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Page 1: P ETROLEUM U NIVERSITY OF T ECHNOLOGY A BADAN F ACULTY OF P ETROLEUM E NGINEERING Design of pressure vessels using PV Elite By: Aslan Momeni 9209214 Spring
Page 2: P ETROLEUM U NIVERSITY OF T ECHNOLOGY A BADAN F ACULTY OF P ETROLEUM E NGINEERING Design of pressure vessels using PV Elite By: Aslan Momeni 9209214 Spring

 PETROLEUM UNIVERSITY OF TECHNOLOGY

ABADAN FACULTY OF PETROLEUM ENGINEERING

Design of pressure vessels using PV Elite

By:Aslan Momeni9209214

Spring 2014Abadan-Iran

Page 3: P ETROLEUM U NIVERSITY OF T ECHNOLOGY A BADAN F ACULTY OF P ETROLEUM E NGINEERING Design of pressure vessels using PV Elite By: Aslan Momeni 9209214 Spring

Principles of

pressure vessels

Page 4: P ETROLEUM U NIVERSITY OF T ECHNOLOGY A BADAN F ACULTY OF P ETROLEUM E NGINEERING Design of pressure vessels using PV Elite By: Aslan Momeni 9209214 Spring

Definition as related to Standard:

EN 13445: A pressure vessel is a closed container designed to hold gases or liquids at a pressure substantially different from the ambient pressure.And other standards such as ASME section VIII and etc.The PVElite software can design pressure vessels base on ASME , PD5500 , EN13445.

Shape of the pressure vessels.That is divided in two major groups:• Cylindrical pressure vessel.• Spherical pressure vessel.

Page 5: P ETROLEUM U NIVERSITY OF T ECHNOLOGY A BADAN F ACULTY OF P ETROLEUM E NGINEERING Design of pressure vessels using PV Elite By: Aslan Momeni 9209214 Spring

Cylindrical Spherical

Page 6: P ETROLEUM U NIVERSITY OF T ECHNOLOGY A BADAN F ACULTY OF P ETROLEUM E NGINEERING Design of pressure vessels using PV Elite By: Aslan Momeni 9209214 Spring

Formation components of pressure vessel:• Shell• Saddle• Lifting lug• Leg lug• Skirt• …

Page 7: P ETROLEUM U NIVERSITY OF T ECHNOLOGY A BADAN F ACULTY OF P ETROLEUM E NGINEERING Design of pressure vessels using PV Elite By: Aslan Momeni 9209214 Spring

The information of the pressure vessel that designed by process engineering group classify in Design Data Sheet(DDS).

Page 8: P ETROLEUM U NIVERSITY OF T ECHNOLOGY A BADAN F ACULTY OF P ETROLEUM E NGINEERING Design of pressure vessels using PV Elite By: Aslan Momeni 9209214 Spring

Basic part of the pressure

vessels.

Page 9: P ETROLEUM U NIVERSITY OF T ECHNOLOGY A BADAN F ACULTY OF P ETROLEUM E NGINEERING Design of pressure vessels using PV Elite By: Aslan Momeni 9209214 Spring

Shell:That is the basic part of the pressure vessels and mainly manufactured by rolling of the flat sheets.

Page 10: P ETROLEUM U NIVERSITY OF T ECHNOLOGY A BADAN F ACULTY OF P ETROLEUM E NGINEERING Design of pressure vessels using PV Elite By: Aslan Momeni 9209214 Spring

Head section:

Page 11: P ETROLEUM U NIVERSITY OF T ECHNOLOGY A BADAN F ACULTY OF P ETROLEUM E NGINEERING Design of pressure vessels using PV Elite By: Aslan Momeni 9209214 Spring

Various type of the head section:

Page 12: P ETROLEUM U NIVERSITY OF T ECHNOLOGY A BADAN F ACULTY OF P ETROLEUM E NGINEERING Design of pressure vessels using PV Elite By: Aslan Momeni 9209214 Spring

Flange:

Nozzles:Are used for leading the follow in or out , install equipment , ventilation and etc.

Page 13: P ETROLEUM U NIVERSITY OF T ECHNOLOGY A BADAN F ACULTY OF P ETROLEUM E NGINEERING Design of pressure vessels using PV Elite By: Aslan Momeni 9209214 Spring

Various type of the nozzle:

Set-through Set-in

Set-on

Page 14: P ETROLEUM U NIVERSITY OF T ECHNOLOGY A BADAN F ACULTY OF P ETROLEUM E NGINEERING Design of pressure vessels using PV Elite By: Aslan Momeni 9209214 Spring

Various type of the support:

Saddle that are used for horizontal pressure vessel.

Skirt that are used for vertical pressure vessel.

Lug support

Leg support

Page 15: P ETROLEUM U NIVERSITY OF T ECHNOLOGY A BADAN F ACULTY OF P ETROLEUM E NGINEERING Design of pressure vessels using PV Elite By: Aslan Momeni 9209214 Spring

The information

that we should know!

Page 16: P ETROLEUM U NIVERSITY OF T ECHNOLOGY A BADAN F ACULTY OF P ETROLEUM E NGINEERING Design of pressure vessels using PV Elite By: Aslan Momeni 9209214 Spring

Pressure:

• Absolute pressure

• Gauge pressure

• Atmospheric pressure(101325 Mpa)

• Operation pressure

• Design pressure

• Maximum allowable working pressure

• Maximum allowable pressure , new and cold

• Hydrostatic test pressure

Page 17: P ETROLEUM U NIVERSITY OF T ECHNOLOGY A BADAN F ACULTY OF P ETROLEUM E NGINEERING Design of pressure vessels using PV Elite By: Aslan Momeni 9209214 Spring

Temperature:

• Operation temperature

• Design temperature(UG-20)

• Minimum design metal temperature

Page 18: P ETROLEUM U NIVERSITY OF T ECHNOLOGY A BADAN F ACULTY OF P ETROLEUM E NGINEERING Design of pressure vessels using PV Elite By: Aslan Momeni 9209214 Spring

Loading:• Loading that caused from internal and external pressure• The weight of vessel and contents• The weight pump , duct , pipe and etc• Loading that caused from earth quake , wind and etc• …

Allowable tensile stress:ASME Appendix 1 sectionII part D

Allowable compressive stress:ASME Appendix 1 sectionII part D

Page 19: P ETROLEUM U NIVERSITY OF T ECHNOLOGY A BADAN F ACULTY OF P ETROLEUM E NGINEERING Design of pressure vessels using PV Elite By: Aslan Momeni 9209214 Spring

Some calculations

(just for shell of the pressure vessel)

Page 20: P ETROLEUM U NIVERSITY OF T ECHNOLOGY A BADAN F ACULTY OF P ETROLEUM E NGINEERING Design of pressure vessels using PV Elite By: Aslan Momeni 9209214 Spring

Hoop stress(P≠ 0.385SE , t≥0.5R ):

P=internal pressure(psi)

S=maximum allowable stress(psi) sectionII , part D

R=internal radius(in)

t=minimum require thickness of shell(in)

E=joint efficiency UW-12

Page 21: P ETROLEUM U NIVERSITY OF T ECHNOLOGY A BADAN F ACULTY OF P ETROLEUM E NGINEERING Design of pressure vessels using PV Elite By: Aslan Momeni 9209214 Spring

Longitudinal stress(P≤1.25SE , R≤0.5t ):

Spherical shells(t≤0.365R , P≤0.665SE ):

corrosion situation:Rnew = Rold + corrosion allowance.

Page 22: P ETROLEUM U NIVERSITY OF T ECHNOLOGY A BADAN F ACULTY OF P ETROLEUM E NGINEERING Design of pressure vessels using PV Elite By: Aslan Momeni 9209214 Spring

Post Weld Heat Treatment(PWHT) and Preheat:Are needed when the thickness are more than 1 inch.

Radiographic(base on table UW-12 for P.No and Group No):

Otherwise , spot radiography is adequate!