owner's manual - water control corporationmanual lever operations nxt- network controller uses...

Water Control Corporation

7150 143rd Ave NW • Ramsey, MN 55303

Phone: 763-427-9638 • Fax: 763-427-5665

www.watercontrolinc.com

© Water Control Corporation

SF Series Commercial Water Softeners

OWNER'S MANUAL

12/22/2017

ModelSeries

Number

Exchange Capacity*(grains)

Flow Rate (gpm) Pipe Size (inches) BackWash(gpm)

Resin(cu ft)

Brine Tank

Capacity (lbs)

Regen.Time(min)

Tank Size (in) Approx.Ship

Weight(lbs)Min 1 Mid 2 Max 3 Cv 7 psid

Cont.15 psid

Peak25 psid Service Drain Resin Salt

SF-32 22500 32000 34500 5.2 14 20 26 1 ¾ 3.5 1 300 88 10 X 44 18 x 33 135

SF-48 34000 48000 52000 4.9 13 19 25 1 ¾ 3.5 1.5 300 88 10 X 47 18 x 33 160

SF-60 42000 60000 64000 4.8 13 18 24 1 ¾ 3.5 2 300 88 12 X 52 18 X 33 200

SF-90 63000 90000 94000 5.4 14 19 27 1 ¾ 5 3 300 90 14 X 65 18 X 33 250

SF-120 84000 120000 128000 5.4 14 20 27 1 ¾ 7 4 640 94 16 X 65 24 x 50 325

SF-150 105000 150000 160000 5 13 18 25 1 ¾ 7 5 600 96 16 X 65 24 x 50 400

1 Based on 6 lbs salt per cubic foot.



All “SF” Series softeners utilize series 2750 controllers, pre-wired with 3-prong connectors, 120 VAC, 60 Hz, 5 Amps or less (G.F.I. wall outlet is required).

* Exchange capacity based on treating water with 10 gpg total hardness as CaCo3 and 400 ppm total dissolved solids. Capacities may vary with different influent water characteristics and other factors. Due to varying water conditions, tank sizes and water pressures, the above should only be used as a guideline.

SF SERIESWATER SOFTENERS

Water Control “SF” Series softeners feature 1” service connections, heavy duty electronic control valves, non-corrosive high-strength fiberglass mineral tanks, and long-lasting synthetic cation resin. This series is perfectly designed for retail spaces, restaurants, commercial laundry, and office complexes. Available options include steel resin tanks and specialty filtration systems.

SPECIFICATIONS

We have team members throughout the US and Canada who are ready to serve you.To get started, please talk with your local sales representative, or contact our Technical Support Department: 1-866-405-1268 or [email protected]

Water Control Corporation7150 143rd Ave NW • Ramsey, MN 55303

Phone: 763-427-9638 • Fax: 763-427-5665www.watercontrolinc.com

© Water Control Corporation 0317

WITH OVER 45 YEARS OF EXPERIENCE IN THE WATER CONDITIONING AND PLUMBING INDUSTRIES, WATER CONTROL

CAN DESIGN AND MANUFACTURE EQUIPMENT FOR VIRTUALLY ANY APPLICATION. WE OFFER A COMPLETE MENU OF SERVICES, INCLUDING WATER TESTING, SYSTEM

SIZING, BIM MODELING (REVIT™), DELIVERY, SETUP, STARTUP, AND AFTER-MARKET SERVICE PLANS. WE MAINTAIN A UNIQUE FOCUS ON MECHANICAL ENGINEERS,

CONTRACTORS, AND THE PLUMBING INDUSTRY. DEPEND ON US TO PROVIDE QUALITY, INNOVATIVE SOLUTIONS FOR ALL YOUR COMMERCIAL WATER CONDITIONING NEEDS.

HOW TO SPECIFY “SF” SERIES SOFTENERS:

ORDER CODE:

MODEL (from other side)

SYSTEM SIZESingle Tank:

Additional Options: (check options below)☐ Steel Tank(s) (optional ASME Rating)

☐ Accu-Pipe Skid-Mounted System (pre-plumbed, pre-wired system, mounted on heavy-duty skid)

☐ Accu-Pipe LS: Same as Accu-Pipe System, less skid base (piping/wiring only)

☐ Brine Silo (large volume salt storage / brine generation & delivery system)

☐ Salt Sock and Access Door (lockable) for blow-in salt delivery

Specialty Filter Options: (check options below)

☐ Carbon

☐ Tannin

☐ Acid Neutralizer (Calcite)

☐ Dealkalizer

☐ Additional media options available, call for details

*For a detailed, model-specific specification, please contact Water Control Corporation. Detailed drawings also available upon request (CAD™ or Revit™).

Water softening system requires a minimum inlet water pressure of 30 psig and maximum of 120 psig. If storage tank is subject to vacuum, an adequate vacuum relief valve must be properly installed. Tank warranty is void if subjected to vacuum. Feed water temperature shall be between 40⁰F and 100⁰F. Each control valve requires a 120 volt GFCI wall outlet.

SF - -

SIMPLEX (MR)

SIMPLEX (MR)

We have team members throughout the US and Canada who are ready to serve you.To get started, please talk with your local sales representative, or contact our Technical Support Department: 1-866-405-1268 or [email protected]

All dimensions are approximate and subject to change without notice. Please consult our technical department for additional system information.

Water Control Corporation7150 143rd Ave NW • Ramsey, MN 55303

Phone: 763-427-9638 • Fax: 763-427-5665www.watercontrolinc.com

© Water Control Corporation 0317

SingleTank ModelsWATER SOFTENER DIMENSIONS

ModelSeries

Number

(A) (B) (C) (D) (E) (F)

Resin Tank Diameter

(in.)

Resin Tank Height (in.)

Inlet/ Outlet Height (in.)

Overall Height (in.)

Brine Tank Diameter

(in.)

Overall Length

(in.)

SF-32-MR 10.5 44.9 46.3/49.8 51.4 18 32.5

SF-48-MR 10.5 47.7 49.5/53.0 54.2 18 32.5

SF-60-MR 12.1 52.7 54.4/57.9 59.2 18 34.1

SF-90-MR 14.5 65.3 67.1/70.6 71.8 18 36.5

SF-120-MR 16 67 68.7/72.2 73.5 24 44

SF-150-MR 16 67 68.7/72.2 73.5 24 44

FILTRATION & PROCESS

FEATURES/BENEFITS

On-screen multilingual support: English, French, German, Portu-guese, SpanishTime of day super capacitor backup for power loss 2 line/ 16 character full text LCD backlit displayLeft arrow button allows digit selecting in programming modeNetworks two to four valves via off-the-shelf CAT3, CAT5, or better cablesField-configurable for all system types

LED Status indicatorBlue: In serviceFlashing Blue: Regeneration QueuedGreen: RegenerationFlashing Green: StandbyRed: Error with codes

Auxillary inputs and outputsProgrammable relay output Programmable chemical pump outputRemote lockout and regen input

Easy installation with plug-in wiring harnesses

Easy electronic programming

DiagnosticsCurrent Flow RatePeak Flow Rate (can be reset)Totalizer (can be reset)Hours between last two regenerationsHours Since Last RegenerationVolume Remaining (adjustable)Valve AddressSoftware Version

FLECK NXT CONTROLLER

ON-BOARD COMMUNICATION CAPABILITIES TO LINK MULTIPLE VALVES

FLECK® NXT

ADVANCED SYSTEM NETWORK CONTROLLER

SYSTEM TYPE

System Type 4, 5, 6, 7, 9, 14

VALVE TYPE

27502850s28502900s

31503900 7000 (excludes system 14)

FILTRATION & PROCESS5730 NORTH GLEN PARK ROAD, MILWAUKEE, WI 53209P: 262.238.4400 | F: 262.518.4404 | WWW.PENTAIRAQUA.COM | CUSTOMER CARE: 800.279.9404

All Pentair trademarks and logos are owned by Pentair, Inc. or its affiliates. All other registered and unregistered trademarks and logos are the property of their

respective owners. Because we are continuously improving our products and services, Pentair reserves the right to change specifications without prior notice.

Pentair is an equal opportunity employer.

42693 REV B NV13 © 2013 Pentair Residential Filtration, LLC. All Rights Reserved.

REGENERATION TYPE

Meter Delayed Fixed ReserveMeter ImmediateRemote Signal Start ImmediateTime Clock Delayed

REGENERATION FLOW

DownflowUpflow Fill FirstUpflow Brine First

ELECTRICAL RATING

24V Transformers:115V AC +/- 20% input, 24V AC output230V AC +/- 20% input, 24V AC output

GENERIC METER GUIDELINES

Open collector outputPulse rate generated must not exceed 100 pulses per second (100Hz) or 6,000 pulses per minuteSupport for meter outputs in the range of 1-255 gallons (25.5m3) for every 1-255 pulses. Meter must operate at 5 VDC

SYSTEM SYSTEMDESCRIPTION NUMBER OF TANKS/CONTROLS TYPE

4 Single Unit 1

Time Clock: No MeterImmediate: One Meter

Delayed: One MeterRemote: No Meter

5 Interlocked 2, 3, or 4 Immediate: All MetersRemote: No Meter

6 SeriesRegeneration 2, 3, or 4

Immediate: One MeterDelayed: One MeterRemote: No Meter

7 TwinAlternaiting 2 Immediate: One Meter

Remote: No Meter

9 Multiple TankAlternating 2, 3, or 4 Immediate: All Meters

Remote: No Meter

14 Demand Recall 2, 3, or 4 Immediate: All Meters

SPECIFICATIONS

FILTRATION & PROCESS FLECK 1-INCH CONTROL VALVE

IDEAL FOR RESIDENTIAL OR COMMERCIAL FILTER AND SOFTENER APPLICATIONS

FLECK® 2750

1-INCH CONTROL VALVE

FEATURES/BENEFITS

Lead free brass valve body for superior strength and durability Continuous service flow rate of 26 GPM with a backwash of 25 GPMBackwash capability accommodates softener tanks up to 30" and filter up to 21" in diameterFully adjustable 3 or 5 cycle control for efficient and reliable water treatment system

Time-tested, hydraulically-balanced piston for service and regenerationRugged-built electromechanical timer designed with heavy duty 3/8" wide plastic gears

OPTIONS

Filter or softener control valvesNo hard water bypass pistonBrine cam auxiliary switchElectro-mechanical timer auxiliary switchHot water Electromechanical 7- or 12-day time clock, meter delayed, or meter immediate regenerationManual lever operations

NXT- Network controller uses on-board communication capabilities to link multiple valves (via off-the-shelf CAT3, CAT5, or better cables) for system types 4,5,6,7,9,and 14.XT- Offers a two-line, 16 character LCD backlit display for easy entering of master and user programing as well as view of diagnostics.SXT-Large LCD display and user-selectable time clock or metered function; usable for filtration and softener systems.Electro-Mechanical Timer- Simple to adjust and easy to service with quick access to all internal components.

TESTED and CERTIFIED by the WQA to NFS/ANSI Standard 61 Section 8 Material Safety Only.

TESTED and CERTIFIED by the WQA to NFS/ANSI Standard 372 for Lead Free Compliance.

Restriction of Hazardous Substance Compliant

UL recognized to 979





40737 REV D NV13 © 2013 Pentair Residential Filtration, LLC. All Rights Reserved.

VALVE SPECIFICATIONS

Valve Material Lead-free brass*Inlet/Outlet 1" NPTMCycles 3 or 5

FLOW RATES (50 PSI INLET) – VALVE ALONE

Continuous (15 psi drop) 26 GPM (5,9 m3/h)Peak (25 psi drop) 33 GPM (7,5 m3/h)Cv (flow at 1 psi drop) 6.8Max. Backwash (25 psi drop) 25 GPM (5,7 m3/h)

REGENERATION

Downflow Downflow onlyAdjustable Cycles YesTime Available Electromechanical: 0-164 minutes SXT: 0-199 minutes per cycle NXT: 0-240 minutes per cycle XT: 0-240 minutes per cycle

METER INFORMATION

Meter Accuracy Range .75" - .25 - 15 GPM +/- 5% 1" - 0.7 - 40 GPM +/- 5%Meter Capacity Range (gal.) 1" Standard: 310 - 5,270 1"Extended: 1,550 - 26,350 3/4" Standard: 125 - 2,125 3/4" Extended: 625 - 10,625 SXT: 1 - 999,900 NXT: 1,000-9,900,000 XT: 1,000 - 9,900,000

DIMENSIONS

Distributor Pilot 1.05" O.D.Drain Line 3/4" NPTMInjector Brine System 1600 and 1650 3/8" 1700 and 1710 1/2"Brine Line 3/8" and 1/2"Mounting Base 2.5"– 8 NPSMHeight from Top of Tank 6.5"

TYPICAL APPLICATIONS

Water Softener 10"-30" diameterFilter 10"-21" diameter (based on 10 GPM/ft.2)

ADDITIONAL INFORMATION

Electrical Rating 24V, 110V, 220V; 50 Hz, 60Hz**Estimated Shipping Weight Time clock: 13 lbs Metered: 26 lbsPressure Hydrostatic: 300 psi

(20 bar) Working: 20 - 125 psi

(1,4 - 8,5 bar)Temperature Cold Water Valve: 34-110°F (1-43°C) Hot Water Valve: 34-180°F (1-82°C) Filter, Time Clock, 1600 Brine System

Hot Water Valve: 34-150°F (1-66°C) Meter or 1700 Brine System

*As defined in the U.S. EPA Safe Drinking Water Act; the product also meets California Proposition 65 Standards for lead-free brass.

FILTRATION & PROCESSING SOLUTIONS FLECK METERS

FLECK®

METERS

A Pentair® Fleck meter provides a high-efficiency method of monitoringwater usage and initiating timely regenerations. The results are salt,water and energy savings. The large variety of meters types and sizesfrom ¾” - 3” can fit commercial, industrial and large-volumeresidential applications. Metered units allow users to select reservevolume and choose from multiple regeneration types.

MULTIPLE APPLICATIONS

LONG-LASTING

DURABLE MATERIALS

FLEXIBILITY

CONVENIENCERELIABILITY

HIGH EFFICIENCY AND TIMELY REGENERATIONS

Meters can be used with single and multi-tank systems, and virtually any system can enjoy the benefits from regenerations based on water usage

Simple and reliable design hasmeter impeller (turbine or paddlewheel) as the only in-stream moving part

Made of lead-free brass, brass nickel plated, or corrosion-resistant Noryl® to provide dependable service

Electro-mechanical standard andextended range meters can bespecified for low to extreme waterhardness conditions

A few meters include unions for easier maintenance

Mechanical meters register evenduring power outages

ORDERING INFORMATION

METER TYPE MAX FLOW RATE(GPM)

PRESSURE DROP @ MAX FLOW RATE (PSI)

K-FACTOR (PULSES/GALLON)

*ACCURACY RANGE+/- 5% (GPM)

STANDARD RANGE (GAL)

EXTENDEDRANGE (GAL) CV

3/4” PADDLE 15 4.9 20 .25-15 125-2,125 625-10,625 6.8

3/4” TURBINE 15 2.3 133 .25-15 N/A N/A 10

1” PADDLE 40 4.9 8 .7-40 310-5,270 1,550-26.350 18

1-1/4” TURBINE 50 3.6 80 1-50 N/A N/A 26

1-1/2” PADDLE 75 4.3 4 1.5-75 625-10,625 3,125-53,125 36

2” PADDLE 150 4.6 2 3.0-150 1,250-21,250 6,250-106,250 70

3” PADDLE 300 9.0 0.67 7.0-300 3,750-63,750 18,750-318,750 100





43540 REV A NV13 © 2013 Pentair Residential Filtration, LLC. All Rights Reserved.

*Allow inlet straight pipe runs of at least ten pipe diameters and outlet pipe runs of at least five pipe diameters of the same size of the flow meter for best results.

WIRING

(black) = Ground(green) = Signal(red) = +VDC

©2013 Pentair Residential Filtration, LLC www.pentairaqua.com

FLECK® 3200 NXTSERVICE MANUAL

2 • FLECK® 3200 NXT Service Manual

TABLE OF CONTENTSJOB SPECIFICATION SHEET ................................................2INSTALLATION .....................................................................3TIMER OPERATION ..............................................................3SYSTEM DEFINITIONS .........................................................5SYSTEM OPERATION IN SERVICE (SYSTEM 14-DEMAND RECALL) ..........................................6FLOW IN A FOUR-UNIT SYTEM (SYSTEM 14-DEMAND RECALL) ..........................................7TIMER DISPLAY FEATURES .................................................7TIMER DISPLAY - SCREEN EXAMPLES (SYSTEM 4 THROUGH 6) ......................................................7TRANSFORMER AND GROUND CONNECTIONS .................8NETWORK/COMMUNICATION CABLES AND CONNECTIONS ............................................................8MASTER PROGRAMMING MODE FLOW CHART ..................9USER PROGRAMMING MODE FLOW CHART .....................11DIAGNOSTIC PROGRAMMING MODE FLOW CHART .........122750/2850/2900S UPPER & 2900S LOWER POWERHEAD ASSEMBLY...................................................143150/3900 UPPER & LOWER POWERHEAD ASSEMBLY ...16METER ASSEMBLY PLASTIC .............................................181-INCH METER ASSEMBLY BRASS ...................................201-1/2 INCH METER ASSEMBLY BRASS .............................212-INCH METER ASSEMBLY BRASS ...................................223-INCH METER ASSEMBLY BRASS ...................................23SINGLE PISTON WIRING DIAGRAM ...................................24DUAL PISTON WIRING DIAGRAM ......................................25REMOTE TIMER WIRING DIAGRAM ...................................262750/2850 REMOTE TIMER WIRING DIAGRAM .................272900 REMOTE TIMER WIRING DIAGRAM ..........................283900 REMOTE TIMER WIRING DIAGRAM ..........................293150 REMOTE METER WIRING DIAGRAM .........................30TROUBLESHOOTING ..........................................................31CALIFORNIA PROPOSITION 65 WARNING ........................31

JOB SPECIFICATION SHEETPlease Circle and/or Fill in the Appropriate Data for Future Reference:

Programming Mode:Feed Water Hardness: _______ Grains per Gallon or LitersRegeneration Time: Delayed ______ AM/PM or ImmediateRegeneration Day Override: Off or Every __________ DaysTime of Day: _____________________________________

Master Programming: System Type: 4 - Single Unit 5 - Parallel Unit 6 - Parallel Series Regen 7 - Twin Alternating 9 - Alternating 14 - Demand Recall Valve Type: 2750 2850 2900s 3150 3900System Size: 2 Valves 3 Valves 4 ValvesValve Address: #1 #2 #3 #4Regenerant Flow: Downflow or Upflow Brine Draw First or Brine Fill FirstDisplay Format: US Gallons or LitersUnit Capacity: ________________ Grains or grams CaCO3

Capacity Safety Factor: Zero or ___________________ %Feed Water Hardness: _____Grains or milligrams CaCO3/L Trip Points (Gallons or M3):_____ Point 1 _____ Point 2 _____ Point 3Trip Delays: Delay 1 ______ Delay 2 ______ Delay 3 ______Regeneration Cycle Step #1: _ _ : _ _ : _ _Regeneration Cycle Step #2: _ _ : _ _ : _ _Regeneration Cycle Step #3: _ _ : _ _ : _ _Regeneration Cycle Step #4: _ _ : _ _ : _ _Regeneration Cycle Step #5: _ _ : _ _ : _ _Timed Auxiliary Relay Output Window: Off or Start Time _ _ : _ _ : _ _ End Time _ _ : _ _ : _ _Chemical Pump Output Auxiliary Relay: Off or Volume (Gallons or Liters) Time _ _ : _ _ : _ _Fleck Flow Meter Size: Paddle: 1-inch 1.5-inch 2-inch 3-inch Turbine: 1-inch 1.5-inchGeneric Flow Meter: Maximum Flow Rate: Add _ _ Gallons every _ _Pulses

FLECK® 3200 NXT Service Manual • 3

INSTALLATIONWater PressureA minimum of 20 pounds (1.4 bar) of water pressure is required for regeneration valve to operate effectively.

Electrical Facilities An uninterrupted alternating current (A/C) supply is required. NOTE: Other voltages are available. Please make sure your

voltage supply is compatible with your unit before installation.

TIMER OPERATIONSetting the Time of DayNOTE: Set Time of Day on the Lead Unit (#1) and the rest of

the units in the system will update the Time of Day within 10 seconds.

1. Press and hold the Up or Down button for 2 seconds.2. Press the Shift button to select the digit you want

to modify.3. Press the Up or Down buttons to adjust the valve.4. Press the Extra Cycle button to return to the normal

display screen, or wait for a 5 second timeout.NOTE: The “D” button (Diagnostic) can be pressed to exit

without saving.

Manually Initiating a Regeneration1. When timer is In Service or Stand By, press the Extra Cycle

button for 5 seconds on the main screen.2. The timer advances to Regeneration Cycle Step #1, and

begins programmed time count down.3. Press the Extra Cycle button once to advance valve to

Regeneration Cycle Step #2 (if active).4. Press the Extra Cycle button once to advance valve to



Regeneration Cycle Step #5 (if active).7. Press the Extra Cycle button once more to advance the

valve back to In Service.NOTE: A manually initiated or queued regeneration can

be cleared by pressing the Extra Cycle button for less than 5 seconds. A system queued regeneration can only be cleared by stepping through a manual regeneration. If regeneration occurs for any reason prior to the delayed regeneration time, the manual regeneration request shall be cleared. Pressing the Extra Cycle button while in regeneration will cause the upper drive to advance to the next step immediately.

IMPORTANT PLEASE READ: • The information, specifications and

illustrations in this manual are based on the latest information available at the time of printing. The manufacturer reserves the right to make changes at any time without notice.

• This manual is intended as a guide for service of the controller only. System installation requires information from a number of suppliers not known at the time of manufacture. This product should be installed by a plumbing professional.

• This unit is designed to be installed on potable water systems only.

• This product must be installed in compliance with all state and municipal plumbing and electrical codes. Permits may be required at the time of installation.

• If daytime operating pressure exceeds 80 psi, nighttime pressures may exceed pressure limits. A pressure reducing valve must be installed.

• Do not install the unit where temperatures may drop below 32°F (0°C) or above 110°F (43°C).

• Do not place the unit in direct sunlight. Black units will absorb radiant heat increasing internal temperatures.

• Do not strike the controller or any of the components.

• Warranty of this product extends to manufacturing defects. Misapplication of this product may result in failure to properly condition water, or damage to product.

• A prefilter should be used on installations in which free solids are present.

• Correct and constant voltage must be supplied to the controller to maintain proper function.


Timer Operation During RegenerationIn the Regeneration Cycle step display, the timer shows the current regeneration cycle number the valve is in, or has reached, and the time remaining in that step. Once all regeneration steps are complete the timer returns to In Service and resumes normal operation.

Example: 12 minutes remaining in Cycle 1 (Backwash)Press the Extra Cycle button during a system queued Regeneration Cycle to immediately advance the valve to the next cycle step position and resume normal step timing.

Flow Meter Equipped TimerAs treated water is used, the Volume Remaining display counts down from the calculated system capacity to zero. When zero is reached a Regeneration Cycle begins if no other units are in regeneration.

Timer Operation During ProgrammingThe timer enters the Program Mode in Standby or Service Mode as long as it is not in regeneration. While in the Program Mode the timer continues to operate normally monitoring water usage. Timer programming is stored in memory permanently.

Timer Operation During A Power FailureAll program settings are stored in permanent memory. Current valve position, cycle step time elapsed, and time of day are all stored during a power failure, and will be restored when power is re-applied. Time is kept during a power failure, and time of day is adjusted upon power up (as long as power is restored within 12 hours).NOTE: The time of day on the main display screen will flash

for 5 minutes when there has been a power outage. The flashing of the time of day can be stopped by pressing any button on the display.

Remote Lockout The timer does not allow the unit/system to go into Regeneration until the Regeneration Lockout Input signal to the unit is cleared. This requires a contact closure to activate the unit. The recommended gauge wire is 20 with a maximum length of 500 feet. See P4 remote inputs in the wiring diagrams in the service manual.

Regeneration Day Override Feature If the Day Override option is turned on and the valve reaches the set Regeneration Day Override value, the Regeneration Cycle starts if no other unit is in Regeneration. If other units are in regeneration, it is added to a regeneration queue. This occurs regardless of the remaining volume available.

WARNING: Transformer must be grounded and ground wire must be terminated to the back plate where grounding label is located before installation.

TIMER OPERATION CONTINUED


SYSTEM DEFINITIONSSystem Number

System Description

# of Tanks/

Controls

Type Operation Discussion

4 Single Unit 1 Time Clock: No MeterImmediate: One MeterDelayed: One MeterRemote Signal Start: No Meter

Single tank configuration.

5 Interlocked 2, 3, or 4 Immediate: All MetersRemote Signal Start: No Meter

All tanks in parallel supplying treated water. Each unit in the system will have its own flow meter/sensor input. The control will delay the start of Regeneration if another unit is already in Regeneration. Once that unit has completed a Regeneration cycle, and has returned to Service,the unit with longest regeneration queue time will begin Regeneration. No more than one unit will be in Regeneration at a time.

6 Series Regeneration

2, 3, or 4 Immediate: One MeterDelayed: One MeterRemote Signal Start: No Meter

All tanks in parallel supplying treated water. Only #1 control will monitor flow meter/sensor input. When a regeneration is required for the system, it will regenerate valve address #1 first, immediately followed by #2, then #3, then #4 if installed. No more than one unit will be in Regeneration at a time.

7 Twin Alternating

2 Immediate: One MeterRemote Signal Start: No Meter

One tank online supplying treated water, one tank in Standby. Only #1 control will monitor its flow meter/sensor input. Regeneration of a unit will begin after the other control has left Standby and returned to Service. When the Regeneration cycle is complete, the regenerated unit will enter Standby. Standby on each tank is controlled by the lower drive output terminals on the NXT circuit board.

9 Multiple Tank Alternating

2, 3, or 4 Immediate: All MetersRemote Signal Start: No Meter

One, two, or three tanks online supplying treated water, one tank in Standby. Meter/sensor input is required on each tank. Regeneration of a unit will begin after the other control has left Standby and returned to Service. When the Regeneration cycle is complete, the regenerated unit will enter Standby. Standby on each tank is controlled by the lower drive output terminals on the NXT circuit board.

14 Demand Recall

2, 3, or 4 Immediate: All Meters Meter input is required on each tank. Unit #1 will begin In Service with #2, #3, and #4 (if installed) will begin in Standby. At least one unit is In Service at all times. When flow rate to the Primary Service Unit increases to a user specified rate, the next unit in sequence will move from Standby to Service. As the flow rate falls below the user specified rate subsequent tanks will return to Standby. When the Primary Service Unit regenerates, the next unit in sequence will become the new Primary Service Unit. As each units capacity is reached the controller will initiate a Regeneration of that unit. Depending on the number of units in the system, and flow rate demand the regenerated unit will then be placed either into Standby or Service. Only one unit will be in Regeneration at a time.


SYSTEM OPERATION IN SERVICE (SYSTEM 14-DEMAND RECALL)The system operates as part of a multi-valve regeneration system.Each valve in the system will have an active flow meter input, even in Standby.The number of valves in service depends on the flow rate.

Examples of a Four-Unit System:1. One Valve is in service at all times (the “primary valve”).

In Service (Primary Tank) Standby

1 2 3 4

2. The total flow rate to the primary valve increased past the first trip point programmed rate. The flow stayed past the trip point delayed time. The next valve (least volume remaining) changes from Standby to In Service. This valve then splits the total flow between two meters.

In Service

1 2 3 4

StandbyFirst Trip Point (Primary Valve)

Total Flow Split Between Two Meters

3. The flow rate demand decreased below the first trip point. The valve returns to Standby.

Standby

Flow Rate Demand Below First Trip Point

(Primary Valve)

1 2 3 4

4. Total flow rate demand increased past a second trip point programmed rate. The second and third valve (least volume remaining) changes from Standby to In Service. The total flow is split between the three meters.

Standby

Flow Split Between Three Meters

1 2 3 4

5. The third valves returns to stand by as demand decreases past the second trip point.

StandbyFlow Split Between Two Meters

1 2 3 4

6. Valves return to stand by due to decreased total flow rate and trip points programmed. The valve with the most remaining volume will be the first to go into Standby.

Full Capacity 4th in Standby (Primary Valve)

3/4 Capacity 3rd in Standby

1 2 3 4

1/2 Capacity 2nd in Standby

1/4 Capacity 1st in Standby

7. The primary valve regenerates. The next valve with the least remaining volume becomes the new primary valve. The valve with the next least volume remaining will be the first trip point programmed rate. Valves continue operating in this order.

Full Capacity 4th in Standby

3/4 Capacity 3rd in Standby

1 2 3 4

1/2 Capacity First Trip Point

Programmed Rate

1/4 Capacity New Primary Tank

System Operation in Regeneration:

If two valves are In Service and both reach Volume Remaining = 0, the other two valves will shift from Standby to In Service. The lead valve with Volume Remaining = 0 will start regeneration. The second valve with Volume Remaining = 0 will enter Standby. If flow increases past the trip point a third valve needs to enter In Service. The valve in Standby with Volume Remaining = 0 will shift into In Service to maintain a steady flow. Operating for extended periods in this mode may degrade the water quality.


FLOW IN A FOUR-UNIT SYTEM (SYSTEM 14-DEMAND RECALL)

In Service In Service

1 2 3 4

Standby Standby

Steady Flow:

Volume Remaining = 0

Volume Remaining = 0

Regeneration (Volume

Remaining = 0)

In Service (Volume

Remaining = 0)

1 2 3 4


Flow Increases Past the Trip Point:

Regeneration Standby

1 2 3 4


Flow Stays Steady:

TIMER DISPLAY FEATURES

System Number

Valve Address

Valve State (SBY, SRV, INI, CHG, LCK)

Flow Indicator

Time of Day

Shift ButtonAdjusts Values to the Left

Up Button Adjusts Values Up

Down Button Adjusts Values Down

Volume Remaining

Status LED

Display ScreenTime of Day alternates with Error Screen Example: Valve #, Volume Remaining, Errors

Diagnostic ButtonView Flow Rate, Peak Flow Rate, Totalizer, Hours Between Last Two Regenerations, Hours Since Last Regeneration, Adjustable Volume Remaining, Valve Position, Send & Receive Errors, Software VersionExtra Cycle ButtonCycle Valve in Regeneration/Cycle Programming Steps

Figure 1

Valve StateCHG (Change of State) - CHG will be displayed when the lower drive changes from one state to another in dual piston valves.

INI (Initializing) - INI will display on the screen for 30 to 45 seconds when initializing after a power failure reset or programming.RGQ (Regeneration Queued) -RGQ indicates that the reserve has been entered in a delayed system and regeneration has been queued. When in the main screen, press the Extra Cycle button to toggle service (SRV) with RGQ.Service (SRV) - SRV will display when the unit is in service.LCK (Lock) - Lock will be displayed when the terminal/remote input block P4 on the circuit board is switched to “lock”. See the “Network/Communication Cables & Connections” section of this manual.

LED Status LightsBlue LED - Illuminates while the unit is in service and no errors exist. A blinking blue light indicates the timer is in service, and queued for regeneration.Green LED - Illuminates when the unit is in Regeneration mode, unless an error condition exists. A blinking green light indicates the timer is in Standby, and not in Regeneration.Red LED- Illuminates when there is an error.

Flow IndicatorA rotating line (appearing as a rotating star shape) will display on the screen when flow is going through the meter.

TIMER DISPLAY - SCREEN EXAMPLES (SYSTEM 4 THROUGH 6)1. In Service: System 4 Time Clock

4# SRV 03:45PM

REGEN IN 07 DAYS

2. In Service: System 4 Flow Meter Initiated or System 4 Flow Meter Delayed

4# SRV* 03:45PM

VOLUME 1000 g

3. In Service: System 5 Flow Meter Initiated (Lead Unit)

5#1 SRV* 03:45PM

VOLUME 1000 g

4. In Service: System 5 Flow Meter Initiated (Lag Unit #3)

5#3 SRV 03:45PM

VOLUME 1000 g

5. In Service: System 6 Flow Meter Initiated (Lead Unit)

6#1 SRV* 03:45PM

SYSVOL 4000 g


TRANSFORMER AND GROUND CONNECTIONS2750/2850/2900 Valves:

3150/3900 Valves:

IMPORTANT: Earth ground wire must be installed.Installing the Transformer:1. Locate the ground label to find the screw to attach the

ground wire on the transformer.2. Remove the screw and attach the ground wire, and

re-attach the screw.

NETWORK/COMMUNICATION CABLES AND CONNECTIONSUse either a CAT3 or CAT5 Network/Communication cable.Connect the network/communication cable first before programming.The maximum cable length between timers is 100 feet.Connect each unit together from one communication port to the next communication port. It does not matter which one goes to the next one.

Communication PortsGround

Lock Regen

Figure 2 Current NXT Circuit Board


VALVE ADDRESS:

#2

Options: Valve Address #1 (First Control Valve) Valve Address #2 (Second Control Valve) (Default) Valve Address #3 (Third Control Valve) Valve Address #4 (Fourth Control Valve)

SYSTEM TYPE: 4

SINGLE UNIT

Options: System 4 (single unit) System 5 (2-4 units) Parallel Interlock System 6 (2-4 units) Parallel Series Regeneration System 7 (2 units) Alternating System 9 (2-4 units) Alternating System 14 (2-4 units) Demand Recall

Example:System Type 4, Single Unit

Example:Valve Address #2 (Second Control Valve) (Default)

Example:U.S. Gallons (Default)

SELECT LANGUAGE:

ENGLISH

Options: English Espanol Portugues Deutsch Francais

Example:English

VALVE TYPE:

2750

Options: 2750 (Default) 2850 2900 3150 3900 Stager - Notch Cam

Example:2750 (Default)

REGEN TYPE:

TIME CLK DELAYED

Options: Time Clock Delayed (System 4 Only) (Default) Meter Immediate (All System Types) Meter Delayed Fixed Reserve (Systems 4 & 6 Only)

Example:Time Clock Delayed (Default)

REGENERANT FLOW:

DOWNFLOW

Options: Downflow (Default) Up Flow UF Fill First

Example:Downflow (Default)

REMOTE SIGNAL

START: 00:06:00

Options: 00:06:00 (Default)Range: 1 second to 99 minutes (1 hour, 39 minutes)NOTE: This display will not be viewed in System 4

Example:00:06:00 (Default)(Hours:Minutes:Seconds)

NOTE: This screen will not display for System Type 4.

SYSTEM SIZE:

2 VALVES

Options: 2 Valves in the System (Default) 3 Valves in the System 4 Valves in the System

Example:2 Valves in the System (Default)

Range: 2 to 4 Valves in the SystemNOTE: This screen will not display for System Type 4.

DISPLAY FORMAT:

US-GALLONS

Options: U.S. - Gallons (Default) Eu Metric - Liters (Metric)

NOTE: In European Units - Liters (Metric) mode, the display will be in 24-hour time.

NOTE: In U.S. - Gallons mode, the display will be in 12-hour time.

UNIT CAPACITY:

00000000 GRAINS

Options: Grains (in U.S. Format) (Default) Grams (in Metric Format)

Example:Grains (Default)

NOTE: Use the Shift button to move to the left.

Range: 1 to 9,900,000 Grain Capacity in U.S. Format 1 to 198,000 grams CaCO3 Capacity in Metric Format

Example:00% (Default)

CAPACITY SAFETY

FACTOR: 00%

Range: 0 to 50%NOTE: Use the Shift button to move to the left.

FEED WATER

HARDNESS: 15 GPG

Range: 1 to 199 Grains/Gallon (U.S. Format) 20 to 1,999 miligrams CaCO3/L (Metric Format)

Example:15 GPG (U.S. Format) (Default)

NOTE: Use the Shift button to move to the left.NOTE: This screen will only display on the lead unit for System Types 6 & 7.For all other System Types, it will display for all units.

TRIP POINT 1:

000 gpm

NOTE: Display will not appear unless timer is programmed as valve position #1. Use the Shift button to change each decimal position.

REGENERATION DAY

OVERRIDE:OFF

Example:Off (Default)On (Default for time clock)

REGENERATION DAY

OVERRIDE:01 DAYS

Options: Off (Default for meter) or On

Example:1 Day

Range: 1 to 99 Days

REGENERATION

TIME: 02:00AM

Example:2:00 A.M. (Default)

Options: A.M. (U.S. Format) HR (Metric Format)NOTE: Regeneration time will not appear unless Regeneration Day Override is on.

CYCLE 1 00:00:00

BACK WASH

Example:Cycle 1 in Back Wash Mode

Options: Regeneration Cycle Step #1 Regeneration Cycle Step #2 Regeneration Cycle Step #3 Regeneration Cycle Step #4 Regeneration Cycle Step #5NOTE: Please refer to the “Regenerant Flow Default Cycle Steps & Times” in the Master Programming Mode section of the manual.NOTE: If Stager is chosen for Valve Type, the Regeneration Cycle Step description will not display.

AUXILIARY RELAY:

DISABLED

Example:Auxiliary Relay is Disabled

Options: Enabled Disabled (Default)

AUX RELAY OUTPUT

START 1 00:00:00

Example:Auxiliary Relay Output in Start 1 at 0 hours, 0 minutes, & 0 seconds

Range: 00:00:00 to 18:00:00NOTE: Only displayed if Auxiliary Relay is enabled in previous screen. Auxiliary Relay will only display if Chemical Pump is OFF for System Types 6 & 7.

AUX RELAY OUTPUT

END 1 00:00:00

Example:Auxiliary Relay Output in End 1 at 0 hours, 0 minutes, & 0 seconds

Range: 00:00:00 to 18:00:00

CHEMICAL PUMP:

DISABLED

Example:Chemical Pump is Disabled

Options: Enabled Disabled (Default)NOTE: This screen will only display on the lead unit for System Types 6 & 7. For all other System Types, it will display for all units.

CPO AUX RELAY

VOLUME: 000 g

Example:Energize Chemical Pump Relay Every 50 GallonsEnergize Chemical Pump Relay Every 200 L

Range: 1 to 999 gallons in U.S. Format 1 to 9.999 L in Metric FormatNOTE: Only displayed on units that physically have a meter (Lead always has a meter). Only shown if Auxiliary Relay is disabled on System Types 6 & 7.

CPO AUX RELAY

TIME: 00:00:00

Example:Each Time the Chemical Pump Relay is on, Run for 30 Seconds (00:00:30)

Range: 00:00:00 to 02:00:00

FLOW METER:

1.0 PADDLE

Example:1.0 Paddle Flow Meter

Options: 1.0 Paddle (Fleck) 1.0 Turbine (Fleck) 1.5 Paddle (Fleck) 1.5 Turbine (Fleck) 2.0 Paddle (Fleck) 3.0 Paddle (Fleck) Generic (Non-Fleck)NOTES: Default flow meter type is based on the valve type. This screen will only display on the lead unit for System Types 6 & 7. All other system types it will display for all units.

MAXIMUM FLOW

RATE: 0000 gpm

Example:Maximum Flow Rate of 0 gpm

Range: 20 - 2,000 gpm (U.S. Format) 20 - 200.0 L (Metric Format) NOTE: Only displayed if “Generic” is chosen for the flow meter.

Range: 1 - 255Gallons (U.S. Format) 0.1 - 09.9 L (Metric Format) Pulses: 1 - 255

Options: Gallons (U.S. Format) Liters (Metric Format)

ADD 01 GALLONS

EVERY 001 PULSES

Example:Add 1 Gallon for Each Pulse in U.S. Format

NOTE: Only displayed if “Generic” is chosen for the flow meter.

PROGRAMMING UNIT

PLEASE WAIT...

Example:Master Programming Mode is Exiting

NOTE: Display will not appear unless timer is programmed as valve position #1. Use the Shift button to move one space to the left.

TRIP DELAY 1:

30 SECONDS

NOTE: Display will not appear unless timer is programmed as valve position #1. System size must be 3 or 4 to appear. Use the Shift button to move one space to the left.

TRIP DELAY 2:

30 SECONDS


TRIP POINT 2:

gpm

NOTE: Display will not appear unless timer is programmed as valve position #1. System size must be 4 to appear. Use the Shift button to move one space to the left.

TRIP POINT 3:

gpm


TRIP DELAY 3:

30 SECONDS

MASTER PROGRAMMING MODE FLOW CHARTCAUTION Before entering Master Programming, please

contact your local professional water dealer.NOTE: Depending on current option settings, some displays

cannot be viewed or set.

Entering Master Programming Mode1. Press and hold the Shift and Up buttons for 5 seconds.

Press the Extra Cycle button once per display until all displays are viewed and Normal Display is resumed. Option setting displays may be changed as required by pressing either Up or Down button. Use the Shift button to move one space to the left.

2. Depending on current valve programming, certain displays may not be viewed or set.

NOTE: If the “D” button is pressed while in master programming, no changes will be saved.

Exiting Master Programming Mode1. Press the Extra Cycle button once per display until all

are viewed. Master Programming Mode is exited and the normal display screen appears.

2. To exit the Master Programming Mode without saving changes, press the Diagnostic button.

NOTE: If no keypad activity is made for 5 minutes while in the Master Programming Mode, or if there is a power failure, no changes will be saved, and the unit will go back to the main display screen.

ResetsSoft Reset: Press and hold the Up and Down buttons for 25 seconds until 12:00PM (or 12:00HR) appears. This resets all parameters except for the flow meter totalizer volume.Master Reset: Hold the Extra Cycle button while powering up the unit. This resets all of the parameters in the unit. Check and verify the choices selected in Master Programming Mode.NOTE: If the “D” button is pressed while in master

programming, no changes will be saved.

VALVE ADDRESS:

#2


SYSTEM TYPE: 4

SINGLE UNIT





SELECT LANGUAGE:

ENGLISH


Example:English

VALVE TYPE:

2750



REGEN TYPE:

TIME CLK DELAYED



REGENERANT FLOW:

DOWNFLOW



REMOTE SIGNAL

START: 00:06:00




SYSTEM SIZE:

2 VALVES




DISPLAY FORMAT:

US-GALLONS




UNIT CAPACITY:

00000000 GRAINS






CAPACITY SAFETY

FACTOR: 00%


FEED WATER

HARDNESS: 15 GPG




TRIP POINT 1:

000 gpm


REGENERATION DAY

OVERRIDE:OFF


REGENERATION DAY

OVERRIDE:01 DAYS


Example:1 Day

Range: 1 to 99 Days

REGENERATION

TIME: 02:00AM



CYCLE 1 00:00:00

BACK WASH



AUXILIARY RELAY:

DISABLED



AUX RELAY OUTPUT

START 1 00:00:00



AUX RELAY OUTPUT

END 1 00:00:00


Range: 00:00:00 to 18:00:00

CHEMICAL PUMP:

DISABLED



CPO AUX RELAY

VOLUME: 000 g



CPO AUX RELAY

TIME: 00:00:00


Range: 00:00:00 to 02:00:00

FLOW METER:

1.0 PADDLE



MAXIMUM FLOW

RATE: 0000 gpm





ADD 01 GALLONS

EVERY 001 PULSES



PROGRAMMING UNIT

PLEASE WAIT...



TRIP DELAY 1:

30 SECONDS


TRIP DELAY 2:

30 SECONDS


TRIP POINT 2:

gpm


TRIP POINT 3:

gpm


TRIP DELAY 3:

30 SECONDS


Trip Points 1, 2, and 3 (System 14 only)This program step selects up to three Trip Points programmed on the master timer only (Valve Address #1).The actual required number of Trip Points in a system is one less than the number of valves in the system.Trip Point 1 represents the system flow rate at which a second valve will be brought In Service or Standby.Trip Point 2 represents the system flow rate at which a third valve will be brought In Service or Standby. Trip Point 3 represents the system flow rate at which a fourth valve will be brought In Service or Standby.

Trip Point 1 Trip Point 2 Trip Point 3

Range: 1 – 997 GPM

U.S.: Value of Trip Point 1 plus 1 to 998

U.S.: Trip Point 2 plus 1 to 999

Range: 0.01 – 9.97

M3/M

Metric: Value of Trip Point 1 plus .01 to

9.98

Metric: Trip Point 2 plus 0.01 to 9.99

Trip Delays 1, 2, and 3 (System 14 only)This program step selects each Trip Delay time that is addressed with each Trip Point and will be programmed on the Master timer only (Valve Address #1). The Trip Delay time represents a minimum amount of time the system flow rate is required to be equal or greater than the Trip Points to bring a unit In Service. It also is the minimum amount of time the system flow rate is required to be less than the Trip Points to remove a unit from In Service to Standby.

Trip Delay 1 Trip Delay 2 Trip Delay 3

Default: 30 SecondsRange:

30 - 99 SecondsRange:

30 - 99 SecondsRange:

30 - 99 Seconds

Regeneration Cycle StepsThis step programs the Regeneration Cycle step times 1 through 5. Please Refer to the chart below for regenerant flow default cycle steps and times.

Regenerant Flow Cycle 1 Time Cycle 2 Time

Downflow Backwash 10 Minutes

Brine & Slow Rinse 1 Hour

UF Brine Draw Brine & Slow Rinse 1 Hour Backwash 10

Minutes

UF Fill First Brine Tank Fill

12 Minutes

Brine Making 1 Hour

Regenerant Flow Cycle 3 Time Cycle 4 Time

Downflow Rapid Rinse 10 Minutes

Brine Tank Fill

12 Minutes

UF Brine Draw Rapid Rinse 10 Minutes

Brine Tank Fill

12 Minutes

UF Fill First Brine & Slow Rinse 1 Hour Backwash 10

Minutes

Regenerant Flow Cycle 5 Time

Downflow Pause N/A

UF Brine Draw Pause N/A

UF Fill First Rapid Rinse 10 Minutes

VALVE ADDRESS:

#2


SYSTEM TYPE: 4

SINGLE UNIT





SELECT LANGUAGE:

ENGLISH


Example:English

VALVE TYPE:

2750



REGEN TYPE:

TIME CLK DELAYED



REGENERANT FLOW:

DOWNFLOW



REMOTE SIGNAL

START: 00:06:00




SYSTEM SIZE:

2 VALVES




DISPLAY FORMAT:

US-GALLONS




UNIT CAPACITY:

00000000 GRAINS






CAPACITY SAFETY

FACTOR: 00%


FEED WATER

HARDNESS: 15 GPG




TRIP POINT 1:

000 gpm


REGENERATION DAY

OVERRIDE:OFF


REGENERATION DAY

OVERRIDE:01 DAYS


Example:1 Day

Range: 1 to 99 Days

REGENERATION

TIME: 02:00AM



CYCLE 1 00:00:00

BACK WASH



AUXILIARY RELAY:

DISABLED



AUX RELAY OUTPUT

START 1 00:00:00



AUX RELAY OUTPUT

END 1 00:00:00


Range: 00:00:00 to 18:00:00

CHEMICAL PUMP:

DISABLED



CPO AUX RELAY

VOLUME: 000 g



CPO AUX RELAY

TIME: 00:00:00


Range: 00:00:00 to 02:00:00

FLOW METER:

1.0 PADDLE



MAXIMUM FLOW

RATE: 0000 gpm





ADD 01 GALLONS

EVERY 001 PULSES



PROGRAMMING UNIT

PLEASE WAIT...



TRIP DELAY 1:

30 SECONDS


TRIP DELAY 2:

30 SECONDS


TRIP POINT 2:

gpm


TRIP POINT 3:

gpm


TRIP DELAY 3:

30 SECONDS

MASTER PROGRAMMING MODE FLOW CHART CONTINUED

VALVE ADDRESS:

#2


SYSTEM TYPE: 4

SINGLE UNIT





SELECT LANGUAGE:

ENGLISH


Example:English

VALVE TYPE:

2750



REGEN TYPE:

TIME CLK DELAYED



REGENERANT FLOW:

DOWNFLOW



REMOTE SIGNAL

START: 00:06:00




SYSTEM SIZE:

2 VALVES




DISPLAY FORMAT:

US-GALLONS




UNIT CAPACITY:

00000000 GRAINS






CAPACITY SAFETY

FACTOR: 00%


FEED WATER

HARDNESS: 15 GPG




TRIP POINT 1:

000 gpm


REGENERATION DAY

OVERRIDE:OFF


REGENERATION DAY

OVERRIDE:01 DAYS


Example:1 Day

Range: 1 to 99 Days

REGENERATION

TIME: 02:00AM



CYCLE 1 00:00:00

BACK WASH



AUXILIARY RELAY:

DISABLED



AUX RELAY OUTPUT

START 1 00:00:00



AUX RELAY OUTPUT

END 1 00:00:00


Range: 00:00:00 to 18:00:00

CHEMICAL PUMP:

DISABLED



CPO AUX RELAY

VOLUME: 000 g



CPO AUX RELAY

TIME: 00:00:00


Range: 00:00:00 to 02:00:00

FLOW METER:

1.0 PADDLE



MAXIMUM FLOW

RATE: 0000 gpm





ADD 01 GALLONS

EVERY 001 PULSES



PROGRAMMING UNIT

PLEASE WAIT...



TRIP DELAY 1:

30 SECONDS


TRIP DELAY 2:

30 SECONDS


TRIP POINT 2:

gpm


TRIP POINT 3:

gpm


TRIP DELAY 3:

30 SECONDS


USER PROGRAMMING MODE FLOW CHARTEntering User Programming ModeHold the Set Up and Set Down buttons for 5 seconds.NOTE: User Mode is only displayed when a metered option

is chosen under System Type. Depending on current option settings, some displays cannot be viewed or set.

NOTE: User Mode cannot be entered on the Lag unit for System 6.

FEED WATER

HARDNESS: gpg

REGENERATION DAY

OVERRIDE: OFF

REGENERATION DAY

OVERRIDE:99 DAYS

REGENERATION

TIME: 02:00AM

MASTER PROGRAMMING MODE FLOW CHART CONTINUED

VALVE ADDRESS:

#2


SYSTEM TYPE: 4

SINGLE UNIT





SELECT LANGUAGE:

ENGLISH


Example:English

VALVE TYPE:

2750



REGEN TYPE:

TIME CLK DELAYED



REGENERANT FLOW:

DOWNFLOW



REMOTE SIGNAL

START: 00:06:00




SYSTEM SIZE:

2 VALVES




DISPLAY FORMAT:

US-GALLONS




UNIT CAPACITY:

00000000 GRAINS






CAPACITY SAFETY

FACTOR: 00%


FEED WATER

HARDNESS: 15 GPG




TRIP POINT 1:

000 gpm


REGENERATION DAY

OVERRIDE:OFF


REGENERATION DAY

OVERRIDE:01 DAYS


Example:1 Day

Range: 1 to 99 Days

REGENERATION

TIME: 02:00AM



CYCLE 1 00:00:00

BACK WASH



AUXILIARY RELAY:

DISABLED



AUX RELAY OUTPUT

START 1 00:00:00



AUX RELAY OUTPUT

END 1 00:00:00


Range: 00:00:00 to 18:00:00

CHEMICAL PUMP:

DISABLED



CPO AUX RELAY

VOLUME: 000 g



CPO AUX RELAY

TIME: 00:00:00


Range: 00:00:00 to 02:00:00

FLOW METER:

1.0 PADDLE



MAXIMUM FLOW

RATE: 0000 gpm





ADD 01 GALLONS

EVERY 001 PULSES



PROGRAMMING UNIT

PLEASE WAIT...



TRIP DELAY 1:

30 SECONDS


TRIP DELAY 2:

30 SECONDS


TRIP POINT 2:

gpm


TRIP POINT 3:

gpm


TRIP DELAY 3:

30 SECONDS

VALVE ADDRESS:

#2


SYSTEM TYPE: 4

SINGLE UNIT





SELECT LANGUAGE:

ENGLISH


Example:English

VALVE TYPE:

2750



REGEN TYPE:

TIME CLK DELAYED



REGENERANT FLOW:

DOWNFLOW



REMOTE SIGNAL

START: 00:06:00




SYSTEM SIZE:

2 VALVES




DISPLAY FORMAT:

US-GALLONS




UNIT CAPACITY:

00000000 GRAINS






CAPACITY SAFETY

FACTOR: 00%


FEED WATER

HARDNESS: 15 GPG




TRIP POINT 1:

000 gpm


REGENERATION DAY

OVERRIDE:OFF


REGENERATION DAY

OVERRIDE:01 DAYS


Example:1 Day

Range: 1 to 99 Days

REGENERATION

TIME: 02:00AM



CYCLE 1 00:00:00

BACK WASH



AUXILIARY RELAY:

DISABLED



AUX RELAY OUTPUT

START 1 00:00:00



AUX RELAY OUTPUT

END 1 00:00:00


Range: 00:00:00 to 18:00:00

CHEMICAL PUMP:

DISABLED



CPO AUX RELAY

VOLUME: 000 g



CPO AUX RELAY

TIME: 00:00:00


Range: 00:00:00 to 02:00:00

FLOW METER:

1.0 PADDLE



MAXIMUM FLOW

RATE: 0000 gpm





ADD 01 GALLONS

EVERY 001 PULSES



PROGRAMMING UNIT

PLEASE WAIT...



TRIP DELAY 1:

30 SECONDS


TRIP DELAY 2:

30 SECONDS


TRIP POINT 2:

gpm


TRIP POINT 3:

gpm


TRIP DELAY 3:

30 SECONDS


DIAGNOSTIC PROGRAMMING MODE FLOW CHARTEntering Diagnostic Programming Mode1. Push and release the "D" button.2. Press the Extra Cycle button once per display until all

displays are viewed and Normal Display is resumed.3. Push and release the"D" button at anytime during

diagnostic mode and the timer will exit the mode.4. Depending on the current controller programming, certain

displays may not be able to be viewed or set.

Overview Diagnostic ModeThe current diagnostic will be displayed until Extra Cycle key is pressed. There is no time limit on each display. The timer will display local information, not system information. In the event of a regeneration occurring while displaying diagnostics, the regeneration step and time remaining will be displayed. When regeneration has been completed, the display will return to the main screen.

CURRENT FLOW

RATE: 0 gpm

PEAK FLOW RATE:

0 gpm

TOTALIZER:

130 g

LAST TWO REGENS:

0 HOURS

LAST REGEN

0 HOURS

VOLUME REMAIN:

1000 g

VALVE ADDRESS

#2

VERSION:

X.XX

NOTE: If a System 6, Unit #1 of “Tank Remaining” will display “System Remaining”.

Example:Flow rate at this time.

Example:Peak flow since last regeneration.

Example:Gallons at the outlet since installation.

Example:Hours between the last regeneration and the one before it.

Example:Hours since last regeneration.

Example:Volume remaining (can be adjusted).

Example:Controller unit number.

Example:Installed software level of the controller in use.


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2750/2850/2900S UPPER & 2900S LOWER POWERHEAD ASSEMBLY

37 3531

41 39

32

197

6303632

40

20

38

33

22

1221

13

44

16

14

15

14 1716 46

25 16

261

42

23

46

2

114

3 5

67

10

19

32 28 29

186

11 439

8

32

24

61501-3200NXT-2_Page2_REVA

27

4547 48

51

49

50


Item No. QTY Part No. Description 1 ..............1 ...... 18697-15 .........Backplate, Hinged 2 ..............1 ...... 60219-02 .........Cover Assy, Environmental,

Black 3 ..............1 ...... 60160-15 .........Drive Cam Assy, Stf, Blue 4 ..............1 ...... 10909 ..............Pin, Link 5 ..............2 ...... 14923 ..............Screw, Pan Hd Mach,

4-40 X 1 6 ..............5 ...... 10302 ..............Insulator, Limit Switch 7 ..............3 ...... 10218 ..............Switch, Micro 8 ..............2 ...... 10231 ..............Screw, Slot Hex,

1/4 - 20 X 1/2 9 ..............1 ...... 42579 ..............Motor, Drive, 24V, 50/60 Hz 10 ............1 ...... 12777 ..............Cam, Shut-Off Valve 11 ............2 ...... 10338 ..............Pin, Roll, 3/32 X 7/8 12 ............1 ...... 42469 ..............Transformer, Us, 120V, 24V,

40VA ....... 41049 ..............Transformer, Euro, 230V/24V

108VA ....... 41050 ..............Transformer, Aust, 230V/24V,

108VA 13 ............1 ...... 19691 ..............Plug, .750 Dia, Recessed,

Black 14 ............2 ...... 19800 ..............Plug, .140 Dia, White 15 ............1 ...... 15806 ..............Plug, Hole, Heyco #2693 16 ............9 ...... 19801 ..............Plug, .190 Dia, White, Heyco

#0307 17 ............1 ...... 17967 ..............Fitting Assy, Liquid Tight, Blk 18 ............1 ...... 10896 ..............Switch, Micro 19 ............4 ...... 11805 ..............Screw, Rd Hd, 4-40 X 5/8

Type 1 20 ............1 ...... 40943 ..............Wire Harness, Lower Drive,

W/Molded Strain Relief 21 ............1 ...... 13547 ..............Strain Relief, Flat Cord,

Heyco #30-1 22 ............1 ...... 19121 ..............Meter Cable Assy, 3200NT ....... 19121-08 .........Meter Cable Assy, NT, 35-

inch W/Connector ....... 19121-09 .........Meter Cable Assy, NT, 99.5-


inch W/Connector 23 ............1 ...... 14202-01 .........Screw, Hex Wsh Mach,

8-32 X 5/16 24 ............1 ...... 40941 ..............Wire Harness, Upper Drive 25 ............1 ...... 17421 ..............Plug, 1.20 Hole, Heyco #2733 26 ............2 ...... 41581 ..............Plug, Hole, .125 Dia, White 27 ............1 ...... 60217-02 .........Cover Assy, 2900, Lower,

Black, Environmental 28 ............1 ...... 18626 ..............Spacer, Indicator 29 ............1 ...... 18746 ..............Bearing, Connecting Rod

30 ............2 ...... 11224 ..............Screw, Hex Hd 5/16 - 18 X 5/8, SS

31 ............1 ...... 10250 ..............Ring, Retaining 32 ............7 ...... 10872 ..............Screw, Hex Wsh, 8-32 X

17/64 33 ............1 ...... 18709 ..............Backplate, Lower 34 ............1 ...... 11381 ..............Pin, Roll, 2900/3900 35 ............1 ...... 14759 ..............Link, Piston Rod 36 ............1 ...... 14769 ..............Bracket, Motor, 2900 37 ............1 ...... 14775 ..............Cam, Drive, 2900 38 ............2 ...... 16346 ..............Nut, Hex, Jam, 5/16-18,

18-8-SS 39 ............1 ...... 18725 ..............Indicator, Service/Standby 40 ............1 ...... 42580 ..............Motor, Drive, 24V, 50/6 0Hz,

SP 41 ............1 ...... 14813 ..............Pin, Spring, Connecting Rod 42 ............1 ...... 41102 ..............Label, 3200NT, Ground 43 ............1 ...... 10269 ..............Nut, Jam, 3/4 - 16 44 ............1 ...... 10712 ..............Fitting, Brine Valve 45 ............1 ...... 61763 ..............Kit, Can Communication

Cable 46 ............1 ...... 42466-11 .........Timer Assy, Nxt, Right Hand 47 ..................... 60050-23 .........Drive Assy, 2750, 2850,

2900S Upper, STF, 24V 50/60 Hz

....... 60050-26 .........Drive Assy, 2850S, STF, 24V 50/60 Hz

48 ..................... * ......................Powerhead Assy, 2750, 2850, 2900S Upper

....... * ......................Powerhead Assy, 2850S 49 ..................... * ......................Powerhead Assy, Lower

2900S 50 ..................... * ......................Powerhead Assy, Upper and

Lower 2900S 51 ..................... 60055-53 .........Lower Drive Assy, 2900,

24/60*Call you distributor for a Part NumberNOTE: For all other service part numbers, see the Service

Manual that accompanies the control valve.

Item No. QTY Part No. Description

2750/2850/2900S UPPER & 2900S LOWER POWERHEAD ASSEMBLY CONTINUED


3150/3900 UPPER & LOWER POWERHEAD ASSEMBLY

5

1

432

67

5

9

2726 11

46

7

812

6

47

4042

4

11

4515

25

35

16

432344

1817

20

2122

31

23

27 2611

10 8

13

1211 19 15

25 1716

24

34 9 14

2829

32

2838 30 50

2428

49

32 52

3748

2331

222120

18

33

52

61501-3200NXT-3_Pg2_REVA

39

39

51

41

3114

36

53

55

54

56

57


Item No. QTY Part No. Description 1 ..............1 ...... 19304-04 .........Backplate, 3150/3900 2 ..............1 ...... 15120 ..............Bracket, Motor MTG,

3150/3900 3 ..............1 ...... 42581 ..............Motor, Drive, 24V, 50/60 Hz,

SP 4 ..............8 ...... 11224 ..............Screw, Hex HD,

5/16 - 18 X 5/8, SS 5 ..............4 ...... 16346 ..............Nut, Hex, Jam, 5/16 - 18, 18-

8-SS 6 ..............2 ...... 17797 ..............Bracket, Switch, Mounting,

3150/3900 7 ..............5 ...... 10302 ..............Insulator, Limit Switch 8 ..............4 ...... 10218 ..............Switch, Micro 9 ..............2 ...... 16053 ..............Bracket, Brine Side 10 ............2 ...... 12624 ..............Screw, Phil Pan, 40 X 1 1/2 11 ............4 ...... 16052 ..............Bushin, 3150/3900 12 ............4 ...... 17567 ..............Screw, Hex, Wsh HD,

8 X 1/2 13 ............1 ...... 16494 ..............Cam Assy, 3150/3900 14 ............8 ...... 10231 ..............Screw, Slot Hex, 1/4 - 20 X

1/2 18-8 SS 15 ............2 ...... 16046 ..............Gear, Drive 16 ............3 ...... 11774 ..............Ring, Retaining 17 ............2 ...... 16047 ..............Link, Drive 18 ............2 ...... 11709 ..............Pin, Drive Link 19 ............1 ...... 16048 ..............Bearing, Drive Link 20 ............2 ...... 11898 ..............Clip, 3150/3900 21 ............2 ...... 16045 ..............Pinion, Drive 22 ............2 ...... 11381 ..............Pin, Roll, 2900/3900 23 ............7 ...... 10872 ..............Screw, Hex Wsh, 8-32 X

17/64 24 ............8 ...... 11235 ..............Nut, Hex, 1/4 - 20 25 ............2 ...... 16050 ..............Ring, Retaining 26 ............2 ...... 16059 ..............Washer, SS, .88, 3150/3900 27 ............2 ...... 16051 ..............Ring, Retaining, Bowed 28 ............8 ...... 19800 ..............Plug, .140, White 29 ............1 ...... 15806 ..............Plug, Hole, Heyco, #2693 30 ............1 ...... 19591 ..............Plug, .8750 Hole, Recessed,

Black 31 ............3 ...... 11080 ..............Screw, FLT HD Mach,

8-32 X 3/8 32 ............2 ...... 17967 ..............Fitting Assy, Liquid Tight, Blk 33 ............1 ...... 40941 ..............Wire Harness, Upper Drive 34 ............1 ...... 40943 ..............Wire Harness, Lower Drive

W/Molded Strain Relief

35 ............1 ...... 42469 ..............Transformer, US, 120V, 24V, 40VA

....... 41049 ..............Transformer, Euro, 230V/24V 108VA

....... 41050 ..............Transformer, Aust, 230V/24V, 108VA

36 ............1 ...... 19121 ..............Meter Cable Assy, 3200NT ....... 19121-08 .........Meter Cable Assy, NT, 35-



inch W/Connector 37 ............1 ...... 14202-01 .........Screw, Hex Wsh, 8-32 X 5/16 38 ............1 ...... 17421 ..............Plug, 1.20 Hole 39 ............2 ...... 60240-02 .........Cover Assy, 3150/3900, Env,

Black 40 ............1 ...... 42581 ..............Motor, Drive, 115V, 50/60Hz,

SP 41 ............1 ...... 19305 ..............Backplate, 3900, Lower, Env 42 ............1 ...... 16086 ..............Bracket, Motor Mounting 43 ............1 ...... 19315 ..............Indicator, Service/Standby,

3900 44 ............1 ...... 18726 ..............Spacer, Indicator 45 ............1 ...... 16048 ..............Bearing, Drive Link 46 ............2 ...... 11805 ..............Screw, RD HD, 4-40 X 5/8,

Type 1 47 ............1 ...... 16495 ..............Cam Assy, 3900, Lower 48 ............1 ...... 41102 ..............Label, 3200NT, Ground 49 ............1 ...... 19801 ..............Plug, .190 Dia, White 50 ............1 ...... 19691 ..............Plug, .750 Dia, Recessed,

Black 51 ............1 ...... 61763 ..............Kit, Can Communication

Cable 52 ............1 ...... 42466-11 .........Timer Assy, Nxt, Right Hand 53 ..................... 60057-03 .........Drive Assy, 3150, 3900 Upper,

24V 50/60 Hz 54 ..................... 60058-03 .........Lower Drive Assy, 3900, 24V

50/60 Hz 55 ..................... * ......................Powerhead Assy, 3150, 3900

Upper 56 ..................... * ......................Powerhead Assy, 3900 Lower 57 ..................... * ......................Powerhead Assy, 3900 Upper

& Lower* Call your distributor for Part NumberNOTE: For all other service part numbers, see the Service

Manual that accompanies the control valve.


3150/3900 UPPER & LOWER POWERHEAD ASSEMBLY CONTINUED


METER ASSEMBLY PLASTIC

65

3

4

2

15

6

78

910

1112

1314

15

1617

1819

20


Item No. QTY Part No. Description 1 ..............1 ...... 17542 ..............Flow Straightener, 1-1/2 inch 2 ..............2 ...... 40576 ..............Clip, H, Plastic, 7000 3 ..............1 ...... 40577 ..............Turbine Meter Assy, 7000 4 ..............1 ...... 41555 ..............Body, Inline Meter 5 ..............2 ...... 40951 ..............O-ring, -220 6 ..............2 ...... 40563-01 .........Connector Assy, 1-inch NPT,

Plastic, w/O-ring 7 ..............2 ...... 40563-11 .........Connector Assy, 1-inch BSP,

Plastic, w/O-ring 8 ..............2 ...... 40565-01 .........Connector Assy, 1-1/4 inch

NPT, Plastic, w/O-ring 9 ..............2 ...... 40565-11 .........Connector Assy, 1-1/4 inch

BSP, Plastic, w/O-ring 10 ............2 ...... 41242-01 .........Connector Assy, 1-inch &

1-1/4 inch, Sweat, w/O-ring 11 ............2 ...... 41243 ..............Connector, 1-1/4 inch &

1-1/2 inch Sweat, 7000 ....... 41243-01 .........Connector Assy, 1-1/4 inch &

1-1/2 inch, Sweat, w/O-ring 12 ............2 ...... 61561 ..............Connector Assy, 1-inch NPT,

Brass, w/O-ring 13 ............2 ...... 61561-10 .........Connector Assy, 1-inch BSP,

Brass, w/O-ring 14 ............2 ...... 61562 ..............Connector Assy, 1-1/2 inch

NPT, Brass, w/O-ring 15 ............2 ...... 61562-10 .........Connector Assy, 1-1/2 inch

BSP, Brass, w/O-ring 16 ............2 ...... 42414-01 .........Connector 3/4-inch NPT,

Plastic, w/O-ring 17 ............2 ...... 42414-11 .........Connector, Assy, 3/4-inch

BSP, Plastic, w/O-ring 18 ............3 ...... 42241-01 .........Connector Assy, 1-1/2 inch

NPT, Plastic, w/O-ring 19 ............3 ...... 42241-11 .........Connector Assy, 1-1/2 inch

BSP, Plastic, w/O-Ring

20 ..................... 61560 ..............Meter Assy, 1-1/2 inch INLN, ELEC, PLAS, w/o Nipples, TURB

....... 61560-01 .........Meter Assy, 1-inch, INLN, NPT, ELEC, PLAS, PLAS Nipples, TURB

....... 61560-02 .........Meter Assy, 1-inch, INLN, BSP, ELEC, PLAS, PLAS Nipples, TURB

....... 61560-03 .........Meter Assy, 1-1/4 inch INLN, NPT, ELEC, PLAS, PLAS Nipples, TURB

....... 61560-04 ........Meter Assy, 1-1/4 inch INLN, BSP, ELEC, PLAS, PLAS Nipples, TURB

....... 61560-05 .........Meter Assy, 1-inch & 1-1/4 inch, INLN, SWT, ELEC, PLAS, SWT Nipples, TURB

....... 61560-06 .........Meter Assy, 1-1/4 inch & 1-1/2 inch, INLN, SWT, ELEC, PLAS, SWT Nipples, TURB

....... 61560-07 .........Meter Assy, 1-inch INLN, NPT, ELEC, PLAS, BRS Nipples, TURB

....... 61560-08 .........Meter Assy, 1-inch INLN, BSP, ELEC, PLAS, BRS Nipples, TURB

....... 61560-09 .........Meter Assy, 1-1/2 inch INLN, NPT, ELEC, PLAS, BRS Nipples, TURB

....... 61560-10 .........Meter Assy, 1-1/2 inch INLN, BSP, ELEC, PLAS, BRS Nipples, TURB

....... 61560-11 .........Meter Assy, 3/4-inch INLN, NPT, ELEC, PLAS, PLAS Nipples, TURB

....... 61560-12 .........Meter Assy, 3/4-inch INLN, BSP, ELEC, PLAS, PLAS Nipples, TURB

....... 61560-13 .........Meter Assy, 1-1/2 inch, INLN, NPT, ELEC, PLAS, PLAS Nipples, TURB

....... 61560-14 .........Meter Assy, 1-1/2 inch INLN, BSP, ELEC, PLAS, PLAS Nipples, TURB

Not Shown ....... 19791-02 .........Meter Cable Assy, Turbine

35-inch ....... 19791-04 .........Meter Cable Assy, Turbine

100-inch ....... 19791-05 .........Meter Cable Assy, Turbine

304-inch


METER ASSEMBLY PLASTIC CONTINUED


1-INCH METER ASSEMBLY BRASS

Item No. QTY Part No. Description 1 ..............1 ...... 14716 ..............Meter Cap Assy, Elec, Plastic

Paddlewheel 2 ..............1 ...... 13847 ..............O-ring, -137 3 ..............1 ...... 17798 ..............Screw, Slot Hex WSH HD 4 ..............4 ...... 12473 ..............Screw, Hex WSH,

10-24 x 5/8 5 ..............1 ...... 14959-20 .........Body, Meter, 1-inch, BSP,

Metric, Brass 6 ..............1 ...... 13882 ..............Post, Meter Impeller 7 ..............1 ...... 13509 ..............Impeller, Meter 8 ..............1 ...... 14960 ..............Flow Straightener, 1-inch 9 ..............1 ...... 13287 ..............O-ring, 123 10 ............1 ...... 14961-10 .........Fitting, 1-inch Quick

Connector, BSP 11 ............1 ...... 14962 ..............Nut, Quick Connect NPT 12 ............1 ...... 60613 ..............Meter Assy, 1-inch Inline,

NPT, Electronic, Brass, PDL ....... 60613NP .........Meter Assy, 1-inch Inline,

NPT, Electronic, Nickel, PDL ....... 60613-20 .........Meter Assy, 1-inch Inline,

BSP, Electronic, Brass, PDL

6

7

1

3

4

2

109

11

12

85

5

Not Shown ....... 19121-08 .........Meter Cable Assy, NT,

35-inch, w/Connector ....... 19121-09 .........Meter Cable Assy, NT,

99.5-inch, w/Connector ....... 19121-10 .........Meter Cable Assy, NT,

303.5-inch w/Connector



1-1/2 INCH METER ASSEMBLY BRASS

Item No. QTY Part No. Description 1 ..............1 ...... 14716 ..............Meter Cap Assy, Elec, Plastic

Paddlewheel 2 ..............1 ...... 13847 ..............O-ring, -137 3 ..............1 ...... 17798 ..............Screw, Slot Hex WSH HD 4 ..............4 ...... 12473 ..............Screw, Hex WSH, 10-24 x 5/8 5 ..............1 ...... 17569-20 .........Body, Meter, BSP, 1-1/2 inch

Quick Connector Brass 6 ..............1 ...... 13882 ..............Post, Meter Impeller 7 ..............1 ...... 13509 ..............Impeller, Meter 8 ..............1 ...... 17542 ..............Flow Straightener, 1-1/2 inch 9 ..............1 ...... 12733 ..............O-ring, -132 10 ............1 ...... 17544-10 .........Fitting, 1-1/2 inch Quick

Connector, BSP 11 ............1 ...... 17543 ..............Nut, Quick Connect 1-1/2

inch

5

6

1

12

11

8 910

5

4

3

7

2

12 ............1 ...... 60614 ..............Meter Assy, 1-1/2 inch Inline, NPT, Electronic, Brass Body, PDL

....... 60614NP .........Meter Assy, 1-1/2 inchINLN, NPT, ELEC, BRS BDY, NP, PDL

....... 60614-01 .........Meter Assy, 1-1/2 inch INLN, NPT, ELEC, BRS BDY, PDL, 1-inch SLV

....... 60614-01NP....Meter Assy, 1-1/2 inch INLN, NPT, ELEC, BRS BDY, NP, PDL, 1-inch SLV

....... 60614-20 .........Meter Assy, 1-1/2 inch INLN, BSP, ELEC, BRS BDY, PDL, 1-inch SLV

....... 60614-20NP....Meter Assy, 1-1/2 inch INLN, BSP, ELEC, BRS BDY, NP, PDL, 1-inch SLV

Not Shown ....... 17790 ..............Sleeve, Meter, 1-1/2 inch x 1 ....... 19121-08 .........Meter Cable Assy, NT,







Item No. QTY Part No. Description 1 ..............1 ...... 14456 ..............Body, Meter 2-inch 1 ...... 14456-20 .........Body, Meter, 2-inch,

BSP,Metric 1 ...... 14456-20NP....Body, Meter, 2-inch,

BSP,Metric, NP 2 ..............1 ...... 15432 ..............Shaft, Impeller, SS 3 ..............1 ...... 15532 ..............Seat, Impeller Shaft, Hex 4 ..............1 ...... 15374-01 .........Impeller, 2-inch Meter 5 ..............1 ...... 15381 ..............Plug, Impeller 2-inch Meter 6 ..............1 ...... 17798 ..............Screw, Slot Hex WSH HD 7 ..............1 ...... 13847 ..............O-ring, -137 8 ....................... 14716 ..............Meter Cap Assy, ELEC,

Plastic, Paddlewheel 9 ..............4 ...... 12473 ..............Screw, Hex WSH,

10-24 x 5/8 4 ...... 21716 ..............Screw, Hex Head, M5 x 16 10 ..................... 61439 ..............Meter Sleeve w/O-ring,

MACHD 11 ............2 ...... 16080 ..............O-ring, -032 12 ............1 ...... 14680 ..............Flow Straightener 13 ............1 ...... 14568 ..............Fitting, Nipple, 2-inch 1 ...... 14568-10 .........Fitting, Nipple, 2-inch, BSP,

Brass 1 ...... 14568-10NP....Fitting, Nipple, 2-inch, BSP,

Brass, NP 14 ............1 ...... 14679 ..............O-ring, -227

1

7

15

16

13

3

2

5

4

6

8

11

12

9

10

14

12 16

13

14

1

3

2

5

4

6

8

9

7 17

15 ............1 ...... 14569 ..............Nut, Quick Connect 16 ..................... 60615 ..............Meter Assy, 2-inch INLN,

NPT, ELEC, BRS, PDL, 1.5-inch SLV

....... 60615NP .........Meter Assy, 2-inch INLN, NPT, ELEC, NP, PDL, 1.5-inch SLV

....... 60615-20 .........Meter Assy, 2-inch INLN, BSP/MET, ELEC, BRS, PDL, 1.5-inch SLV

....... 60615-20NP....Meter Assy, 2-inch INLN, BSP/MET, ELEC, NP, PDL, 1.5-inch SLV

17 ..................... 60616 ..............Meter Assy, 2-inch INLN, NPT, ELEC, BRS, PDL

....... 60616NP .........Meter Assy, 2-inch INLN, NPT, ELEC, NP, PDL

....... 60616-20 .........Meter Assy, 2-inch INLN, BSP/MET, ELEC, BRS, PDL

....... 60616-20NP....Meter Assy, 2-inch INLN, BSP/MET, ELEC, NP, PDL








Item No. QTY Part No. Description 1 ..............1 ...... 14716-01 .........Meter Cap Assy, 3-inch

ELEC, Plastic, Paddlewheel 2 ..............1 ...... 17798 ..............Screw, Hex Washer Head,

#8-16 x 0.38 3 ..............3 ...... 15707 ..............O-ring, -236 4 ..............1 ...... 16254-20 .........Body Meter, 3900, BSP 5 ..............1 ...... 16279 ..............Shaft, Impeller, SS 6 ..............1 ...... 16574 ..............Washer, Plain, SS 7 ..............1 ...... 16252 ..............Impeller, 3900 8 ..............1 ...... 15381 ..............Plug, Impeller, 2-inch Meter 9 ..............2 ...... 16328-10 .........Adapter, Flange, 3-inch BSP 10 ............1 ...... 16280 ..............Flow Straightener 11 ............8 ...... 40118 ..............Screw, SCKT HD, 1/2-13 UN 12 ............8 ...... 16386 ..............Nut, Hex, Jam, 1/2-13, 18-8

S.S. 13 ............6 ...... 12473 ..............Screw, Hex Washer Head,

#10-24 x 0.625

132

1

7

118

9

5

6

4

10

12

3

3

3

9

11

14

14 ..................... 60617 ..............Meter Assy, 3-inch INLN, NPT, Electronic, BRS BDY, Paddlewheel

....... 60617-10 .........Meter Assy, 3-inch INLN, BSP, Electronic, BRS BDY, Paddlewheel







SINGLE PISTON WIRING DIAGRAM

BVCAM

HCAM

SCAM

M1C

N.O

.

N.C

.SW

1VDMFM

C

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.

N.C

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3

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N.O

.

N.C

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2

S1

T1 - 24V TRANSFORMERVDM- VALVE DRIVE MOTORSW1- VALVE HOMING SWITCHSW2- VALVE STEP SWITCHSW3 - BRINE CAM SWITCHHCAM- VALVE HOMING CAMSCAM- VALVE STEP CAMBVCAM - BRINE VALVE CAMFM - FLOW METER (OPTIONAL)M1 - MOTOR OR PUMP (OPTIONAL)S1 - SOLENOID VALVE (OPTIONAL)

NOTE: 1. TRANSFORMER FUSE - 5A 250V SLOW-BLOW P/N 411432. VALVE SHOWN IN SERVICE

T1

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OPTIONAL SOLENOID VALVE ON DURING REGENERATION OR STANDBY (P6 OUTPUT - 24VAC 50/60Hz, 0.25 A,

MAX.)

OPTIONAL INTERLOCK SWITCH (N.O.)

UNSWITCHED HOT

24VAC/3A MAX. RESISTIVE30VDC/3A MAX. RESISTIVE

NEUTRALSWITCHED HOT

OPTIONAL MOTOR/PUMP ON DURING REGENERATION OR CPO DEVICE ON DURING SERVICE (N.O. OUTPUT)

OPTIONAL REMOTESIGNAL START SWITCH (N.O.)

*ONLY AVAILABLE ON 3200NXT AND 3214NXT-CLOSED CONTACT PREVENTS REGENERATION-INPUT SIDE PULLED UP TO 32 VDC

*ONLY AVAILABLE ON 3200NXT AND XT-CLOSED CONTACT INITIATES REGENERATION IF OPTION ENABLED-INPUT SIDE PULLED UP TO 32 VDC

CAN1 CAN2

METER

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UPPER DRIVE

LOW

PE

RD

RIV

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LOC

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MO

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T

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D

AUX

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OPTIONAL FLOW METER-NOT REQUIRED FOR TIME CLOCK OR REMOTE SINGAL START REGENERATION APPLICATIONS.

42140_Rev D


DUAL PISTON WIRING DIAGRAM

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NOTE: 1. TRANSFORMER FUSE - 5A 250V SLOW-BLOW P/N 411432. VALVE SHOWN IN SERVICE

PUR

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24VAC/3A MAX. RESISTIVE30VDC/3A MAX. RESISTIVE

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*ONLY AVAILABLE ON 3200NXT AND 3214NXT-CLOSED CONTACT PREVENTS REGENERATION-INPUT SIDE PULLED UP TO 32 VDCOPTIONAL REMOTE

SIGNAL START SWITCH (N.O.)

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RE

MO

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AUX

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REMOTE TIMER WIRING DIAGRAM

1.25MIN

31.8

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13

14

28

17

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12

11

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18

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2750/2850 REMOTE TIMER WIRING DIAGRAM

NOTE:VALVE SHOWN IN SERVICE POSITION.

TB1 - HIGH VOLTAGE 14 POSITION TERMINAL BLOCKTB2 - LOW VOLTAGE 9 POSITION TERMINAL BLOCKIC1 - INTERLOCK CABLE RECEPTACLEUDM - UPPER DRIVE MOTORLDM - LOWER DRIVE MOTORAUX - AUXILARY RELAYHCAM - VALVE HOMING CAMSCAM - VALVE STEP CAMSW1 - VALVE HOMING SWITCHSW2 - VALVE STEP SWITCHLD SWITCH - LOWER DRIVE SWITCH

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2

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2900 REMOTE TIMER WIRING DIAGRAM


TB1 - HIGH VOLTAGE 14 POSITION TERMINAL BLOCKTB2 - LOW VOLTAGE 9 POSITION TERMINAL BLOCKIC1 - INTERLOCK CABLE RECEPTACLEUDM - UPPER DRIVE MOTORLDM - LOWER DRIVE MOTORAUX - AUXILARY RELAYHCAM - VALVE HOMING CAMSCAM - VALVE STEP CAMSW1 - VALVE HOMING SWITCHSW2 - VALVE STEP SWITCHSW3 - LOWER DRIVE SWITCH(INSIDE)SW4 - LOWER DRIVE SENSE SWITCH(OUTSIDE)LD SWITCH - LOWER DRIVE SWITCHLDCAM - LOWER DRIVE CAM

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3900 REMOTE TIMER WIRING DIAGRAM


TB1 - HIGH VOLTAGE 14 POSITION TERMINAL BLOCKTB2 - LOW VOLTAGE 9 POSITION TERMINAL BLOCKIC1 - INTERLOCK CABLE RECEPTACLE

UDM - UPPER DRIVE MOTORLDM - LOWER DRIVE MOTORAUX - AUXILARY RELAYHCAM - VALVE HOMING CAMSCAM - VALVE STEP CAMLDCAM - LOWER DRIVE CAMBVCAM - BRINE VALVE CAMSW1 - VALVE HOMING SWITCHSW2 - VALVE STEP SWITCHSW3 - LOWER DRIVE SWITCH(INSIDE)SW4 - LOWER DRIVE SENSE SWITCH(OUTSIDE)LD SWITCH - LOWER DRIVE SWITCH

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3150 REMOTE METER WIRING DIAGRAM


TB1 - HIGH VOLTAGE 14 POSITION TERMINAL BLOCKTB2 - LOW VOLTAGE 9 POSITION TERMINAL BLOCKIC1 - INTERLOCK CABLE RECEPTACLEUDM - UPPER DRIVE MOTORLDM - LOWER DRIVE MOTORAUX - AUXILARY RELAYHCAM - VALVE HOMING CAMSCAM - VALVE STEP CAMBVCAM - BRINE VALVE CAMSW1 - VALVE HOMING SWITCHSW2 - VALVE STEP SWITCH

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TROUBLESHOOTINGDetected ErrorsIf a communication error is detected, an Error Screen will alternate with the main (time of day) screen every few seconds.

• All units In Service remain in the In Service position.• All units in Standby go to In Service.• Any unit in Regeneration when the error occurs

completes Regeneration and goes to In Service.• No units are allowed to start a Regeneration Cycle while

the error condition exists, unless they are manually forced into Regeneration.

• When an error is corrected and the error no longer displays (it may take several seconds for all of the units in a system to stop displaying the error message), the system returns to normal operation.

NOTE: During the error condition the control continues to monitor the flow meter and update the volume remaining. Once the error condition is corrected all units return to the operating status they were in prior to the error. Regeneration queue is rebuilt according to the normal system operation. Or, if more than one unit has been queued for regeneration, then the queue is rebuilt according to which one communicates first.

Message Displayed Cause For Error CorrectionFlashing time Power outage. Program time by holding UP on Unit #1.

Detected Error = Matching Address Two or more units programmed with the same valve address number.

Program each unit with unique valve address number in Master Programming.

Detected Error = Program Mismatch

Master program parameters do not match between two or more controls.

Confirm Master Programming for each unit.

Detected Error = No Message #1No power to Control #1. Power Control #1.

Communication Cable to Valve Address #1 bad or missing. Connect or replace Communication Cable.







Detected Error = E2 Reset Unit This message appears after a software reset. Reprogram control using Master Programming section.

Test Mode Circuit Board was not programmed at factory. Replace Circuit Board.

Black Squares on screen Bad Circuit Board. Replace Circuit Board.

INI on screen for more than 2 minutes Circuit board not getting feedback from cycle switch.

Inspect Motor - should be rotating.

Connect wire harness to cycle switch.

Check Cycle Micro Switch.

CHG on screen for more than 2 minutes Control programmed incorrectly as 2900 or 3900 valve type. Reprogram unit as Stager Valve type.

CALIFORNIA PROPOSITION 65 WARNINGWARNING: This product contains chemicals known to the

State of California to cause cancer or birth defects or other reproductive harm.

FILTRATION & PROCESSING SOLUTIONS5730 NORTH GLEN PARK ROAD, MILWAUKEE, WI 53209 P: 262.238.4400 | WWW.PENTAIRAQUA.COM | CUSTOMER CARE: 800.279.9404 | [email protected]

All Pentair trademarks and logos are owned by Pentair, Inc. or its affiliates. All other registered and unregistered trademarks and logos are the property of their respective owners. Because we are continuously improving our products and services. Pentair reserves the right to change specifications without prior notice. Pentair is an equal opportunity employer.41693 REV J FE13 © 2013 Pentair Residential Filtration, LLC All Rights Reserved.

www.pentairaqua.com

FLECK 2750 DOWNFLOWSERVICE MANUAL

2 • FLECK 2750 Downflow Service Manual

TABLE OF CONTENTSJOB SPECIFICATION SHEET ...............................................2INSTALLATION .....................................................................3START-UP INSTRUCTIONS..................................................33200 TIMER SETTING PROCEDURE ....................................43210 TIMER SETTING PROCEDURE ....................................43200, 3210, 3220, 3230 REGENERATION CYCLE SETTING PROCEDURE .......................................................................53200 TIME CLOCK TIMER ASSEMBLY .................................63210 METER DELAYED TIMER ASSEMBLY .........................83220 METER IMMEDIATE TIMER ASSEMBLY ...................103230 REMOTE START TIMER ASSEMBLY .........................12POWERHEAD ASSEMBLY (ENVIRONMENTAL) .................14MANUAL POWERHEAD ASSEMBLY ..................................16CONTROL VALVE WITH 1700 INJECTOR ASSEMBLY .......17SOFTENER FILTER CONVERSION KITS ............................201600 BRINE SYSTEM ASSEMBLY ......................................211650 BRINE SYSTEM .........................................................221700 SERIES BRINE SYSTEM ASSEMBLY .........................231710 BRINE SYSTEM ASSEMBLY ......................................241-INCH METER ASSEMBLY ...............................................251600 SERVICE VALVE OPERATOR (NEW STYLE) ..............262300 SAFETY BRINE VALVE ..............................................272310 SAFETY BRINE VALVE ..............................................282350 SAFETY BRINE VALVE ASSEMBLY ..........................292750 CONTROL VALVE DIMENSIONS ................................30TROUBLESHOOTING ..........................................................31GENERAL SERVICE HINTS FOR METER CONTROL ..........32WATER CONDITIONER FLOW DIAGRAMS .........................33FLOW DATA & INJECTOR DRAW RATES ..........................34SYSTEM #4 .........................................................................35SYSTEM #5 INTERLOCK ....................................................35SYSTEM #6 .........................................................................35SYSTEM #7 .........................................................................35SYSTEM #4 IMMEDIATE & DELAYED VALVE WIRING ......36SYSTEM #4 REMOTE SIGNAL START VALVE WIRING ......37SYSTEM #5 DUPLEX VALVE WIRING ................................38SYSTEM #6 DUPLEX VALVE WIRING ................................39SYSTEM #7 DUPLEX 24V/120V 3-WAY VALVE WIRING.....40SYSTEM #7 DUPLEX 230V 3-WAY VALVE WIRING ............41SERVICE ASSEMBLIES ......................................................42

JOB SPECIFICATION SHEETJob Number: ______________________________________________

Model Number: ____________________________________________

Water Hardness: __________________________________ ppm or gpg

Capacity Per Unit: __________________________________________

Mineral Tank Size: ___________ Diameter: ________Height: ________

Salt Setting per Regeneration: ________________________________

1. Type of Timer:

A. 7 Day or 12 Day

B. Meter Initiated

2. Downflow: Upflow Upflow Variable

3. Meter Size:A. 3/4-inch Std Range (125 - 2,100 gallon setting)

B. 3/4-inch Ext Range (625 - 10,625 gallon setting)

C. 1-inch Std Range (310 - 5,270 gallon setting)

D. 1-inch Ext Range (1,150 - 26,350 gallon setting)

E. 1-1/2 inch Std Range (625 - 10,625 gallon setting)

F. 1-1/2 inch Ext Range (3,125 - 53,125 gallon setting)

G. 2-inch Std Range (1,250 - 21,250 gallon setting)

H. 2-inch Ext Range (6,250 - 106,250 gallon setting)

I. 3-inch Std Range (3,750 - 63,750 gallon setting)

J. 3-inch Ext Range (18,750 - 318,750 gallon setting)

K. Electronic ____Pulse Count ___ Meter Size ____________

4. System Type:A. System #4: 1 Tank, 1 Meter, Immediate, or Delayed RegenerationB. System #4: Time ClockC. System #4: Twin TankD. System #5: 2-5 Tanks, Interlock Mechanical 2-4 Tanks, Interlock Electronic Meter per unit for Mechanical and Electronic E. System #6: 2-5 Tanks, 1 Meter, Series Regeneration, Mechanical 2-4 Tanks, 1 Meter, Series Regeneration, ElectronicF. System #7: 2-5 Tanks, 1 Meter, Alternating Regeneration, Mechanical 2 Tanks only, 1 Meter, Alternating Regeneration, ElectronicG. System #9: Electronic Only, 2-4 Tanks, Meter per Valve, AlternatingH. System #14: Electronic Only, 2-4 Tanks, Meter per Valve. Brings units on and offline based on flow.

5. Timer Program Settings:A. Backwash: ______________________________ Minutes

B. Brine and Slow Rinse:_____________________ Minutes

C. Rapid Rinse: ____________________________ Minutes

D. Brine Tank Refill: ________________________ Minutes

E. Pause Time: ____________________________ Minutes

F. Second Backwash: _______________________ Minutes

6. Drain Line Flow Control: gpm

7. Brine Line Flow Controller: gpm

8. Injector Size#:

9. Piston Type:A. Hard Water Bypass

B. No Hard Water Bypass

CALIFORNIA PROPOSITION 65 WARNINGWARNING: This product contains chemicals known to

the State of California to cause cancer or birth defects or other reproductive harm.

FLECK 2750 Downflow Service Manual • 3

INSTALLATIONWater PressureA minimum of 20 pounds (1.4 bar) of water pressure is required for regeneration valve to operate effectively.

Electrical Facilities An uninterrupted alternating current (A/C) supply is required. NOTE: Note: sure your voltage supply is compatible with

your unit before installation.

Existing PlumbingCondition of existing plumbing should be free from lime and iron buildup. Piping that is built up heavily with lime and/or iron should be replaced. If piping is clogged with iron, a separate iron filter unit should be installed ahead of the water softener.

Location Of Softener And DrainThe softener should be located close to a drain to prevent air breaks and back flow.

Bypass ValvesAlways provide for the installation of a bypass valve if unit is not equipped with one.

CAUTION Water pressure is not to exceed 125 psi (8.6 bar), water temperature is not to exceed 110°F (43°C), and the unit cannot be subjected to freezing conditions.

Installation Instructions1. Place the softener tank where you want to install the unit

making sure the unit is level and on a firm base.2. During cold weather, the installer should warm the valve

to room temperature before operating.3. All plumbing should be done in accordance with local

plumbing codes. The pipe size for residential drain line should be a minimum of 1/2 inch (13 mm). Backwash flow rates in excess of 7 gpm (26.5 Lpm) or length in excess of 20 feet (6 m) require 3/4 inch (19 mm) drain line. Commercial drain lines should be the same size as the drain line flow control.

4. Refer to the dimensional drawing for cutting height of the distributor tube. If there is no dimensional drawing, cut the distributor tube flush with the top of the tank.

5. Lubricate the distributor o-ring seal and tank o-ring seal. Place the main control valve on tank.

NOTE: Only use silicone lubricant.6. Solder joints near the drain must be done prior to

connecting the Drain Line Flow Control fitting (DLFC). Leave at least 6 inches (15 cm) between the DLFC and solder joints when soldering pipes that are connected on the DLFC. Failure to do this could cause interior damage to the DLFC.

7. Plumber tape is the only sealant to be used on the drain fitting. The drain from twin tank units may be run through a common line.

8. Make sure that the floor is clean beneath the salt storage tank and that it is level.

9. Place approximately 1 inch (25 mm) of water above the grid plate. If a grid is not utilized, fill to the top of the air check (Figure 1) in the salt tank. Do not add salt to the brine tank at this time.

10. On units with a bypass, place in bypass position. Turn on the main water supply. Open a cold soft water tap nearby and let run a few minutes or until the system is free from foreign material (usually solder) that may have resulted from the installation. Once clean, close the water tap.

11. Slowly place the bypass in service position and let water flow into the mineral tank. When water flow stops, slowly open a cold water tap nearby and let run until the air is purged from the unit.

12. Plug unit into an electrical outlet. NOTE: All electrical connections must be connected according

to local codes. Be certain the outlet is uninterrupted.

60002 Rev E

Figure 1 Residential Air Check Valve

START-UP INSTRUCTIONSThe water softener should be installed with the inlet, outlet, and drain connections made in accordance with the manufacturer’s recommendations, and to meet applicable plumbing codes.1. Turn the manual regeneraton knob slowly in a clockwise

direction until the program micro switch lifts on top of the first set of pins. Allow the drive motor to move the piston to the first regeneration step and stop. Each time the program switch position changes, the valve will advance to the next regeneration step. Always allow the motor to stop before moving to the next set of pins or spaces.

NOTE: For electronic valves, please refer to the manual regeneration part of the timer operation section. If the valve came with a separate electronic timer service manual, refer to the timer operation section of the electronic timer service manual.

2. Position the valve to backwash. Ensure the drain line flow remains steady for 10 minutes or until the water runs clear (see above).

3. Position the valve to the brine / slow rinse position. Ensure the unit is drawing water from the brine tank (this step may need to be repeated).

4. Position the valve to the rapid rinse position. Check the drain line flow, and run for 5 minutes or until the water runs clear.


5. Position the valve to the start of the brine tank fill cycle. Ensure water goes into the brine tank at the desired rate. The brine valve drive cam will hold the valve in this position to fill the brine tank for the first regeneration.

6. Replace control box cover.7. Put salt in the brine tank.NOTE: Do not use granulated or rock salt.

3200 TIMER SETTING PROCEDUREHow To Set Days On Which Water Conditioner Is To Regenerate (Figure 2)Rotate the skipper wheel until the number “1” is at the red pointer. Set the days that regeneration is to occur by sliding tabs on the skipper wheel outward to expose trip fingers. Each tab is one day. Finger at red pointer is tonight. Moving clockwise from the red pointer, extend or retract fingers to obtain the desired regeneration schedule.

How To Set The Time Of Day1. Press and hold the red button in to disengage the

drive gear.2. Turn the large gear until the actual time of day is at the

time of day pointer.3. Release the red button to again engage the drive gear.

How To Manually Regenerate Your Water Conditioner At Any Time1. Turn the manual regeneration knob clockwise.2. This slight movement of the manual regeneration knob

engages the program wheel and starts the regeneration program.

3. The black center knob will make one revolution in the following approximately three hours and stop in the position shown in the drawing.

4. Even though it takes three hours for this center knob to complete one revolution, the regeneration cycle of your unit might be set for only one half of this time.

5. In any event, conditioned water may be drawn after rinse water stops flowing from the water conditioner drain line.

How to Adjust Regeneration Time1. Disconnect the power source.2. Locate the three screws behind the manual regeneration

knob by pushing the red button in and rotating the 24-hour dial until each screw appears in the cut out portion of the manual regeneration knob.

3. Loosen each screw slightly to release the pressure on the time plate from the 24-hour gear.

4. Locate the regeneration time pointer on the inside of the 24-hour dial in the cut out.

5. Turn the time plate so the desired regeneration time aligns next to the raised arrow.

6. Push the red button in and rotate the 24-hour dial. Tighten each of the three screws.

7. Push the red button and locate the pointer one more time to ensure the desired regeneration time is correct.

8. Reset the time of day and restore power to the unit.

61502-3200 Rev A

Figure 2

3210 TIMER SETTING PROCEDURETypical Programming ProcedureCalculate the gallon capacity of the system, subtract the necessary reserve requirement and set the gallons available opposite the small white dot on the program wheel gear (Figure 3). NOTE: Drawing shows 8,750 gallon setting. The capacity

(gallons) arrow (15) shows zero gallons remaining. The unit will regenerate tonight at the set regeneration time.

How To Set The Time Of Day1. Press and hold the red button in to disengage the drive gear.2. Turn the large gear until the actual time of day is opposite

the time of day pointer.3. Release the red button to again engage the drive gear.

How To Manually Regenerate Your Water Conditioner At Any Time1. Turn the manual regeneration knob clockwise.2. This slight movement of the manual regeneration knob

engages the program wheel and starts the regeneration program.

STARTUP INSTRUCTIONS CONTINUED


3. The black center knob will make one revolution in the following approximately three hours and stop in the position shown in the drawing.

4. Even though it takes three hours for this center knob to complete one revolution, the regeneration cycle of your unit might be set for only one half of this time.

5. In any event, conditioned water may be drawn after rinse water stops flowing from the water conditioner drain line.

Immediate Regeneration TimersThese timers do not have a 24-hour gear. Setting the gallons on the program wheel and manual regeneration procedure are the same as previous instructions. The timer will regenerate as soon as the capacity gallons reaches zero.NOTE: The program wheel to the left may be different than

the program wheel on the product.NOTE: To set meter capacity rotate manual knob one - 360°

revolution to set gallonage.

61502-3200 Rev A

Figure 3

3200, 3210, 3220, 3230 REGENERATION CYCLE SETTING PROCEDURE How To Set The Regeneration Cycle ProgramThe regeneration cycle program on your water conditioner has been factory preset, however, portions of the cycle or program may be lengthened or shortened in time to suit local conditions.

3200 Series Timers (Figure 4)1. To expose cycle program wheel, grasp timer in upper

left-hand corner and pull, releasing snap retainer and swinging timer to the right.

2. To change the regeneration cycle program, the program wheel must be removed. Grasp program wheel and squeeze protruding lugs toward center, lift program wheel off timer. Switch arms may require movement to facilitate removal.

3. Return timer to closed position engaging snap retainer in back plate. Make certain all electrical wires locate above snap retainer post.

Timer Setting Procedure How To Change The Length Of The Backwash TimeThe program wheel as shown in the drawing is in the service position. As you look at the numbered side of the program wheel, the group of pins starting at zero determines the length of time your unit will backwash.For example, if there are six pins in this section, the time of backwash will be 12 min. (2 min. per pin). To change the length of backwash time, add or remove pins as required. The number of pins times two equals the backwash time in minutes.

How To Change The Length Of Brine And Rinse Time1. The group of holes between the last pin in the backwash

section and the second group of pins determines the length of time that your unit will brine and rinse (2 min. per hole).

2. To change the length of brine and rinse time, move the rapid rinse group of pins to give more or fewer holes in the brine and rinse section. Number of holes times two equals brine and rinse time in minutes.

How To Change The Length Of Rapid Rinse1. The second group of pins on the program wheel determines

the length of time that your water conditioner will rapid rinse (2 min. per pin).

2. To change the length of rapid rinse time, add or remove pins at the higher numbered end of this section as required. The number of pins times two equals the rapid rinse time in minutes.

How To Change The Length Of Brine Tank Refill Time1. The second group of holes in the program wheel determines

the length of time that your water conditioner will refill the brine tank (2 min. per hole).

2. To change the length of refill time, move the two pins at the end of the second group of holes as required.

3. The regeneration cycle is complete when the outer microswitch is tripped by the two pin set at end of the brine tank refill section.

4. The program wheel, however, will continue to rotate until the inner micro switch drops into the notch on the program wheel.

61502-3210 Rev AFigure 4

3210 TIMER SETTING PROCEDURE CONTINUED


37

61502-3200 Rev A

3200 TIME CLOCK TIMER ASSEMBLY

3638


Item No. QTY Part No. Description 1 ..............1 ...... 13870 ..............Housing, Timer, 3200 2 ..............1 ...... 14265 ..............Clip, Sping 3 ..............3 ...... 14087 ..............Insulator 4 ..............1 ...... 10896 ..............Switch, Micro 5 ..............1 ...... 15320 ..............Switch, Micro, Timer 6 ..............2 ...... 11413 ..............Screw, Pan Hd Mach,

4-40 x 1-1/8 7 ..............1 ...... 13886 ..............Knob, 3200 8 ..............5 ...... 13296 ..............Screw, Hex Wsh, 6-20 x 1/2 9 ..............1 ...... 11999 ..............Label, Button 10 ............1 ...... 13018 ..............Pinion, Idler 11 ............1 ...... 13312 ..............Spring, Idler Shaft 12 ............1 ...... 13017 ..............Gear, Idler 13 ............1 ...... 13164 ..............Gear, Drive 14 ............1 ...... 13887 ..............Plate, Motor Mounting 15 ............1 ...... 18743-1 ..........Motor, 120V, 60Hz,

1/30 RPM ....... 18752-1 ..........Motor, 100V, 50Hz,

1/30 RPM ....... 18824-1 ..........Motor, 230V, 50Hz,

1/30 RPM ....... 18826-1 ..........Motor, 24V, 50Hz, 1/30 RPM ....... 19659-1 ..........Motor, 24V, 60Hz, 1/30 RPM ....... 19660-1 ..........Motor, 230V, 60Hz,

1/30 RPM 16 ............2 ...... 13278 ..............Screw, Sltd Fillister Hd

6-32 x .156 17 ............1 ...... 15424 ..............Spring, Detent, Timer 18 ............1 ...... 15066 ..............Ball, 1/4-inch, Delrin 19 ............1 ...... 15465 ..............Label, Caution 20 ............1 ...... 19210 ..............Program Wheel Assy 21 ............1 ...... 13911 ..............Gear, Main Drive, Timer 22 ...........17 ..... 41754 ..............Pin, Spring, 1/16 x 5/8 SS,

Timer 23 ............1 ...... 13011 ..............Arm, Cycle Actuator 24 ............1 ...... 13864 ..............Ring, Skipper Wheel 25 ............2 ...... 13311 ..............Spring, Detent, Timer 26 ............2 ...... 13300 ..............Ball, 1/4-inch, SS 27 ............1 ...... 14381 ..............Skipper Wheel Assy, 12 Day ....... 14860 ..............Skipper Wheel Assy, 7 Day 28 ............1 ...... 13014 ..............Pointer, Regeneration 29 ............1 ...... 40096-24 .........Dial, 12 AM Regen Assy,

Black ....... 40096-02 .........Dial, 2 AM Regen Assy,

Black

30 ............1 ...... 13881 ..............Bracket, Hinger Timer 31 ............2 ...... 11384 ..............Screw, Phil, 6-32 x 1/4 Zinc 32 ............1 ...... 13902 ..............Harness, 3200 33 ............2 ...... 40422 ..............Nut, Wire, Tan 34 ............1 ...... 15354-01 .........Wire, Ground, 4 inches 35 ............1 ...... 14007 ..............Label, Time of Day 36 ............1 ...... * ......................Complete 3200 Time Clock

Timer Assembly 37 ..................... 60320-02 .........Switch Kit, 3200/9000 Timer

Auxiliary, Optional 38 ..................... 61420-03 .........Program Wheel, Gear Assy,

Filter 2 Min Per Pin ....... 61420-04 .........Program Wheel, Gear Assy,

Softener, 2 Min Per Pin ....... 61420-06 .........Program Wheel, Gear Assy,

Soft Immed, 2 Min Per Pin ....... 61420-42 .........Program Wheel, Gear Assy,

Filter Immed, 2 Min Per Pin

*Call your distributor for Part Number


3200 TIME CLOCK TIMER ASSEMBLY CONTINUED


3210 METER DELAYED TIMER ASSEMBLY

41

42

61502-3210 Rev A

40

43


Item No. QTY Part No. Description 1 ..............1 ...... 13870 ..............Housing, Timer, 3200 2 ..............1 ...... 13802 ..............Gear, Cycle Actuator 3 ..............1 ...... 40096-02 .........Dial 2 AM Regen Assy,

Black 4 ..............1 ...... 13886 ..............Knob, 3200 5 ..............4 ...... 13296 ..............Screw, Hex Wsh, 6-20 x 1/2 6 ..............2 ...... 11999 ..............Label, Button 7 ..............1 ...... 13803 ..............Gear, Program Drive Wheel 8 ..............1 ...... 13806 ..............Retainer, Program Wheel 9 ..............1 ...... 13748 ..............Screw, Flat Head St,

6-20 x 1/2 10 ............1 ...... 14265 ..............Clip, Spring 11 ............1 ...... 15424 ..............Spring, Detent, Timer 12 ............1 ...... 15066 ..............Ball, 1/4-inch Delrin 13 ............1 ...... 13018 ..............Pinion, Idler 14 ............1 ...... 13312 ..............Spring, Idler Shaft 15 ............1 ...... 13017 ..............Gear, Idler 16 ............1 ...... 13164 ..............Gear, Drive 17 ............1 ...... 13887 ..............Plate, Motor Mounting 18 ............1 ...... 18743-1 ..........Motor, 120V, 60Hz

1/30 RPM ....... 18752-1 ..........Motor, 100V, 50Hz,

1/30 RPM ....... 18824-1 ..........Motor, 230V, 50Hz,


1/30 RPM 19 ............1 ...... 13278 ..............Screw, Fillister Hd,

6-32 x .156 20 ............1 ...... 13830 ..............Pinion, Program Wheel

Drive 21 ............1 ...... 13831 ..............Clutch, Drive Pinion 22 ............1 ...... 14276 ..............Spring, Meter, Clutch 23 ............1 ...... 14253 ..............Retainer, Clutch Spring 24 ............3 ...... 11384 ..............Screw, Phil, 6-32 x 1/4 25 ............1 ...... 13881 ..............Bracket, Hinge Timer 26 ............3 ...... 14087 ..............Insulator 27 ............1 ...... 10896 ..............Switch, Micro 28 ............1 ...... 15320 ..............Switch, Micro, Timer 29 ............2 ...... 11413 ..............Screw, Pan Hd Mach,

4-40 x 1 1/8 30 ............1 ...... 14198 ..............Label, Indicator 31 ............1 ...... 15465 ..............Label, Caution 32 ............1 ...... 14007 ..............Label, Time of Day 33 ............1 ...... 14045 ..............Label, Instruction

34 ............1 ...... 13902 ..............Harness, 3200 35 ............2 ...... 40422 ..............Nut, Wire, Tan 36 ............1 ...... 15354-01 .........Wire, Ground, 4 inches 37 ............1 ...... 19210 ..............Program Wheel Assy 38 ...........17 ..... 41754 ..............Pin, Spring, 1/16 x 5/8 SS,

Timer 39 ............1 ...... 13911 ..............Gear, Main Drive, Timer 40 ............1 ...... * ......................Complete 3210 Meter

Delayed Timer Assembly 41 ..................... 60405-10 .........Program Wheel, w/3/4-inch

STD Label 0-2,100 gal ......................... 60405-20 .........Program Wheel, w/3/4-inch

EXT Label 0-10,000 gal ......................... 60405-11 .........Program Wheel, w/3/4-inch

STD Metric Label 0-8 m3 ......................... 60405-21 .........Program Wheel, w/3/4-inch

EXT Range 0-40 m3 ......................... 60405-30 .........Program Wheel, w/1-inch

STD Range Label, 0-5,270 ......................... 60405-40 .........Program Wheel, w/1-inch

EXT Range Label 0-26,350 42 ..................... 60320-02 .........Switch Kit, 3200/9000 Timer

Auxiliary, Optional 43 ..................... 61420-03 .........Program Wheel, Gear Assy,

Filter 2 Min Per Pin ......................... 61420-04 .........Program Wheel, Gear Assy,

Softener, 2 Min Per Pin ......................... 61420-06 .........Program Wheel, Gear Assy,

Soft Immed, 2 Min Per Pin ......................... 61420-42 .........Program Wheel, Gear Assy,

Filter Immed, 2 Min Per Pin


Item No. QTY Part No. Description3210 METER DELAYED TIMER ASSEMBLY CONTINUED


3220 METER IMMEDIATE TIMER ASSEMBLY

1

2

3

4

5

6

7

8

9

1011

1213

14

15

16

1718 19

20

2122

2324

25

26

27

28

29

30

31

32

33

3435

36 5

1

23

23

21

4

38

39

61502-3220 Rev B

3740


Item No. QTY Part No. Description 1 ..............1 ...... 13870 ..............Housing, Timer 2 ..............1 ...... 15431 ..............Gear, Cycle Actuator,

System #5 3 ..............1 ...... 13886 ..............Knob, 3200 4 ..............4 ...... 13296 ..............Screw, Hex Wsh, 6-20 x 1/2 5 ..............2 ...... 11999 ..............Label, Button 6 ..............1 ...... 13807 ..............Gear, Program Drive Wheel 7 ..............1 ...... 13806 ..............Retainer, Program Wheel 8 ..............1 ...... 13748 ..............Screw, Flt Hd St, 6-20 x 1/2 9 ..............1 ...... 14265 ..............Spring Clip 10 ............1 ...... 13018 ..............Pinion, Idler 11 ............1 ...... 18563 ..............Idler Shaft Spring 12 ............1 ...... 13017 ..............Gear, Idler 13 ............1 ...... 13164 ..............Drive Gear 14 ............1 ...... 13887 ..............Plate, Motor Mounting 15 ............1 ...... 18743-1 ..........Motor, 120V, 60 Hz,

1/30 RPM ....... 18752-1 ..........Motor, 100V, 50Hz,

1/30 RPM ....... 18824-1 ..........Motor, 230V, 50Hz,


1/30 RPM 16 ............2 ...... 13278 ..............Screw, Sltd Fillister Hd 17 ............1 ...... 14502 ..............Pinion, Program Wheel 18 ............1 ...... 14501 ..............Clutch, Drive Pinion 19 ............1 ...... 14276 ..............Meter Clutch Spring 20 ............1 ...... 14253 ..............Retainer, Clutch Spring 21 ............3 ...... 11384 ..............Screw, Phil, 6-32 x 1/4 Zinc 22 ............1 ...... 13881 ..............Bracket, Hinge Timer 23 ............3 ...... 14087 ..............Insulator 24 ............1 ...... 15414-00 .........Micro Switch 25 ............1 ...... 15320 ..............Switch, Micro, Timer 26 ............2 ...... 11413 ..............Screw, Pan Hd Mach,

4-40 x 1-1/8 27 ............1 ...... 14198 ..............Label, Indicator 28 ............1 ...... 15465 ..............Label, Caution 29 ............1 ...... 14007 ..............Label, Time of Day 30 ............1 ...... 15148 ..............Label, Instruction 31 ............1 ...... 40617 ..............Harness, 3220 32 ............2 ...... 40422 ..............Nut, Wire, Tan 33 ............1 ...... 15354-01 .........Wire, Ground, 4 inches 34 ............1 ...... 19210-05 .........Program Wheel Assembly,

9000/3230

Item No. QTY Part No. Description 35 ...........17 ..... 41754 ..............Pin, Spring, 1/16 x 5/8

Stainless Steel, Timer 36 ............1 ...... 15055 ..............Gear, Main Drive 37 ............1 ...... * ......................Complete 3220 Meter

Immediate Timer Assy 38 ..................... 60405-10 .........Program Wheel, w/3/4-inch

STD Label 0-2,100 gal ....... 60405-20 .........Program Wheel, w/3/4-inch

EXT Label 0-10,000 gal ....... 60405-11 .........Program Wheel, w/3/4-inch

STD Metric Label 0-8 m3

....... 60405-21 .........Program Wheel, w/3/4-inch EXT Range 0-40 m3

39 ..................... 60320-02 .........Switch Kit, 3200/9000 Timer Auxiliary, Optional

40 ..................... 61420-06 .........Program Wheel, Gear Assy, Softener Immediate 2 Min Per Pin

....... 61420-42 .........Program Wheel, Gear Assy, Filter Immediate 2 Min Per Pin


3220 METER IMMEDIATE TIMER ASSEMBLY CONTINUED


3230 REMOTE START TIMER ASSEMBLY

1

2

3

4

5

6

7

8

9

10

1112

13

14

15

16

17

18

20

8

8

3

3

24

24

24

23

21

25 2627

22

61502-3230R REV A

30 29

28


Item No. QTY Part No. Description 1 ..............1 ...... 13870 ..............Housing, Timer 2 ..............1 ...... 14265 ..............Spring Clip 3 ..............3 ...... 14087 ..............Insulator 4 ..............1 ...... 15314 ..............Micro Switch 5 ..............1 ...... 15320 ..............Switch, Micro, Timer 6 ..............2 ...... 11413 ..............Screw, Pan Hd Mach,

4-40 x 1-1/8 7 ..............1 ...... 13886 ..............Knob, 3200 8 ..............4 ...... 13296 ..............Screw, Hex Wsh, 6-20 x 1/2 9 ..............1 ...... 11999 ..............Label, Button 10 ............1 ...... 13018 ..............Pinion, Idler 11 ............1 ...... 18563 ..............Idler Shaft Spring 12 ............1 ...... 13017 ..............Gear, Idler 13 ............1 ...... 15055 ..............Drive Gear 14 ............1 ...... 13887 ..............Plate, Motor Mounting 15 ............1 ...... 18743-1 ..........Motor, 120V, 60 Hz,

1/30 RPM ....... 18752-1 ..........Motor, 100V, 50Hz,

1/30 RPM ....... 18824-1 ..........Motor, 23V, 50Hz, 1/30 RPM ....... 18826-1 ..........Motor, 24V, 50Hz, 1/30 RPM ....... 19659-1 ..........Motor, 24V, 60Hz, 1/30 RPM ....... 19660-1 ..........Motor, 230V, 60Hz,

1/30 RPM 16 ............2 ...... 13278 ..............Screw, Sltd Fillister Hd 17 ............1 ...... 15313 ..............Label, Caution 18 ............1 ...... 19210-05 .........Program Wheel Assembly,

3200 20 ............1 ...... 15055 ..............Main Drive Gear 21 ...........17 ..... 41754 ..............Pin, Spring, 1/16 x 5/8

Stainless Steel, Timer

22 ............1 ...... 13011 ..............Cycle Actuator Arm 23 ............1 ...... 13881 ..............Bracket, Hinge Timer 24 ............3 ...... 11384 ..............Screw, Phil, 6-32 x 1/4 Zinc 25 ............1 ...... 16336 ..............Harness, 3230R 26 ............2 ...... 40422 ..............Nut, Wire, Tan 27 ............1 ...... 15354-01 .........Wire, Ground, 4 inches 28 ..................... 60320-02 .........Switch Kit, 3200/9000 Timer

Auxiliary, Optional 29 ..................... * ......................3230 Timer Assy 30 ..................... 61420-06 .........Program Wheel, Gear Assy,

Softener Immediate 2 Min Per Pin

....... 61420-42 .........Program Wheel, Gear Assy, Filter Immediate 2 Min Per Pin



3230 REMOTE START TIMER ASSEMBLY CONTINUED


BR61501-1500 Rev C

POWERHEAD ASSEMBLY (ENVIRONMENTAL)

20

19

18

1619

2015

313

18

17

19

2023

21

22

95

7

11

6

10

24

25

142

41

12

9

11A 8

26

29

27

28


Item No. QTY Part No. Description 1 1 18697-15 Backplate, Hinged 2 ..............1 ...... 11838 ..............Power Cord, 6-foot, North

American, Flat ....... 19303-01 .........Power Cord, 6-foot,

Austrailian ....... 19885-01 .........Power Cord, 6-foot,

Japanese ....... 11545-01 .........Power Cord, 6-foot,

European 3 ..............1 ...... 13547 ..............Strain Relief, Cord 4 ..............1 ...... 40400 ..............Harness, Drive Designr/

Envirmtl 5 ..............2 ...... 10231 ..............Screw, Slot Hex

1/4-20 x 1/2 35 in-lbs ±20%

6 ..............2 ...... 10218 ..............Switch, Micro 7 ..............1 ...... 10909 ..............Pin, Connecting Rod Spring 8 ..............1 ...... 60160-15 .........Drive Cam Assy, STF, Blue,

2900 9 ..............2 ...... 10338 ..............Pin, Roll, 3/32 x 7/8 10 ............2 ...... 14923 ..............Screw, Pan Hd MACH, 4-40

x 1 5.0 in-lbs ±10% 11 ............1 ...... 41543 ..............Motor, Drive, 115V/60 Hz ....... 41545 ..............Motor, Drive, 220V, 50-60Hz,

SP, Fam 1 11A ................... 42579 ..............Motor, Drive, 24 VAC/DC,

50-60 Hz, Fam 1 12 ............1 ...... 12777 ..............Cam, Shut-off Valve 13 ............2 ...... 10300 ..............Screw, Hx Wash Head,

8 x 3/8 20 in-lbs ±20% 14 ............1 ...... 3200 ................Timer Assy, 3200 7 or

12 Day ................................3210 Meter Delay ................................3220 Meter Immediate 15 ............1 ...... 15806 ..............Hole Plug, (HeyCo) 16 ............1 ...... 16493 ..............Plug, Hole, HeyCo, .88 Dia

17 ............1 ...... 17421 ..............Plug, 1.20 Hole 18 ............2 ...... 19691 ..............Plug, .750 Dia. Hole, Flush 19 ............7 ...... 19800 ..............Plug (Hole Size: Dia .140) 20 ............4 ...... 19801 ..............Plug, Dia .190 21 ............1 ...... 43560 ..............Fitting, Brine Valve

(Used on Filter Valves) 22 ............1 ...... 10269 ..............Nut, Jam, 3/4-16 (Used on

FIlter Valves) Wrench Tighten 23 ............2 ...... 41581 ..............Plug, Hole .125 Dia, White 24 ............1 ...... 10872 ..............Screw, Hex WSH, 8-32 x 5/16

20 in-lbs ±20% 25 ............1 ...... 14202-01 .........Screw, Hex Washer #8-32 x

5/16 Hand Tighten 26 ............1 ...... 60219-02 .........Cover Assy, Environmental,

Black, Clear Window ....... 60219-12 .........Cover Assy, Environmental,

Black, Black Window 27 ............1 ...... * ......................Powerhead Assembly 28 ............1 ...... 60050-23 .........Drive Motor Assy, 24 VAC/DC,

50-60 Hz FAM 1 ....... 60050-21 .........Drive Motor Assy, 115V/60 Hz ....... 60050-22 .........Drive Motor Assy, 220V, 50-60

Hz SP FAM1 29 ..................... 60320-12 .........Switch Kit, 1500-2850 Drive

MotorNot Shown: 1 ...... 17470 ..............Cable Guide Assy, 2850 1 ...... 17741 ..............Meter Cable, 16.50 inches*Call your distributor for Part Number


POWERHEAD ASSEMBLY (ENVIRONMENTAL) CONTINUED


MANUAL POWERHEAD ASSEMBLY

Item No. QTY Part No. Description 1 ..............1 ...... 12593 ..............Backplate, Manual 2 ..............1 ...... 12592 ..............Bracket, Lever Position 3 ..............1 ...... 12596 ..............Screw, Spec Mach,

1/4 - 20 x 1/2 4 ..............1 ...... 12707 ..............Washer, Spring 5 ..............1 ...... 11235 ..............Nut, Hex, 1/4 - 20, Mach

Screw, Zinc 6 ..............1 ...... 12594 ..............Lever, Valve Position 7 ..............2 ...... 10231 ..............Screw, Slot Hex, 1/4 - 20 x

1/2 18-8 SS 8 ..............1 ...... 60224-32 .........Cover Assy, Manual, Filter ....... 60224-33 .........Cover Assy, Manual,

Softener 9 ..............4 ...... 10300 ..............Screw, Slot Hex Wsh, 8-18 x

3/8 Type “B” RC44-47 10 ..................... 60409 ..............Powerhead Assy, ManualNot Shown: 1 ...... 10909 ..............Pin, Link

60409 Rev A

5

8

9

7

1

4

3

2

6

10


CONTROL VALVE WITH 1700 INJECTOR ASSEMBLY

32A

33

31

32

34

35

60036 Rev C


Item No. QTY Part No. Description 1 ..............1 ...... 14749 ..............Valve Body, 2750 2 ..............6 ...... 10545 ..............Seal, Piston 3 ..............5 ...... 11451 ..............Spacer, 12 Hole ....... 16589 ..............Spacer, HW 4 ..............1 ...... 14451 ..............Piston, 2750 5 ..............1 ...... 14452 ..............Rod, Piston 6 ..............1 ...... 10234-01 .........O-Ring, -024, 560CD 7 ..............1 ...... 10209 ..............Quad Ring, -010 8 ..............1 ...... 10598 ..............End Plug Assembly ....... 10598-01 .........End Plug Assembly, Hot

Water 9 ..............1 ...... 14805 ..............Gasket, Injector Body,

1600/1700 10 ..................... 14802-03C ......Throat, Injector, #3C,

Yellow ....... 14802-04C ......Throat, Injector, #4C, Green ....... 14802-05C ......Throat, Injector, #5C, White ....... 14802-06C ......Throat, Injector, #6C, Red 11 ............1 ...... 17777 ..............Body, Injector, 1700 12 ..................... 14801-03C ......Nozzle, Injector, #3C,

Yellow ....... 14801-04C ......Nozzle, Injector, #4C, Green ....... 14801-05C ......Nozzle, Injector, #5C, White ....... 14801-06C ......Nozzle, Injector, #6C, Red 13 ............1 ...... 14803 ..............Screen, Injector 14 ............1 ...... 10229 ..............Gasket, Injector Cap, 1600 15 ............1 ...... 11893 ..............Cap, Injector, Stainless

Steel ....... 10228 ..............Cap, Injector, Brass 16 ............2 ...... 14804 ..............Screw, Hex Hd Mach,

10-24 x 2-3/4 17 ............1 ...............................Washer - Flow Control

(specify size) 18 ............1 ...... 60365-00 .........Housing, DLFC,

1/2-inch F x 3/4-inch F, Blank

19 ............2 ...... 11710 ..............O-ring, -215 20 ............1 ...... 11208 ..............O-ring, -232 21 ............1 ...... 12461-01 .........Adapter Base, 1-inch

2-1/2 inch - 8 Quick Connect

22 ............1 ...... 10381 ..............O-ring, -231 23 ............2 ...... 11224 ..............Screw, Hex Hd,

5/16 - 18 x 5/8 24 ............1 ...... 17776 ..............Body, Injector 25 ..................... 10914-000 .......Throat, Injector #000,

Brown ....... 10914-00 .........Throat, Injector, #00, Violet ....... 10914-0 ..........Throat, Injector, #0, Red

....... 10914-1 ..........Throat, Injector, #1, White ....... 10914-2 ..........Throat, Injector, #2, Blue ....... 10914-3 ..........Throat, Injector, #3, Yellow ....... 10914-4 ..........Throat, Injector, #4, Green ....... 12974-0 ..........Throat, Injector, #0, PVC,

Grey ....... 12974-1 ..........Throat, Injector, #1, PVC,




Grey ....... 10226-0 ..........Throat, Injector, #0, Stainless

Steel ....... 10226-1 ..........Throat, Injector, #1, Stainless




Steel 26 ............1 ...... 10913-000 .......Nozzle, Injector #000, Brown ....... 10913-00 .........Nozzle, Injector #00, Violet ....... 10913-0 ..........Nozzle, Injector #0, Red ....... 10913-1 ..........Nozzle, Injector #1, White ....... 10913-2 ..........Nozzle, Injector #2, Blue ....... 10913-3 ..........Nozzle, Injector #3, Yellow ....... 10913-4 ..........Nozzle, Injector #4, Green ....... 12973-0 ..........Nozzle, Injector #0, PVC,

Grey ....... 12973-1 ..........Nozzle, Injector #1, PVC,




Grey ....... 10225-0 ..........Nozzle, Injector #0, Stainless

Steel ....... 10225-1 ..........Nozzle, Injector #1, Stainless




Steel 27 ............1 ...... 10227 ..............Screen, Injector


CONTROL VALVE WITH 1700 INJECTOR CONTINUED



CONTROL VALVE WITH 1700 INJECTOR CONTINUED

28 ............2 ...... 10692 ..............Screw, Slot Hex Hd, 10-24 x 18-8 Stainless Steel

29 ............1 ...... 10757 ..............Spacer, End ....... 10757B............Spacer, End, Brass 30 ............1 ...... 15137 ..............Screw, Hex Wsh Mach, 10-

24 x 3/8 31 ............1 ...... 60121 ..............Seal Kit, 1500, 2510, 2750 32 ............1 ...... 60090-HF ........Piston Assy, 2750 32A ..........1 ...... 60101-01 .........Piston Assy, NHWBP, DF

1500, 2510, 2750 33 ............1 ...... 60480-000 .......Injector Assy, 1600 #00,

Plastic ....... 60480-00 .........Injector Assy, 1600 #0,





Plastic ....... 60481-21 .........Injector Assy, 1600, #1, S.S.

Complete, Brass ....... 60481-22 .........Injector Assy, 1600, #2, S.S.

Complete, Brass ....... 60481-23 .........Injector Assy, 1600, #3, S.S.

Complete, Brass ....... 60080-11 .........Injector Assy, 1600, #1, PVC ....... 60080-12 .........Injector Assy, 1600, #2, PVC ....... 60080-14 .........Injector Assy, 1600, #4, PVC 34 ............1 ...... 60381-03 .........Injector Assy, 1700, 3C ....... 60381-04 .........Injector Assy, 1700, 4C ....... 60381-05 .........Injector Assy, 1700, 5C ....... 60381-06 .........Injector Assy, 1700, 6C 35 ............1 ...... 60365-06 .........DLFC, 3/4-inch F x 1/2-inch

F, NPT 0.6 gpm ....... 60365-08 .........DLFC, 3/4-inch F x 1/2-inch







F, NPT 2.0 gpm

....... 60365-24 .........DLFC, 3/4-inch F x 1/2-inch F, NPT 2.4 gpm








....... 60700-00 .........DLFC, 3/4-inch F x 3/4-inch F, NPT Blank

....... 60700-8.0 ........DLFC, 3/4-inch F x 3/4-inch F, NPT 8.0 gpm

....... 60700-9.0 ........DLFC, 3/4-inch F x 3/4-inch F, NPT 9.0 gpm






Not Shown ................1 ...... 16221 ..............Disperser, Air, 1600 ................1 ...... 17996 ..............Disperser, Air, 1700



Item No. QTY Part No. Description 1 ....................... 60101-02 .........Piston Conversion, No Seals,

No Spacers, NHWBP 1600, 1500, 2510, 2750

2 ....................... 60101-00 .........Piston Kit, No Seals, No Spacers, NHWBP Filter 1500, 2510, 2750

NOTE: For optimal seal life, the use of lubricants is not recommended.

61671 Rev E

SOFTENER FILTER CONVERSION KITS

1 2


1600 BRINE SYSTEM ASSEMBLY

Item No. QTY Part No. Description 1 ..............2 ...... 10332 ..............Fitting, Insert, 3/8 2 ..............1 ...... 12767 ..............Screen, Brine 3 ..............1 ...... 10328 ..............Fitting, Elbow, 90 Deg.

1/4-inch NPT x 3/8Tube 4 ..............3 ...... 10329 ..............Fitting, Tube, 3/8 Nut, Brass 5 ..............3 ...... 10330 ..............Fitting, Sleeve, 3/8 Celcon 6 ..............1 ...... 16508-01 .........Tube, Brine Valve,

2850/2900s ....... 12774 ..............Tube, Brine Valve, 1500 ....... 40027 ..............Tube, Brine Valve, 2510,

HWBP ....... 14228 ..............Tube, Brine Valve, 2510,

NHWBP ....... 15221-01 .........Tube, Brine Valve,

2750/2900 ....... 42184 ..............Tube, Brine Valve, 2850s ....... 41683 ..............Tube, Brine Valve, UF,

2900S 1600/1650 7 ..............1 ...... 10250 ..............Ring, Retaining 8 ..............1 ...... 11749 ..............Guide, Brine Valve Stem 9 ..............1 ...... 10249 ..............Spring, Brine Valve 10 ............1 ...... 12550 ..............Quad Ring, -009 11 ............1 ...... 12748 ..............Brine Valve Body Assy, 1600

w/Quad Ring 12 ............1 ...... 12552-02 .........Brine Valve Stem, 1600,

with Seat 13 ............1 ...... 12626 ..............Seat, Brine Valve

60029 Rev C

14 ............1 ...... 11982 ..............O-ring, -016 15 ............1 ...... 60020-25 .........BLFC, .25 GPM, 1600 ....... 60020-50 .........BLFC, .50 GPM, 1600 ....... 60020-100 .......BLFC, 1.0 GPM, 1600 16 ............1 ...... 60029-010 .......Brine Valve, 1600 Short Stem,

0.25 gpm ....... 60029-020 .......Brine Valve, 1600 Short Stem,

0.50 gpm ....... 60029-030 .......Brine Valve, 1600 Short Stem,

1.00 gpm


16


1650 BRINE SYSTEM

Item No. QTY Part No. Description 1 ..............1 ...... 10328 ..............Elbow, 90 1/4 NPT x 3/8 3 ..............3 ...... 10332 ..............Insert, 3/8 4 ..............1 ...... 10330 ..............Sleeve, 3/8 Nut Brine 5 ..............1 ...... 10329 ..............Tube Fitting, 3/8 Nut Brine 6 ..............1 ...... 16508-01 .........Tube, Brine Valve, 2850/2900s ....... 12774 ..............Tube, Brine Valve, 1500 ....... 40027 ..............Tube, Brine Valve, 2510,

HWBP ....... 14228 ..............Tube, Brine Valve, 2510,

NHWBP ....... 15221-01 .........Tube, Brine Valve, 2750/2900 ....... 42184 ..............Tube, Brine Valve, 2850s ....... 41683 ..............Tube, Brine Valve, UF, 2900S

1600/1650 7 ..............2 ...... 19625 ..............Assy., GFN Nut 8 ..............1 ...... 16924 ..............O-ring, -018 9 ..............1 ...... 12626 ..............Seat, Brine Valve 10 ............1 ...... 12552 ..............Brine Valve Stem, 1600 12 ............1 ...... 17906 ..............Guide, Brine Valve Stem 13 ............1 ...... 10250 ..............Retaining Ring 14 ............1 ...... 10249 ..............Spring, Brine Valve 15 ............1 ...... 17884 ..............Brine Valve Body Assy.,

Plastic 17 ............1 ...... 12794 ..............Elbow, 3/8 Tube Poly, White 18 ............1 ...... 60002 ..............#500 Air Check

60011 Rev D

20

19 ..................... 60010-25 BLFC Assy. (Parts) 1 ...... 17907 ..............Housing 1 ...... 12128 ...............25 GPM Label 1 ...... 12094 ...............25 Flow Washer 1 ...... 12098 ..............Retainer 60010-50 BLFC Assy. (Parts) 1 ...... 17907 ..............Housing 1 ...... 10759 ...............50 GPM Label 1 ...... 12095 ...............50 Flow Washer 1 ...... 12098 ..............Retainer 60010-100 BLFC Assy. (Parts) 1 ...... 17907 ..............Housing 1 ...... 10760 ..............1.0 GPM Label 1 ...... 12097 ..............1.0 Flow Washer 1 ...... 12098 ..............Retainer 20 ..................... 60011-010 .......Brine Valve, 1650, Short

Stem, 0.25 gpm ....... 60011-020 .......Brine Valve, 1650, Short

Stem, 0.50 gpm ....... 60011-030 .......Brine Valve, 1650, Short

Stem, 1.00 gpm



1700 SERIES BRINE SYSTEM ASSEMBLY

Item No. QTY Part No. Description 1 ..............1 ...... 14792 ..............Plug, End, Brine Valve 2 ..............1 ...... 13201 ..............Quad Ring, -020 3 ..............1 ...... 12085 ..............Washer, Flow, 1.2 GPM ....... 12086 ..............Washer, Flow, 1.5 GPM ....... 12087 ..............Washer, Flow, 2.0 GPM ....... 12088 ..............Washer, Flow, 2.4 GPM ....... 12089 ..............Washer, Flow, 3.0 GPM ....... 12090 ..............Washer, Flow, 3.5 GPM ....... 12091 ..............Washer, Flow, 4.0 GPM ....... 12092 ..............Washer, Flow, 5.0 GPM 4 ..............1 ...... 14785 ..............Retainer, Flow Control 5 ..............3 ...... 14811 ..............O-ring, -210, 560CD, Brine 6 ..............1 ...... 14798 ..............Spacer, 1700, Brine 7 ..............1 ...... 14795 ..............Piston, Brine Valve 8 ..............1 ...... 14797 ..............Brine Valve Stem 9 ..............1 ...... 14790 ..............Brine Valve Body 10 ............1 ...... 12550 ..............Quad Ring, -009 11 ............1 ...... 15310 ..............Spring, Brine Valve 12 ............1 ...... 10250 ..............Retaining Ring 13 ............1 ...... 15517 ..............Guide, Stem 14 ............1 ...... 15415 ..............Fitting, Insert, 1/2-inch , Tube 15 ............2 ...... 15414 ..............Nut, 2900, w/Sleeve 16 ............1 ...... 15413 ..............Fitting, Elbow, Male,

1/2T x 3/8 NPT 17 ............1 ...... 15416 ..............Tube, Brine, 2900/2750 ....... 16460 ..............Tube, Brine, 2850/2900s ....... 41447* ............Tube, Brine, 2900s, U/F ....... 42183 ..............Tube, Brine, 1700, 2850s

18 ............1 ...... 60034-00 .........Brine Valve, 1700, Blank ....... 60034-10 .........Brine Valve, 1700, 1.0 gpm ....... 60034-12 .........Brine Valve, 1700, 1.2 gpm ....... 60034-15 .........Brine Valve, 1700, 1.5 gpm ....... 60034-20 .........Brine Valve, 1700, 2.0 gpm ....... 60034-24 .........Brine Valve, 1700, 2.4 gpm ....... 60034-30 .........Brine Valve, 1700, 3.0 gpm ....... 60034-40 .........Brine Valve, 1700, 4.0 gpm ....... 60034-50 .........Brine Valve, 1700, 5.0 gpmNot Shown: ................1 ...... 16974 ..............Fitting, Plastic, Female, 3/4 x

3/4 Slip ................1 ...... 17996 ..............Disperser, Air, Injector*Upflow Only

NOTE: Item number 26 (11893) is used on injector sizes 2 through 5C. Part number 10228 is used on injector sizes 6C.


18


60604 Rev F


1 ..............1 ...... 41202 ..............Brine Valve, 1700, Plastic, Top

2 ..............1 ...... 14785-01 .........Retainer, Flow Control 3 ..............1 ...... 14811 ..............O-Ring, -210, 560CD, Brine 4 ..............1 ...... 14798 ..............Spacer, 1700, Brine 5 ..............1 ...... 14795 ..............Piston, Brine Valve 6 ..............1 ...... 41203 ..............Stem, Brine, 1710, Plastic,

2900 7 ..............1 ...... 41201 ..............Brine Valve, 1700, Plastic,

Bottom 8 ..............5 ...... 17908 ..............Sleeve, Brine Valve Stem 9 ..............1 ...... 12550 ..............Quad Ring, -009 10 ............3 ...... 41547 ..............O-Ring, 2mm x 35mm 11 ............2 ...... 15310 ..............Spring, Brine Valve 12 ............2 ...... 10250 ..............Ring, Retaining 13 ............1 ...... 17906 ..............Guide, Brine Valve Stem 14 ............2 ...... 14202-01 .........Screw, Hex Wsh Mach,

8-32 X 5/16 15 ............2 ...... 41056 ..............Nut Assembly, 1/2-inch

Plastic 18 ............1 ...... 15414 ..............Nut, 2900, w/Sleeve 19 ............1 ...... 15415 ..............Fitting, Insert, 1/2-inch ,

Tube 20 ............1 ...... 16460 ..............Tube, Brine, 2850, 2900s ....... 42183 ..............Tube, Brine, 1700/2850s

1710 BRINE SYSTEM ASSEMBLY

....... 15416 ..............Tube, Brine, 2900/2750 ....... 41447* ............Tube, Brine, 2900s U/F 21 ............1 ...... 15413 ..............Fitting, Elbow, Male,

1/2T X 3/8 NPT 22 ..................... 60605-00 .........Brine Valve, 1710, 2750,

Blank ....... 60605-10 .........Brine Valve, 1710, 2750,

1.0 gpm ....... 60605-12 .........Brine Valve, 1710, 2750,

1.2 gpm ....... 60605-15 .........Brine Valve, 1710, 2750,

1.5 gpm ....... 60605-20 .........Brine Valve, 1710, 2750,

2.0 gpm ....... 60605-24 .........Brine Valve, 1710, 2750,

2.4 gpm ....... 60605-30 .........Brine Valve, 1710, 2750,

3.0 gpm ....... 60605-40 .........Brine Valve, 1710, 2750,

4.0 gpm ....... 60605-50 .........Brine Valve, 1710, 2750,

5.0 gpmNot Shown 1 ...... 19151 ..............Washer, Flow, 1.0 gpm 1 ...... 17996 ..............Disperser, Air, Injector 1 ...... 414193-00 .......Label, Blank, BLFC, 1710

*Upflow only


21

22


60391 Rev D

1-INCH METER ASSEMBLY


1 ..............1 ...... 14959 ..............Body, Meter, 2750 2 ..............1 ...... 13882 ..............Post, Meter Impeller 3 ..............1 ...... 13509 ..............Impeller, Meter 4 ..............1 ...... 13847 ..............O-ring, -137, Std/560CD,

Meter 5A ............1 ...... 15218 ..............Meter Cap Assembly,

Brass, Hot Water 5B ............1 ...... 15237 ..............Meter Cap Assembly, Ext,

Brass, Hot Water 6 ..............4 ...... 12112 ..............Screw, Hex Hd Mach,

10-24 x 1/2 7 ..............1 ...... 14960 ..............Flow Straightener, 1-inch 8 ..............1 ...... 13287 ..............O-ring, -123 9 ..............1 ...... 14961 ..............Fitting, 1-inch Quick

Connect 10 ............1 ...... 14962 ..............Nut, 1-inch Meter, Quick

Connect 11 ............1 ...... 60391 ..............Meter Assy, 1-inch Inline,

11

11A


NPT STD Brass Paddlewheel 11A ................... 60392 ..............Meter Assy, 1-inch , Inline,

NPT EXT Brass PaddlewheelNot Shown 1 ...... 15308 ..............Fitting, Coupling, 1-inch ,

Brass 1 ...... 14038 ..............Meter Cap Assembly, Std,

Plastic 1 ...... 15150 ..............Meter Cap Assembly, Ext,

Plastic


1600 SERVICE VALVE OPERATOR (NEW STYLE)

Item No. QTY Part No. Description 1 ..............1 ...... 11749 ..............Guide, Brine Valve Stem 2 ..............1 ...... 10250 ..............Ring, Retaining 3 ..............1 ...... 10249 ..............Spring, Brine Valve 4 ..............1 ...... 12550 ..............Quad Ring, -009 5 ..............2 ...... 10785 ..............SVO Body Assy Brass Valves 6 ..............1 ...... 12552 ..............Brine Valve Stem, 1600 7 ..............1 ...... 12626 ..............Seat, Brine Valve 8 ..............5 ...... 10332 ..............Fitting, Insert, 3/8 9 ..............5 ...... 10330 ..............Fitting, Sleeve, 3/8-inch

Celcon 10 ............5 ...... 10329 ..............Fitting, Tube, 3/8 Nut, Brass 11 ............1 ...... 10328 ..............Fitting, Elbow, 90 Deg 1/4

NPT x 3/8 Tube 12 ............2 ...... 12897 ..............Tube, Fitting, 3/8 x 9 3/4 13 ............1 ...... 16730 ..............Fitting, Male, 1/4 x 1 14 ............2 ...... 15415 ..............Fitting, Insert, 1/2-inch Tube 15a ..........1 ...... 12472 ..............Cam Assy, Tri-Stack, After RR 15b ..........1 ...... 15770 ..............Cam Assy, Special Tri-Stack

After Brine Fill 16 ............1 ...... 12114 ..............Bracket, Motor Outboard,

Coated 17 ............1 ...... 60150-01 .........Service Valve Operator Assy,

1600, New Style, Item Nos 1-11

60150 Rev A

17


Item No. QTY Part No. Description 1 ..............1 ...... 60027-00 .........Safety Brine Valve, 2300, Less

Elbow 2 ..............1 ...... 10138 ..............Ball, 3/8-inch , Brass 3 ..............1 ...... 11566 ..............Ball Stop, Slow Fill 4 ..............1 ...... 10328 ..............Fitting, Elbow, 90 Deg. 1/4

NPT x 3/8 Tube 5 ..............1 ...... 10332 ..............Fitting, Insert, 3/8 6 ..............1 ...... 10330 ..............Fitting, Sleeve, 3/8 Celcon 7 ..............1 ...... 10329 ..............Fitting, Tube, 3/8 Nut, Brass 8 ..............1 ...... 10186 ..............Nut, Hex, 10-32 9 ..............1 ...... 60002-10 .........Air Check, #500, American

Hydro ....... 60002-11.38 ....Air Check, #500, 11.38 inches

Long ....... 60002-24 .........Air Check, #500, 24 inches




Long

60027 Rev D

2300 SAFETY BRINE VALVE

13

14

9

....... 60002-36 .........Air Check, #500, 36 inches Long


....... 60002-26.25 ....Air Check, #500, 26.25 inches Long


10 ............1 ...... 10149 ..............Rod, Float, 30-inch 11 ............1 ...... 10700 ..............Float Assy, White 12 ............3 ...... 10150 ..............Grommet, .30 Dia 13 ............1 ...... 60028-30 .........Float Assy, 2300, 30-inch

White 14 ............1 ...... 60027-FFA ......Safety Brine Valve, 2300,

Fitting Facing Arm 1 ...... 60027-FFS ......Safety Brine Valve, 2300

Fitting Facing Stud



2310 SAFETY BRINE VALVE

Item No. QTY Part No. Description 1 ..............1 ...... 19645 ..............Body, Safety Brine Valve,

2310 2 ..............1 ...... 19803 ..............Safety Brine Valve Assy 3 ..............1 ...... 19804 ..............Screw, Sckt Hd, Set,

10-24 x .75 4 ..............1 ...... 19805 ..............Nut, Hex, 10-24, Nylon Black 5 ..............1 ...... 19652-01 .........Poppet Assy, SBV w/O-ring 6 ..............1 ...... 19649 ..............Flow Dispenser 7 ..............1 ...... 11183 ..............O-ring, -017 8 ..............1 ...... 19647 ..............Elbow, Safety Brine Valve 9 ..............2 ...... 19625 ..............Nut Assy, 3/8-inch Plastic 10 ............1 ...... 18312 ..............Retainer, Drain 11 ............1 ...... 60014 ..............Safety Brine Valve Assy, 2310 12 ............2 ...... 10150 ..............Grommet, .30 Dia 13 ............1 ...... 60068-8.06 ......Float Assy, 2310, w/8.06-inch

Rod ....... 60068-10.5 ......Float Assy, 2310, w/10.5-inch

Rod ....... 60068-11.5 ......Float Assy, 2310, w/11.5-inch

Rod ....... 60068-20 .........Float Assy, 2310, w/20-inch

Rod

....... 60068-30 .........Float Assy, 2310, w/30-inch Rod

14 ............1 ...... 60002-10 .........Air Check, #500, American Hydro












Item No. QTY Part No. Description 1 ..............1 ...... 60038 ..............Safety Brine Valve, 2350 1A ............1 ...... 61024 ..............Actuator Assembly, 2350

Brine 2 ..............1 ...... 60028-30 .........Float Assembly, 2350, 30-

inch Wht ....... 60026-30SAN .Float Assembly, 2350, 30-

inch , HW 3 ..............1 ...... 60009-00 .........Air Check, #900, Commercial

Less Fittings ....... 60009-01 .........Air Check, #900,

Commercial, HW Less Fittings

Not Shown: 1 ...... 18603 ..............Fitting Assembly, 900 Air

Check 2350 1 ...... 18602 ..............Fitting Assembly, 900 Air

Check

42303 REV A

2350 SAFETY BRINE VALVE ASSEMBLY


2750 CONTROL VALVE DIMENSIONS

8.65219.6

6.17156.7

12.62320.6

11.37288.9

6.19157.3

8.66220

5.28134

5.1129

2750 MODEL WITH1700 BRINE SYSTEM

5.06128.6

4.18106

10.22259.5

7.14181.3

9.52241.7

6.4162.5

6.14155.8

3.4788.1

2750 MODEL WITH1600 BRINE SYSTEM

BR61500-2750LNE Rev B


Problem Cause CorrectionWater conditioner fails to regenerate.

Electrical service to unit has been interrupted

Assure permanent electrical service (check fuse, plug, pull chain, or switch)

Timer is defective. Replace timer.Power failure. Reset time of day.

Hard water. By-pass valve is open. Close by-pass valve.No salt is in brine tank. Add salt to brine tank and maintain salt level above

water level.Injector screen plugged. Clean injector screen.Insufficient water flowing into brine tank. Check brine tank fill time and clean brine line flow

control if plugged.Hot water tank hardness. Repeated flushings of the hot water tank is

required.Leak at distributor tube. Make sure distributor tube is not cracked. Check

o-ring and tube pilot.Internal valve leak. Replace seals and spacers and/or piston.

Unit used too much salt. Improper salt setting. Check salt usage and salt setting.Excessive water in brine tank. See "Excessive water in brine tank".

Loss of water pressure. Iron buildup in line to water conditioner. Clean line to water conditioner.Iron buildup in water conditioner. Clean control and add mineral cleaner to mineral

bed. Increase frequency of regeneration.Inlet of control plugged due to foreign material broken loose from pipes by recent work done on plumbing system.

Remove piston and clean control.

Loss of mineral through drain line.

Air in water system. Assure that well system has proper air eliminator control. Check for dry well condition.

Improperly sized drain line flow control. Check for proper drain rate.Iron in conditioned water. Fouled mineral bed. Check backwash, brine draw, and brine tank fill.

Increase frequency of regeneration. Increase backwash time.

Excessive water in brine tank.

Plugged drain line flow control. Clean flow control.Plugged injector system. Clean injector and screen.Timer not cycling. Replace timer.Foreign material in brine valve. Replace brine valve seat and clean valve.Foreign material in brine line flow control. Clean brine line flow control.

Softener fails to draw brine. Drain line flow control is plugged. Clean drain line flow control.Injector is plugged. Clean injectorInjector screen plugged. Clean screen.Line pressure is too low. Increase line pressure to 20 psiInternal control leak Change seals, spacers, and piston assembly.Service adapter did not cycle. Check drive motor and switches.

Control cycles continuously. Misadjusted, broken, or shorted switch. Determine if switch or timer is faulty and replace it, or replace complete power head.

Drain flows continuously. Valve is not programming correctly. Check timer program and positioning of control. Replace power head assembly if not positioning properly.

Foreign material in control. Remove power head assembly and inspect bore. Remove foreign material and check control in various regeneration positions.

Internal control leak. Replace seals and piston assembly.

TROUBLESHOOTING


GENERAL SERVICE HINTS FOR METER CONTROLProblem: Softener delivers hard waterReason: Reserve capacity has been exceeded. Correction: Check salt dosage requirements and reset program wheel to provide additional reserve.Reason: Program wheel is not rotating with meter output.Correction: Pull cable out of meter cover and rotate manually. Program wheel must move without binding and clutch must give positive clicks when program wheel strikes regeneration stop. If it does not, replace timer.Reason: Meter is not measuring flow.Correction: Check meter with meter checker.


WATER CONDITIONER FLOW DIAGRAMS1 Service Position

2 Backwash Position

3 Brine Position

4 Slow Rinse Position

5 Rapid Rinse Position

6 Brine Tank Fill Position


FLOW DATA & INJECTOR DRAW RATES


SYSTEM #4Typical Tank Installation with Optional Meter

SYSTEM #5 INTERLOCKTypical Twin Tank Installation with Optional 2 Meter Interlock and No Hard Water Bypass

SYSTEM #6Twin Series Regeneration Installation with a Remote Meter

SYSTEM #7Twin Alternator Installation with a Remote Meter


SYSTEM #4 IMMEDIATE & DELAYED VALVE WIRING

1920

1 Re

v C


SYSTEM #4 REMOTE SIGNAL START VALVE WIRING

1376

8 Re

v G


SYSTEM #5 DUPLEX VALVE WIRING

40502-01 REV C

40502-02 REV C


SYSTEM #6 DUPLEX VALVE WIRING

13632-01 REV L

13632-02 REV L


SYSTEM #7 DUPLEX 24V/120V 3-WAY VALVE WIRING

19138-01 REV E

19138-02 REV E


SYSTEM #7 DUPLEX 230V 3-WAY VALVE WIRING

17727-01 REV E

17727-02 REV E


SERVICE ASSEMBLIES24 Hour Gear Assembly:19205 �� Gear Assy, 24 Hour, Silver, 5600, 12AM60519-02 �� Gear Assy, 24 Hour, 2 Times a Day Regen60519-03 �� Gear Assy, 24 Hour, 3 Times a Day Regen60519-04 �� Gear Assy, 24 Hour, 4 Times a Day Regen60519-06 �� Gear Assy, 24 Hour, 6 Times a Day RegenAir Checks60002-34 �� Air Check, #500, 34 inch Long60003-34 �� Air Check, #500, HW, 34-inch Tube60009-00 �� Air Check, #900, Commercial, Less

Fittings60009-01 �� Air Check, #900, Commercial, HW Less

Fittings

Brine Line Flow (BLFC):60010-25 �� BLFC, 1650, �25 gpm60010-50 �� BLFC, 1650, �50 gpm60010-100 �� BLFC, 1650, 1�00 gpm60020-25 �� BLFC, 1600, �25 gpm60020-50 �� BLFC, 1600, �50 gpm60010-100 �� BLFC, 1600, 1�00 gpm

Brine Valves:60011-xx �� 1650 Brine Valve60029-xx �� 1600 Brine Valve60034-xx �� 1700 Brine Valve60604-xx �� 1710 Brine Valve-xx is for flow button size

Cam Assemblies:60160-15 �� Drive Cam Assy, Std, Blue

Drain Line Flow Controls:60365-xx �� Brass DLFC 3/4-inch NPT

Drive Assemblies:60050-21 �� Drive Assy, 2750, STF, 120V Softener

Injector Assemblies:60480-xx �� 1600 Injector Assembly60485-xx �� 1600 Injector Assembly60381-xx �� 1700 Injector Assembly60486-xx �� 1700 Injector Assembly-xx is for the size injector used

Meters:60391 �� 2750 Meter Assy, Std, Plastic Cap, 1-inch 60392 �� 2750 Meter Assy, Ext, Plastic Cap, 1-inch

Covers:60232-110 �� Cover, Designer, 1pc, Black60219-02 �� Cover Assy, Enviromental, Black

Piston Assemblies:60090-HF �� Piston Assy, 2750/290060091-HF �� Piston Assy, 2750, Hot Water60101-00 �� Piston Assy, 2750 NHWBP Filter,

Conversion Kit60101-01 �� Piston Assy, 2750 NHWBP60101-02 �� Piston Assy, 2750 NHWBP, 1600

Conversion Kit60101-03 �� Piston Assy, 2750 NHWBP, 1700

Conversion Kit

Auxillary Switch Kit:60320-12 �� Switch Kit, 1500 through 285060320-02 �� Switch Kit, 3200/9000 Timer

Program Wheel Assemblies:60405-20 �� Program Wheel, w/3/4-inch Ext Label

1-1/2 inch Std60405-30 �� Program Wheel, w/1-inch Std60405-40 �� Program Wheel, w/1-inch Ext60405-70 �� Program Wheel, w/1-1/2 inch EXT

Safety Brine Valves60014 �� Safety Brine Valve Assy, 231060038 �� Safety Brine Valve, 235060027-FFA �� Safety Brine Valve Body, 2300 Fitting

Facing Arm60027-FFS �� Safety Brine Valve Body Fitting Facing

Stud60026-30 �� Float Assy, 2350, 30-inch Red/Wht60026-30SAN �� 60026-30SAN Float Assy, 2350, 30-inch

HW60028-30 �� Float Assy, 2300, 30-inch , Blue/White60068-30 �� Float Assy, 2310, w/30-inch Rod

Sales & Service Aids:40737 �� Literature, Spec Sheet42327 �� Literature, 2750 D/F40717 �� Literature, Catalog Assy, PWT �� Residential/Commercial

Seal & Spacer Kits:60121 �� Seals & Spacers, 275060122 �� Seal & Spacer Kit, 2750 H/W

Skipper Wheel Assemblies:14860 �� Skipper Wheel Assy, 7 Day14381 �� Skipper Wheel Assy, 12 Day

FILTRATION & PROCESS5730 NORTH GLEN PARK ROAD, MILWAUKEE, WI 53209 P: 262.238.4400 | WWW.PENTAIRAQUA.COM | CUSTOMER CARE: 800.279.9404 | [email protected]

All Pentair trademarks and logos are owned by Pentair, Inc. or its affiliates. All other registered and unregistered trademarks and logos are the property of their respective owners. Because we are continuously improving our products and services. Pentair reserves the right to change specifications without prior notice. Pentair is an equal opportunity employer.42327 REV E SE14 © 2014 Pentair Residential Filtration, LLC All Rights Reserved.

For Fleck® Product Warranties visit: Fleck® para las garantías de los productos visite:

Pour Fleck® garanties produit visitez le site : www.pentairaqua.com/pro}

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