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PA 6000 MCA IV/MCM II

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Page 1: PA 6000 MCA IV/MCM II. Objectives Product Features Components Mechanical Adjustments Replacement Procedures Maintenance System Backup/Restore Firmware

PA 6000 MCA IV/MCM II

Page 2: PA 6000 MCA IV/MCM II. Objectives Product Features Components Mechanical Adjustments Replacement Procedures Maintenance System Backup/Restore Firmware

Objectives

Product Features

Components

Mechanical Adjustments

Replacement Procedures

Maintenance

System Backup/Restore

Firmware Upgrade

Troubleshooting

Page 3: PA 6000 MCA IV/MCM II. Objectives Product Features Components Mechanical Adjustments Replacement Procedures Maintenance System Backup/Restore Firmware

New Features

Rotating Display Orientation Wired Ethernet (built into the CPU Board) microSD compatible (removed card that stores system settings

and firmware Multiple passcode levels (User and Admin) USB Firmware Upgrade Format Code Error Detection (system can detect invalid label

formats) Format Logging (formats can be stored to the microSD card to

be recalled at a later time)

Page 4: PA 6000 MCA IV/MCM II. Objectives Product Features Components Mechanical Adjustments Replacement Procedures Maintenance System Backup/Restore Firmware

Product Features

Specifications

System Modules

User Interface

Page 5: PA 6000 MCA IV/MCM II. Objectives Product Features Components Mechanical Adjustments Replacement Procedures Maintenance System Backup/Restore Firmware

Sato Media Specifications

Page 6: PA 6000 MCA IV/MCM II. Objectives Product Features Components Mechanical Adjustments Replacement Procedures Maintenance System Backup/Restore Firmware

Electrical Specifications

Page 7: PA 6000 MCA IV/MCM II. Objectives Product Features Components Mechanical Adjustments Replacement Procedures Maintenance System Backup/Restore Firmware

PA 6000 General Specifications

Page 8: PA 6000 MCA IV/MCM II. Objectives Product Features Components Mechanical Adjustments Replacement Procedures Maintenance System Backup/Restore Firmware

General Specifications

Page 9: PA 6000 MCA IV/MCM II. Objectives Product Features Components Mechanical Adjustments Replacement Procedures Maintenance System Backup/Restore Firmware

Performance Specifications

10 in or 20 in. E-TAMP

10 in. E-FASA

Page 10: PA 6000 MCA IV/MCM II. Objectives Product Features Components Mechanical Adjustments Replacement Procedures Maintenance System Backup/Restore Firmware

System Modules

Page 11: PA 6000 MCA IV/MCM II. Objectives Product Features Components Mechanical Adjustments Replacement Procedures Maintenance System Backup/Restore Firmware

System Modules

Page 12: PA 6000 MCA IV/MCM II. Objectives Product Features Components Mechanical Adjustments Replacement Procedures Maintenance System Backup/Restore Firmware

Optional Equipment

Page 13: PA 6000 MCA IV/MCM II. Objectives Product Features Components Mechanical Adjustments Replacement Procedures Maintenance System Backup/Restore Firmware

Print Engines

Page 14: PA 6000 MCA IV/MCM II. Objectives Product Features Components Mechanical Adjustments Replacement Procedures Maintenance System Backup/Restore Firmware

Sato SE Series

Thermal transfer or direct Thermal transfer or direct thermalthermal

203/300DPI203/300DPI

USB, LAN, RS-232, and USB, LAN, RS-232, and WirelessWireless

Speeds up to 12ipsSpeeds up to 12ips

Page 15: PA 6000 MCA IV/MCM II. Objectives Product Features Components Mechanical Adjustments Replacement Procedures Maintenance System Backup/Restore Firmware

Sato S84ex Series

Thermal transfer or direct thermal

203/305/609DPI

USB, LAN, RS-232,

Wireless, Parallel, Bluetooth

Speeds up to 16ips

Page 16: PA 6000 MCA IV/MCM II. Objectives Product Features Components Mechanical Adjustments Replacement Procedures Maintenance System Backup/Restore Firmware

Zebra ZE 500 Series

Thermal transfer or direct thermal

203/300DPI USB, LAN, Wireless,

Bluetooth, Parallel

Speeds up to 12ips

RFID Ready

Page 17: PA 6000 MCA IV/MCM II. Objectives Product Features Components Mechanical Adjustments Replacement Procedures Maintenance System Backup/Restore Firmware

Datamax A-class

Thermal transfer or direct thermal

203/300DPI

RS-232/422/485 serial interface, Ethernet (wired and wireless)

Speeds up to 12ips

Page 18: PA 6000 MCA IV/MCM II. Objectives Product Features Components Mechanical Adjustments Replacement Procedures Maintenance System Backup/Restore Firmware

Theory of Operation

Page 19: PA 6000 MCA IV/MCM II. Objectives Product Features Components Mechanical Adjustments Replacement Procedures Maintenance System Backup/Restore Firmware

Thermal Transfer vs Direct Thermal

Page 20: PA 6000 MCA IV/MCM II. Objectives Product Features Components Mechanical Adjustments Replacement Procedures Maintenance System Backup/Restore Firmware

Theory of Operation

Page 21: PA 6000 MCA IV/MCM II. Objectives Product Features Components Mechanical Adjustments Replacement Procedures Maintenance System Backup/Restore Firmware

Theory of Operation

Page 22: PA 6000 MCA IV/MCM II. Objectives Product Features Components Mechanical Adjustments Replacement Procedures Maintenance System Backup/Restore Firmware

Print Signal Type 3

Our systems uses Type 3 interface meaning we send a signal to tell the Sato when to start to print. The signal is held low until the print cycle ends.

Page 23: PA 6000 MCA IV/MCM II. Objectives Product Features Components Mechanical Adjustments Replacement Procedures Maintenance System Backup/Restore Firmware

User Interface

Page 24: PA 6000 MCA IV/MCM II. Objectives Product Features Components Mechanical Adjustments Replacement Procedures Maintenance System Backup/Restore Firmware

Passwords

Unit– 2718 (v4.32 or below)

Disable Password – Set Admin to 0.

User set password introduced is v.4.33

Page 25: PA 6000 MCA IV/MCM II. Objectives Product Features Components Mechanical Adjustments Replacement Procedures Maintenance System Backup/Restore Firmware

Home

Home Screen

Page 26: PA 6000 MCA IV/MCM II. Objectives Product Features Components Mechanical Adjustments Replacement Procedures Maintenance System Backup/Restore Firmware

Job Menu

Page 27: PA 6000 MCA IV/MCM II. Objectives Product Features Components Mechanical Adjustments Replacement Procedures Maintenance System Backup/Restore Firmware

Label Menu

Page 28: PA 6000 MCA IV/MCM II. Objectives Product Features Components Mechanical Adjustments Replacement Procedures Maintenance System Backup/Restore Firmware

Setup Menu

Page 29: PA 6000 MCA IV/MCM II. Objectives Product Features Components Mechanical Adjustments Replacement Procedures Maintenance System Backup/Restore Firmware

Job Settings

Page 30: PA 6000 MCA IV/MCM II. Objectives Product Features Components Mechanical Adjustments Replacement Procedures Maintenance System Backup/Restore Firmware

Info Menu

Page 31: PA 6000 MCA IV/MCM II. Objectives Product Features Components Mechanical Adjustments Replacement Procedures Maintenance System Backup/Restore Firmware

Info Menu (cont'd)

Page 32: PA 6000 MCA IV/MCM II. Objectives Product Features Components Mechanical Adjustments Replacement Procedures Maintenance System Backup/Restore Firmware

Diagnostic Menu

Page 33: PA 6000 MCA IV/MCM II. Objectives Product Features Components Mechanical Adjustments Replacement Procedures Maintenance System Backup/Restore Firmware

E-Tamp Setup

Page 34: PA 6000 MCA IV/MCM II. Objectives Product Features Components Mechanical Adjustments Replacement Procedures Maintenance System Backup/Restore Firmware

MCM II Setup

Page 35: PA 6000 MCA IV/MCM II. Objectives Product Features Components Mechanical Adjustments Replacement Procedures Maintenance System Backup/Restore Firmware

Configure I/O Settings

Page 36: PA 6000 MCA IV/MCM II. Objectives Product Features Components Mechanical Adjustments Replacement Procedures Maintenance System Backup/Restore Firmware

Loading the Ribbon (Sato)

New Ribbon Empty Core

Page 37: PA 6000 MCA IV/MCM II. Objectives Product Features Components Mechanical Adjustments Replacement Procedures Maintenance System Backup/Restore Firmware

Loading the Ribbon (cont'd)

Page 38: PA 6000 MCA IV/MCM II. Objectives Product Features Components Mechanical Adjustments Replacement Procedures Maintenance System Backup/Restore Firmware

Loading the Labels (PA)

Page 39: PA 6000 MCA IV/MCM II. Objectives Product Features Components Mechanical Adjustments Replacement Procedures Maintenance System Backup/Restore Firmware

Sato Print Engine

Page 40: PA 6000 MCA IV/MCM II. Objectives Product Features Components Mechanical Adjustments Replacement Procedures Maintenance System Backup/Restore Firmware

Engine Components

Page 41: PA 6000 MCA IV/MCM II. Objectives Product Features Components Mechanical Adjustments Replacement Procedures Maintenance System Backup/Restore Firmware

Engine Components (cont'd)

Page 42: PA 6000 MCA IV/MCM II. Objectives Product Features Components Mechanical Adjustments Replacement Procedures Maintenance System Backup/Restore Firmware

Engine Components (cont'd)

Page 43: PA 6000 MCA IV/MCM II. Objectives Product Features Components Mechanical Adjustments Replacement Procedures Maintenance System Backup/Restore Firmware

LCD Display

Page 44: PA 6000 MCA IV/MCM II. Objectives Product Features Components Mechanical Adjustments Replacement Procedures Maintenance System Backup/Restore Firmware

Rear Panel

Page 45: PA 6000 MCA IV/MCM II. Objectives Product Features Components Mechanical Adjustments Replacement Procedures Maintenance System Backup/Restore Firmware

Switches and Sensors

Page 46: PA 6000 MCA IV/MCM II. Objectives Product Features Components Mechanical Adjustments Replacement Procedures Maintenance System Backup/Restore Firmware

Switches and Sensors

Page 47: PA 6000 MCA IV/MCM II. Objectives Product Features Components Mechanical Adjustments Replacement Procedures Maintenance System Backup/Restore Firmware

Switches and Sensors

Page 48: PA 6000 MCA IV/MCM II. Objectives Product Features Components Mechanical Adjustments Replacement Procedures Maintenance System Backup/Restore Firmware

Front Panel Potentiometers

Print – darkness (fine)

Offset – Feed position

Pitch – vertical print position

Page 49: PA 6000 MCA IV/MCM II. Objectives Product Features Components Mechanical Adjustments Replacement Procedures Maintenance System Backup/Restore Firmware

Dipswitch Panel

Page 50: PA 6000 MCA IV/MCM II. Objectives Product Features Components Mechanical Adjustments Replacement Procedures Maintenance System Backup/Restore Firmware

Sato CPU Board Dipswitches

Page 51: PA 6000 MCA IV/MCM II. Objectives Product Features Components Mechanical Adjustments Replacement Procedures Maintenance System Backup/Restore Firmware

Sato Print Engine Adjustments

Page 52: PA 6000 MCA IV/MCM II. Objectives Product Features Components Mechanical Adjustments Replacement Procedures Maintenance System Backup/Restore Firmware

LCD Darkness Adjustment

Page 53: PA 6000 MCA IV/MCM II. Objectives Product Features Components Mechanical Adjustments Replacement Procedures Maintenance System Backup/Restore Firmware

Printhead Alignment

Page 54: PA 6000 MCA IV/MCM II. Objectives Product Features Components Mechanical Adjustments Replacement Procedures Maintenance System Backup/Restore Firmware

Printhead Alignment

Page 55: PA 6000 MCA IV/MCM II. Objectives Product Features Components Mechanical Adjustments Replacement Procedures Maintenance System Backup/Restore Firmware

Printhead Balance

Page 56: PA 6000 MCA IV/MCM II. Objectives Product Features Components Mechanical Adjustments Replacement Procedures Maintenance System Backup/Restore Firmware

Printhead Balance

Page 57: PA 6000 MCA IV/MCM II. Objectives Product Features Components Mechanical Adjustments Replacement Procedures Maintenance System Backup/Restore Firmware

Ribbon Spinde Tensioning

Page 58: PA 6000 MCA IV/MCM II. Objectives Product Features Components Mechanical Adjustments Replacement Procedures Maintenance System Backup/Restore Firmware

Sato 8485SE Replacement Procedures

Page 59: PA 6000 MCA IV/MCM II. Objectives Product Features Components Mechanical Adjustments Replacement Procedures Maintenance System Backup/Restore Firmware

Printhead Replacement

Page 60: PA 6000 MCA IV/MCM II. Objectives Product Features Components Mechanical Adjustments Replacement Procedures Maintenance System Backup/Restore Firmware

PA 6000 Mechanical Adjustments

Page 61: PA 6000 MCA IV/MCM II. Objectives Product Features Components Mechanical Adjustments Replacement Procedures Maintenance System Backup/Restore Firmware

Product Sensor Adjustment

Page 62: PA 6000 MCA IV/MCM II. Objectives Product Features Components Mechanical Adjustments Replacement Procedures Maintenance System Backup/Restore Firmware

Alignment of E-Tamp Assembly

Page 63: PA 6000 MCA IV/MCM II. Objectives Product Features Components Mechanical Adjustments Replacement Procedures Maintenance System Backup/Restore Firmware

Configure E-Tamp MCM II Setup

Page 64: PA 6000 MCA IV/MCM II. Objectives Product Features Components Mechanical Adjustments Replacement Procedures Maintenance System Backup/Restore Firmware

E-Tamp Parameter Setup

Page 65: PA 6000 MCA IV/MCM II. Objectives Product Features Components Mechanical Adjustments Replacement Procedures Maintenance System Backup/Restore Firmware

Warnings and Errors

Page 66: PA 6000 MCA IV/MCM II. Objectives Product Features Components Mechanical Adjustments Replacement Procedures Maintenance System Backup/Restore Firmware

Warnings and Errors(cont'd)

Page 67: PA 6000 MCA IV/MCM II. Objectives Product Features Components Mechanical Adjustments Replacement Procedures Maintenance System Backup/Restore Firmware

MCA IV & MCM II Diagnostics

Page 68: PA 6000 MCA IV/MCM II. Objectives Product Features Components Mechanical Adjustments Replacement Procedures Maintenance System Backup/Restore Firmware

Interconnection Diagram

Page 69: PA 6000 MCA IV/MCM II. Objectives Product Features Components Mechanical Adjustments Replacement Procedures Maintenance System Backup/Restore Firmware

Maintenance Schedule

Page 70: PA 6000 MCA IV/MCM II. Objectives Product Features Components Mechanical Adjustments Replacement Procedures Maintenance System Backup/Restore Firmware

Backup Settings to USB

Page 71: PA 6000 MCA IV/MCM II. Objectives Product Features Components Mechanical Adjustments Replacement Procedures Maintenance System Backup/Restore Firmware

Firmware Upgrade Procedure