p0554 003 catalogs_rev-a

DOCUMENT COVER SHEET

PROJECT NAME : KUDGI STPP (3 x 800MW) SG Package

CONTRACT NO. : CS-9573-102-2-FC-COA-5658 I T E M : CONTROL VALVES DOCUMENT TITLE : CATALOGS

A 20.05.2013 For approval Bejoy K B Sheeba P Varghese Jose Paul Biju Simon

REV. DATE DESCRIPTION DGN CHECK REVW APPR

SUPPLIER

MIL Controls Ltd

NTPC Limited.

(A Government of India Enterprise) CONTRACTOR

DOOSAN POWER SYSTEMS INDIA PRIVATE LIMITED

Q.S.G.M

DOOSAN HEAVY INDUSTRIES & CONSTRUCTION Co., Ltd. Korea

CATEGORY Approval SHEET REV. DOOSAN DT12001-XX-XXXXX X A

DOCUMENT NO. NTPC 9573-102-XXX-X-XXX X 00

Hallmarks of exceptional service requirements ofcontrol valves are four fold: high pressure dropcapability, high capacity, tight shut-off and hightemperature capability. 41000 series exhibitsthese characteristics in all valve sizes. Key designfeatures are:

HIGHER ALLOWABLE PRESSURE DROPS41000 series control valves provide exceptional anddependable performance over a wide range of pressuredrops typical of severe services. Just as important, ithandles a vast majority of all shut-off pressures withstandard pneumatic spring-diaphragm actuators.

GREATER CAPACITY WITH LOW RECOVERYRated capacity for each 41000 series valve is at toplevels established for contemporary cage guided valves.These unusually high capacities are attained withminimum pressure recovery, as indicated by the highcritical flow factors, which minimises possibility ofcavitation in liquid service.

TIGHT SHUT-OFF41000 series valves can provide single-seat leaktightness of Class IV in accordance with ANSI/FCI 70.2,or the exceptional leak tightness of Class V.

WIDE TEMPERATURE RANGEStandard 41000 series valves handle temperatures from-30°C to 566°C. Standard bonnet is designed with amoderately finned extension, so no bonnet change isnecessary in this temperature range. Optional bonnetdesign makes 41000 series control valves suitable foroperations upto -196

oC.

HIGH PERFORMANCE MATERIAL IS STANDARDWithout exception, the material specified as standardfor 41000 series valves have been tested and selected

to provide trouble free operation in services withhigh pressures and extreme temperatures. Thesuperior trim material employed ensures durabilityof the valve for any severe application.

SIMPLE, HIGH PERFORMANCE TRIM DESIGNEvery valve is available with standard and reduced Cvcages. For balanced design, common plug and seatresult in reduced spare parts inventory. Forapplications where cavitation or high noise isanticipated, standard cage is replaced withmulti-hole cage. Clamped seat and cage facilitateeasy trim removal and valve maintenance.

VARIETY OF SPECIALLY ENGINEERED TRIMPACKAGESLo-dB / Anti-Cavitation Single Stage Trim: Providesexcellent noise attenuation for compressible fluidsand cavitation protection for liquid service.

Lo-dB / Anti-Cavitation Multi-Stage Trim: Designedfor noise control on gas or steam at high pressuredrop ratios and high pressure drops for liquidservice.

Auxiliary Shut-off Pilot Plug: Used for tightshut-off requirements, with a pilot plug closingthe balancing holes in shut-off condition.

Tec Seal Ring: Tight shut off attained by arrestingthe leakage past the seal ring by means of apressure energised polymeric seal ring located inthe plug pressing against the walls of the cage.

Static Seal Ring: Designed for high pressure tightshut-off and continuous throttling applications. Thespecial seal ring with a longer heel located in the cageimparts excellent dynamic stability while throttling.

Model Numbering System ---------------------------------------------------------------------------------------------------------- 2

Available Sizes and Ratings ------------------------------------------------------------------------------------------------------- 2

General Data ----------------------------------------------------------------------------------------------------------------------------- 3

Seat Leakage Class -------------------------------------------------------------------------------------------------------------------- 3

Construction ----------------------------------------------------------------------------------------------------------------------- 4-5, 9

Cv Charts -------------------------------------------------------------------------------------------------------------------- 6-8, 10-12

71000 Series Angle Valves ------------------------------------------------------------------------------------------------------- 13

37-38 Series Actuator Selection -------------------------------------------------------------------------------------------- 14-28

Weights & Dimensions -------------------------------------------------------------------------------------------------------- 29-30

Installation & Recommendation ------------------------------------------------------------------------------------------- 31-32

TABLE OF CONTENTSTABLE OF CONTENTSTABLE OF CONTENTSTABLE OF CONTENTSTABLE OF CONTENTS

INDRODUCTION

1

Body Series

41. Cage GuidedGlobe

71. Cage GuidedAngle

Plug Type

0. Undefined

1. Low Capacity Unbalanced2. With Pressure-energised

Polymeric Seal Ring (Static)

3. With Pressure-energisedPolymeric Seal Ring (Dynamic)

4. With Auxiliary Shut-off Pilot Plug

5. With Metallic Seal Ring

6. With Polymeric Seal Ring

7. High Capacity Unbalanced

9. With Graphite Seal Ring

TrimCharacteristic

0. Undefined

1. Linear

2. Equal %

3. Customised

X. On-Off

Cage Type

0. Undefined

1. Standard

2. Single StageLo-dB / Anti-Cav

3. Multi-Stage withDiffuser Seat Ring

4. Multi-Stage Lo-dB

- - - -

NUMBERING SYSTEM

STANDARD END CONNECTIONS (2)(2)(2)(2)(2)

VALVE SIZEVALVE SIZEVALVE SIZEVALVE SIZEVALVE SIZE(1)(1)(1)(1)(1)

ANSI CLASSANSI CLASSANSI CLASSANSI CLASSANSI CLASS(2)(2)(2)(2)(2)

(Inch)(Inch)(Inch)(Inch)(Inch) 150# to 600# 900# to 1500# 2500#

0.75 to 2 F S B F S B F S B

2.5 F B F B F B

3 to 14 F B F B F B

16 to 24 F B - -

F : Flanged (RF, RTJ, T&G, FF) S : Socket Weld B : Butt Weld

(1) : For details refer Cv charts(2) : DIN, JIS, BS or other ratings and end connections can usually be supplied, consult MIL.

-

MIL 41000 - General Information

RATINGRATINGRATINGRATINGRATING VALVE SIZEVALVE SIZEVALVE SIZEVALVE SIZEVALVE SIZE(1)(1)(1)(1)(1) ( ( ( ( (InchInchInchInchInch)))))

(ANSI) (ANSI) (ANSI) (ANSI) (ANSI)(2)

0.75, 1 1.5 2 2.5 3 4 6 8 10 12 14 16 18 20 24

150#-600# U U B U B U U S B U S B U B U B B B B B B B B

900#-1500# U U S U S B U S S B S B S B B B B B - - - -

2500# U U S U S B U S S B S B B B B B B - - - -

STANDARD SIZES / RATINGS

UUUUU: Unbalanced - 41100/41700 B B B B B: Balanced - 41300/41400/41500/41600/41900 S S S S S: Static Seal - 41200

2

GENERAL DATA

BODY

Type: High Capacity Globe or Angle

Standard Flow Directions:Unbalanced Valves (411/700): FTO (3) / FTC (4)

Pressure-energised Seal Rings (412/300): FTO

Auxiliary Shut-off Pilot Plug (41400) : FTCBalanced Valves (415/6/900)(Liquid): FTC

Balanced Valves (415/6/900)(Gas/Steam): FTO

Single Stage Low Noise Valves (41002): FTO

Single Stage Anti-Cavitation Valves (41002): FTC

Anti-Cav / Lo-dB Valves with Diffuser(41003): FTC

Multi-Stage LodB Valves (41004): FTO

BONNET

-30oC to 566

oC : Stud bolted with moderately finned

extension-30

oC to -100

oC : Extended Bonnet (AB)

-100oC to -196

oC ::::: Cryogenic Bonnet (CB)

GLAND PACKING

Type: With Teflon (<180° C ) or Graphite (>180° C )moulded split rings.Option: Eco-Lock Gland Sealing System.

TRIMS

CAGE::::: Single stage(Cylindrical Ported or Lo-dB/Anti-Cav)

or Multi-Stage (Lo-dB/Anti-Cav)

Characteristic :

Standard – Linear,Equal% or On-off

Lo-dB/Anti-Cav – Linear, Mod. Equal% (on request)

Special Application – Customised

PLUG: Balanced or Unbalanced

Pressure Balanced with Spring-energised, Metallic,

Polymeric or Graphite Seal Rings.

Unbalanced without Seal Rings.

ACTUATOR

Type: MIL 37/38 Pneumatic Spring Diaphragm Actuators

with optional Hand Wheels. (Ref. Page 14 to 28 for

Actuator Selection)

MIL 67/68 Pneumatic Piston Cylinder Actuators with

optional Hand Wheels.(For Actuator Selection, consult MIL)

Options: Electrical, Hand Operated.

LEAKAGE CLASS / TEMPERATURE RANGE

TEMPERATURE RANGE(°C)TEMPERATURE RANGE(°C)TEMPERATURE RANGE(°C)TEMPERATURE RANGE(°C)TEMPERATURE RANGE(°C)(5)(5)(5)(5)(5)

VALVE SIZEVALVE SIZEVALVE SIZEVALVE SIZEVALVE SIZEMAXIMUM SEAT LEAKAGE CLASSMAXIMUM SEAT LEAKAGE CLASSMAXIMUM SEAT LEAKAGE CLASSMAXIMUM SEAT LEAKAGE CLASSMAXIMUM SEAT LEAKAGE CLASS

MODELMODELMODELMODELMODEL (AS PER ANSI/FCI 70.2)(AS PER ANSI/FCI 70.2)(AS PER ANSI/FCI 70.2)(AS PER ANSI/FCI 70.2)(AS PER ANSI/FCI 70.2)

Min. Max.(Inch)

Standard Optional (9)

41100 -196 566 0.75 to 3 IV V

41200(6) -46 315 1.5 to 6 IV V

41300(7) -46 315 1.5 to 20 IV V

41400 -196 566 3 to 20 IV V

41500 -196 5661.5 to 4 II

6 to 20 III -

41600(8) -30 150 1.5 to 20 IV

41700 -27 427 0.75 to 8 IV V

41900 -196 5661.5 to 4 III

-6 to 20 IV

Class II : 0.5% of maximum rated capacity at 50 psig to atmosphereClass III : 0.1% of maximum rated capacity at 50 psig to atmosphereClass IV : 0.01% of maximum rated capacity at 50 psig to atmosphereClass V : 5 x 10–4 ml per minute of water per inch of orifice diameter per psi differential (9)

(3) : Flow to open (4) : Flow to close(5) : Special designs available for applications outside the given temperature range, consult MIL.(6) : For 41200, max. working pressure : 400 bar(7) :For 41300, max. working pressure: 200 bar(8) : Special designs available upto 305° C, consult MIL(9) : This class is usually specified for critical applications where the control valve may be required to be closed for long periods of time with high differential pressure across the seating surfaces. Test media shall be water at the maximum operating differential pressure.

MIL 41000 - General Information

3

MIL 41000 - Construction

(a) Equal %

(b) Linear

(c) Lo-dB/Anti-Cav Linear

Typical Cage Designs

(a) (b) (c)

MIL 41500 / 41600 / 41900BALANCED CONSTRUCTION

3

6

7

810

11

13

14

15

16

18

17

12

9

Plug

Backup Ring

Seal Ring

4

5

2

19

Cage

1

4

MIL 41000 - Construction

MATERIAL OF CONSTRUCTION(10)

(10) : For other material consult MIL, MIL reserves right to provide superior material, owing to constant product upgradation.(11) : For Flanged ends, temperature upto 538°C. For temp beyond 566°C, consult MIL.

Valves with operating temperature >566°C are specially engineered. Consult MIL.(12) : Used for sizes 6“ and above to account for thermal expansion

Note : Material in accordance with requirements of NACE Specifications MR0175 & MR0103 latest editions are available.Consult MIL.

5

REF. NO.REF. NO.REF. NO.REF. NO.REF. NO. PART NAMEPART NAMEPART NAMEPART NAMEPART NAME MAX. TEMPMAX. TEMPMAX. TEMPMAX. TEMPMAX. TEMP STANDARD MATERIALSTANDARD MATERIALSTANDARD MATERIALSTANDARD MATERIALSTANDARD MATERIAL

1 Valve Plug Stem<343°C 17.4 PH (ASTM A 564 Gr 630, H 1075)

>343°C SUPER ALLOY (ASTM A 638 Gr 660)

2 Packing Flange Stud ASTM A 193 Gr B8

3 Packing Flange Nut ASTM A 194 Gr 8

4 Packing Flange ASTM A 105

5 Packing Follower ASTM A 479 Ty 304

6 Packing Spacer/Lantern Ring ASTM A 479 Ty 304

7 Gland Packing<180°C PTFE

>180°C GRAPHITE

<427°C ASTM A 216 Gr WCC

<425°C ASTM A 351 Gr CF3

<455°C ASTM A 351 Gr CF3M

8, 18 Bonnet, Body <538°C ASTM A 351 Gr CF8/CF8M/CF8C

<595°C(11)ASTM A 217 Gr WC6

ASTM A 217 Gr WC9

<650°C(11) ASTM A 217 Gr C5/C12/C12A

<454°C ASTM A 193 Gr B7

9 Body Stud >454°C ASTM A 193 Gr B16

>538°C ASTM A 453 Gr 660

<454°C ASTM A 194 Gr 2H

10 Body Nut >454°C ASTM A 194 Gr 7

>538°C ASTM A 194 Gr 8C

11 Body Gasket SS 316L + Graphite (spiral wound)

12 Plug Pin ASTM A 479 Ty 316

41200 <315°C Spring energised Ekonol+PTFE

41300 <315°C Spring energised Ekonol+PTFE

13 Seal Ring 414/500 <600°C Ni Resist D3 (ASTM A 439 Ty D3)

41600 <150°C PTFE

41900 <600°C Graphite

14 Valve Plug<343°C 17.4 PH (H 1075)

>343°C ASTM A 743 Gr CA6NM, Nitrided

15 Cage ASTM A 743 Gr CA6NM Chrome plated or Nitrided

16 Seat Ring <343°C SS 410

Diffuser Seat Ring >343°C 316 + Stellite

17 Seat Ring Gasket SS 316L + Graphite (spiral wound)

19 Flat Spring(12)<343°C 17.4 PH (H 1075)

>343°C Inconel X 750

20Pilot Plug <343°C ASTM A 743 Gr CA6NM+Stellite No.6, Chrome plated

(For MIL 41400, ref. page 9) >343°C ASTM A 743 Gr CA6NM+Stellite No.6, Nitrided

21, 22Circlip / Pilot Spring <343°C Spring Steel

(For MIL 41400, ref. page 9) >343°C Inconel X 750

MIL 41100 - Cv Charts

MIL 41100 CONSTRUCTION(LOW CAPACITY, UNBALANCED)

MIL 41100 SINGLE STAGE LOW CAPACITY LO-DB / ANTI-CAVITATION VALVESCritical Flow Factor (Cf or FL) at full open position: 0.94

(14): Cv 20, 25, 30 with 1.5” stroke Other Cv’s on request

VALVEVALVEVALVEVALVEVALVESTROKESTROKESTROKESTROKESTROKE ANSIANSIANSIANSIANSI

ORIFICE DIAMETER ( ORIFICE DIAMETER ( ORIFICE DIAMETER ( ORIFICE DIAMETER ( ORIFICE DIAMETER (InchInchInchInchInch) ) ) ) ) VsVsVsVsVs RATED C RATED C RATED C RATED C RATED CvvvvvSIZESIZESIZESIZESIZE

RATINGRATINGRATINGRATINGRATING 0.50.50.50.50.5 0.6250.6250.6250.6250.625 0.8120.8120.8120.8120.812 11111 1.251.251.251.251.25 1.3751.3751.3751.3751.375 1.6251.6251.6251.6251.625(((((InchInchInchInchInch)))))(((((InchInchInchInchInch)))))

0.75&1 0.75 150# - 2500# 1.7, 2.5, 3.8 6 8 10 - - -

1.5 0.75(14) 150# - 2500# 1.7, 2.5, 3.8 6 8 10 12, 16 20 (14) -

2 0.75(14) 150# - 2500# 1.7, 2.5, 3.8 6 8 10 12, 16 20 (14) 25 (14), 30 (14)

2.5 0.75(14) 150# - 2500# - 6 8 10 12, 16 20 (14) 25 (14), 30 (14)

3 1.5 150#-600# - - - - - - 25, 30

MIL 41100 SINGLE STAGE LOW CAPACITY UNBALANCED VALVES (LINEAR,=%, ON-OFF )Critical Flow Factor (Cf or FL) at full open position: 0.90



RATINGRATINGRATINGRATINGRATING 0.3750.3750.3750.3750.375 0.50.50.50.50.5 0.6250.6250.6250.6250.625 0.8120.8120.8120.8120.812 11111 1.251.251.251.251.25 1.3751.3751.3751.3751.375(((((InchInchInchInchInch)))))(((((InchInchInchInchInch)))))

0.75 & 1 0.75 150# - 2500# 1.7, 2.5 3.8 6, 8 10 - - -

1.5 0.75 (13) 150# - 2500# 1.7, 2.5 3.8 6, 8 10 12, 16 20 (13) -

2 0.75 (13) 150# - 2500# 1.7, 2.5 3.8 6, 8 10 12, 16 20 (13) 25 (13), 30 (13)

2.5 0.75 (13) 150# - 2500# - - 8 10 12, 16 20 (13) 25 (13), 30 (13)

3 1.5 150# - 600# - - - - - - 25, 30

(13) : Cv 20, 25, 30 with 1.5” stroke Other Cv’s on request

6

koppammal

Cross-Out


Other Cv’s on request

(15)Cv available for 1” valve only. (16) Cv 275 with 4” orifice diameter Other Cv’s on request

MIL 41700 CONSTRUCTION(HIGH CAPACITY, UNBALANCED)

7

MIL 41700 SINGLE STAGE HIGH CAPACITY LO-DB / ANTI-CAVITATION VALVESCritical Flow Factor (CforFL) at full open position: 0.94



RATINGRATINGRATINGRATINGRATING 1.251.251.251.251.25 1.6251.6251.6251.6251.625 22222 2.6252.6252.6252.6252.625 3.53.53.53.53.5 55555 6.256.256.256.256.25(((((InchInchInchInchInch)))))(((((InchInchInchInchInch)))))

0.75 & 1 0.75 150# - 600# 2.5, 4, 6, 8 - - - - - -

1.5 & 2 0.75 150# - 600# 2.5,4, 6,8,15 20, 25 - - - - -

3 1.5 150# - 600# - - 30 40, 60, 75 - - -

4 1.5 150# - 600# - - 30 45, 65, 75 100 - -

6 2 150# - 600# - - - - 100 200 -

8 2 150# - 600# - - - - - - 300, 415

MIL 41700 SINGLE STAGE HIGH CAPACITY UNBALANCED VALVES (LINEAR, =%,ON - OFF)Critical Flow Factor (Cf or FL) at full open position: 0.90


ORIFICE DIAMETER (ORIFICE DIAMETER (ORIFICE DIAMETER (ORIFICE DIAMETER (ORIFICE DIAMETER (InchInchInchInchInch) ) ) ) ) VsVsVsVsVs RATED C RATED C RATED C RATED C RATED CvvvvvSIZESIZESIZESIZESIZE

RATINGRATINGRATINGRATINGRATING 0.250.250.250.250.25 0.3750.3750.3750.3750.375 0.50.50.50.50.5 0.8120.8120.8120.8120.812 1.251.251.251.251.25 1.6251.6251.6251.6251.625 22222 2.6252.6252.6252.6252.625 3.53.53.53.53.5 55555 6.256.256.256.256.25(((((InchInchInchInchInch)))))(((((InchInchInchInchInch)))))

0.75 & 1 0.75 150# - 600# 1.7 2.5, 3.8 6 9, 12 16 (15) - - - - - -

1.5 0.75 150# - 600# 1.7 2.5, 3.8 6 10, 13 20, 25 35 - - - - -

2 0.75 150# - 600# 1.7 2.5, 3.8 6 11, 15 21, 26 46 - - - - -

3 1.5 150# - 600# - - - - 31 47 65 80,110 - - -

4 1.5 150# - 600# - - - - - 49 66 113 140,195 - -

6 2 150# - 600# - - - - - - 68 126 208 275(16), 400 -

8 2 150# - 600# - - - - - - - - 224 415 640


MIL 41200 CONSTRUCTION(TIGHT SHUT-OFF, WITH STATIC SEAL RING)

Cage

Plug

Clamping Cage

Static Seal Ring

(PTFE+Ekonol)

Seal Ring(Static) : The special seal ringwith a longer heel located in the cageimparts excellent dynamic stability duringthrottling, while proceeding FCI 70.2 ClassV leak tightness in the closed position.

8

(17) Cv applicable for On - Off Valves only Other Cv’s on request

MIL 41200 STATIC SEAL RING VALVES (LINEAR, =%, ON-OFF)Critical Flow Factor (Cf or FL) at full open position: 0.90


ORIFICE DIAMETER ( ORIFICE DIAMETER ( ORIFICE DIAMETER ( ORIFICE DIAMETER ( ORIFICE DIAMETER (InchInchInchInchInch) ) ) ) ) VsVsVsVsVs RATED C RATED C RATED C RATED C RATED Cvvvvv

SIZESIZESIZESIZESIZERATINGRATINGRATINGRATINGRATING 1.251.251.251.251.25 1.3751.3751.3751.3751.375 2.682.682.682.682.68 2.282.282.282.282.28 3.623.623.623.623.62 2.752.752.752.752.75 4.934.934.934.934.93

(((((InchInchInchInchInch)))))(((((InchInchInchInchInch)))))

1.5 0.75 900#-2500# 20 - - - - - -

20.75 900#-1500#

-16, 20, 25,

- - - - -1.5 2500# 30, 40(17)

2.5 1.5 900#-2500# -20, 25, 30,

- - - - -35, 40(17), 54(17)

1.5150#-600#

- - 30,47,65, 75(17) - - - -

2 - - 120 - - - -

1.5 - -25, 30,47,

- - - -3 900#-1500# 65, 75(17)

2 - - 95 - - - -

0.752500#

- - - 25, 50(17), 60(17) - - -

1.5 - - - 30, 75(17) - - -

150#-600#- - - -

95,120,- -

4 2900#-1500# 140, 170

2500# - - - - -90, 120,

-140, 155(17)

6 2 900#-1500# - - - - - - 225

MIL 41300, 41400 - Construction

Auxiliary Shut-off Pilot Plug: Used for applications, where tight shut-off is required in high temperature service,beyond capabilities of seal rings. The pilot plug closes the balancing holes in shut-off condition. No ‘Soft’ Parts areused for sealing and FCI 70.2, Class V tight shut-off can be ensured even beyond 566 deg C.

VALVE IN OPEN POSITIONVALVE IN OPEN POSITIONVALVE IN OPEN POSITIONVALVE IN OPEN POSITIONVALVE IN OPEN POSITION

MIL 41400 CONSTRUCTION(TIGHT SHUT-OFF, WITH AUXILIARY SHUT-OFF PILOT PLUG)

MIL 41300 CONSTRUCTION(TIGHT SHUT-OFF, WITH DYNAMIC SEAL RING)

VALVE IN CLOSED POSITIONVALVE IN CLOSED POSITIONVALVE IN CLOSED POSITIONVALVE IN CLOSED POSITIONVALVE IN CLOSED POSITION

9

Pilot Plug(20)

Circlip(21)

Pilot Spring(22)

Main Plug(14)

Seal Ring(Dynamic) : Tight shut off achievedby arresting the seal ring leakage to FCI 70.2,Class-V limits, by using a special pressureenergised polymeric seal ring.

Seal Ring(Dynamic)

Plug

Cage


MIL 41300/41400/41500/41600/41900 SINGLE STAGE VALVES

Critical Flow Factor (Cf or FL) for Linear / Equal % at full open position: 0.90

Critical Flow Factor (Cf or FL) for Lo-dB/Anti-cav at full open position: 0.94

VALVE SIZE (I VALVE SIZE (I VALVE SIZE (I VALVE SIZE (I VALVE SIZE (Inchnchnchnchnch) ORIFICE) ORIFICE) ORIFICE) ORIFICE) ORIFICESTROKESTROKESTROKESTROKESTROKE

STANDARD RATED CSTANDARD RATED CSTANDARD RATED CSTANDARD RATED CSTANDARD RATED Cvvvvv’’’’’sssss

DIAMETERDIAMETERDIAMETERDIAMETERDIAMETER

150#-600#150#-600#150#-600#150#-600#150#-600# 900#-1500# 900#-1500# 900#-1500# 900#-1500# 900#-1500# 2500# (Inch) 2500# (Inch) 2500# (Inch) 2500# (Inch) 2500# (Inch)(Inch)(Inch)(Inch)(Inch)(Inch)

Linear / On - OffLinear / On - OffLinear / On - OffLinear / On - OffLinear / On - Off Equal %Equal %Equal %Equal %Equal % Lo-dB / Anti-CavLo-dB / Anti-CavLo-dB / Anti-CavLo-dB / Anti-CavLo-dB / Anti-Cav

1.5 2 - 1.84 0.75 12,16,30,40 14 ,35 8,12,16,25,30- - 2 1.84 1.5 12,16,40 14 ,35 12,25,302 - - 2.5 1.5 26,30,65 16,26,35,50,65 15,25,50,65

3x2 - - 2.5 1.5 26,30,75 16,26,35,50,65 15,25,50,65- - 3 2.5 1.5 26,30,65 16,26,35,50,65 15,25,50,65- 3 - 3.25 2 30, 45, 60,75,95,130 35,56,90,110,120 30,45,95,1203 - - 3.25 2 30, 45, 60,75,95,140 35,56,90,110,140 30,45,95,120

4x3 4x3 - 3.25 2 30, 45, 60,75,95,155 35,56,90,110,140 30,45,95,120- - 4 3.25 2 30, 45, 60,75,95,155 35,56,90,110,140 30,45,95,120- 6x3 6x4 3.25 2 30, 45, 60,75,95,155,190 35,56,90,110,140 30,45,95,120- 4 - 4.375 2 95, 160, 205 45, 90,140,170 45,70,95,120,145,1804 - - 4.375 2 30, 45, 60, 95, 160, 205 45, 90,140,170,225 45,70,95,120,145,195

6x4 6x4 - 4.375 2 95,160,205,240 45, 90,140,170,225 45,70,95,120,145,195- - 6 4.475 2.5 205, 240 260(18) 170,225 145,195

- 6 - 5.1252 160, 205, 300, 250,360 144,255,300,360 130, 145

2.5 - - 105, 210, 255, 300

6 - - 5.1252 160, 205, 300, 350, 400 144,255,300,360 130,145

2.5 400 105, 210, 255, 300

- - 8 6.52 160, 204, 300, 350, 400 144,255,360 130,145

2.5 425 300, 400, 425 105, 210, 255, 300

- 8 - 6.52.5 260, 380, 500,575 230,300,400 105,210,255,3003 575 155, 175, 315, 400,450

8 - - 6.52.5 260,380,500,640 230,300,400 105,210,255,3003 575,640 155,175,315,400,500

10x8 - - 6.52.5 260,380,500,640 230,300,400 105,210,255,3003 575,640 155,175,315,400,500

- - 12x8 6.52.5 260,380,500,640 230,300,400 105,210,255,3003 - 575,640 155,175,315,400,500

- - 10 6.93 400,750 360,650 300,650

3.5 750 250,500,750

- 10 - 83 400,750 360,650 300,650

3.5 900 800,900 250, 500, 750, 900

10 - - 83 400,750 360,650 250,300, 500, 650

3.5 900, 1000 800, 900, 1000 750, 1000

- - 12x10 6.93 400,750 360,650 300,650

3.5 - 750 250,500,750

- - 14x10 83 400,750 360,650,900 250, 500, 650

3.5 900, 1000 800, 1000 750, 1000- - 12 8 3.5 860 820 820- 12 - 9.75 4 700, 1050, 1260 500, 750, 900, 1150 580, 725, 1100, 1260

12 - - 9.75 4 700, 1050, 1400 500, 750, 900, 1250 580, 725, 1100, 1400- - 14 9.75 4 1100 1000 1050- 14 - 12 4 1950 1760 1600

14 - - 12 4 1600, 2150 1600, 1960 725, 1400, 180016 - - 13 4 2500 2250 725, 1100, 1800, 2000, 220018 - - 13 4 2500, 2750 2450 1800, 220020 - - 17 4 2500, 3100 1960, 2750 2100, 2500, 300024 - - 22 8 5700 5300 5300

(18) Cv applicable for On - Off Valves only Other Cv’s on request

10

MIL 41003 - MULTI STAGE Lo-dB / ANTI-CAVITATION VALVES WITH DIFFUSER SEAT

Lo-dB / Anti-Cavitation Multi-Stage Trim withDiffuser: Designed to provide additionalnoise and cavitation attenuationproperties in Flow-to-Close Applications.

Integral Diffuser Type Seat Ring


ANTI-CAVITATION DESIGN PRINCIPLES

ILLUSTRATION OF WORKING PRINCIPLE OFMIL 41002 SINGLE STAGE ANTI-CAVITATION VALVES


VALVEVALVEVALVEVALVEVALVEANSIANSIANSIANSIANSI STROKESTROKESTROKESTROKESTROKE

STANDARD RATED STANDARD RATED STANDARD RATED STANDARD RATED STANDARD RATED Cv’sCv’sCv’sCv’sCv’sSIZESIZESIZESIZESIZE

(Inch)(Inch)(Inch)(Inch)(Inch)RATINGRATINGRATINGRATINGRATING (Inch)(Inch)(Inch)(Inch)(Inch)

3150#-600# 2 35,45,65, 75

900#-1500# 2 35, 45, 65,75,100

150#-600# 2 30, 42,55, 70, 85, 100,120

4 900#-1500# 2 30, 42, 45, 55, 65, 70, 100, 120

2500# 2 45,60,75,90

4x3150#-600# 2 45

900#-1500# 2 42,95

150#-1500# 2 55, 95, 145, 195

62500#

2 95

2.5 120

150#-1500# 2 45, 75

6x42500#

2 45,65

2.5 120

150#-600# 3 155, 195, 290

8900#-1500# 2.5 155, 195,300

2500#2.5 155

3 215, 300

10150#-600# 3.5 250, 430, 500

900#-1500# 3 250, 430, 500

10x8 900#-1500# 3 400

12 150#-600# 4 650, 725

20 150#-600# 4 2000

Critical Flow Factor (Cf or FL) at full open position: 0.95

11

MIL 41104 UNBALANCED MULTI-STAGE Lo-dB VALVES


ORIFICE DIAMETER (I ORIFICE DIAMETER (I ORIFICE DIAMETER (I ORIFICE DIAMETER (I ORIFICE DIAMETER (Inchnchnchnchnch) V) V) V) V) Vsssss RATED C RATED C RATED C RATED C RATED Cvvvvv

SIZESIZESIZESIZESIZE0.6250.6250.6250.6250.625 0.8120.8120.8120.8120.812 11111 1.251.251.251.251.25 1.3751.3751.3751.3751.375 1.6251.6251.6251.6251.625(((((InchInchInchInchInch)))))

(((((InchInchInchInchInch))))) RATINGRATINGRATINGRATINGRATING

1.5 1.5 900# - 2500# 2(19), 3.8(19), 6(19) 8(19) 10 12,16 20 -

2.0 1.5 900# - 2500# 2(19), 3.8(19), 6(19) 8(19) 10 12,16 20 25

2.5 1.5 900# - 2500# - 8(19) 10 12,16 20 25

3.0 1.5 900# - 2500# - - 10 16 20 25, 30(19): Cv 2, 3.8, 6, 8 with 0.75” stroke Other Cv’s on request

Multi-Stage Lo-dB Trim: Designed to providenoise attenuation for gas or steamapplications at high pressure drop ratios.



VALVE SIZE`VALVE SIZE`VALVE SIZE`VALVE SIZE`VALVE SIZE` ANSIANSIANSIANSIANSI ORIFICE DIAMETERORIFICE DIAMETERORIFICE DIAMETERORIFICE DIAMETERORIFICE DIAMETER STROKESTROKESTROKESTROKESTROKE STANDARDSTANDARDSTANDARDSTANDARDSTANDARD(Inch)(Inch)(Inch)(Inch)(Inch) RATINGRATINGRATINGRATINGRATING (Inch)(Inch)(Inch)(Inch)(Inch) (Inch)(Inch)(Inch)(Inch)(Inch) RATEDRATEDRATEDRATEDRATED Cv’s Cv’s Cv’s Cv’s Cv’s

2 150#-1500# 2.5 1.5 12, 16

3 150#-1500# 3.25 2 12, 16, 20, 70

4150#-1500# 4.375 2 25, 45, 95, 105

2500# 3.25 2 45, 80

6150#-1500# 5.125 2 105

2500# 4.375 2.5 120,160

8 150#-1500# 6.462.5 210

3 290

10 150#-1500# 8 3 300, 375, 500

12 150#-1500# 9.75 4 520, 625

14 150#-1500# 12 4 720

MIL 41004 BALANCED MULTI-STAGE Lo-dB VALVES


MIL 41004 CONSTRUCTION(MULTI-STAGE LOW NOISE VALVES)


12

Note: MIL 71000 being a custom engineered control valve, the data furnished here is representative rather than inclusive of complete

product offering. MIL can specifically design 71000 series to meet any specific application requirements with all possible combinations

of Inlet and Outlet sizes. For compressible fluids, generally angle valves have expanding outlets. The trim variants available in 41000

series described hitherto can be provided for 71000 series also.

Cage S/A

Bonnet

Plug Stem S/A

Seat Ring

Angle Body (Cast or Forged)

MIL 71000 Angle Body valvesare tailored for followingapplications..

Hydrocarbons to Flare

Gas Gathering and MeteringStations

Compressor Recycle

Compressor Bypass or Anti-surge

Any other applications wherepiping configuration require anAngle Body.

FORGED MIL 71104 CONSTRUCTION(MULTI-STAGE ANGLE VALVE)

MIL 71000 - Special Engineered Control Valves with Angle Body

CAST MIL 71600 CONSTRUCTION(WITH POLYMERIC SEAL RING)

Seat Ring

Angle Body (Cast or Fabricated)

Plug Stem S/A

Cage

Bonnet

13

MIL 41100, FLOW TO OPEN - 37 SERIES(LEAKAGE : CLASS IV & V AS PER FCI 70.2)

ORIFICEORIFICEORIFICEORIFICEORIFICESTROKESTROKESTROKESTROKESTROKE ACTUATORACTUATORACTUATORACTUATORACTUATOR

SPRINGSPRINGSPRINGSPRINGSPRINGAIR SUPPLYAIR SUPPLYAIR SUPPLYAIR SUPPLYAIR SUPPLY

SHUT-OFF PRESSURESHUT-OFF PRESSURESHUT-OFF PRESSURESHUT-OFF PRESSURESHUT-OFF PRESSUREDIAMETERDIAMETERDIAMETERDIAMETERDIAMETER

SIZESIZESIZESIZESIZERANGERANGERANGERANGERANGE (Kg/cm (Kg/cm (Kg/cm (Kg/cm (Kg/cm22222)))))

(Inch)(Inch)(Inch)(Inch)(Inch)(Inch)(Inch)(Inch)(Inch)(Inch)

(((((psigpsigpsigpsigpsig)))))(((((psigpsigpsigpsigpsig)))))

IVIVIVIVIV VVVVV

0.375 0.75 11 3-15 35 280 28013 3-15 35 280 280

0.5 0.7511 3-15 35 280 25011 6-30 55 - 28013 3-15 35 280 28011 3-15 35 205 14511 6-30 55 280 221

0.625 0.7513 3-15 35 - 24513 6-30 55 - 28013 3-15 35 280 22813 6-30 55 - 28011 3-15 35 115 7011 6-30 55 166 120

0.812 0.7513 3-15 35 180 13013 6-30 55 249 20215 3-15 35 268 22215 6-30 55 280 28011 3-15 35 75 4011 6-30 55 108 7013 3-15 35 115 80

1 0.7513 6-30 55 163 12415 3-15 35 176 13815 6-30 55 240 20218 3-15 35 280 26418 6-30 55 - 28013 3-15 35 110 7013 6-30 55 153 108

1.5 15 3-15 35 165 12015 6-30 55 228 18518 3-15 35 280 24018 6-30 55 - 28011 3-15 35 47 1711 6-30 55 68 3813 3-15 35 74 44

0.7513 6-30 55 102 7315 3-15 35 111 8115 6-30 55 152 122

1.2518 3-15 35 192 16218 6-30 55 260 23013 3-15 35 68 3613 6-30 55 95 62

1.515 3-15 35 105 7015 6-30 55 142 11018 3-15 35 180 14518 6-30 55 245 20511 3-15 35 38 1111 6-30 55 56 2813 3-15 35 60 33

0.7513 6-30 55 84 5715 3-15 35 91 6415 6-30 55 125 98

1.37518 3-15 35 158 13018 6-30 55 214 18713 3-15 35 56 2513 6-30 55 78 48

1.515 3-15 35 85 5515 6-30 55 118 8818 3-15 35 148 11518 6-30 55 200 170

MIL 41100 - Actuator Selection

14

MIL 41100, FLOW TO OPEN - 37 SERIES .............Continued(LEAKAGE : CLASS IV & V AS PER FCI 70.2)




SIZESIZESIZESIZESIZERANGERANGERANGERANGERANGE (Kg/cm(Kg/cm(Kg/cm(Kg/cm(Kg/cm22222)))))



IVIVIVIVIV VVVVV

11 3-15 35 27 10

11 6-30 55 39 16

13 3-15 35 43 19

0.7513 6-30 55 60 36

15 3-15 35 65 41

15 6-30 55 89 65

1.625 18 3-15 35 112 88

18 6-30 55 150 128

13 3-15 35 40 16

13 6-30 55 55 30

1.515 3-15 35 60 36

15 6-30 55 84 60

18 3-15 35 105 80

18 6-30 55 140 118







IVIVIVIVIV VVVVV

0.375 0.7511 6-30 35 144 6211 15-35 40 280 280

0.5 0.7511 6-30 35 85 2211 15-35 40 280 28011 6-30 35 55 4

0.625 0.75 11 15-35 40 240 18013 19-31 40 280 28011 6-30 35 25 -11 15-35 40 140 92

0.812 0.75 13 6-30 35 36 413 19-31 40 260 22115 21-30 35 280 28011 6-30 35 22 -11 15-35 40 90 55

0.7513 6-30 35 36 413 19-31 40 180 13515 21-30 35 280 255

1 15 24-32 40 - 28013 12-31 40 85 5015 6-30 35 60 28

1.5 15 14-31 40 160 13018 6-30 35 105 7018 20-30 35 280 28011 15-35 40 55 2613 6-30 35 24 -13 19-31 40 114 83

1.25 0.75 15 6-30 35 40 1215 21-30 35 200 15515 24-32 40 230 19518 18-30 35 260 225



15

13 12-31 40 62 2315 6-30 35 40 12

1.25 1.5 15 14-31 40 120 8518 6-30 35 70 4218 20-30 35 280 24511 15-35 40 45 1813 6-30 35 18 -13 19-31 40 92 62

0.75 15 6-30 35 32 815 21-30 35 160 13015 24-32 40 185 152

1.375 18 6-30 35 55 3018 18-30 35 221 18613 12-31 40 50 2015 6-30 35 32 8

1.5 15 14-31 40 100 6418 6-30 35 32 818 20-30 35 240 20011 15-35 40 32 913 19-31 40 66 4015 6-30 35 24 2.5

0.75 15 21-30 35 115 9015 24-32 40 135 108

1.625 18 6-30 35 42 2018 18-30 35 158 13013 12-31 40 38 11

1.515 14-31 40 75 4518 6-30 35 42 2018 20-30 35 175 140

MIL 41100,FLOW TO OPEN - 38 SERIES .............Continued(LEAKAGE : CLASS IV & V AS PER FCI 70.2)



SHUT-OFF PRESSURE SHUT-OFF PRESSURE SHUT-OFF PRESSURE SHUT-OFF PRESSURE SHUT-OFF PRESSUREDIAMETERDIAMETERDIAMETERDIAMETERDIAMETER




IVIVIVIVIV VVVVV

MIL 41100, FLOW TO CLOSE - 37/38 SERIES(LEAKAGE : CLASS IV & V AS PER FCI 70.2)


SPRINGSPRINGSPRINGSPRINGSPRING AIR SUPPLYAIR SUPPLYAIR SUPPLYAIR SUPPLYAIR SUPPLY SHUT-OFF PRESSURE SHUT-OFF PRESSURE SHUT-OFF PRESSURE SHUT-OFF PRESSURE SHUT-OFF PRESSUREDIAMETERDIAMETERDIAMETERDIAMETERDIAMETER

SIZESIZESIZESIZESIZERANGERANGERANGERANGERANGE (((((psigpsigpsigpsigpsig))))) (Kg/cm(Kg/cm(Kg/cm(Kg/cm(Kg/cm22222)))))


(((((psigpsigpsigpsigpsig))))) 38 SERIES38 SERIES38 SERIES38 SERIES38 SERIES 37 SERIES37 SERIES37 SERIES37 SERIES37 SERIES IVIVIVIVIV VVVVV

0.375 0.75 11 6-30 35 45 280 280

0.5 0.75 11 6-30 35 45 280 280

0.625 0.75 11 6-30 35 45 280 280

11 6-30 35 45 215 170

0.812 0.75 13 6-30 35 45 280 270

15 6-30 35 45 - 280

11 6-30 35 45 140 100

0.75 13 6-30 35 45 210 170

15 6-30 35 45 280 2751

13 6-30 35 45 200 100

1.5 15 6-30 35 45 280 170

18 6-30 35 45 - 275

11 6-30 35 45 90 55

1.25 0.7513 6-30 35 45 130 95

15 6-30 35 45 200 165

18 6-30 35 45 280 280


16

13 6-30 35 45 125 92

1.25 1.5 15 6-30 35 45 195 160

18 6-30 35 45 280 280

11 6-30 35 45 75 40

0.75 13 6-30 35 45 110 72

15 6-30 35 45 170 135

1.375 18 6-30 35 45 275 240

13 6-30 35 45 100 75

1.5 15 6-30 35 45 165 130

18 6-30 35 45 265 235

11 6-30 35 45 53 25

0.7513 6-30 35 45 78 50

15 6-30 35 45 120 90

1.625 18 6-30 35 45 195 170

13 6-30 35 45 75 50

1.5 15 6-30 35 45 115 90

18 6-30 35 45 180 160



SPRINGSPRINGSPRINGSPRINGSPRING AIR SUPPLYAIR SUPPLYAIR SUPPLYAIR SUPPLYAIR SUPPLY SHUT-OFF PRESSURESHUT-OFF PRESSURESHUT-OFF PRESSURESHUT-OFF PRESSURESHUT-OFF PRESSUREDIAMETERDIAMETERDIAMETERDIAMETERDIAMETER

SIZESIZESIZESIZESIZERANGERANGERANGERANGERANGE (((((psigpsigpsigpsigpsig))))) (Kg/cm(Kg/cm(Kg/cm(Kg/cm(Kg/cm22222)))))


(((((psigpsigpsigpsigpsig))))) 38 SERIES38 SERIES38 SERIES38 SERIES38 SERIES 37 SERIES37 SERIES37 SERIES37 SERIES37 SERIES IVIVIVIVIV VVVVV

ORIFICEORIFICEORIFICEORIFICEORIFICESTROKESTROKESTROKESTROKESTROKE ACTUATORACTUATORACTUATORACTUATORACTUATOR AIR SUPPLYAIR SUPPLYAIR SUPPLYAIR SUPPLYAIR SUPPLY


SIZESIZESIZESIZESIZE(Kg/cm(Kg/cm(Kg/cm(Kg/cm(Kg/cm22222)))))

(Inch)(Inch)(Inch)(Inch)(Inch)(Inch)(Inch)(Inch)(Inch)(Inch) (((((psigpsigpsigpsigpsig)))))

IVIVIVIVIV VVVVV

0.25 0.75 11 20 100 100

0.375 0.75 1120 100 17

30 100 100

0.5 0.75 1120 62 -

30 100 100

20 20 -

11 30 72 26

0.812 0.75 40 100 100

20 39 -

13 30 100 67

40 100 100

11

20 7 -

30 29 -

40 69 38

0.75 20 14 -

1330 46 16

40 100 73

1.2545 100 100

20 13 -

1330 43 13

40 97 67

1.5 45 100 94

20 24 -

15 30 67 36

40 100 100


MIL 41100, 41700 - Actuator Selection

37 series actuators are with 3-15 psig spring ranges

17






IVIVIVIVIV VVVVV

20 3 -

11 30 16 -

40 40 16

0.75 20 8 -

1330 26 3

40 60 37

45 77 54

1.625 20 7 -

1330 24 -

40 56 33

1.545 72 49

20 13 -

1530 38 15

40 85 61

45 100 84

20 4 -

1330 15 -

40 37 18

1.545 47 28

20 8 -

1530 25 6

40 55 36

45 70 52

2 20 6 -

1530 22 3

40 52 33

45 67 48

2 20 14 -

30 42 23

18 40 92 73

45 100 98

55 100 100

30 8 -

13 40 21 6

45 27 12

20 4 -

1530 14 -

40 31 17

1.5 45 40 26

20 9 -

2.625 30 25 11

1840 54 40

45 69 54

55 98 84

65 100 100

20 3 -

215

30 12 -

40 30 15

45 38 24



18






IVIVIVIVIV VVVVV

20 8 -

30 24 9

2.625 2 1840 53 38

45 67 53

55 96 82

65 100 100

30 4 -

13 40 11 -

45 15 4

30 7 -

15 40 17 6

1.545 22 11

20 5 -

30 14 3

1840 30 19

45 38 27

3.5 55 55 44

65 71 60

30 6 -

15 40 16 5

45 21 10

20 4 -

2 30 13 -

1840 29 18

45 37 27

55 54 43

65 70 59

30 3 -

15 40 7 -

45 10 -

30 6 -

40 14 6

18 45 18 10

4 & 5 2 55 26 18

65 34 26

20 3 -

30 9 -

24 40 20 13

45 26 18

55 37 30

30 4 -

40 9 3

18 45 11 5

55 16 10

6.25 2 65 21 15

30 6 -

2440 13 7

45 16 10

55 24 18



19


ORIFICEORIFICEORIFICEORIFICEORIFICE ACTUATORACTUATORACTUATORACTUATORACTUATOR SPRINGSPRINGSPRINGSPRINGSPRING SHUT-OFFSHUT-OFFSHUT-OFFSHUT-OFFSHUT-OFFSPRINGSPRINGSPRINGSPRINGSPRING SHUT-OFFSHUT-OFFSHUT-OFFSHUT-OFFSHUT-OFF

SPRINGSPRINGSPRINGSPRINGSPRING SHUT-OFFSHUT-OFFSHUT-OFFSHUT-OFFSHUT-OFFSTROKESTROKESTROKESTROKESTROKE PRESSURE PRESSURE PRESSURE PRESSURE PRESSURE PRESSURE PRESSURE PRESSURE PRESSURE PRESSURE PRESSUREPRESSUREPRESSUREPRESSUREPRESSURE

DIAMETERDIAMETERDIAMETERDIAMETERDIAMETER(Inch)(Inch)(Inch)(Inch)(Inch)

SIZESIZESIZESIZESIZE RANGERANGERANGERANGERANGE (Kg/cm (Kg/cm (Kg/cm (Kg/cm (Kg/cm22222))))) RANGERANGERANGERANGERANGE

(Kg/cm (Kg/cm (Kg/cm (Kg/cm (Kg/cm22222))))) RANGERANGERANGERANGERANGE (Kg/cm (Kg/cm (Kg/cm (Kg/cm (Kg/cm22222)))))

(Inch)(Inch)(Inch)(Inch)(Inch) (((((psigpsigpsigpsigpsig)))))IVIVIVIVIV VVVVV

(((((psigpsigpsigpsigpsig)))))IVIVIVIVIV VVVVV

(((((psigpsigpsigpsigpsig)))))IVIVIVIVIV VVVVV

To get the required supply pressure, add 5 psig to the final spring tension

0.25 0.75 11 3-15 100 30 6-30 100 100 11-30 100 100

0.375 0.75 11 3-15 74 - 6-30 100 100 11-30 100 100

0.5 0.75 11 3-15 38 - 6-30 100 51 11-30 100 100

0.812 0.7511 3-15 11 - 6-30 45 - 11-30 100 54

13 3-15 25 - 6-30 72 25 19-31 100 100

0.7511 3-15 3 - 6-30 17 - 11-30 40 10

1.2513 3-15 8 - 6-30 28 - 19-31 100 84

1.513 3-15 8 - 6-30 28 - 12-31 68 38

15 3-15 19 - 6-30 49 19 14-31 100 100

0.7511 3-15 - - 6-30 9 - 11-30 23 -

1.62513 3-15 4 - 12-30 39 16 19-31 66 43

1.513 3-15 4 - 6-30 16 - 12-31 39 16

15 3-15 10 - 6-30 28 5 14-31 76 53

1.513 3-15 - - 6-30 10 - 12-31 25 6

215 3-15 6 - 6-30 18 - 14-31 49 31

215 3-15 4 - 6-30 16 - 10-31 31 13

18 6-30 29 10 18-30 100 83 20-45 100 95

13 3-15 - - 6-30 5 - 12-31 14 -

1.5 15 3-15 3 - 6-30 10 - 14-31 28 14

2.625 18 6-30 17 3 12-30 38 24 20-30 67 52

215 3-15 - - 6-30 8 - 10-31 18 3

18 6-30 16 - 18-30 58 44 20-45 65 51

13 3-15 - - 6-30 - - 12-31 7 -

1.5 15 6-30 5 - 12-30 13 - 14-31 15 4

3.5 18 6-30 9 - 12-30 21 10 20-30 37 26

215 3-15 - - 6-30 4 - 10-31 9 -

18 6-30 8 - 18-30 32 22 20-45 36 26

15 3-15 - - 6-30 - - 10-31 4 -

4 & 5 2 18 6-30 4 - 18-30 15 8 20-45 17 10

24 12-30 14 6 18-30 22 14 24-40 30 22

6.25 218 12-30 6 - 18-30 10 4 20-45 11 5

24 12-30 9 3 18-30 14 8 24-40 19 13


20



SPRINGSPRINGSPRINGSPRINGSPRING AIR SUPPLYAIR SUPPLYAIR SUPPLYAIR SUPPLYAIR SUPPLY AIR SUPPLYAIR SUPPLYAIR SUPPLYAIR SUPPLYAIR SUPPLY SHUT-OFF PRESSURE SHUT-OFF PRESSURE SHUT-OFF PRESSURE SHUT-OFF PRESSURE SHUT-OFF PRESSUREDIAMETERDIAMETERDIAMETERDIAMETERDIAMETER

SIZESIZESIZESIZESIZERANGERANGERANGERANGERANGE 37 SERIES37 SERIES37 SERIES37 SERIES37 SERIES 38 SERIES38 SERIES38 SERIES38 SERIES38 SERIES (Kg/cm(Kg/cm(Kg/cm(Kg/cm(Kg/cm22222)))))


(((((psigpsigpsigpsigpsig))))) (((((psigpsigpsigpsigpsig))))) (((((psigpsigpsigpsigpsig))))) IVIVIVIVIV VVVVV

0.25 0.75 11 6-30 45 35 280 280

0.375 0.75 11 6-30 45 35 280 280

0.5 0.75 11 6-30 45 35 280 280

0.812 0.7511 6-30 45 35 200 155

13 6-30 45 35 280 270

11 6-30 45 35 85 55

0.75 13 6-30 45 35 130 95

1.2515 6-30 45 35 195 165

13 6-30 45 35 125 95

1.5 15 6-30 45 35 190 160

18 6-30 45 35 280 280

11 6-30 45 35 50 25

0.75 13 6-30 45 35 75 48

1.62515 6-30 45 35 115 85

13 6-30 45 35 75 48

1.5 15 6-30 45 35 110 80

18 6-30 45 35 185 160

13 6-30 45 35 45 25

1.5 15 6-30 45 35 70 50

2 18 6-30 45 35 120 100

215 6-30 45 35 70 50

18 6-30 45 35 120 100

13 6-30 45 35 25 12

1.5 15 6-30 45 35 42 27

2.625 18 6-30 45 35 70 55

215 6-30 45 35 40 26

18 6-30 45 35 70 55

13 6-30 45 35 15 4

1.5 15 6-30 45 35 24 13

3.5 18 6-30 45 35 40 28

215 6-30 45 35 23 12

18 6-30 45 35 38 27

4 & 5 215 6-30 45 35 11 3

18 6-30 45 35 18 11

6.25 215 6-30 45 35 6 -

18 6-30 45 35 11 5


21

11 3-15 35 55

1.5 900#-2500# 0.7511 6-30 55 125

13 3-15 35 145

13 6-30 55 240

11 3-15 35 55

900#-1500# 0.7511 6-30 55 130

213 3-15 35 160

13 6-30 55 240

2500# 1.513 3-15 35 160

13 6-30 55 280

13 3-15 35 115

2.5 900#-2500# 1.513 6-30 55 205

15 3-15 35 235

15 6-30 55 280

13 6-30 55 65

1.515 3-15 35 92

15 6-30 55 205

150#-600# 18 3-15 35 280

15 3-15 35 85

2 15 3-15 35 195

18 3-15 35 280

13 6-30 55 65

1.515 3-15 35 92

15 6-30 55 205

900#-1500# 18 3-15 35 280

3 15 3-15 35 85

2 15 3-15 35 195

18 3-15 35 280

11 6-30 55 15

13 3-15 35 30

0.75 13 6-30 55 95

15 3-15 35 112

2500# 15 6-30 55 205

13 3-15 35 18

13 6-30 55 80

1.5 15 3-15 35 100

15 6-30 55 180

18 3-15 35 260

15 6-30 55 105

150#-600# 2 18 3-15 35 200

18 6-30 55 280

4 15 6-30 55 105

900#-1500# 2 18 3-15 35 200

18 6-30 55 280

2500# 2 15 3-15 35 60

VALVEVALVEVALVEVALVEVALVEANSIANSIANSIANSIANSI STROKESTROKESTROKESTROKESTROKE ACTUATORACTUATORACTUATORACTUATORACTUATOR

SPRINGSPRINGSPRINGSPRINGSPRING AIRAIRAIRAIRAIR SHUT-OFF SHUT-OFF SHUT-OFF SHUT-OFF SHUT-OFFSIZESIZESIZESIZESIZE RANGERANGERANGERANGERANGE SUPPLYSUPPLYSUPPLYSUPPLYSUPPLY PRESSUREPRESSUREPRESSUREPRESSUREPRESSURE

(Inch)(Inch)(Inch)(Inch)(Inch) RATINGRATINGRATINGRATINGRATING (Inch)(Inch)(Inch)(Inch)(Inch) SIZESIZESIZESIZESIZE(((((psigpsigpsigpsigpsig))))) (((((psigpsigpsigpsigpsig))))) (Kg/cm (Kg/cm (Kg/cm (Kg/cm (Kg/cm22222)))))



22


MIL 41200, FLOW TO OPEN - 37 SERIES.............Continued(LEAKAGE : CLASS IV & V AS PER FCI 70.2)


23

VALVEVALVEVALVEVALVEVALVE ANSI ANSI ANSI ANSI ANSI STROKESTROKESTROKESTROKESTROKE ACTUATORACTUATORACTUATORACTUATORACTUATOR

SPRINGSPRINGSPRINGSPRINGSPRING AIRAIRAIRAIRAIR SHUT-OFF SHUT-OFF SHUT-OFF SHUT-OFF SHUT-OFFSIZESIZESIZESIZESIZE RANGERANGERANGERANGERANGE SUPPLYSUPPLYSUPPLYSUPPLYSUPPLY PRESSUREPRESSUREPRESSUREPRESSUREPRESSURE

(Inch)(Inch)(Inch)(Inch)(Inch) RATINGRATINGRATINGRATINGRATING (Inch) (Inch) (Inch) (Inch) (Inch) SIZESIZESIZESIZESIZE(((((psigpsigpsigpsigpsig))))) (((((psigpsigpsigpsigpsig))))) (Kg/cm (Kg/cm (Kg/cm (Kg/cm (Kg/cm22222)))))

1.5 900#-2500# 0.7511 15-35 40 7513 19-31 40 280

900#-1500# 0.7511 15-35 40 80

2 13 19-31 40 2802500# 1.5 13 12-31 40 140

2.5 900#-2500# 1.513 12-31 40 10015 14-31 40 26515 14-31 40 100

1.5 18 9-30 35 120

150#-600#18 20-30 35 28015 10-31 40 40

2 18 9-30 35 12018 20-45 55 280

1.515 14-31 40 120

3 18 20-30 35 280900#-1500# 15 10-31 40 40

2 18 9-30 35 12018 20-45 55 280

0.7513 19-31 40 11515 24-32 40 240

2500# 13 12-31 40 121.5 15 14-31 40 120

18 20-30 35 28018 9-30 35 60

150#-600# 218 20-45 55 28018 9-30 35 6018 20-45 55 280

4 900#-1500# 218 9-30 35 6018 20-45 55 28015 10-31 40 25

2500# 2 18 9-30 35 9018 20-45 55 280

6 900#-1500# 2 18 20-45 55 280

VALVEVALVEVALVEVALVEVALVEANSIANSIANSIANSIANSI STROKESTROKESTROKESTROKESTROKE ACTUATORACTUATORACTUATORACTUATORACTUATOR

SPRINGSPRINGSPRINGSPRINGSPRING AIRAIRAIRAIRAIR SHUT- SHUT- SHUT- SHUT- SHUT-SIZESIZESIZESIZESIZE RANGERANGERANGERANGERANGE SUPPLYSUPPLYSUPPLYSUPPLYSUPPLY OFF PRESSUREOFF PRESSUREOFF PRESSUREOFF PRESSUREOFF PRESSURE

(Inch)(Inch)(Inch)(Inch)(Inch) RATINGRATINGRATINGRATINGRATING (Inch)(Inch)(Inch)(Inch)(Inch) SIZESIZESIZESIZESIZE(((((psigpsigpsigpsigpsig))))) (((((psigpsigpsigpsigpsig))))) (Kg/cm (Kg/cm (Kg/cm (Kg/cm (Kg/cm22222)))))

15 6-30 55 145

4 2500# 2 18 3-15 35 225

18 6-30 55 280

18 3-15 35 75

6 900#-1500# 218 6-30 55 185

24 3-15 35 220

24 6-30 55 280


VALVE SIZE (IVALVE SIZE (IVALVE SIZE (IVALVE SIZE (IVALVE SIZE (Inchnchnchnchnch)))))STROKESTROKESTROKESTROKESTROKE ACTUATORACTUATORACTUATORACTUATORACTUATOR

37 SERIES37 SERIES37 SERIES37 SERIES37 SERIES 38 SERIES38 SERIES38 SERIES38 SERIES38 SERIES

150# - 600#150# - 600#150# - 600#150# - 600#150# - 600# SPRINGSPRINGSPRINGSPRINGSPRING AIR SUPPLYAIR SUPPLYAIR SUPPLYAIR SUPPLYAIR SUPPLY SHUT-OFF PR.SHUT-OFF PR.SHUT-OFF PR.SHUT-OFF PR.SHUT-OFF PR. SPRING SPRING SPRING SPRING SPRING AIR SUPPLYAIR SUPPLYAIR SUPPLYAIR SUPPLYAIR SUPPLY SHUT-OFF PR.SHUT-OFF PR.SHUT-OFF PR.SHUT-OFF PR.SHUT-OFF PR.(I(I(I(I(Inchnchnchnchnch))))) SIZESIZESIZESIZESIZE RANGE(RANGE(RANGE(RANGE(RANGE(psigpsigpsigpsigpsig))))) (((((psigpsigpsigpsigpsig))))) (Kg/cm (Kg/cm (Kg/cm (Kg/cm (Kg/cm22222))))) RANGE( RANGE( RANGE( RANGE( RANGE(psigpsigpsigpsigpsig))))) (((((psigpsigpsigpsigpsig))))) (Kg/cm (Kg/cm (Kg/cm (Kg/cm (Kg/cm22222)))))

1.5 0.75

2, 3*2 1.5

3,4*3,6*3 2.0

4, 6*4 2.0

2.0

6

2.5

2.5

8, 10*8

3.0

3.0

10

3.5

11 3-15 30 14 - - -

11 3-15 40 51 11-30 35 7

13 - - - 16-30 35 71

13 3-15 40 92 19-31 35 94

15 3-15 40 100 18-30 35 100

13 3-15 30 17 - - -

13 3-15 40 59 12-31 35 19

15 - - - 11-30 35 50

15 3-15 45 100 14-31 35 79

18 - - - 12-30 35 100

15 3-15 30 23 - - -

15 3-15 45 90 10-31 35 16

18 3-15 35 100 12-30 35 92

18 - - - 20-45 50 100

15 3-15 30 7 - - -

15 3-15 45 69 - - -

18 3-15 35 82 12-30 35 57

18 3-15 50 100 20-45 50 100

15 3-15 45 42 - - -

18 3-15 30 45 - - -

18 3-15 35 52 12-30 35 31

18 3-15 55 100 20-45 50 92

24 - - - 18-30 35 100

18 3-15 30 26 - - -

18 3-15 35 51 13-27 35 39

18 3-15 55 100 20-50 55 92

24 - - - 25-45 50 100

18 3-15 30 10 - - -

18 3-15 35 26 13-27 35 16

18 3-15 55 93 20-50 55 52

18 3-15 60 96 - - -

24 3-15 55 100 25-45 50 100

18 3-13 30 9 - - -

18 3-13 35 25 12-30 35 11

18 3-13 55 91 15-50 55 26

18 3-13 60 95 - - -

24 - - - 12-30 35 33

24 3-13 55 100 25-50 55 100

18 3-13 45 35 - - -

18 3-13 55 59 15-50 55 11

18 3-13 60 70 - - -

24 - - - 12-30 35 15

24 3-13 55 88 25-50 55 80

18 3-15 45 33 - - -

18 3-15 55 57 - - -

18 3-15 60 68 - - -

MIL 41300, FLOW TO OPEN - 37/38 SERIES(LEAKAGE : CLASS IV & V AS PER FCI 70.2)

24

MIL 41300, 41400 - Actuator Selection

MIL 41300, FLOW TO OPEN - 37/38 SERIES .............Continued(LEAKAGE : CLASS IV & V AS PER FCI 70.2)

113-15 40 50 15-35 40 60

6-30 55 80 - - -

- 2 - 0.75 133-15 40 95 19-31 40 150

6-30 55 145 - - -

153-15 40 160 21-30 40 250

6-30 55 230 - - -

133-15 40 80 12-31 40 65

6-30 55 120 - - -

- - 2 1.5 153-15 40 142 11-30 40 115

6-30 55 205 14-31 40 165

183-15 40 255 12-30 40 220

6-30 55 280 20-30 40 280

133-15 40 80 12-31 40 65

2, 3x2 - 3 1.5 6-30 55 120 - - -

15 3-15 40 142 11-30 40 115


25

VALVE SIZE (VALVE SIZE (VALVE SIZE (VALVE SIZE (VALVE SIZE (InchInchInchInchInch)))))STROKESTROKESTROKESTROKESTROKE ACTUATORACTUATORACTUATORACTUATORACTUATOR


150# - 600#150# - 600#150# - 600#150# - 600#150# - 600# 900# -1500# 900# -1500# 900# -1500# 900# -1500# 900# -1500# 2500#2500#2500#2500#2500# SPRING SPRING SPRING SPRING SPRING AIR SUPPLYAIR SUPPLYAIR SUPPLYAIR SUPPLYAIR SUPPLY SHUT-OFF PR.SHUT-OFF PR.SHUT-OFF PR.SHUT-OFF PR.SHUT-OFF PR. SPRINGSPRINGSPRINGSPRINGSPRING AIR SUPPLYAIR SUPPLYAIR SUPPLYAIR SUPPLYAIR SUPPLY SHUT-OFF PR.SHUT-OFF PR.SHUT-OFF PR.SHUT-OFF PR.SHUT-OFF PR.(I(I(I(I(Inchnchnchnchnch))))) SIZESIZESIZESIZESIZE RANGE(RANGE(RANGE(RANGE(RANGE(psigpsigpsigpsigpsig))))) (((((psigpsigpsigpsigpsig))))) (Kg/cm(Kg/cm(Kg/cm(Kg/cm(Kg/cm22222))))) RANGE(RANGE(RANGE(RANGE(RANGE(psigpsigpsigpsigpsig))))) (((((psigpsigpsigpsigpsig))))) (Kg/cm(Kg/cm(Kg/cm(Kg/cm(Kg/cm22222)))))

10 3.5

12 4.0

14 4.0

16 4.0

18 4.0

20 4.0



150# - 600#150# - 600#150# - 600#150# - 600#150# - 600# SPRINGSPRINGSPRINGSPRINGSPRING AIR SUPPLYAIR SUPPLYAIR SUPPLYAIR SUPPLYAIR SUPPLY SHUT-OFF PR.SHUT-OFF PR.SHUT-OFF PR.SHUT-OFF PR.SHUT-OFF PR. SPRING SPRING SPRING SPRING SPRING AIR SUPPLYAIR SUPPLYAIR SUPPLYAIR SUPPLYAIR SUPPLY SHUT-OFF PR.SHUT-OFF PR.SHUT-OFF PR.SHUT-OFF PR.SHUT-OFF PR.(I(I(I(I(Inchnchnchnchnch))))) SIZESIZESIZESIZESIZE

RANGE(RANGE(RANGE(RANGE(RANGE(psigpsigpsigpsigpsig))))) (((((psigpsigpsigpsigpsig))))) (Kg/cm (Kg/cm (Kg/cm (Kg/cm (Kg/cm22222))))) RANGE( RANGE( RANGE( RANGE( RANGE(psigpsigpsigpsigpsig))))) (((((psigpsigpsigpsigpsig))))) (Kg/cm (Kg/cm (Kg/cm (Kg/cm (Kg/cm22222)))))

24 - - - 18-46 50 45

24 3-15 55 77 22-50 55 65

18 3-15 45 16 - - -

18 3-15 55 31 - - -

18 3-15 60 39 - - -

24 3-15 55 42 18-50 55 26

18 3-15 50 11 - - -

18 3-15 55 18 - - -

18 3-15 60 24 - - -

24 3-15 55 26 18-50 55 12

18 3-15 50 9 - - -

18 3-15 55 14 - - -

18 3-15 60 19 - - -

24 3-15 55 21 18-50 55 9

18 3-15 50 7 - - -

18 3-15 55 12 - - -

18 3-15 60 15 - - -

24 3-15 55 17 18-50 55 7

18 3-15 55 3 - - -

18 3-15 60 6 - - -

24 3-15 55 7 - - -

MIL 41400, 41500, 41600, 41900 - Actuator Selection

MIL 41400, FLOW TO CLOSE - 37/38 SERIES.............Continued(LEAKAGE : CLASS IV & V AS PER FCI 70.2)

MIL 41500, 41600, 41900, FLOW TO OPEN - 37/38 SERIES(LEAKAGE : CLASS II, III, IV AS PER FCI 70.2)

26



150#-600#150#-600#150#-600#150#-600#150#-600# SPRINGSPRINGSPRINGSPRINGSPRING AIR SUPPLYAIR SUPPLYAIR SUPPLYAIR SUPPLYAIR SUPPLY SHUT-OFF PR.SHUT-OFF PR.SHUT-OFF PR.SHUT-OFF PR.SHUT-OFF PR. SPRING SPRING SPRING SPRING SPRING AIR SUPPLYAIR SUPPLYAIR SUPPLYAIR SUPPLYAIR SUPPLY SHUT-OFF PR.SHUT-OFF PR.SHUT-OFF PR.SHUT-OFF PR.SHUT-OFF PR.(I(I(I(I(Inchnchnchnchnch))))) SIZESIZESIZESIZESIZE

RANGERANGERANGERANGERANGE (((((psigpsigpsigpsigpsig))))) (Kg/cm (Kg/cm (Kg/cm (Kg/cm (Kg/cm22222))))) RANGE RANGE RANGE RANGE RANGE (((((psigpsigpsigpsigpsig))))) (Kg/cm (Kg/cm (Kg/cm (Kg/cm (Kg/cm22222)))))

15 6-30 55 205 14-31 40 165

2,3x2 - 3 1.518

3-15 40 255 12-30 40 220

6-30 55 280 20-30 40 280

153-15 40 85 10-31 40 55

3,4x3 3,4x3,6x3 4,6x4 26-30 55 130 - - -

183-15 40 180 9-30 40 100

6-30 55 250 20-45 55 280

153-15 40 85 10-31 40 50

4,6x4 4,6x4 - 26-30 55 130 - - -

183-15 40 180 9-30 40 95

6-30 55 250 20-45 55 280

153-15 40 85 10-31 40 55

26-30 55 130 - - -

183-15 40 180 9-30 40 100

- - 6 6-30 55 250 20-45 55 280

183-15 40 170 10-30 40 110

2.5 6-30 55 255 17-46 55 260

24 3-15 40 280 20-40 50 280

153-15 40 9 10-31 40 5

2 6-30 55 35 - - -

183-15 40 70 9-30 40 15

6 6 - 6-30 55 130 20-45 55 180

183-15 40 65 10-30 40 18

2.5 6-30 55 125 17-46 55 130

24 3-15 40 150 20-40 50 240

183-15 40 30 10-30 40 5

2.5 6-30 55 60 17-46 55 60

8,10x8 8 8,12x8 24 3-15 40 80 20-40 50 160

3 183-13 40 20 15-50 55 45

8-30 55 55 - - -

3 183-13 40 10 15-50 55 22

10 10 14x108-30 55 32 - - -

3.518 6-30 55 9 10-30 45 5

24 3-15 40 52 22-50 55 100

12 12 - 418 6-30 55 11 10-34 45 4

24 3-15 40 22 18-50 55 45



150#-600#150#-600#150#-600#150#-600#150#-600# 900#-1500# 900#-1500# 900#-1500# 900#-1500# 900#-1500# 2500#2500#2500#2500#2500# SPRINGSPRINGSPRINGSPRINGSPRING AIR SUPPLYAIR SUPPLYAIR SUPPLYAIR SUPPLYAIR SUPPLY SHUT-OFF PR.SHUT-OFF PR.SHUT-OFF PR.SHUT-OFF PR.SHUT-OFF PR. SPRING SPRING SPRING SPRING SPRING AIR SUPPLYAIR SUPPLYAIR SUPPLYAIR SUPPLYAIR SUPPLY SHUT-OFF PR.SHUT-OFF PR.SHUT-OFF PR.SHUT-OFF PR.SHUT-OFF PR.(I(I(I(I(Inchnchnchnchnch))))) SIZE SIZE SIZE SIZE SIZERANGE(RANGE(RANGE(RANGE(RANGE(psigpsigpsigpsigpsig))))) (((((psigpsigpsigpsigpsig))))) (Kg/cm (Kg/cm (Kg/cm (Kg/cm (Kg/cm22222))))) RANGE( RANGE( RANGE( RANGE( RANGE(psigpsigpsigpsigpsig))))) (((((psigpsigpsigpsigpsig))))) (Kg/cm (Kg/cm (Kg/cm (Kg/cm (Kg/cm22222)))))

11 3-15 40 62 15-35 40 501.5 2 - 0.75 13 3-15 40 94 19-31 40 103

15 3-15 45 180 21-30 40 180

- - 2 1.5 13 3-15 40 88 12-31 40 6015 3-15 50 200 14-31 40 12013 3-15 40 85 12-31 40 58

2,3x2 - 3 1.5 15 3-15 50 195 14-31 40 11618 3-15 55 250 20-30 35 270

MIL 41500, 41600, 41900 - Actuator Selection

MIL 41500, 41600, 41900, FLOW TO OPEN - 37/38 SERIES.............Continued(LEAKAGE : CLASS II, III, IV AS PER FCI 70.2)

27

15 3-15 40 125 10-31 40 753,4x3 3,4x3,6X3 4,6x4 2

183-15 35 160 9-30 35 1123-15 55 250 20-45 55 270

15 3-15 40 90 10-31 40 54

4, 6x4 4, 6x4 - 2 183-15 35 155 9-30 35 823-15 55 250 20-45 55 206

24 - - - 24-40 55 28015 3-15 40 125 10-31 40 75

218

3-15 35 160 9-30 35 112- - 6 3-15 55 250 20-45 55 270

2.5 183-15 35 115 10-30 35 933-15 55 250 17-46 55 172

15 3-15 40 60 10-31 40 362

183-15 35 80 9-30 35 573-15 55 210 20-45 55 144

6 6 - 24 3-15 55 260 24-40 55 244

183-15 35 80 10-30 35 64

2.5 3-15 55 206 17-46 55 12024 3-15 55 250 - - -15 3-15 40 28 10-31 40 23

2 183-15 35 55 9-30 35 363-15 55 145 20-45 55 97

- - 8 24 3-15 55 208 24-40 55 165

183-15 35 52 10-30 35 42

2.5 3-15 55 142 17-46 55 8024 3-15 55 200 - - -

183-15 35 52 10-30 35 42

2.5 3-15 55 142 17-46 55 80

8, 10x8 8 12x824 3-15 55 200 - - -

183-13 55 140 13-30 40 50

3 3-13 65 180 15-50 55 6924 - - - 25-50 55 172

3-13 40 50 13-30 40 38

318 3-13 55 98 15-50 55 48

10 3-13 65 129 - - -10 10 12x10 24 - - - 25-50 55 121

14x1018

3-15 40 48 10-30 40 423.5 3-15 55 96 - - -

24 3-15 55 120 22-50 55 1053-15 40 32 10-34 45 18

12 12 - 418 3-15 55 62 - - -

3-15 65 70 - - -24 3-15 55 79 18-50 55 58

3-15 40 28 10-34 45 16

14 - - 418 3-15 55 57 - - -

3-15 65 65 - - -24 3-15 55 68 18-50 55 53

3-15 40 20 10-34 45 10

16 - - 418 3-15 55 39 - - -

3-15 65 42 - - -24 3-15 55 47 18-50 55 36

3-15 40 20 10-34 45 10

18 - - 418 3-15 55 39 - - -

3-15 65 42 - - -24 3-15 55 47 18-50 55 36

3-15 40 8 10-34 45 5

20 - - 418 3-15 55 14 - - -

3-15 65 18 - - -24 3-15 55 29 18-50 55 22




MIL 41500, 41600, 41900 - Actuator Selection

MIL 41500, 41600, 41900, FLOW TO CLOSE - 37/38 SERIES(LEAKAGE : CLASS II, III, IV AS PER FCI 70.2)

28

11 3-15 40 101 15-35 40 96

1.5 2 - 0.75 13 3-15 40 144 19-31 40 160

15 3-15 40 234 21-30 35 224

- - 2 1.513 3-15 40 144 12-31 40 100

15 3-15 40 234 14-31 40 224

13 3-15 35 77 12-31 40 75

2,3x2 2 3 1.5 15 3-15 35 125 14-31 40 120

18 3-15 35 250 12-30 35 250

3,4x3 3,4x3,6x3 4,6x4 215 3-15 35 101 10-31 40 90

18 3-15 35 250 20-45 55 250

15 3-15 35 102 10-31 40 85

4, 6x4 4, 6x4 - 218

3-15 35 172 9-30 35 150

6-30 55 221 20-45 55 250

215 3-15 35 101 10-31 40 90

- - 618 3-15 35 250 20-45 55 250

2.5 183-15 35 172 10-30 35 85

6-30 55 221 17-46 55 250

15 3-15 35 56 10-31 45 50

218

3-15 35 97 9-30 35 85

6 6 - 6-30 55 190 20-45 55 240

2.518 3-15 35 90 10-30 35 50

6-30 55 190 17-46 55 240

15 3-15 35 50 10-31 40 40

218

3-15 35 90 9-30 35 80

- - 8 6-30 55 120 20-45 55 240

2.5 183-15 35 75 10-30 35 40

6-30 55 90 17-46 55 240

2.5 183-15 35 75 10-30 35 35

8, 10x8 8 12x86-30 55 90 17-46 55 250

3 183-13 30 31 13-30 40 95

8-30 55 77 15-50 55 120

183-13 30 25 13-30 40 90

10 ,12x10,3 8-30 55 65 15-50 55 110

10 10 24 - - - 25-50 55 27014x10

3.518 6-30 55 60 10-30 40 45

24 - - - 22-50 55 225

183-15 30 17 10-34 45 32

12 12 - 4 6-30 55 40 - - -

24 - - - 18-50 55 100

183-15 30 14 10-34 45 30

14 - - 4 6-30 55 31 - - -

24 - - - 18-50 55 90

183-15 30 12 10-34 45 18

16 - - 4 6-30 55 27 - - -

24 - - - 18-50 55 70

183-15 30 10 10-34 45 18

18 - - 4 6-30 55 23 - - -

24 - - - 18-50 55 70

183-15 30 6 10-34 45 10

20 - - 4 6-30 55 16 - - -

24 - - - 18-50 55 44




APPROXIMATE DIMENSIONS (mm) & SHIPPING WEIGHTS (Kg) FOR MIL 41000 BODY SUBASSEMBLY(24)

(24) : Dimensions furnished are for reference only. Dimensional Drawings shall be furnished along with quotation/ after order (asapplicable). Tabulated 41000 series data does not include 41100, 41200 & 41700 series (unless specified). For 41100, 41200 & 41700dimensions, please contact MIL.

(25) : Corresponds to MIL 41100

1.5 222 62.5 216 38 235 78 216 39 251 78 216 39

2 266.5 76 254 43 266.5 82 249 45 285.5 82 249 45

3x2 298 105 287 98 318 105 287 98 337 105 287 98

3 298 105 300 100 318 105 300 100 336.5 105 300 100

4x3 352 125 321 162 368.5 130 321 162 394 135 321 162

4 352 114 331 165 368.5 127 331 165 393.5 136 331 165

6x4 451 150 330 240 473 160 330 240 508 178 330 255

6 451 152 394 245 473 158 394 245 508 178 394 260

8 543 186 498 418 569 186 498 418 610 210 498 439

10x8 752 232 534 617 752 232 534 617 752 254 534 650

10 673 225 567 629 708 225 567 629 752 254 567 677

12x8 - - - - - - - - - - - -

12 737 323 618 980 775 323 618 980 819 332 618 1015

14x10 - - - - - - - - - - - -

14 889 375.5 656 1170 927 375.5 656 1170 972 375.5 656 1490

16 1016 450 696 1455 1057 450 696 1455 1108 343 673 1506

18 - - - - - - - - - - - -

20 1420 525 784 2765 1420 525 784 2765 1484 645 784 3100

18x16 1120 435 770 1590 - - - - 1220 455 770 1740

VALVEVALVEVALVEVALVEVALVE ANSI 150#ANSI 150#ANSI 150#ANSI 150#ANSI 150# ANSI 300#ANSI 300#ANSI 300#ANSI 300#ANSI 300# ANSI 600#ANSI 600#ANSI 600#ANSI 600#ANSI 600#SIZESIZESIZESIZESIZE FLANGED (RF)FLANGED (RF)FLANGED (RF)FLANGED (RF)FLANGED (RF) FLANGED (RF)FLANGED (RF)FLANGED (RF)FLANGED (RF)FLANGED (RF) FLANGED (RF)FLANGED (RF)FLANGED (RF)FLANGED (RF)FLANGED (RF)

( ( ( ( (InchInchInchInchInch)))))A B H W1 A B H W1 A B H W1

1.5 (25) 333 88.9 194 45 333 88.9 194 45 292 55 194 45

2 378 108 223 55 378 108 223 55 394 61 214 70

2.5 (25) - - - - - - - - 394 111 219 125

3x2 394 120 251 105 406 134 251 105 - - - -

3 444 120 308 114 463.5 135 308 114 530 140 275 140

4x3 514 146 322 175 532.5 156 322 175 ----- ----- ----- -

4 514 146 331 185 532.5 156 331 185 575 121 405 250

6x4 717 190 330 380 774 196 330 380 760 160 402 455

6 717 190 390 395 774 196 390 395 760 171 420 473

8 917.5 191 521 703 981 240 521 703 1022 232 640 848

10x8 - - - - - - - - ----- ----- ----- -

10 1095 272 570 800 1179 293 615 805 ----- ----- ----- -

12x8 - - - - - - - - 1022 268 650 1800

12 1133 340 626 - 1235 361 608 - - - - -

14x10 - - - - - - - - 1200 316 690 2300

VALVEVALVEVALVEVALVEVALVE ANSI 900#ANSI 900#ANSI 900#ANSI 900#ANSI 900# ANSI 1500#ANSI 1500#ANSI 1500#ANSI 1500#ANSI 1500# ANSI 2500#ANSI 2500#ANSI 2500#ANSI 2500#ANSI 2500#SIZESIZESIZESIZESIZE FLANGED (RTJ)FLANGED (RTJ)FLANGED (RTJ)FLANGED (RTJ)FLANGED (RTJ) FLANGED (RTJ)FLANGED (RTJ)FLANGED (RTJ)FLANGED (RTJ)FLANGED (RTJ) WELD END (BW)WELD END (BW)WELD END (BW)WELD END (BW)WELD END (BW)

( ( ( ( (InchInchInchInchInch)))))A B H W1 A B H W1 A B H W1

MIL 41000 - Weights & Dimensions

29

APPROXIMATE DIMENSIONS (mm) &SHIPPING WEIGHTS (Kg) FOR 37 / 38 ACTUATORS

11 417 331 21 613 331 25

13 511 381 32 752 381 40

15 646 445 55 897 445 64

18 681 527 82 935 527 114

18(SPL.) 844 527 90 1070 527 168

24 881 699 109 1156 699 109

ActuatorActuatorActuatorActuatorActuator

37 (Air to Close)37 (Air to Close)37 (Air to Close)37 (Air to Close)37 (Air to Close) 38 (Air to Open)38 (Air to Open)38 (Air to Open)38 (Air to Open)38 (Air to Open)

SizeSizeSizeSizeSize

CCCCC DDDDD WWWWW22222 CCCCC DDDDD WWWWW22222

REFERENCE DIMENSIONS

100

AirSet

HB

50

0(m

in) A

C

D

30

0(m

in)

Positioner

APPROXIMATE DIMENSIONS (mm) & SHIPPING WEIGHTS (Kg) FOR MIL 41000 BODY SUBASSEMBLY(24)

VALVEVALVEVALVEVALVEVALVE ANSI 150/300#ANSI 150/300#ANSI 150/300#ANSI 150/300#ANSI 150/300# ANSI 600#ANSI 600#ANSI 600#ANSI 600#ANSI 600# ANSI 900/1500#ANSI 900/1500#ANSI 900/1500#ANSI 900/1500#ANSI 900/1500#SIZESIZESIZESIZESIZE WELD END (BW)WELD END (BW)WELD END (BW)WELD END (BW)WELD END (BW) WELD END (BW)WELD END (BW)WELD END (BW)WELD END (BW)WELD END (BW) WELD END (BW)WELD END (BW)WELD END (BW)WELD END (BW)WELD END (BW)

(((((InchInchInchInchInch)))))

A B H W1 A B H W1 A B H W1

1.5 251 44 216 30 251 44 216 30 - - - -

2 285 57 249 36 285 57 249 36 375 69 214 40

3x2 440 105 287 80 440 105 287 80 406 120 251 105

3 440 105 300 85 440 105 300 85 460 120 300 114

4x3 444 110 321 115 444 110 321 115 530 115 322 175

4 444 114 331 128 444 114 331 128 530 118 331 185

6x4 560 160 330 215 560 160 330 215 680 165 330 380

6 560 152 394 235 560 152 394 235 680 155 394 395

8 656 186 498 355 656 186 498 355 860 206 501 703

10 802 225 567 550 802 232 567 550 892 249 582 595

12 822 323 618 950 822 332 618 956 1040 340 608 -----

14 1029 375.5 656 ----- - - - - - - - -----

16 1108 450 696 1415 1108 450 719 1415 ----- ----- ----- -----

20 1484 525 784 ----- ----- ----- ----- ----- ----- ----- ----- -----

MIL 41000 - Weights & Dimensions

30

MIL 41000 - Installation & Recommendation

31

The best practice is tohave the actuatorvertical up.

The second bestposition is 45degrees inclined.

TYPICAL SATISFACTORY ARRANGEMENT TYPICAL SATISFACTORY ARRANGEMENT TYPICAL SATISFACTORY ARRANGEMENT TYPICAL SATISFACTORY ARRANGEMENT TYPICAL SATISFACTORY ARRANGEMENT OFOFOFOFOFUPSTREAM AND DOWNSTREAM PIPINGUPSTREAM AND DOWNSTREAM PIPINGUPSTREAM AND DOWNSTREAM PIPINGUPSTREAM AND DOWNSTREAM PIPINGUPSTREAM AND DOWNSTREAM PIPING

It is best to have 10-20 times pipe diaupstream straight piping and 3-5 dia ofdownstream straight piping.

VALVE ORIENTATION

Upstream10 to 20 times pipe diameters

Downstream3 to 5 p.ds

Elbow and bends can cause fluid swirl patternsthat can adversely affect control valvefunctioning.

LLLLLESSESSESSESSESS SATISFACTORY ARRANGEMENT OF SATISFACTORY ARRANGEMENT OF SATISFACTORY ARRANGEMENT OF SATISFACTORY ARRANGEMENT OF SATISFACTORY ARRANGEMENT OFUPSTREAM AND DOWNSTREAM PIPINGUPSTREAM AND DOWNSTREAM PIPINGUPSTREAM AND DOWNSTREAM PIPINGUPSTREAM AND DOWNSTREAM PIPINGUPSTREAM AND DOWNSTREAM PIPING

INLET & EXIT PIPING - STRAIGHT LENGTH REQUIREMENTS

TYPICAL HYDROTEST & CLEANING TOOLSTYPICAL HYDROTEST & CLEANING TOOLSTYPICAL HYDROTEST & CLEANING TOOLSTYPICAL HYDROTEST & CLEANING TOOLSTYPICAL HYDROTEST & CLEANING TOOLS

FLOW DIRECTION

Most control valves have a preferred or mandatory flow through direction. It is indicated by an arrow cast, orstamped on the body. Installing the valve in a different direction can have a major impact on performance.

When large valves are mounted horizontally, propersupport has to be provided.

Large size valves in horizontal position makes removalof actuator and internals difficult. The overhangingweight of the plug can cause non-uniform wear ofthe trim parts and gland packing

Valves on smaller piping and tubing may need to bemounted in Brackets.

Piping should be flushed before installing the valve.If additional flushing is done after installation, it maybe necessary to remove the internals, particularly ifanti-cavitation or low noise trim is in place.

If presence of debris is suspected, even after flushing,a strainer should be installed upstream of the valve(far enough to allow non-swirl flow at the valve inlet).

VALVE ORIENTATION.............Continued

DUMMY OR HYDRO TEST KITDUMMY OR HYDRO TEST KITDUMMY OR HYDRO TEST KITDUMMY OR HYDRO TEST KITDUMMY OR HYDRO TEST KIT STEAM BLOW OUT TOOLSTEAM BLOW OUT TOOLSTEAM BLOW OUT TOOLSTEAM BLOW OUT TOOLSTEAM BLOW OUT TOOL BLIND FLANGEBLIND FLANGEBLIND FLANGEBLIND FLANGEBLIND FLANGE

INSTRUMENT AIR QUALITY

Instrument air piping connected to the control valvesshould be blown clean before they are attached. Theair used should be free of oil and moisture.

It may also be noted that accessories like Smart ValvePositioners are highly sensitive to the quality ofInstrument Air. Generally manufacturers recommendInstrument Air to be free of oil, water and dust to DIN/ISO 8573-1, pollution and oil contents according to Class3 and Dew point 10 K below operating temperature.

COMPRESSED AIR QUALITY CLASSES TO DIN/ISO 8573-1

Max. Max. Max. Residual Water Content Max.Class Residual Particle size Particle density Pressure dew point Residual Water Residual oil content

(μm) (mg/m3) (°C) (mg/m3) (mg/m3)

1 0.1 0.1 -70 3 0.01

2 1 1 -40 120 0.1

3 5 5 -20 880 1

4 15 8 3 6000 5

5 40 10 7 7800 25

6 - - 10 9400 -

32

MIL 41000 - Installation & Recommendation

PRECISION REGULATOR

11-4SN (G ¼, G ½)11-4SN (G ¼, G ½)

l Shavo's Filter / Regulator combination unit offers extremely precise control.

l Unique valve design and large ratio of diaphragm to valve area affords highly sensitive performance.

l Specially designed to meet instrumentation requirements.

l Metal bowl on combination unit resists corrosive and chemical atmosphere.

l Also available as Pressure Regulator only.

FEATURES

PARAMETERS SPECIFICATIONS

Pipe Threads

Body Material

Filter Element Size

Filter Element Material

Filter Bowl Material

Maximum Inlet Pressure

Maximum Operating

Temperature (ambient)2Recommended flow (at an inlet pressure of 7 kg/cm )

Drain

Regulator Type

Pressure Adjustment

Regulated secondary outlet

pressure (spring range) and

recommended Pressure gauge2ranges available in kg/cm )

Gauge size

Gauge Port size

Gauge connection

Mounting Bracket

Panel mounting

Rc 1/4, 1/2 Taper (F) - Standard

BSP / NPT - Optional

AI. Alloy die-cast

5, 25, 50 micron.

Plastic (Polypropylene) - Standard

Sintered Bronze - Optional

AI. Alloy Metal - Standard2 17.5 kg/cm (250 psig)

0 080 C (175 F)30 to 2.85 dm / sec (0 to 6 cfm)

Manual - Standard

Relieving - Standard

Non-Relieving - Optional

Hand wheel - Standard

Spring Range Gauge Range

1 0.07 to 0.70 0 to 1.0

2 0.21 to 2.10 0 to 2.5

3 0.35 to 3.50 0 to 4.0

4 0.50 to 5.00 0 to 7.0

5 0.70 to 7.00 0 to 10.0

52 mm OD

Rc 1/4

Back

Optional

Possible - Optional

Mumbai, India. Tel. : 022-2760 4700 Fax : 022-2760 4790 F002/1

0702

PRECISION FILTER / REGULATOR

11-4SN (G ¼, G ½)11-4SN (G ¼, G ½)

Option Selector

Sample Model Number

Position

1 2 3 4 5

6 Pipe Size

10 Drain

9 Bowl

M 2 K A1 1 4 S N

Metallic (70cc)Transparent P.C. (125cc)Long Metallic (125 cc)

MTL

===

Manual DrainAuto Drain (Available with 125 cc bowl only)

MA

==

24

1/4"1/2"

==

Instrument Filter / Regulator with S.S. Trim.

1 2 - 3 4 5 - 6 7 8 9 -

2 0 0 M E N

10 11 12 13 14 15

7 8 Options

No GaugeWith Gauge

0001

5051

2021

7071

1011

6061

3031

8081

Knob Slotted Screw Knob Slotted Screw Knob Slotted Type Knob Slotted Screw

Standard Panel Mounting Type Standard Panel Mounting Type

Relieving Non Relieving

Plastic Element

11 Filter ElementSint. Bronze Stainless Steel

1 = 5 Micron2 = 25 Micron3 = 50 Micron

6 = 5 Micron7 = 25 Micron8 = 50 Micron

5 = 5 Micron

12 Secondary PressureRange

A = 0.07 to 0.70 kg / sq.cmC = 0.21 to 2.10 kg / sq.cmE = 0.35 to 3.50 kg / sq.cmF = 0.50 to 5.00 kg / sq.cmK = 0.70 to 7.00 kg / sq.cm

13 PortThread

Main Ports Gauge Ports

ABGNJ

NPTBSPTBSPNPTPT JAPAN

BSPTBSPTBSPTNPTPT JAPAN

14 ElastomerMaterial

NitrileEPDMViton

NEV

===

15 Mounting

No Mounting BracketStandard Mounting Bracket2" Pipe Mounting BracketCustomer's spl. Mounting Bracket

NBPS

====

- - - -

-

Mumbai, India. Tel. : 022-2760 4700 Fax : 022-2760 4790 F002/2

0702

Electropneumatic positionersSIPART PS2

Technical description

6/3Siemens FI 01 · 2010

6

Overview

SIPART PS2 electropneumatic positioner in Makrolon enclosure

SIPART PS2 Ex d electropneumatic positioner in flameproof aluminium enclosure (Ex d)

SIPART PS2 in stainless steel enclosure

The SIPART PS2 electropneumatic positioner is used to control the final control element of pneumatic linear or part-turn actua-tors. The electropneumatic positioner moves the actuator to a valve position corresponding to the setpoint. Additional function inputs can be used to block the valve or to set a safety position. A binary input is present as standard in the basic device for this purpose.

Benefits

SIPART PS2 positioners offer decisive advantages:• Simple installation and automatic commissioning (self-adjust-

ment of zero and span)• Simple operation with

- Local operation (manual operation) and configuration of the device using three buttons and a user-friendly two-line dis-play

- Programming through SIMATIC PDM• Very high-quality control thanks to an online adaptation proce-

dure• Negligible air consumption in stationary operation• "Tight shut-off" function (ensures maximum positioning pres-

sure on the valve seat)• Numerous functions can be activated by simple configuring

(e.g. characteristic curves and limits) • Extensive diagnostic functions for valve and actuator• Only one device version for linear and part-turn actuators• Few moving parts, hence insensitive to vibrations• External non-contacting position sensor as option for extreme

ambient conditions• "Intelligent solenoid valve": Partial Stroke Test and solenoid

valve function in a single device• Partial Stroke Test e.g. for safety valves• Can also be operated with natural gas• SIL (Safety Integrity Level) 2

Application

The SIPART PS2 positioner is used, for example, in the following industries:• Chemical/petrochemical• Power stations• Paper and glass• Water, waste water• Food and pharmaceuticals• Offshore plants

The SIPART PS2 positioner is available:• For single-acting actuators: In Makrolon, stainless steel or alu-

minum enclosure, as well as flameproof aluminum enclosure (Ex d)

• For double-action actuators: In Makrolon enclosure, stainless steel enclosure and flameproof aluminum enclosure (Ex d)

• For non-hazardous applications• For hazardous applications in the versions

- as intrinsically safe device (Ex ia/ib) or- in flameproof aluminum enclosure (Ex d) or- in Ex n design (non sparking)

and in the versions:• With 0/4 ... 20 mA control with/without communication through

HART signal• With PROFIBUS PA communication interface• With Foundation Fieldbus (FF) communications interface.

© Siemens AG 2009



6/4 Siemens FI 01 · 2010

6

Explosion-proof versions

The basic version of the device is available in an intrinsically safe design with degree of protection Ex ia/ib and approval for zone 2/zone 20 (dust).

Operation in zone 1 is permissible for the SIPART PS2 Ex d ver-sion with flameproof enclosure (see "Technical Data"). It is then permissible to use all option modules (except external actuator travel detection systems, SIA/GWK modules and NCS).

In a flameproof enclosure for extreme ambient conditions

The SIPART PS2 is available in a stainless steel enclosure (with no window in the cover) for use in particularly aggressive envi-ronments (e.g. offshore operation, chlorine plants etc.). The de-vice functions are the same as those of the basic versions.

Design

The SIPART PS2 positioner is a digital field device with a highly-integrated microcontroller.

The positioner consists of the following components:• Enclosure and cover• PCB with corresponding electronics with or without communi-

cation through HARTor with electronics for communication in accordance with - PROFIBUS PA specification, IEC 61158-2; bus-supplied de-

vice, or- Foundation Fieldbus (FF) specification, IEC 61158-2, bus-

supplied device• Position detection system• Terminal housing with screw terminals• Pneumatic valve manifold with piezoelectric valve precontrol.

The valve manifold is located in the housing, the pneumatic con-nections for the inlet air and the positioning pressure on the right-hand side. A pressure gauge block and/or a safety solenoid valve can be connected there as options. The SIPART PS2 posi-tioner is fitted to the linear or part-turn actuator using an appro-priate mounting kit. The circuit board container in the casing pro-vides slots for separately ordered boards with the following functions:

Iy module: • Position feedback as a two-wire signal 4 to 20 mA

Alarm unit (3 outputs, 1 input): • Signaling of two limits of the travel or angle by binary signals.

The two limits can be set independently as maximum or mini-mum values.

• Output of an alarm if the setpoint position of the final control element is not reached in automatic mode or if a device fault occurs.

• Second binary input for alarm signals of for triggering safety reactions, e.g. blocking function or safety position.

Limit signaling through slot-type initiators (SIA module)

Two limits can be signaled redundantly as NAMUR signals (EN 60947-5-6) by slot-type initiators. An alarm output is also in-tegrated in the module (see alarm unit).

Limit value signal via mechanical contacts (limit value con-tact module)

Two limits can be signaled redundantly by switching contacts. An alarm output is also integrated in the module (see alarm unit).

Valid for all modules described above:

All signals are electrically isolated from one another and from the basic unit. The outputs indicate self-signaling faults. The mod-ules are easy to retrofit.

Separate mounting of actuator travel detection system and controller unit

The position detection system and controller unit can be con-nected separately for all casing versions of the SIPART PS2 (ex-cept flameproof design). Measurement of the travel or angle is carried out directly on the actuator. The controller unit can then be fitted a certain distance away, e.g. on a mounting pipe or sim-ilar, and is connected to the position detection system by an electric cable and to the actuator by one or two pneumatic lines. Such a split design is frequently advantageous if the ambient conditions at the fitting exceed the specified values for the posi-tioner (e.g. strong vibrations).

The following can be used for measuring the travel or angle:• NCS sensor• External position detection system C73451-A430-D78• A commercially available potentiometer (10 kΩ resistance),

e.g. for higher application temperatures or customer-specific applications

The use of linear potentiometers is recommended for very small linear actuators with a short valve travel since, on the one hand, the space required by the linear potentiometer is very small and, on the other, the transmission characteristic is optimum for a small travel.

Separate mounting of positioner detection system and controller unit

Non-contacting position sensor (NCS)

Contact and non-contacting position sensor (NCS) for part-turn actuator (left) and for linear actuator ≤ 14 mm (0.55 inch) (right)

3

1 2

465

1 Pneumatic connection2 Pneumatic connection for double-action

actuators3 Travel detection system

(10 kΩ potentiometer or NCS)4 Electric cable5 Retrofitted EMC filter module (in device)6 SIPART PS2

© Siemens AG 2009



6/5Siemens FI 01 · 2010

6

NCS for travels >14 mm (0.55 inch)

The NCS sensor consists of a non-contacting position sensor. All coupling elements are omitted such as coupling wheel and driver pin with part-turn actuators or lever and pick-up bracket with linear actuators for up to 14 mm (0.55 inch) travel.

This results in:• Even greater resistance to vibration and shock• No wear of sensor• Problem-free mounting on very small actuators• Negligible hysteresis with very small travels

The sensor does not require an additional power supply, i.e. SIPART PS2 (not for Ex d version) can be operated in a 2-wire system. The NCS (Non Contacting Position Sensor) consists of a potted sensor housing which must be mounted permanently and a magnet which is mounted on the spindle of linear actuators or on the shaft butt of part-turn actuators. For the version for travels >14 mm (0.55 inch), the magnet and the NCS are premounted on a stainless steel frame and offer the same interface mechan-ically as the positioner itself, i.e. they can be mounted using the standard mounting kits 6DR4004-8V, -8VK and -8VL.

The installation of a EMC filter module in the positioner (controller unit) is necessary in order to ensure a connection level with EMC according to EN 61326/A1 and NAMUR NE21 when using exter-nal sensors (see Selection and ordering data for "EMC filter mod-ule").

Function

The SIPART PS2 electropneumatic positioner works in a com-pletely different way to normal positioners.

Mode of operation

Comparison of the setpoint and the actual value takes place electronically in a microcontroller. If the microcontroller detects a deviation, it uses a 5-way switch procedure to control the piezo-electric valves, which regulates the flow of air into and from the chambers of the pneumatic actuator or blows it in the opposite direction.

The microcontroller then outputs an electric control command to the piezoelectric valve in accordance with the size and direction of the system deviation (deviation between setpoint w and con-trol output x). The piezoelectric valve converts the command into a pneumatic positional increment.

The positioner outputs a continuous signal in the area where there is a large system deviation (high-speed zone); in areas of moderate system deviation (slow-speed zone) it outputs a se-

quence of pulses. No positioning signals are output in the case of a small system deviation (adaptive or variable dead zone).

The linear or rotary motion of the actuator is detected by the mounting kit and transferred to a high-quality potentiometer made of plastic conductive material over a shaft and a non-float-ing gear transmission.

The angular error of the pick-up in cases where the assembly is mounted on a linear actuator is corrected automatically.

When connected in a 2-wire system, the SIPART PS2 draws its power exclusively from the 4 to 20 mA setpoint signal. The elec-tric power is also connected through the 2-wire bus signal with PROFIBUS operation (SIPART PS2 PA). The same applies for the FOUNDATION Fieldbus version.

Pneumatic valve manifold with piezoelectric valve precontrol

The piezoelectric valve can release very short control pulses. This helps achieve a high positioning accuracy. The pilot ele-ment is a piezoelectric bending converter which switches the pneumatic main controller unit. The valve manifold is character-ized by an extremely long service life.

Local operation

Local operation is performed using the built-in display and the three buttons. Switching between the operating levels Auto-matic, Manual, Configuring and Diagnosis is possible at the press of a button.

In Manual mode the drive can be adjusted over the entire range without interrupting the circuit.

Operation and monitoring with the SIMATIC PDM communi-cations program

The SIMATIC PDM program is available for communication through the HART interface and also for the PROFIBUS PA coupling.

The SIMATIC PDM communication software allows for conve-nient remote operation and remote observation using a PC. The positioner can also be configured using this program. Parame-ters which provide important information for maintenance and fault diagnosis of the complete unit can also be determined us-ing process data and comparison data.

When operating the SIPART PS2 through the HART interface, the connection is made directly to the 2-wire cable to the SIPART PS2 positioner through a HART modem that can be con-nected to the RS 232 or USB interface. The signals needed for communication in conformity with the HART protocol are super-imposed on the current signal in accordance with the Frequency Shift Keying (FSK) method.

Automatic commissioning

With a simple configuration menu the SIPART PS2 can be quickly adapted to the fitting and adjusted by means of an automatic startup function.

During initialization, the microcontroller determines the zero point, full-scale value, the direction of action and the positioning speed of the fitting. From this data it establishes the minimum pulse time and the dead zone, thus optimizing the control.

Low air consumption

A hallmark of the SIPART PS2 is its own extremely low consump-tion of air. Normal air losses on conventional positioners are very costly. Thanks to the use of modern piezoelectric technology, the SIPART PS2 consumes air only when it is needed, which means that it pays for itself within a very short time.

Comprehensive monitoring functions

The SIPART PS2 has various monitoring functions with which changes on the actuator and valve can be detected and sig-naled if applicable when a selectable limit has been exceeded. This information may be important for diagnosis of the actuator

© Siemens AG 2009



6/6 Siemens FI 01 · 2010

6

or valve. The measuring data to be determined and monitored, some of whose limits can be adjusted, include:• Travel integral• Number of changes in direction• Alarm counter• Self-adjusting dead zone• Valve end limit position (e.g. for detection of valve seat wear

or deposits)• Operating hours (also according to temperature and travel

ranges) as well as min./max. temperature• Operating cycles of piezoelectric valves• Valve positioning time• Actuator leakages

Status monitoring with 3-stage alarm concept

The intelligent electropneumatic SIPART PS2 positioner is equipped with additional monitoring functions. The status indi-cations derived from these monitoring functions signal active faults of the unit. The severity of these faults are graded using "traffic light signaling", symbolized by a wrench in the colors green, yellow and red (in SIMATIC PDM and Maintenance Sta-tion):• Need for maintenance (green wrench)• Urgent need for maintenance (yellow wrench)• Imminent danger of unit failure or general failure (red wrench)

This allows users to put early measures into action before a se-rious valve or actuator fault occurs which could result in a system shutdown. The fact that a fault indication is signaled, such as the onset of a diaphragm break in the actuator or the progressive sluggishness of a unit, enables the user to ensure system reli-ability at any time by means of suitable maintenance strategies.

This three-stage alarm hierarchy also allows early detection and signaling of other faults, such as the static friction of a packing box, the wearing of a valve plug/seating, or precipitations or in-crustations on the fittings.

These fault indications can be output either line-conducted over the alarm outputs (see above) of the positioner (max. 3), or via communication over the HART or field bus interfaces. In this case, the HART, PROFIBUS and FF versions of SIPART PS2 per-mit a differentiation of the various fault indications, as well as a trend representation and histogram function of all key process variables with regard to the fittings.

The display of the device also displays the graded maintenance requirements, complete with identification of the source of the fault.

Functional safety acc. to SIL 2

The SIPART PS2 positioners are also suitable for the control of fit-tings, which meet the special requirements of the functional safety up to SIL 2 to IEC 61508 or IEC 61511-1.

This is a single-action, venting positioner with an input of 4 to 20 mA, PROFIBUS PA and FOUNDATION Fieldbus (FF) for mounting on pneumatic actuators with spring return.

The positioner vents the valve actuator on demand/in the event of a fault and puts the valve in the preset safety position.

This positioner meets the following requirements:• Functional safety up to SIL 2 to IEC 61508 or IEC 61511-1,

from firmware version C4 or higher for safe venting• Explosion protection for the versions 6DR5...-.E...• Electromagnetic compatibility to EN 61326/A1, Appendix A.1

SIPART PS 2 as "intelligent solenoid valve“

Open / Close valves, safety fittings in particular, are generally pneumatically controlled over a solenoid valve. If you use SIPART S2 instead of this type of solenoid valve, the positioner performs two tasks in a single device (without extra wiring)

• Firstly, it switches the fitting off on demand by venting the ac-tuator (functional safety acc. to SIL 2 (see above)

• Secondly, it can perform a Partial Stroke Test at regular inter-vals (1 - 365 days), which prevents the blocking of the fitting, e.g. due to corrosion or furring.

As in this case SIPART PS2 is constantly working in normal op-eration (e.g. 99 % position), it also acts as a permanent test func-tion for the pneumatic output circuit, which is not usually possi-ble when using a solenoid valve.

Solenoid valves on control valves can also not normally be tested during operation. They are therefore not necessary when using SIPART PS2 with a 4-wire connection system as the vent-ing is carried out on demand by SIPART PS2. This means that on control valves, both the control function and the shut-off function can be carried out by a single device.

Configuring

In configuring mode, the SIPART PS2 positioner can be config-ured to requirements and include the following settings:• Input current range 0 to 20 mA or 4 to 20 mA• Rising or falling characteristic curve at the setpoint input• Positioning speed limit (setpoint ramp)• Split-range operation; adjustable start-of-scale and full-scale

values• Response threshold (dead zone); self-adjusting or fixed• Direction of action; rising or falling output pressure with rising

setpoint• Limits (start-of-scale and full-scale values) of positioning

range• Limits (alarms) of the final control element position; minimum

and maximum values• Automatic "tight shut-off" (with adjustable response threshold)• The travel can be corrected in accordance with the valve char-

acteristic curve.• Function of binary inputs• Function of alarm output etc.

Configuration of the various SIPART PS2 versions is largely iden-tical.

© Siemens AG 2009

sabarish

Highlight

sabarish

Highlight



6/7Siemens FI 01 · 2010

6

SIPART PS2, electropneumatic positioner, function diagram

8 9

3

4

56

7

12

9

345

67

12

8

Motherboard with microcontroller and input circuitControl panel with display and pushbuttonsPiezoelectric valve unit, always presentValve unit, present as accessory in double-action positionerIy module for SIPART PS2 controller

Alarm module for 3 alarm outputs and one binay inputSIA module (slot initiator alarm module, fig.) or limit value contact moduleSpring loaded pneumatic actuator (single-action)Springless pneumatic actuator (double-action)

Note:Alarm module (6) and SIA module (7) can only be inserted as alternatives.

Ex-haust

Exhaust

Inlet air

Micro-controller

Trav

el

Trav

el

AD

AD

BE1

IW+

W

+

W

x

BE2 A1 A2

+5 V+24 V

–∆y

+∆y

UU

I

pZ

+–

A1 A2

I

HART

IW–

y0

–

x0

p1

p1

p2

p2

p1

p2

p1

I

© Siemens AG 2009

Electropneumatic positionersSIPART PS2Technical specificationsall versions

6/8 Siemens FI 01 · 2010

6

Technical specifications

1) During commissioning at ≤ 0 °C (≤ 32 °F) make sure that the valves are flushed long enough with the dry medium.

2) At ≤ -10 °C (≤ 14 °F) the display refresh rate of the indicator is limited. Only T4 is permissible when using Iy module.

3) -20 ... +80 °C (-4 ... + 176 °F) for 6DR55..-0G..., 6DR56..-0G..., 6DR55..-0D... and 6DR56..-0D...

4) With the Ex d version (6DR5..5-...) the values are reduced by approx. 20 %

SIPART PS2 (all versions)

General data

Range of stroke (linear actuators) 3 ... 130 mm (0.12 ... 5.12 inch) (angle of positioner shaft 16 ... 90°)

Angle of rotation (part-turn actuators) 30 ... 100°

Assembly

• On linear actuators Using mounting kit 6DR4004-8V and where necessary with an additional lever arm 6DR4004-8L on actuators according to IEC 534-6 (NAMUR) with ribs, bars or flat face

• On part-turn actuators Using mounting kit 6DR4004-8D on actuators with mounting plane according to VDI/VDE 3845 and DIN 3337: The required mounting console has to be provided on the actuator side; shaft with groove and female thread M6

Controller unit

• Five-point switch Self-adjusting

• Deadband

- dEbA = Auto Self-adjusting or can be set as fixed value

- dEbA = 0.1 ... 10 % Self-adjusting or can be set as fixed value

A/D converter

• Scan time 10 ms

• Resolution ≤ 0.05 %

• Transmission error ≤ 0.2 %

• Temperature influence effect ≤ 0.1 %/10 K (≤ 0.1 %/18 °F)

Cycle time

• 20 mA/HART device 20 ms

• PA device 60 ms

• FF device 60 ms (min. loop time)

Binary input BE1 (terminals 9/10; electrically conn. to basic device)

Suitable only for floating contact; max. contact load < 5 µA with 3 V

Degree of protection IP66 to EN 60 529/NEMA 4X

EMC requirements EN 61326/A1 Appendix A.1 and NAMUR NE21 August 98

Material

• Enclosure

- 6DR5..0-... (plastic) Glass-fiber-reinforced Macrolon

- 6DR5..1-... (aluminum) GD AISi12

- 6DR5..2-... (stainless steel) Austenitic stainl. steel mat. No. 1.4581

- 6DR5..5-... (alum., press.-proof) GK AISi12

• Pressure gauge block Aluminium AIMgSi, anodized

Vibration resistance

• Harmonic oscillations(sine-wave) according to EN 60068-2-6/05.96

3.5 mm (0.14 inch), 2 ... 27 Hz 3 cycles/axis

98.1 m/s² (321.84 ft/s²), 27 ... 300 Hz, 3 cycles/axis

• Bumping (half-sine)to EN 60068-2-29/03.95

150 m/s² (492 ft/s²), 6 ms, 1000 shocks/axis

• Noise (digitally controlled)to EN 60068-2-64/08.95

10 ... 200 Hz; 1 (m/s²)²/Hz (3.28 (ft/s²)²/Hz)

200 ... 500 Hz; 0.3 (m/s²)²/Hz (0.98 (ft/s²)²/Hz)

4 hours/axis

• Recommended continuous duty range of the complete fitting

≤ 30 m/s² (≤ 98.4 ft/s²) without reso-nance sharpness

Weight, basic device

• Glass-fiber-reinforced Makrolon enclosure

Approx. 0.9 kg (1.98 lb)

• Aluminum enclosure Approx. 1,3 kg (2.86 lb)

• Stainless steel enclosure Approx. 3.9 kg (8.58 lb)

• Pressure-proof alum. enclosure Approx. 5.2 kg (11.46 lb)

Dimensions See Dimensional drawings

Climatic class According to DIN EN 60721-3-4

• Storage 1) 1K5, but -40 ... +80 °C (-40 ... +176 °F)

• Transport 1) 2K4, but -40 ... +80 °C(-40 ... +176 °F)

• Operation 2) 4K3, but -30 ... +80 °C 3)

(-22 ... +176 °F)

Certificates and approvals

Classification according to pres-sure equipment directive (PED 97/23/EC)

For gases of fluid group 1, complies with requirements of article 3, par. 3 (sound engineering practice SEP)

CE marking You can find the appropriate guidelines and standards applied, including the relevant versions, in the EC Declaration of Conformity on the Internet

Pneumatic data

Auxiliary power (air supply) Compressed air, nitrogen or cleaned natural gas

• Pressure 1.4 ... 7 bar (20.3 ... 101.5 psi): Sufficiently greater than max. drive pressure (actuating pressure)

Air quality to ISO 8573-1

• Solid particulate size and density Class 2

• Pressure dew point Class 2 (min. 20 K (36 °F) below ambient temperature)

• Oil content Class 2

Unrestricted flow (DIN 1945)

• Inlet air valve (ventilate actuator) 4)

- 2 bar (29 psi) 4.1 Nm³/h (18.1 USgpm)

- 4 bar (58 psi) 7.1 Nm³/h (31.3 USgpm)

- 6 bar (87 psi) 9.8 Nm³/h (43.1 USgpm)

• Outlet air valve (vent actuator) 4)

- 2 bar (29 psi) 8.2 Nm³/h (36.1 USgpm)

- 4 bar (58 psi) 13.7 Nm³/h (60.3 USgpm)

- 6 bar (87 psi) 19.2 Nm³/h (84.5 USgpm)

Valve leakage < 6⋅10-4 Nm³/h (0.0026 USgpm)

Throttle ratio Adjustable up to ∞ : 1

Auxiliary power consumption in the controlled state

< 3,6⋅10-2 Nm³/h (0.158 USgpm)

Device versions

• In Makrolon enclosure Single-acting and double-acting

• In aluminum enclosure Single-acting

• In pressure-proof aluminum encl. Single-acting and double-acting

• In stainless steel enclosure Single-acting and double-acting

Gauge made of Plastic Steel Stainl. Steel 316

Degree of protection IP31 IP44 IP54

Vibration resistance acc. to DIN EN 837-1

© Siemens AG 2009


Technical specificationsSIPART PS2

6/9Siemens FI 01 · 2010

6


SIPART PS2 Basic device without Ex protection

Basic device with Ex d protection (flameproof enclosure)

Basic device with Ex ia/ib protection

Basic device with Ex n/dust protection

Explosion protection ATEX - Ex dII 2 G Ex d II C T6

Ex ia/ibII 2 G Ex ia/ib II C T6

Ex nII 3 G Ex nA nL[nL] IIC T6DustII 3 D Ex tD A22 IP66 T100°C

Mounting location - Zone 1 Zone 2/22

Permissible ambient temperature for operationAt ≤ -10 °C (+14 °F) the display refresh rate of the indicator is limited.(for basic devices with EX ia/ib and Ex n protection the following applies: Only T4 is permissible when using Iy module)

-30 ... +80 °C (-22 ... +176 °F)

T4: -30 ... +80 °C (-22 ... +176 °F)

T5: -30 ... +65 °C (-22 ... +149 °F)

T6: -30 ... +50 °C (-22 ... +122 °F)

Electrical specifications

Input

2-wire connection (terminals 6/8)

Rated signal range 4 ... 20 mA

Current to maintain the auxiliary power supply

≥ 3.6 mA

Required load voltage UB (corresponds to Ω at 20 mA)

• Without HART (6DR50..)

- Typical 6.36 V (corresponds to 318 Ω)

7.8 V (corresponds to 390 Ω)

- max. 6.48 V (corresponds to 324 Ω)

8.3 V (corresponds to 415 Ω)

• Without HART (6DR53..)


–

- max. 8.4 V (corresponds to 420 Ω)

–

• With HART (6DR51..)


–

- max. –

• With HART (6DR52..)

- Typical – 8.4 V (corresponds to 420 Ω)

- max. – 8.8 V (corresponds to 440 Ω)

• Static destruction limit ± 40 mA –

Internal capacitance Ci

• Without HART – 22 nF 22 nF (at "nL")

• With HART – 7 nF 7 nF (at "nL")

Internal inductance Li

• Without HART – 0.12 mH 0.12 mH (at "nL")

• With HART – 0.24 mH 0.24 mH (at "nL")

For connection to circuits with the fol-lowing peak values

– intrinsically safeUi = 30 V DCIi = 100 mAPi = 1 W

at "nA" and "tD":Un = 30 V DCIn = 100 mAat "nL":Ui = 30 V DCIi = 100 mA

© Siemens AG 2009

Electropneumatic positionersSIPART PS2Technical specificationsSIPART PS2

6/10 Siemens FI 01 · 2010

6

3-/4-wire device (terminals 2/4 and 6/8) (6DR52.. and 6DR53..)

• Power supply UH 18 ... 35 V DC 18 ... 30 V DC

• Current consumption IH (UH - 7.5 V)/2,4 kΩ [mA]

• Internal capacitance Ci – 22 nF 22 nF (at "nL")

• Internal inductance Li – 0.12 mH 0.12 mH (at "nL")

• For connection to circuits with the following peak values



Current input IWRated signal range 0/4 ... 20 mA

Load voltage at 20 mA ≤ 0.2 V (corresponds to 10 Ω) ≤ 1 V (corresponds to 50 Ω)

Internal capacitance Ci – 22 nF 22 nF (at "nL")

Internal inductance Li – 0.12 mH 0.12 mH (at "nL")

For connection to circuits with the following peak values



Electrical isolation between UH and IW between UH and IW(2 intrinsically safe cir-cuits)

between UH and IW

Test voltage 840 V DC, (1 s)

Connections

• Electrical Screw terminals 2.5 AWG28-12Cable gland M20x1.5 or ½-14 NPT

Screw terminals 2.5 AWG28-12Ex d certified cable gland M20x1.5, ½-14 NPT or M25x1.5

Screw terminals 2.5 AWG28-12Cable gland M20x1.5 or ½-14 NPT

• Pneumatic Female thread G1/4 EN ISO 228-1 or ¼ -18 NPT

External position sensor (potentiome-ter or NCS; as option) with the follow-ing peak values

• Uo – 5 V

• Io (static) – 75 mA

• Is (short-time) – 160 mA –

• Po – 120 mW

Maximum permissible external capacitance Co

– 1 µF

Maximum permissible external inductance Lo

– 1 mH

SIPART PS2 Basic device without Ex protection




© Siemens AG 2009


Technical specificationsSIPART PS2 PA

6/11Siemens FI 01 · 2010

6


SIPART PS2 PA Basic device without Ex protection




Explosion protection as per ATEX Without Ex dII 2 G Ex d II C T4/T5/T6



Mounting location Zone 1 Zone 2/22

Permissible ambient temperature for operationAt ≤ -10 °C (+14 °F) the display refresh rate of the digital display is limited.(for basic devices with Ex protection the following applies: Only T4 is per-missible when using Iy module.)

-30 ... +80 °C (-22 ... +176 °F)

T4: -30 ... +80 °C (-22 ... +176 °F)

T5: -30 ... +65 °C (-22 ... +149 °F)

T6: -30 ... +50 °C (-22 ... +122 °F)

T4: -20 ... +75 °C (-4 ... +167 °F)T5: -20 ... +65 °C (-4 ... +149 °F)T6: -20 ... +50 °C (-4 ... +122 °F)


Input

Power supply (terminals 6/7) Bus-supplied

Bus voltage 9 ... 32 V 9 ... 24 V 9 ... 32 V

• Bus connection with supply unit – Intrinsically safe FISCO at "nA" and "tD":Un = 32 V DCat "nL":FNICO

- Max. supply voltage Uo – 17.5 V

- Max. short-circuit current Io – 380 mA 570 mA

- Max. power Po – 5.32 W –

• Bus connection with barrier intrinsically safe at "nL"

- Max. supply voltage (Uo) – 24 V 32 V

- Max. short-circuit current (Io) – 250 mA –


Current consumption 11.5 mA ± 10 %

Additional error signal 0 mA

Effective internal inductance Li – 8 µH 8 µH (at "nL")

Effective Internal capacitance Ci – Negligible

Safety shutdown can be activated with coding bridge (terminals 81/82; electrically isolated from the basic device)

• Input resistance > 20 kΩ

• Signal status "0" (shutdown active) 0 ... 4.5 V or unused

• Signal status "1" (shutdown not active)

13 ... 30 V

• Effective Internal capacitance Ci – Negligible

• Effective internal inductance Li – Negligible

• For connection to power supply with – intrinsically safe At "nA", "nL" and "tD"

- Max. supply voltage Ui – 30 V 30 V

- Max. short-circuit current Ii – 100 mA 100 mA

- Maximum power Pi – 1 W –

Electrical isolation Between basic device and the input for safety shut-down, as well as the outputs of the option modules

The basic device and the input to the safety shut-down, as well as the out-puts of the option modules, are separate, intrinsically safe circuits

Between basic device and the input for safety shutdown, as well as the outputs of the option modules

Test voltage 840 V DC, 1 s

© Siemens AG 2009

Electropneumatic positionersSIPART PS2Technical specificationsSIPART PS2 PA

6/12 Siemens FI 01 · 2010

6

Communication Layers 1 and +2 according to PROFIBUS PA, transmission technology according to IEC 1158-2;slave function; layer 7 (protocol layer) according to PROFIBUS DP,

EN 50170 standard with the extended PROFIBUS functions(all data acyclic, manipulated variable, feedbacks and status also cyclic)

C2 connections Four connections to master class 2 are supported, automatic connection setup 60 s after break in communication

Device profile PROFIBUS PA profile B, version 3.0, more than 150 objects

Response time to master message Typically 10 ms

Device address 126 (when delivered)

PC parameterizing software SIMATIC PDM, supports all device objects. The software is not included in the scope of delivery

Connections




• Pneumatic Female thread G¼ EN ISO 228-1 (¼ -18 NPT)

External position sensor (potentiome-ter or NCS; as option) with the follow-ing peak values

• Uo – 5 V



• Po – 120 mW

• Maximum permissible external capacitance Co

– 1 µF

• Maximum permissible external inductance Lo

– 1 mH

SIPART PS2 PA Basic device without Ex protection




© Siemens AG 2009


Technical specificationsSIPART PS2 FF

6/13Siemens FI 01 · 2010

6


SIPART PS2 FF Basic device without Ex protection




Explosion protection as per ATEX Without Ex dII 2 G Ex d II C T4/T5/T6



Mounting location Zone 1 Zone 2/22

Permissible ambient temperature for operationAt ≤ 10 °C (+14 °F) the display refresh rate of the indicator is limited(for basic devices with Ex protection the following applies: Only T4 is per-missible when using Iy module.)

-30 ... +80 °C (-22 ... +176 °F)

T4: -30 ... +80 °C (-22 ... +176 °F)

T5: -30 ... +65 °C (-22 ... +149 °F)

T6: -30 ... +50 °C (-22 ... +122 °F)

T4: -20 ... +75 °C (-4 ... +167 °F)


Input

Power supply (terminals 6/7) Bus-supplied

Bus voltage 9 ... 32 V 9 ... 24 V 9 ... 32 V

• Bus connection with supply unit – Intrinsically safe FISCO at "nA" and "tD":Un = 32 V DCat "nL":FNICO

- Max. supply voltage Uo – 17.5 V

- Max. short-circuit current Io – 380 mA 570 mA


• Bus connection with barrier intrinsically safe at "nL"

- Max. supply voltage (Uo) – 24 V 32 V

- Max. short-circuit current (Io) – 250 mA –



Current consumption 10.5 mA ± 10 %

Additional error signal 0 mA

Effective internal inductance Li – 8 µH 8 µH (at "nL")

Effective Internal capacitance Ci – Negligible

Safety shutdown can be activated with coding bridge (terminals 81/82; electrically isolated from the basic device)

• Input resistance > 20 kΩ

• Signal status "0" (shutdown active) 0 ... 4.5 V or unused

• Signal status "1" (shutdown not active)

13 ... 30 V

• Effective Internal capacitance Ci – Negligible

• Effective internal inductance Li – Negligible

• For connection to power supply with – intrinsically safe At "nA", "nL" and "tD"

- Max. supply voltage Ui – 30 V

- Max. short-circuit current Ii – 100 mA

- Maximum power Pi – 1 W –

Electrical isolation Between basic device and the input for safety shut-down, as well as the outputs of the option modules

The basic device and the input to the safety shut-down, as well as the out-puts of the option modules, are separate, intrinsically safe circuits

Between basic device and the input for safety shutdown, as well as the outputs of the option modules


© Siemens AG 2009

Electropneumatic positionersSIPART PS2Technical specificationsSIPART PS2 FF

6/14 Siemens FI 01 · 2010

6

Communication

Communications group and class According to technical specification of the Fieldbus Foundation for H1 communication

Function blocks Group 3, Class 31PS (publisher, subscriber)

1 resource block (RB2)

1 analog output function block (AO)

1 PID function block (PID)

1 transducer block (standard advanced positioner valve)

Execution times of the blocks AO: 60 ms

PID: 80 ms

Physical layer profile 123, 511

FF registration Tested with ITK 5.0

Device address 22 (when delivered)

Connections




• Pneumatic Female thread G¼ EN ISO 228-1 (¼ -18 NPT)

External position sensor(potentiometer or NCS; as option) with the following peak values

• Uo – 5 V



• Po – 120 mW

• Maximum permissible external capacitance Co

– 1 µF

• Maximum permissible external inductance Lo

– 1 mH

SIPART PS2 FF Basic device without Ex protection




© Siemens AG 2009


Technical specificationsAdd-on modules

6/15Siemens FI 01 · 2010

6


1) Only in conjunction with the basic device 6DR5...-.E.... Only T4 permissible when using with Iy module.

Add-on modules Without Ex protection/with Ex d protection

With Ex ia/ib protection With Ex n/dust protection

Ex protection acc. to ATEX – II 2G Ex ia/ib II C T4/T5/T61) Ex nII 3 G Ex nA nL[nL] IIC T6DustII 3 D Ex tD A22 IP66 T100°C

Mounting location – Zone 1 Zone 2/22

Permissible ambient temperature for opera-tion(For devices with Ex protection: Only in con-junction with the basic device 6DR5... -.E.... Only T4 permissible when using Iy module.)

-30 ... +80 °C (-22 ... +176 °F) T4: -30 ... +80 °C (T4: -22 ... +176 °F)

T5: -30 ... +65 °C (-22 ... +149 °F)

T6: -30 ... +50 °C (-22 ... +122 °F)

Alarm unit 6DR4004-8A

Binary alarm outputs A1, A2 and alarm output

• Signal status High (not responded)Signal status Low* (responded)(* Low is also the status when the basic device is faulty or has no electric power supply)

Conductive, R = 1 kΩ, +3/1 %*Disabled, IR < 60 µA

≥ 2.1 mA≤ 1.2 mA

(* When used in the flameproof enclosure the current consump-tion must be limited to 10 mA per output.)

(Switching threshold with supply to EN 60947-5-6: UH = 8.2 V, Ri = 1 kΩ)

• Internal capacitance Ci – 5.2 nF 5.2 nF (at "nL")

• Internal inductance Li – Negligible

• Power supply UH ≤ 35 V –

• Connecting to circuits with the following peak values

– Intrinsically safe switching amplifier to EN 60947-5-6Ui = 15.5 V DC Ii = 25 mAPi = 64 mW

at "nA" and "tD":Un = 15.5 V DCat "nL":Ui = 15.5 V DCIi = 25 mA

Binary input BE2

• Electrically connected to the basic device

- Signal status 0 Floating contact, openFloating contact, closed

3 V, 5 mA≤ 4.5 V or open

≥ 13 V≥ 25 kΩ

- Signal status 1

- Contact load

• Electrically isolated from the basic device

- Signal status 0

- Signal status 1

- Natural resistance

• Static destruction limit ± 35 V –

• Internal inductance and capacitance – Negligible

• Connecting to circuits with the following peak values

– Intrinsically safe Ui = 25.2 V at "nA" and "tD":Un = 25.2 V DCat "nL":Ui = 25.2 V DC

Electrical isolation The 3 outputs, the input BE2 and the basic device are electrically isolated from each other


© Siemens AG 2009

Electropneumatic positionersSIPART PS2Technical specificationsAdd-on modules

6/16 Siemens FI 01 · 2010

6



With Ex ia/ib protection With Ex n/dust protection

SIA moduleLimit transmitter with slot-type initiators and alarm output

6DR4004-8G (not for Ex d version)

6DR4004-6G

Limit transmitter A1, A2 2-wire connection

Ex protection Without II 2 G Ex ia/ib IIC T6 II 3 G Ex nA nL [nL] IIC T6

Connection 2-wire system to EN 60947-5-6 (NAMUR), for switching amplifier to be connected on load side

2 slot-type initiators Type SJ2-SN

Function NC (normally closed)

Connecting to circuits with the following peak values

rated voltage 8 VCurrent consumption:≥ 3 mA (limit value not responded)≤ 1 mA (limit value responded)

Intrinsically safe switching ampli-fier EN 60947-5-6Ui = 15.5 V DC Ii = 25 mAPi = 64 mW

at "nA" and "tD":Un = 15.5 V DCPn = 64 mWat "nL":Ui = 15.5 V DCIi = 25 mA


Internal inductance Li – 100 µH 100 µH (at "nL")

Electrical isolation The 3 outputs are electrically isolated from the basic device


Alarm output

Connection To switching amplifier according to EN 60947-5-6 (NAMUR), UH = 8.2 V, Ri = 1 kΩ

Signal state High (not activated) R = 1.1 kΩ ≥ 2.1 mA

Signal state Low (activated) Ri = 10 kΩ ≤ 1.2 mA

Internal capacitance Ci – 5.2 nF 5.2 nF (at "nL")

Internal inductance Li – Negligible

Power supply UH UH ≤ 35 V DCI ≤ 20 mA

–


– Intrinsically safe switching ampli-fier acc. to EN 60947-5-6Ui = 15.5 V DC Ii = 25 mAPi = 64 mW

at "nA" and "tD":Un = 15.5 V DCat "nL":Ui = 15.5 V DCIi = 25 mA

Limit value contact moduleLimit transmitter with mechanical ground contact and alarm output

6DR4004-8K (not for Ex d version)

6DR4004-6K

Limit transmitter A1, A2

Ex protection Without II 2 G Ex ia/ib IIC T6 II 3 G Ex nL [nL] IIC T6

Max. switching current AC/DC 4 A Connection to intrinsically safe circuit with maximum values:Ui = 30 V, Ii = 100 mA,Pi = 750 mW

Connection to circuits with maxi-mum values:at "nL":Ui = 30 V Ii = 100 mA,

Max. switching voltage AC/DC 250 V/24 V 30 V DC 30 V DC

Internal capacitance – Negligible Negligible

Internal inductance – Negligible Negligible

Electrical isolation The 3 outputs are electrically isolated from the basic device


Alarm output

Connection To switching amplifier according to EN 60947-5-6 (NAMUR), UH = 8.2 V, Ri = 1 kΩ

Signal state High (not activated) R = 1.1 kΩ ≥ 2.1 mA

Signal state Low (activated) Ri = 10 kΩ ≤ 1.2 mA

Internal capacitance Ci – 5.2 nF 5.2 nF (at "nL")


Power supply UH UH ≤ 35 V DCI ≤ 20 mA

–


– Intrinsically safe switching ampli-fier acc. to EN 60947-5-6Ui = 15.5 V DC Ii = 25 mAPi = 64 mW

at "nL":Ui = 15.5 V DCIi = 25 mA

© Siemens AG 2009


Technical specificationsAdd-on modules

6/17Siemens FI 01 · 2010

6


With Ex ia/ib protection With Ex n protection

Iy module 6DR4004-8J 6DR4004-6J

DC output for position feedback 2-wire connection4 ... 20 mA, short-circuit-proof

3.6 ... 20.5 mARated signal range

Total operating range

Power supply UH +12 ... +35 V +12 ... +30 V

External loads RB [kΩ] ≤ (UH [V] - 12 V) /i [mA]≤ 0,3 %

≤ 0.1 %/10 K (≤ 0.1 %/18 °F)≤ 0,1 %≤ 1 %

Transmission error

Temperature influence effect

Resolution

Residual ripple



For connection to circuits with the follow-ing peak values

Intrinsically safe: Ui = 30 V DC Ii = 100 mAPi = 1 W (only T4)

at "nA" and "tD":Un = 30 V DC In = 100 mAPn = 1 W (only T4)at "nL":Ui = 30 V DCIi = 100 mA

Electrical isolation Electrically isolated from the basic device840 V DC, 1 sTest voltage

NCS sensor (not for Ex d version)

Position range

• Linear actuator 3 ... 130 mm (0.12 ... 5.12 inch), to 200 mm (7.87 inch) on request

3 ... 130 mm (0.12 ... 5.12 inch), to 200 mm (7.87 inch) on request

-

• Part-turn actuator 30° ... 100° (not for Ex d version) 30° ... 100° -

Linearity (after correction by SIPART PS2)

• Linear actuator ± 1 % ± 1 % -

• Part-turn actuator ± 1 % ± 1 % -

Hysteresis ± 0.2 % ± 0.2 % -

Continuous working temperature -40 °C ... +85 °C (-40 °F ... +185 °F), extended temperature range on request

-40 °C ... +85 °C (-40 °F ... +185 °F), extended temperature range on request

-

Vibration resistance Harmonic oscillations (sine-wave) according to EN 60062-2-6/05.96

7 mm (0.28 inch), 5 ... 54 Hz 500 m/s2 (1640 ft/s2), 80 ... 200 Hz

For connection to circuits with the follow-ing peak values

Intrinsically safe Ui = 5 V DC

at "nL":Ui = 5 V DC


Internal inductance Li – 240 µH 240 µH (at "nL")

Degree of protection of enclosure IP68/NEMA 4X -

© Siemens AG 2009

Electropneumatic positionersSIPART PS2Ordering dataSIPART PS2, PS2 PA, PS2 FF

6/18 Siemens FI 01 · 2010

6

Selection and ordering data Order No.

SIPART PS2 electropneumatic posi-tioner, without Ex protection, Ex ia/ib and Ex n

6 D R 5 777 - 0 7777 - 77A7

Version2-wire (4 to 20 mA)• Without HART 0• With HART, not explosion-protected 12-, 3-, 4-wire (0/4 to 20 mA)• With HART, explosion-protected 2• Without HART, not explosion-pro-

tected 3

PROFIBUS PA connection 5FOUNDATION Fieldbus connection 6

For actuatorSingle-action 1Double-action 2

EnclosureMakrolon 0Aluminum; only single-action 1 1Stainless steel (without window) 2

Explosion protectionWithout NWith explosion protection Ex ia/ib (CENELEC/FM/CSA)

E

With explosion protection Ex n (CENELEC/ATEX)• For zone 2 and zone 22 (dust)

Enclosure: Aluminum or stainless steel, each without inspection win-dow in the cover

D

• For zone 21)2)

Enclosure: Aluminum or Makrolon, each with inspection window in the cover

G

Connection threadelectrical/pneumaticM20 x 1.5 / G¼ G½-14 NPT / ¼-18 NPT3) NM20 x 1.5 / ¼-18 NPT M½-14 NPT / G¼3) PWith plug M12 / G¼ RWith plug M12 / ¼-18 NPT S

Limit monitorInstalled, incl. 2nd cable glandWithout 0Alarm module; electronic(6DR4004-.A)

1

SIA module; slot-type initiators(6DR4004-.G)

2

Limit value contact module (mechani-cal switching contacts (6DR4004-.K)

3

Option modulesInstalled, incl. 2nd cable glandWithout 0Iy module for position feedback signal (4 ... 20 mA) (6DR4004-.J)

1

EMC filter module for external position sensor in the SIPART PS2 enclosure (C73451-A430-D23), NCS sensor 6DR4004-8/6NN1/2/30 and external position sensing with non-Siemens potentiometer

2

Iy module and EMC filter module for external position sensor

3

Customer-specific designWithout 0

Brief instructionsGerman/English AFrench/Spanish/Italian B

Mounted pressure gauge blockWithout 0Single-action G¼, scaled in MPa and bar

1

Double-action G¼, scaled in MPa and bar

2

Single-action ¼-18 NPT, scaled in MPa and psi

3

Double-action ¼-18 NPT, scaled in MPa and psi

4


9

Further designs Order code

Add "-Z" to Order No. and specify Order Code.

Gauge made of steel, Aluminium block, single-action G¼, scaled in MPa, bar and psi

R1A4)

Gauge made of steel,Aluminium block, double-action G¼, scaled in MPa, bar and psi

R2A4)

Gauge made of steel,Aluminium block, single-action ¼-18 NPT, scaled in MPa, bar and psi

R1B4)

Gauge made of steel,Aluminium block, double-action ¼-18 NPT, scaled in MPa, bar and psi

R2B4)

Gauge made of stainless steel 316,stainless steel block 316, single-action G¼, scaled in MPa, bar and psi

R1C4)

Gauge made of stainless steel 316,stainless steel block 316, double-action G¼, Skalierung MPa, bar, psi

R2C4)

Manometer aus Edelstahl 316,stainless steel block 316, single-action ¼-18 NPT, scaled in MPa, bar and psi

R1D4)

Gauge made of stainless steel 316,stainless steel block 316, double-action ¼-18 NPT, scaled in MPa, bar and psi

R2D4)

Pneumatic terminal strip made of stainless steel 316for device with Macrolon enclosure

K184)

Version with stainless steel sound absorbersStandard with stainless steel enclosure

A40



6 D R 5 777 - 0 7777 - 77A7

© Siemens AG 2009


Ordering dataSIPART PS2, PS2 PA, PS2 FF

6/19Siemens FI 01 · 2010

6

Measuring point number (TAG No.)Max. 8 characters for HART, max. 32 characters for PROFIBUS PA, FOUNDATION Fieldbus and 4 ... 20 mA,specify in plain text: Y17: ........

Y175)

Measuring point descriptionMax. 16 characters for HART, max. 32 characters for PROFIBUS PA, FOUNDATION Fieldbus and 4 ... 20 mA,specify in plain text: Y15: ........

Y155)

Measuring point textMax. 24 characters for HART, max. 32 characters for PROFIBUS PA, FOUNDATION Fieldbus and 4 ... 20 mA,specify in plain text: Y16: ........

Y165)

TAG plate made of stainless steel, 3-lineText line 1: Plain text from Y17Text line 2: Plain text from Y15Text line 3: Plain text from Y16

A205)

Preset bus addressSpecify in plain text: Y25: ........(only for 6DR55.. and 6DR56..)

Y255)

Available ex stock (select combinations)

1) Maximum impact energy on the enclosure: 1 Joule.2) For device versions in Makrolon enclosure: it is essential to prevent electro-

static charging. Maximum torque on the cable gland: 67 Nm.

3) Connection thread, electrical using NPT adapter on Makrolon and alumi-num enclosure.

4) Available in April 20105) Only for Makrolon enclosure, for other enclosures on request.



6 D R 5 777 - 0 7777 - 77A7

© Siemens AG 2009

Electropneumatic positionersSIPART PS2Ordering dataSIPART PS2 Ex d, PS2 Ex d PA, PS2 Ex d FF

6/20 Siemens FI 01 · 2010

6


SIPART PS2 electropneumatic posi-tioner, Ex d explosion protection, aluminum enclosure, without cable gland

6 D R 5 77 5 - 0 E777 - 77A7

Version2-wire (4 to 20 mA)• Without HART 0• With HART 12-, 3-, 4-wire (0/4 to 20 mA)• With HART 2• Without HART 3PROFIBUS PA connection 5FOUNDATION Fieldbus connection 6

For actuatorSingle-action 1Double-action 2

Connection threadelectrical/pneumaticM20 x 1.5 / G¼ G½-14 NPT / ¼-18 NPT NM20 x 1.5 / ¼-18 NPT M½-14 NPT / G¼ PM25x1.5 / G¼ Q

Limit monitorIntegratedWithout 0Alarm module; electronic(6DR4004-8A)

1

Option modulesIntegratedWithout 0Iy module for position feedback sig-nal (4 ... 20 mA) (6DR4004-8J)

1

Customer-specific designWithout 0

Brief instructionsGerman/English AFrench/Spanish/Italian B

Mounted pressure gauge blockWithout 0Single-action G¼, scaled in MPa and bar

1

Double-action G¼, scaled in MPa and bar

2

Single-action ¼-18 NPT, scaled in MPa and psi

3


4

Gauge version with order code R.. (see "Further designs")

9

Further designs Order code

Add "-Z" to Order No. and specify Order Code.


R1A1)

Gauge made of steel,Aluminium block, double-action G¼, scaled in MPa, bar and psi

R2A1)

Gauge made of steel,Aluminium block, single-action ¼-18 NPT, scaled in MPa, bar and psi

R1B41

Gauge made of steel,Aluminium block, double-action ¼-18 NPT, scaled in MPa, bar and psi

R2B1)

Gauge made of stainless steel 316,stainless steel block 316, single-action G¼, scaled in MPa, bar and psi

R1C1)

Gauge made of stainless steel 316,stainless steel block 316, double-action G¼, Skalierung MPa, bar, psi

R2C41

Gauge made of stainless steel 316,stainless steel block 316, single-action ¼-18 NPT, scaled in MPa, bar and psi

R1D1)

Gauge made of stainless steel 316,stainless steel block 316, double-action ¼-18 NPT, scaled in MPa, bar and psi

R2D1)

Measuring point number (TAG No.)Max. 8 characters for HART, max. 32 characters for PROFIBUS PA and FOUNDATION Fieldbus,specify in plain text: Y17: ........

Y172)

measuring point descriptionMax. 16 characters for HART, max. 32 characters for PROFIBUS PA and FOUNDATION Fieldbus,specify in plain text: Y15: ........

Y152)

Measuring point textMax. 24 characters for HART, max. 32 characters for PROFIBUS PA and FOUNDATION Fieldbus,specify in plain text: Y16: ........

Y162)

TAG plate made of stainless steel, 3-lineText line 1: Plain text from Y17Text line 2: Plain text from Y15Text line 3: Plain text from Y16

A202)

Preset bus addressSpecify in plain text: Y25: ........only for 6DR55.. and 6DR56..)

Y252)

Available ex stock (select combinations)

1) Available in April 20102) On request


SIPART PS2 electropneumatic posi-tioner, Ex d explosion protection, aluminum enclosure, without cable gland

6 D R 5 77 5 - 0 E777 - 77A7

© Siemens AG 2009


Ordering dataAccessories

6/21Siemens FI 01 · 2010

6

Selection and ordering Data Order No.


Accessories

NCS sensorfor non-contacting detection of position (not for Ex d version), cable length 6 m (19.68 ft)

6 D R 4 0 0 0 4 - 7N N7 0

Non explosion-proof 8

Explosion-protected, Ex ia/ib 6

For part-turn actuators, without mounting console

1

For linear actuators up to 14 mm (0.55 inch), without mounting bracket

2

For linear actuators >14 mm (0.55 inch), up to 130 mm (5.12 inch), mounting kit same as for SIPART PS2 (sep. ordering item). The EMC filter module is additionally required for the controller unit(sep. order item, see below)

3

Accessories

Alarm unit for 3 alarm outputs and 1 binary input (functionality: 2 limit monitors, 1 fault alarm, 1 binary input)

• Not explosion-proof 6DR4004-8A

• With explosion protection CENELEC/ATEX

6DR4004-6A

• With explosion protection FM/CSA 1) 6DR4004-7A

SIA module (slot-type initiator alarm unit, not for Ex d version)

• Not explosion-proof 6DR4004-8G

• With CENELEC/ATEX and FM/CSA explo-sion protection 1)

6DR4004-6G

Limit value contact module (with mechani-cal ground contacts, not for Ex d version)

• Not explosion-proof 6DR4004-8K

• With explosion protection 6DR4004-6K

ly module for position feedback signal (4 to 20 mA)

• Not explosion-proof 6DR4004-8J

• With explosion protection CENELEC/ATEX

6DR4004-6J

• With explosion protection FM/CSA 1) 6DR4004-7J

HART modem for connecting to PC or laptop

• with RS232 interface

D)7MF4997-1DA

• with USB interface

D)7MF4997-1DB

EMC filter module for connection of exter-nal position sensor (10 kΩ) or NCS sensor (not for Ex d version)

C73451-A430-D23


6DR4004-1P2)

Gauge made of steel, Aluminium block, double-action G¼, scaled in MPa, bar and psi

6DR4004-2P2)

Gauge made of steel, Aluminium block, single-action ¼-18 NPT, scaled in MPa, bar and psi

6DR4004-1PN2)

Gauge made of steel, Aluminium block, double-action ¼-18 NPT, scaled in MPa, bar and psi

6DR4004-2PN2)

Gauge made of stainless teel 316, stainlesssteel block, single-action G¼ NPT, scaled in MPa, bar and psi

6DR4004-1Q2)

Gauge made of stainless teel 316, stainless steel block, double-action G¼, scaled in MPa, bar and psi

6DR4004-2Q2)

Gauge made of stainless teel 316, stainless steel block, single-action ¼-18 NPT, scaled in MPa, bar and psi

6DR4004-1QN2)

Gauge made of stainless teel 316, stainless steel block, double-action ¼-18 NPT, scaled in MPa, bar and psi

6DR4004-2QN2)

Two terminal blocks made of stainless steel 316, For replacement of the aluminum terminal blocks in the 6DR4004-8V, -8VK and -8VL mounting kits for NAMUR linear actuators.

6DR4004-8N2)

Roll and disk made of stainless steel 316 For replacement of the Teflon roll and alumi-num disk in the 6DR4004-8, -8VK and -8VL mounting kits for NAMUR linear actuators

6DR4004-9N2)

Pneumatic terminal strips made of stain-less steel 316 For replacement of the pneumatic terminal strip made of aluminum for the SIPART PS2 with Macrolon enclosure

single-action with G¼ 6DR4004-1R

double-action with G¼ 6DR4004-2R

single-action with ¼-18 NPT 6DR4004-1RN

double-action with ¼-18 NPT 6DR4004-2RN

Mounting kit for NAMUR part-turn actua-tors

(VDI/VDE 3845, with plastic coupling wheel, without mounting console)

6DR4004-8D

(VDI/VDE 3845, with stainless steel cou-pling, without mounting console)

C)TGX:16300-1556

The following mounting consoles can be used with the NAMUR part-turn actuator mounting kit 6DR4004-8D. Size W x L x H (H = height of shaft butt)

• 30 x 80 x 20 mm

C)TGX:16152-105

• 30 x 80 x 30 mm

C)TGX:16300-147

• 30 x 130 x 30 mm

C)TGX:16300-149

• 30 x 130 x 50 mm

C)TGX:16300-151

Mounting kit for other part-turn actuators

The following mounting consoles can be used together with the NAMUR part-turn actuator mounting kit 6DR4004-8D#.

• SPX (DEZURIK) Power Rac, sizes R1, R1A, R2 and R2A

C)TGX:16152-328

• Masoneilan Camflex II

C)TGX:16152-350

• Fisher 1051/1052/1061, sizes 30, 40, 60 to 70

C)TGX:16152-364

• Fisher 1051/1052, size 33

C)TGX:16152-348

Mounting kit for NAMUR linear actuators

NAMUR linear actuator mounting kit with short lever arm (2 to 35 mm)

6DR4004-8V

• Lever arm for travels from 35 mm to 130 mm (1.38 inch to 5.12 inch)

6DR4004-8L

• Reduced mounting kit for linear actuator (like 6DR4004-8V but without fixing angle and U-bolt), with short lever with up to 35 mm (1.38 inch) travel

6DR4004-8VK

• Reduced mounting kit for linear actuator (like 6DR4004-8V but without fixing angle and U-bolt), with short lever with up to 35 mm (1.38 inch) travel

6DR4004-8VL

© Siemens AG 2009

rachana

6DR4004-7J

rachana

ly module for position feedback signal

rachana

(4 to 20 mA)

Electropneumatic positionersSIPART PS2Ordering dataAccessories

6/22 Siemens FI 01 · 2010

6

Available ex stock (select combinations).C) Subject to export regulations AL: N, ECCN: EAR99.

1) U.S. certification by FM insitute2) Available as from January 20103) With a yoke dimension H5 = 95 mm, only the SIPART PS2 in an aluminum

enclosure can be used (6DR5..1-...)4) Only together with 6DR4004-8S und 6DR4004-1M

Note:

All the above mentioned manuals are included on CD-ROM and can be downloaded from www.siemens.de/sipartps2.

Following manuals are available in addition as downloads from the Internet or are included on CD-ROM:• Instruction Manual Compact SIPART PS2 FF, Electropneu-

matic Positioner (6DR56..) with Foundation Fieldbus - German/English: A5E00214570

• Instruction Manual SIPART PS2 FF, Electropneumatic Posi-tioner (6DR56..) with FOUNDATION Fieldbus - German: A5E00214568- English: A5E00214569

Scope of delivery for positioner• 1 SIPART PS2 positioner as ordered• 1 CD-ROM with the complete documentation for all versions

and accessories• Manual "SIPART PS2 - Configuration At a Glance"

More Information

Special versions

On request

Mounting kit for other linear actuators

• Retrofitting kit for Moore series 72 and 750 valve positioners

C)TGX:16152-117

• Fisher type 657/667, size 30 to 80

C)TGX:16152-110

• Samson actuator type 3277(yoke dimension (H5) = 101 mm3)

(integrated connection without tube),not for Ex d

6DR4004-8S

Pipe mounting Mounting bracket for pipe mounting of the SIPART PS2 positioner (e.g. when using the NCS sensor)

C)TGX:16152-336

Additional actuator components can be found at the following Internet address: www.siemens.de/sipartps2Customer-spec. mounting kits avail. on request.

Manometer made from palstic, including pressure gauge

For single-action SIPART PS2 positioner (2 manometers, scaled in MPa and bar)

6DR4004-1M

For double-action SIPART PS2 positioner (3 manometers, scaled in MPa and bar)

6DR4004-2M

For single-action SIPART PS2 positioner with NPT thread (2 manometers, scaled in MPa and psi)

6DR4004-1MN

For double-action SIPART PS2 positioner with NPT thread (3 manometers, scaled in MPa and psi)

6DR4004-2MN

Connection block, for safety solenoid valve with extended mounting flange to NAMUR

• For mounting to IEC 534-6 6DR4004-1B

• For SAMSON actuator (integrated mounting) see above

6DR4004-1C4)

External position detection system (with explosion protection to CENELEC/ATEX, Ex ia, ib) for separate mounting of position sensor and controller (not for Ex d version), comprising SIPART PS2 Makrolon casing with integral potentiometer and sliding clutch (without electronics and valve block). The EMC filter module is additionally required for the controller unit. (separate ordering item, see below).

C73451-A430-D78

Documentation (see notes below)

Instruction Manual for SIPART PS2

• German/English A5E00074600

• French/Italian/Spanish A5E00074601

Instruction Manual for SIPART PS2 PROFIBUS PA

• German/English A5E00120716

• French/Italian/Spanish A5E00120717

Instruction Manual for NCS Sensor

• German/English/French/Spanish/Italian A5E00097485

SIPART PS2 device documentation

• CD-ROM with complete documentation for all device versions

A5E00214567

Device manual for SIPART PS2 (not PA and FF)

• German A5E00074630

• English A5E00074631

Manual for SIPART PS2 PROFIBUS PA

• German A5E00127924

• English A5E00127926

SITRANS I200 output isolator HART (see "SITRANS I supply units and isolation amplifiers“) with

• 24 V DC power supply 7NG4131-0AA00

© Siemens AG 2009


Dimensional drawings

6/23Siemens FI 01 · 2010

6

Dimensional drawings

Makrolon and stainless steel enclosure (top), aluminum enclosure (center), Makrolon and aluminum enclosure (bottom), dimensions in mm (inch)

Flameproof enclosure left, dimensions in mm (inch)

All air connections

All air connections

G 1/4 or 1/4 NPT

G 1/4 or 1/4 NPT

Stainless steel version, values:

1) 74 (2.91)2) 99 (3.89)3) 98 (3.86)4) Dimension at electrical connection ½-14 NPT (with adapter) 203 mm

M20 x 1.5

11,2 (0.44)

11,2 (0.44)

185 (7.28)

50 x 4 (1.97 x 0.16) x M6

50 x 4 (1.97 x 0.16) x M6

1)

2)

4)

185 (7.28)4)

95 (3

.74)

3)96

,6 (3

.80)

84 (3

.31)

29,5

(1.1

6)29

,5(1

.16)

29,5

(1.1

6)

72 (2

.83)

59 (2

.32)

M8, 14 (0.55) deep (4x)

M6, 11 (0.43) deep (4x)

all air connections G1/4 or 1/4-NPT

1) Connection 238/Y2 only for double-action version

M6, 8 (0.31) deep (2x)

M20x1,5, M25x1,5 or 1/2-NPT (2x)

1)

E

Y1

10,2

5 (0

.4)

19,2

5 (0

.36)

34

(1.3

4)

4,5

(1.8

)

25

(0.9

8)

129,5 (5.1)

14,3 (0.56)

235,3 (9.26)

3,5 (0.14)

5 (0

.2)

Ø8 (7)h9

7 (0

.28)

82,5

(3.2

5)Ø13

6,5

(5.3

7)15

8,5

(6.2

4)

12 (0.47)

7,5 (0.3)

33,5

(1

.32)

33,5

(1

.32)

25,7 (1.01)

87,2 (3.43)60 (2.36)

23 (0.91)

65 (2

.65)

43 (1

.69)

7,75

(0.3

)

Ø50 (1

.97)

© Siemens AG 2009


Schematics

6/24 Siemens FI 01 · 2010

6

Mounting onto part-turn actuators; mounting consoles (scope of delivery of actuator manufacturer), extract from VDI/VDE 3845, dimensions in mm (inch)

Schematics

Electric connection of 2-wire devices (6DR50.. and 6DR51..)

Devices of types 6DR50.. and 6DR51.. are operated in a 2-wire system.

SIPART PS2 electropneumatic positioner, input circuit for 6DR50.. and 6DR51..

Electric connection of PROFIBUS PA device (6DR55..) and Foundation Fieldbus device (6DR56..)

SIPART PS2 PA and SIPART PS2 FF electropneumatic positioner, input circuit for 6DR55.. and 6DR56..

Electric connection of 2-, 3- and 4-wire device (6DR52.. and 6DR53..)

Devices of types 6DR52.. and 6DR53.. can be operated in a 2-, 3- and 4-wire system.

SIPART PS2 electropneumatic positioner, example of connection for com-munication through HART for 6DR52..

SIPART PS2 electropneumatic positioner, input circuits for 6DR52.. and 6DR53..

Mounting level of positioner

Part-turn actuator

Mounting plate

F05-Lkr.-Ø50 (1.97)

6,5

(0.2

6)

25 (0

.98)

> 4 mm (0.16)

a = 4 (0.16)b = 12 (0.47)

Ø35 (1.38)

a

b

M64+0,1 (0.16+0.04)

Two-wire system 4 ... 20 mA

BE1

78910

+

–J

6

PROFIBUS PA and FOUNDATION Fieldbus connection

Input for safety shutdown (activated using coding jumper)1)

≤ 30 V

≤ 24 V

+–

BE1

7

910

+

–

6

1)8182

HART modem

Only required with current sources not conforming to HART

PC/Laptop

R 250 W if req.1) 3

1)

2345

+–

Ily = 4 ... 20 mA

678

lW-

lH+

1) Jumper between 5 and 7 only for three-wire system

Two-wire system

Three-/Four-wire system

2345

+

–

J

678910

4 ... 20 mA

0/4 ... 20 mA

2345

+

–

678910

18 ... 30 V

J

+

–

BE1

BE1

1)

© Siemens AG 2009


Mounting kit

6/25Siemens FI 01 · 2010

6

Mounting kit for NAMUR linear actuators• 1 mounting bracket• 2 mounting prisms• 1 U-bracket• 1 lever arm with adjustable pick-up roll• 2 U-bolts• Various screws and lock washers

Mounting of SIPART PS2 on linear actuators Mounting of SIPART PS2 Ex d on linear actuators

© Siemens AG 2009


Mounting kit

6/26 Siemens FI 01 · 2010

6

Mounting kit for NAMUR part-turn actuators• 1 coupling wheel• 1 driver pin• 8 scales• 1 pointer• Various screws and lock washers

Caution: The mounting consoles and the screws for mounting onto the part-turn actuator are not included in the scope of de-livery and must be provided by the customer (see "Technical specifications")

Mounting of SIPART PS2 on part-turn actuators Mounting of SIPART PS2 Ex d on part-turn actuators

7

© Siemens AG 2009

MIL Controls Limited A KSB Company

RotaryElectricSwitches

MIL496

MIL 496 rotary switches are used for electrically indicating one or two predetermined positions in the stroke of a control valve. Theymay be connected to audible alarms or signal lights for warning of valve or system malfunction. These switches may also be used toactuate solenoids, relays and other electrical devices. Basic switches (4) in the unit are single pole, double throw snap acting and areindividually adjusted by cams (13) on the rotating shaft (11). Vernier adjustment is made by means of locking type set screws (Nylock)(2) in the cams and these screws actuate the switches by contacting the switch spring levers. The spring lever provide over travelprotection and allow maintained contact when required.

The MIL 496 is available with either one or two switches, each with an adjustable cam to actuate it or with proximity switches.

The housing and cover are of anodized Aluminium and are explosionproof. In addition, O-ring seals (7, 10) in the cover and rotary shaft,make the switch waterproof.

The addition of a standard back lever and linkage permits its use withthe linear motion valves .

Parts Reference

RefNo. Part Name

1 Screw

2 Screw

3 Screw

4 Microswitch

5 Lever

6 Body

7 O-Ring

8 Snap Ring

9 Screw

RefNo. Part Name

10 O-Ring

11 Shaft

12 Cover

13 Cam

14 Serial Plate

15 Drive Screw

16 Insulator

17 Screw

18 Washer

Note : Due to Continuous product improvement, the specification / values are subject to change

General DataRotary travel : 3600

Max. Linear Travel : 4 with standard backlever and linkage

Maintained contact : 900 maximumAmbient Temperature : -540 C to +820 C

Electrical Safety & EnclosureSealingWeatherproof : IP 65 as per IS 2147Hazardous Area CertificatesFlame proof : Exd IIA, IIB as per IS 2148

Exd IIC as per IS 2148

SwitchesType : Single Pole, Double Throw snap

acting is standardDouble Pole, Double Throw snapacting also availableProximity Switches - Optional

Actuator : Individually adjusted cams

Model Numbers496.1 : 1 SPDT Switch496.2 : 2 SPDT Switches496.4 : 1 Proximity Switch496.5 : 2 Proximity Switches496.6 : 1 DPDT Switch496.7 : 2 DPDT Switches496.7A : 4 SPDT Switches

Specifications

Switch RatingsSPDT : 0.02A, 220 V DC (Inductive)

0.03A, 110 V DC (Inductive)0.2A, 220 V DC (Resistive)0.4A, 110 V DC (Resistive)1A, 125 V AC5A, 440 V AC15A, 125, 250, 480 V AC

DPDT : 0.15A, 250 V DC0.3A, 125 V DC10A, 125 or 250 V AC

Proximity: 24 V DC

MaterialHousing and cover : Anodized AluminumShaft : Type 304 Stainless SteelO-ring seals : Buna-N

All internal parts are of stainless steel, zinc plated steel or nickelplated brass. No copper bearing alloys are exposed toatmosphere.

PerformanceDifferential gap (reset)with standard switch : 1.5% with 500 travel

: 1.0% with 900 travelRepeatability : 0.2%

D i m e n s i o n s(inch)

MIL Controls LimitedA KSB Company

REGD. OFFICE & WORKSMeladoor , PIN 680 741, Thrissur Dist., Kerala, India

T: 91 (0)488 890272, 890772, 891773, F: 91 (0)488 890952, E: [email protected]

MARKETING HEAD OFFICEP. B. No. 04, Aluva , PIN 683 101, Ernakulam Dist, Kerala, India

T: 91 (0)484-624955, 624876, F: 91 (0)484-623331, E: [email protected], [email protected]

BRANCH OFFICES

NEW DELHI, MUMBAI, CALCUTTA, CHENNAI, VADODARA, POONA

CAT

/ 496

/ RE

V-B

/ 02.

2002

p0554 003 catalogs_rev-a

Documents