up to 3000mm and stiffen-ing rings to reinforce rigidity of the structure. Automated welding stations allow to make unattended linear and girth welded seams.

Isolator point tightness is achieved due to special rubber gaskets with 10÷15 % compression set, providing functionality of assemblies up to 20 years. Screens and current distributor buses are painted by powder paints providing reliable protection from weather impacts and high me-chanical resistance of the coat.

Up-to-date processing equipment, availability of skilled designers and employees provide manufacturing of high grade multipurpose cur-rent distributors (including customer-tailored).

Depending on requirements specification current distributors and

busbars can be packaged with different electric equipment: - ТШ, ТШВ, ТШЛ, GSR, IGWG doughnut current transformers; - ЗНОЛ, ЗНОЛП, UGE voltage transformers; - РВЭ, РВРД, РВМ, РВС, РВО, Siemens surge arresters; - ОПН, Siemens voltage suppressors; - triple pole earthing switches; - РВП3, РВР3, РРЧ3, Р3Ч etc. disconnectors; - ИП etc. Wall-tube insulators; - switchgear bays; - ПСН panels or КТПСН-0.5 cabinets.

“VNIIR” JSC design and manufacturing is awarded international quality certification ISO 9001 by the TÜV CERT (Germany).

Page 4: PACKAGE CURRENT DISTRIBUTORS AND BUSBARSSamples of products are subject to testing and certification. Products have high service reliability. ... according to GOST 15150 Bracing, kA

3

FaMiLY ТЭНЕ 6, 10, 20, 24, 27, 35kV generator VoLtage PHase-sCreened PaCkaged Current distributors

Family ТЭНЕ 1600-2400A, 6, 10, 20, 24, 27, 35kV phase-screened current distributors with compensated external EMF are designed to provide electric connections in power utilities, in up to AC 1500MW 50Hz three-phase turbo-generator circuits with step-up, auxiliary con-verter and thyristor excitation transformers as well as in substations

providing connection between power and auxiliary transformers and switchgears. Generator voltage current distributors can be also used in other branches of industry and power engineering, transport and agriculture.

1.1. application

1.2. Phase-screened current distributor symbol presentation.

Т Э Н Е Х Х Х УХЛ1Climatic version and usage category according to GOST 15150

Bracing, kA

Rated current, А

Rated voltage, kV

Cooling type:Е – natural

with continouos shield-screens

phase-screened

current distributor

ТЭНЕ family current distributors are manufactured according to specifications 3414-170-00216823-2007.

Order form filling example for 10kV, 400A 250kA bracing, УХЛ version and 1 usage category packaged phase-screened with con-tinuous shield-screen and natural cooling current distributor:

Токопровод ТЭНЕ-10-4000-250 УХЛ1 ТУ 3414-170-00216823-2007.

ТЭНЕ-20-3150-250 УХЛ1 appearance of current distributor rectilinear section

Page 5: PACKAGE CURRENT DISTRIBUTORS AND BUSBARSSamples of products are subject to testing and certification. Products have high service reliability. ... according to GOST 15150 Bracing, kA

1.3. Principle specifications

ТЭНЕ family current distributor type and specification are given in table 1: Table 1

Current distributor type rated voltage, kV rated current, А bracing, kashort-time withstand

current, karated current phase

specific losses, W/ rm

ТЭНЕ-6-2000-128 УХЛ1 6 2000 128 50 70

ТЭНЕ-6-3150-128 УХЛ1 6 3150 128 50 170

ТЭНЕ-10-3150-128 УХЛ1 10 3150 128 50 160

ТЭНЕ-10-4000-250 УХЛ1 10 4000 250 100 240

ТЭНЕ-10-4000-300 УХЛ1 10 4000 300 120 240

ТЭНЕ-10-5000-250 УХЛ1 10 5000 250 100 370

ТЭНЕ-10-5500-375 УХЛ1 10 5500 375 150 370

ТЭНЕ-10-6000-300 УХЛ1 10 6000 300 120 450

ТЭНЕ-10-6000-575 УХЛ1 10 6000 575 230 450

ТЭНЕ-10-6300-250 УХЛ1 10 6300 250 100 490

ТЭНЕ-20-1000-375 УХЛ1 20 1000 375 150 20

ТЭНЕ-20-1600-375 УХЛ1 20 1600 375 150 40

ТЭНЕ-20-1600-560 УХЛ1 20 1600 560 220 30

ТЭНЕ-20-1800-560 УХЛ1 20 1800 560 220 40

ТЭНЕ-20-2000-375 УХЛ1 20 2000 375 150 70

ТЭНЕ-20-2000-560 УХЛ1 20 2000 560 220 50

ТЭНЕ-20-2500-900 УХЛ1 20 2500 900 360 80

ТЭНЕ-20-3150-128 УХЛ1 20 3150 128 50 150

ТЭНЕ-20-5000-250 УХЛ1 20 5000 250 100 330

ТЭНЕ-20-5000-375 УХЛ1 20 5000 375 150 330

ТЭНЕ-20-5500-375 УХЛ1 20 5500 375 150 400

ТЭНЕ-20-6300-300 УХЛ1 20 6300 300 120 320

ТЭНЕ-20-7200-300 УХЛ1 20 7200 300 120 420

ТЭНЕ-20-8000-300 УХЛ1 20 8000 300 120 520

ТЭНЕ-20-9000-300 УХЛ1 20 9000 300 120 650

ТЭНЕ-20-10000-300 УХЛ1 20 10000 300 120 720

ТЭНЕ-20-11250-400 УХЛ1 20 11250 400 160 800

ТЭНЕ-20-12500-400 УХЛ1 20 12500 400 160 850

ТЭНЕ-20-15000-560 УХЛ1 20 15000 560 220 830

ТЭНЕ-20-16000-560 УХЛ1 20 16000 560 220 880

ТЭНЕ-20-20000-560 УХЛ1 20 20000 560 220 1390

ТЭНЕ-20-22000-600 УХЛ1 20 22000 600 240 1370

ТЭНЕ-24-2000-750 УХЛ1 24 2000 750 300 40

ТЭНЕ-24-3150-750 УХЛ1 24 3150 750 300 100

ТЭНЕ-24-3150-900 УХЛ1 24 3150 900 360 100

ТЭНЕ-24-10000-560 УХЛ1 24 10000 560 220 730

ТЭНЕ-24-18000-560 УХЛ1 24 18000 560 220 1300

ТЭНЕ-24-20000-560 УХЛ1 24 20000 560 220 1470

ТЭНЕ-24-24000-560 УХЛ1 24 24000 560 220 2100

ТЭНЕ-27-5000-750 УХЛ1 27 5000 750 300 240

ТЭНЕ-27-20000-560 УХЛ1 27 20000 560 220 1380

Page 6: PACKAGE CURRENT DISTRIBUTORS AND BUSBARSSamples of products are subject to testing and certification. Products have high service reliability. ... according to GOST 15150 Bracing, kA

5

Table 1

Current distributor type rated voltage, kV rated current, А bracing, kashort-time withstand

current, karated current phase

specific losses, W/ rm

ТЭНЕ-35-1000-300 УХЛ1 35 1000 300 120 50

ТЭНЕ-35-3150-750 УХЛ1 35 3150 750 300 100

ТЭНЕ-35-9000-300 УХЛ1 35 9000 300 120 540

ТЭНЕ-35-10000-300 УХЛ1 35 10000 300 120 670

ТЭНЕ-35-20000-560 УХЛ1 35 20000 560 220 1380

Current distributor overall dimensions are given in table 2:Table 2

type Figure

number

size in mm

d b b1 L a

ТЭНЕ-6-2000 -128 УХЛ1ТЭНЕ-6-3150 -128 УХЛ1

1 360 310 210 1380 440

ТЭНЕ-10-3150 -128 УХЛ1 1 412 353 233 1460 480

ТЭНЕ-10-4000 -250 УХЛ1ТЭНЕ-10-4000 -300 УХЛ1ТЭНЕ-10-5000 -250 УХЛ1

1 432 353 233 1460 480

ТЭНЕ-10-5500 -375 УХЛ1ТЭНЕ-10-6000 -300 УХЛ1ТЭНЕ-10-6000 -575 УХЛ1ТЭНЕ-10-6300 -250 УХЛ1

2 472 490 365 2400 900

ТЭНЕ-20-1000 -375 УХЛ1ТЭНЕ-20-1600 -375 УХЛ1ТЭНЕ-20-1600 -560 УХЛ1ТЭНЕ-20-1800 -560 УХЛ1ТЭНЕ-20-2000 -375 УХЛ1ТЭНЕ-20-5000 -375 УХЛ1ТЭНЕ-20-5000 -250 УХЛ1ТЭНЕ-20-5500 -375 УХЛ1

2 538 490 365 2400 900

ТЭНЕ-20-2500 -900 УХЛ1 2 540 466 366 2400 900

ТЭНЕ-20-3150 -128 УХЛ1 2 550 475 342,5 2000 700

ТЭНЕ-20-1800 -560 УХЛ1 2 614 488 388 2800 1000

ТЭНЕ-20-2000 -560 УХЛ1 2 678 555 435 2800 1000

ТЭНЕ-20-6300 -300 УХЛ1ТЭНЕ-20-7200 -300 УХЛ1ТЭНЕ-20-8000 -300 УХЛ1ТЭНЕ-20-9000 -300 УХЛ1ТЭНЕ-20-10000 -300 УХЛ1

2 678 555 435 2800 1000

ТЭНЕ-24-2000 -750 УХЛ1ТЭНЕ-24-3150 -750 УХЛ1

2 678 555 435 2800 1000

ТЭНЕ-24-3150 -900 УХЛ1 2 680 556 436 2800 1000

ТЭНЕ-20-11250 -400 УХЛ1 2 800 610 490 3400 1200

ТЭНЕ-20-12500 -400 УХЛ1 2 820 645 505 3400 1200

ТЭНЕ-24-10000 -560 УХЛ1 2 818 644 504 3400 1200

ТЭНЕ-20-15000 -560 УХЛ1ТЭНЕ-20-16000 -560 УХЛ1ТЭНЕ-20-20000 -560 УХЛ1ТЭНЕ-24-20000 -560 УХЛ1

2 1160 876 716 4200 1500

ТЭНЕ-24-18000 -560 УХЛ1 2 1162 877 717 4200 1500

Page 7: PACKAGE CURRENT DISTRIBUTORS AND BUSBARSSamples of products are subject to testing and certification. Products have high service reliability. ... according to GOST 15150 Bracing, kA

type Figure

numbersize in mm

d b b1 L a

ТЭНЕ-20-22000 -600 УХЛ1ТЭНЕ-24-24000 -560 УХЛ1

2 1350 956 796 4600 1700

ТЭНЕ-35-1000 -300 УХЛ1 2 788 580 480 - -

ТЭНЕ-35-9000 -300 УХЛ1ТЭНЕ-35-10000 -300 УХЛ1

2 1000 700 580 3400 1300

ТЭНЕ-27-5000 -750 УХЛ1ТЭНЕ-35-3150 -750 УХЛ1

2 818 645 505 3400 1200

ТЭНЕ-27-20000 -560 УХЛ1ТЭНЕ-35-20000 -560 УХЛ1

2 1290 931 771 4200 1800

Table 2

1.4. Features of current distributor composition

This type of current distributors are mounted in power utilities and substations providing great power distribution. The distribu-tors have long-time serviceability and meet the highest reliability requirements.

Enclosed phase-screened current distributor structure fea-tures:

- eliminate possibility of phase-to-phase short-circuiting due to foreign objects and staff access to current-carrying parts;

- current distributor shield-screens and busbars have linear di-lation compensators for temperature changes compensation;

- current distributors are all-welded except for turbo-generator, transformer and switch tapping;

- current distributor is an electrodynamically stable device;- external magnetic field of the current distributor is compen-

sated. The compensation is attained by connecting shield-screens with jumpers and grounding corresponding route sections;

- detachable contact joints Al/Cu are manufactured of highly reliable transient contacts;

- current distributors are dustproof;- support isolators are proof to dew and frost precipitation. In case

of necessity the isolators can be easily changed without screen disas-sembling;

- distributor inner space is protected from capacitive discharges (sparking) due to special rod contacts.

- current distributor construction provides possibility to remove hydrogen leakages from generator terminals non-tightness points;

- shield-screens are fastened to transverse beams by detachable isolated clams avoiding possibility of induced currents circulation over structural units;

- beams are welded to the structural units;- insulation resistance measurement in screen/transverse beam at-

tachment point is provided without structure demounting;- current distributor screening contributes greatly to reduction of

adjacent metal and concrete structures;- shield-screen-generator and transformer tapping points elimi-

nate possibility of induced currents.

1.5. Current distributor structure

1.5.1 6, 10, 20kV ТЭНЕ current distributors (Figure 1.1).ТЭНЕ family current distributors are manufactured in phase-

screened version. Each phase consists of current-carrying bus 1 of corresponding shape, shield-screen 2 and isolator 3. The bus is fixed to caps bolted to the shield-screens. Max insulator spacing is 3m

1.5.2 20, 24, 27, 35kV ТЭНЕ family current distributors (Figure 1.2).Each phase consists of alumina busbar 1 and alumina cylinder

shield-screen 2. The bus is centered and fastened in the shield-screen by insulators 3 placed at 120°.

Figure 1.1 6, 10, 20kV ТЭНЕ family current distributors. rectilinear section1 – conductor line, 2-shield-screen, 3-isolator, 4 –beam

Page 8: PACKAGE CURRENT DISTRIBUTORS AND BUSBARSSamples of products are subject to testing and certification. Products have high service reliability. ... according to GOST 15150 Bracing, kA

7

Figure 1.2. 20, 24, 27, 35kV ТЭНЕ family current distributor rectilinear section.

1 – conductor line, 2 –shield-screen, 3 – isolator, 4 – beam

Requirement-specified current distributors can be outfitted with the following equipment and instruments:

- doughnut current transformers; voltage transformers; surge arresters; - three-pole earthing devices; disconnectors; wall-entrance isolators etc.

Depending on the route geometry and integrated equipment ТЭНЕ-type current distributors can include:

- rectilinear sections;- angular, Т-and Z-shaped sections;- sections with integrated equipment: voltage transformers; cur-

1.6. structure and Composition of the current distributors

rent transformers; surge suppressors; with с wall-entrance insula-tors;

- power transformer tapping section;- disconnector tapping section;- turbo-generator tapping section and other components.

1.7. electric equipment integrated in generator voltage current distributors

Doughnut current transformers are delivered integrated into the shield-screens. ABS VNIIR deliver special control cabinets for instal-lation of sections with earthing devices and drives.

Page 9: PACKAGE CURRENT DISTRIBUTORS AND BUSBARSSamples of products are subject to testing and certification. Products have high service reliability. ... according to GOST 15150 Bracing, kA

2.1. application

6 and 10kV FaMiLY ТЗК, ТЗКР, ТЗМПЭ enCLosed PaCkaged Current distributors

6 and 10kV, 4000A current distributors serve to provide elec-tric connection between transformers and packaged switchgear cabinets as well as between turbo-generators and step-up trans-

formers mounted in three-phase AC 50-60Hz circuits. Enclosed current distributors can also be used in other power facilities, transportation, industry, agriculture etc.

2.2. Phase-screened current distributor symbol presentation

Х Х Х - Х Х - Х - Х - Х - ХХClimatic version and usage category according to GOST 15150

Bracing, kA

Rated current, А

Rated voltage, kV

barrier

ПЭ – phase-screened (none for ТЗК and ТЗКР)

Enclosure shape:К- round;М- polygonal;П- rectilinear.

Enclosed

Current distributor

ТЗК and ТЗКР-type current distributors are manufactured in accordance with requirements specification (ТУ) 3414-180-00216823-2008

Order form filling example for 6kV, 1600A, 81kA bracing, УХЛ version, usage category 1 current distributor with three-phase com-mon round enclosure without barrier:

Current distributor ТЗК-6-1600-81УХЛi ТУ 3414-180-00216823-2008.Same with barriersТЗКР-6-1600-81 УХЛ1 ТУ 3414-180-00216823-2008

Order form filling for 10kV, 3150A, 128kA bracing, УХЛ version, usage category 1, polygonal, phase careened enclosed current dis-tributor.:

ТЗМПЭ –10-3150-128 УХЛ1 ТУ 3414-180-00216823-2008

Page 10: PACKAGE CURRENT DISTRIBUTORS AND BUSBARSSamples of products are subject to testing and certification. Products have high service reliability. ... according to GOST 15150 Bracing, kA

9

2.3. Main specifications

Principle types and specifications for ТЗК and ТЗКР 6 and 10 kV; 1600, 2000А enclosed current distributors are given in table 3:

Table 3

Current distributor type

Parameters rated current phase specific losses,

W/rm rated voltage, kV rated current, А bracing , kashort-time

withstand current, kА

ТЗК-6-1600-81 УХЛ1ТЗКР-6-1600-81 УХЛ1ТЗК-10-1600-81 УХЛ1

6610

1600 81 31,5 396

ТЗКР-10-1600-81 УХЛ1 10 1600 81 31,5 285

ТЗК-6-2000-81 УХЛ1ТЗКР-6-2000-81 УХЛ1

6 2000 81 31,5 429

Principle types and specifications for ТЗК and ТЗКР 10kV; 2000, 3150, 4000А enclosed current distributors are given in table 4:

Table 4

Current distributor type

Parameters rated current phase specific losses,

W/rm rated voltage, kV rated current, А bracing , kashort-time

withstand current, kА

ТЗК-10-2000-128 УХЛ1 10 2000 128 50 264

ТЗК-10-3150-128 УХЛ1 10 3150 128 50 430

ТЗК-10-4000-170 УХЛ1ТЗКР-10-4000-170 УХЛ1

1010

40004000

170170

6767

677677

Current distributor type Figure

number

size in mm

d b b a L L1

ТЗК-1,0-2000 -128 УХЛ1, Т1 3 540 620 320 620 400 480

ТЗК- 6 -1600 - 81 УХЛ1 3 540 620 320 620 400 480

ТЗКР-6-1600 - 81 УХЛ1, Т1 4 650 730 370 730 480 560

ТЗК -10 -1600 -128 УХЛ1, Т1 3 678 755 390 758 480 560

ТЗКР-10-1600 -81 УХЛ1, Т1 4 750 830 430 830 570 650

ТЗКР-6 -2000 -81 УХЛ1, Т1 4 650 730 370 730 480 560

ТЗКР-10-2000 -128 УХЛ1, Т1 3 678 755 390 758 480 560

ТЗКР-10-2000 -128 УХЛ1, Т1 4 750 830 430 830 570 650

Current distributor overall dimensions are given in table 5:Table 5

Series ТЗМПЭ current distributor overall dimensions are given in table 6:Table 6

Current distributor typeFigure

number d bus dimensions b b1 L a

ТЗМПЭ-10(6)-3150-128 У1, Т1 360 Æ120х10 507(580) 292(365) 1300 440

ТЗМПЭ-10(6)-3600-300 У1, Т1 360 Æ120х10 507(580) 292(365) 1300 440

Page 11: PACKAGE CURRENT DISTRIBUTORS AND BUSBARSSamples of products are subject to testing and certification. Products have high service reliability. ... according to GOST 15150 Bracing, kA

10

ТЗК and ТЗКР current distributors for 6 and 10kV voltage.Current distributors consist of enclosure 1 common for three

phases and conductor lines 2 having corresponding shape and sec-tion. The lines are fixed to insulators 3 inside enclosure by verti-

ces of equilateral triangle with special line clamps. ТЗКР type current distributors are produced with phase-to-phase metal barriers 4. Barri-ers are designed to avoid one-phase enclosure fault transition into a phase-to-phase fault.

Figure 3. ТЗК current distributor; ТЗКР current distributor 6 and 10 kV for 1600, 2000 a current

1 – enclosure; 2 – conduct bus; 3 – insulator; 4 – barrier

ТЗК current distributors 10 kV for 2000, 3150, 4000А current.Current distributors consist of conductor lines 1 having cor-

responding shape and section and enclosure common for three

phases. The buses are fixed to insulators 3 inside enclosure by vertices of equilateral triangle with special line clamps.

Figure 4. 10kV, 2000, 3150, 4000А ТЗК-type current distributors 1- conductor bus; 2 – enclosure; 3 – insulator; 4 – insulator cap

Page 12: PACKAGE CURRENT DISTRIBUTORS AND BUSBARSSamples of products are subject to testing and certification. Products have high service reliability. ... according to GOST 15150 Bracing, kA

11

10 kV; 3150, 3600А ТЗМПЭ current distributors.ТЗМПЭ current distributors have phase-screened design. Each

phase consists of corresponding section conductor line 2, shield-

screen 1 and insulators 3. The conductor line is fixed on the insula-tor with a special clamp. The insulators are fixed on cover 4 bolted to the cover-screen.

Figure 5. 10 kV; 3150, 3600А ТЗМПЭ-type current distributor 1-conductor line; 2 – enclosure; 3 – insulator; 4 – insulator cover

Current distributors are supplied in sections of 6m long (max). On site the sections are joined and gas-shielding welded. Depending on configuration and application current distributors are divided in the fol-lowing sections:

– Straight (rectilinear); – Angle; – With current transformers;

2.4. Current distributor composition and structure

2.5. electric equipment used in 6 and 10kV enclosed current distributors

– With wall-entrance; – Arresters; – Phase shifted; – Phase transposed; – T-shaped; – Switchgear and transformer tapped; – As units for busbar butt joint and compensator etc.

The cur ren t d i s t r ibu to rs can be ou t f i t t ed w i th the fo l low ing equ ipment : cu r ren t and vo l t age t rans fo rmers ,

g round ing sw i tches , a r res te rs , wa l l -en t rance i so la -to rs e tc .

Page 13: PACKAGE CURRENT DISTRIBUTORS AND BUSBARSSamples of products are subject to testing and certification. Products have high service reliability. ... according to GOST 15150 Bracing, kA

1�

FaMiLY ШЗК 1.2 and 0.4 kV PaCkaged enCLosed busbars

3.1. application

ШЗК-1.2 DC 1.2 kV; 2000, 4000, 5000A enclosed busbars are designed to provide electric connection between energizers and up to 1200MW generator operation and redundant excitation panels at electric utilities. ШЗК-0.4 380V AC 50Hz 1600A enclosed busbars

with metal enclosure common for three phases are designed to provide electrical connection between auxiliary transformers rated to 1000kVar with panels (ПСН) and auxiliary package transformer substation cubi-cles (КТПСН-0, 5) in electric utilities.

3.2. Current distributor symbolic representation

Х Х Х - Х - Х - Х - ХХClimatic version and usage category according to GOST (ГОСТ) 15150

Bracing, kA

Rated current, А

Current voltage, kV

Round enclosure

Enclosed

Busbar

busbars are manufactured in accordance with technical specifications (ТУ): - ШЗК-1,2 ТУ 3414-181-00216823-2008- ШЗК-0,4 ТУ 3414-182-00216823-2008

Symbolic representation example of busbar with round enclo-sure, 1.2 kV, 4000 A, 81 A bracing, У version, usage category 3:

ШЗК-1,2-4000-81 У3 ТУ 3414-181-00216823-2008

Symbolic representation example of enclosed busbar AC in round enclosure common for three phases 0.4 kV, 1600A rated current, 51kA bracing, У version, category 3:

ШЗК-0,4-1600-51 У3 ТУ 3414-182-00216823-2008

ШЗК-0,4-1600-51УЗ

Page 14: PACKAGE CURRENT DISTRIBUTORS AND BUSBARSSamples of products are subject to testing and certification. Products have high service reliability. ... according to GOST 15150 Bracing, kA

13

3.3. Main specifications

Principal types and specifications for enclosed busbars 1.2 kV are given in table 7: Table 7

busbar type

Parameters

Weight, kg/rm

rated voltage, kV rated current, А bracing, kashort-time withstand current, kА

rated current phase specific losses,

W/rm

Force current, ka

ШЗК-1,2-2000-51 УЗ 1,2 2000 51 20 169 4 40

ШЗК-1,2-4000-81 УЗ 1,2 4000 81 31,5 306 8 50

ШЗК-1,2-5000-128 УЗ 1,2 5000 128 50 287 10 70

Principal types and specifications for enclosed busbars 0,4 kV are given in table 8: Table 8

busbar type

Parameters

Weight, kg/rm

rated voltage, kV rated current, А bracing, kashort-time withstand current, kА

rated current phase specific losses,

W/rm

ШЗК-0,4-1600-51 УЗ 0,4 1600 51 25 207 35

busbar type Figure

number

size in mm

d H h a L L1

ШЗК-0,4-1600 -51 У3, Т3 7 351 430 230 430 250 330

ШЗК-0,4-2000 -51 У3, Т3 7 351 430 230 430 250 330

ШЗК-1,0-1600 -81 У3, Т3 7 351 430 230 430 250 330

ШЗК-1,0-2000 -81 У3, Т3 7 351 430 230 430 250 330

ШЗК-1,2-2000 -51 У3, Т3 6 453 520 280 530 300 380

ШЗК-1,2-2000 -128 У3, Т3 6 453 520 280 530 300 380

ШЗК-1,2-2500 -81 У3, Т3 6 453 520 280 530 300 380

ШЗК-1,2-4000 -81 У3, Т3 6 453 520 280 530 300 380

ШЗК-1,2-4000 -128 У3, Т3 6 453 520 280 530 300 380

ШЗК-1,2-6300 -128 У3, Т3 6 453 520 280 530 300 380

Busbars overall dimensions are given in table 9:Table 9

Page 15: PACKAGE CURRENT DISTRIBUTORS AND BUSBARSSamples of products are subject to testing and certification. Products have high service reliability. ... according to GOST 15150 Bracing, kA

1�

ШЗК-1,2 busbar has two U-type buses of corresponding sec-tion inside, and ШЗК-0,4 busbar has three U-type buses of cor-responding section inside of enclosure by vertices of equilateral tri-

angle. Buses are fixed to support insulators 3 with special line clamps. Support insulators are fixed to covers 4 bolted to the enclosure 2 with through rubber sealing gaskets.

Figure 6. ШЗК-1,2 busbar straight section 1 – conductor line; 2 – enclosure; 3 – insulator; 4 – insulator cover

Figure 7. ШЗК-0,4 busbar. straight section 1 – conductor line; 2 – enclosure; 3 – insulator;. 4 – insulator cover

Page 16: PACKAGE CURRENT DISTRIBUTORS AND BUSBARSSamples of products are subject to testing and certification. Products have high service reliability. ... according to GOST 15150 Bracing, kA

15

generaL teCHniCaL Conditions and reguLations ConCerning aLL tYPes oF Current distributors and busbars

4.1. operation conditions

Current distributors and busbars refer to «УХЛ» and «У» climatic version; 1; 3 usage category (ГОСТ15150-69, ГОСТ 15151-69, ГОСТ 15543.1-89, and ГОСТ 17412-72), and II atmospheric pattern. As to environmental mechanic exposure the current distributors and bus-bars refer to group M6 (generator voltage current distributors refer to group M6) according to GOST (ГОСТ) 17516.1-90. Current distributors and busbars have IP54, IP55 protection grade (ГОСТ 14254). Genera-

tor tapped generator voltage current distributor enclosures are al-lowed to have vent holes. Earthquake-proof current distributors and busbars provide failure-free operation to 9 points of MSK-64 scale being mounted at 10 meters height and to 8 points of MSK-64 scale being mounted at 25 meters (ГОСТ 17516.1-90). Current distribu-tors and busbars are designed for installation at 1000m altitude (it is permitted to install them above 1000m).

Table 10

Parameter Parameter value

Max setup failureless operating time, hours 4х104

Failure rate, hours 38х10-6

Life time (provided that equipment younger 30 years is replaced), years

30

Life time before first midlife repair, years 10

4.2. Maximum heating rateTable 11

Current distributor and busbar elements Max heating temperature, °С

Buses and compensators 120

Demountable connectors 105

Shield-screens 110

Shield-screens with integrated equipment 80

Short-circuited buses max 200

Supporting and surrounding metalwork max 50

4.3. Marking

On one of the sections in generator or transformer or switchgear cabinet tapping point the nameplate is fixed, or in the other places indicated in technical documentation. The nameplate includes:

- manufacture trademark;- conformity mark;- symbols;

- technical specifications;- rated voltage;- rated current;- protection grade according to GOST 14254-96;- job number;- year of manufacturing.

Page 17: PACKAGE CURRENT DISTRIBUTORS AND BUSBARSSamples of products are subject to testing and certification. Products have high service reliability. ... according to GOST 15150 Bracing, kA

1�

4.4. delivery set completeness

Every current distributor and busbar delivery set includes:- components according to the route assembly drawing or de-

livery list of given order;- spare parts, tools and equipment according to SPTE list (upon

customer requirement).

Attached documents set made in duplicate includes:- delivery list;- assembly drawings set of current distributor route;

- technical description and operation manual;- SPTE list (upon customer requirement);- passport (one copy).

Transportation documentation is packed in damp-proof material and put into place N 1 or sent by post.

Current distributors and busbars for export are contract-tailored.

4.5. Manufacturer warranty

Guarantee period is 3 years from the day of commissioning and 3.5 years from the date of manufacture.

Export warranty period is 1 year from the day of commissioning and 2 years from the date of crossing Russia State Border.

reQuireMents to Current distributor and busbar design ParaMeters

Factory provides manufacturing of current distributors indicated in this paper. The factory is capable to produce current distributors and busbars upon customer requirements.

For current distributor route sections where it is not possible to use standard components the factory is capable to design customer-tailored distributors.

The design parameters should include:- route drawing (in disnefied form). The drawing should indicate

elevations and references to construction lines, rectilinear and vertical route section sizes; angular deflections, all necessary cross-sections and other parameters determining current distributor in space;

- layout of sections with integrated equipment;- list of required electric equipment and instruments included in

the scope of supply including types, quantity and manufacturer;- electric equipment parameters to be tapped to the current dis-

tributor (generator, transformer, circuit breakers, switchgears) etc. not included in the scope of supply.

It is necessary to indicate manufacturer of the equipment to be tapped to the current distributor or provide mounting drawings..

Possible differences between description of current distributor structure and actual version indicate constant improvement of the structure, not affecting tapping parameters, performance, reliability and security.

This information can be provided in drawings or drafts on the design parameter drawings of the route.

The design parameter should be approved by the manufacturer of the current distributors.

Page 18: PACKAGE CURRENT DISTRIBUTORS AND BUSBARSSamples of products are subject to testing and certification. Products have high service reliability. ... according to GOST 15150 Bracing, kA

ABS Holdings18, Suschevsky Val st., Moscow, Russia, 127018Phone: +7 (495) 230-6244, Fax: +7 (495) 230-6259,E-mail: [email protected]

All-Russian Scientific Research & Development Technological Instituteof Relay Engineering with pilot production4, prospect Yakovleva, Cheboksary, Chuvash Republic, Russia, 428024 Phone: +7 (8352) 39-00-00 (ext.2075), +7 (8352) 39-00-75 Fax: +7 (8352) 39-00-00E-mail: [email protected]

PACKAGE CURRENT DISTRIBUTORS AND BUSBARS