cat3 blackburn comp bookmarked

7/23/2019 CAT3 Blackburn Comp Bookmarked

1/46

Blackburn

CompressionConnectors

In this section...

BlackburnCompression Connectors

Overview ....................................................................F-106F-107

Compression Connectors ............................................F-108F-120

Aluminum Lugs...........................................................F-121F-135

Aluminum Splices .................................. ..................... F-136F-144

Tees ...........................................................................F-145F-150


2/46

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Tel: 901.252.8000

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Technical Services

Tel: 888.862.3289

F-106

Overview

Connectors&Grounding

BlackburnC

ompressionConn

ectors

Copper Short-Barrel Connectors

See pages F-108F-109

Type CTL-L, LCN

Type PA

Type ATL Type ASP

Type CTL

Copper Long-Barrel Connectors


Aluminum CompressionConnectors


Aluminum Splices

See page F-116

Type CSP, CU

Copper Compression Splices


Pin Adapter Terminals

See page F-114


3/46

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F-10

Overview

See pages F-121, F-125,F-131F-132

Aluminum Two-Hole NEMA Lugs

Aluminum MeterSocket Lugs

Aluminum andCopper Tees

Aluminum andCopper NEMA LugTee Taps for CableBuses

Multi-Range Die-Less, Slotted-TangCompression andBi-Metallic Lugs

Aluminum PinTerminals

Aluminum One-Hole NEMA Lugs

See pages F-122F-123,F-126, F-129

See pages F-133F-135 See page F-133

Aluminum Four-Hole NEMA Lugs

Aluminum Splices

Copper Tin-Plated Clamp TeeConnectors

See pages F-124, F-130


See page F-149



See page F-150


4/46


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Technical Services

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F-108

Compression Connectors


BlackburnC

ompressionConn

ectors

Type CTL Copper One-Hole Lugs,Short Barrel

Copper Compression Connectors

For use with copper conductor: AWG stranded,flexible cable, welding cable and portable cord

Specially designed for industrial and building applications

Made of high-conductivity seamless copper tubing

Tin plated for corrosion resistance

Specially chamfered barrel for ease of installation

Color coded for matching die identification

Can be used for high-voltage application up to 35kVprovided proper high-voltage insulation techniques are used

ULListed for AWG conductor when installedwith Blackburn, Burndy, T&Bor Anderson tools

Comply with Subpart 111.60-17 of Federal RegistersCoast Guard Electrical Engineering Rules and Regulations

Short-Barrel Connectors

Designed for regular-duty applications

Ideal for confined areas

Specially designed for industrial and building applications.

CAT. NO.

CONDUCTOR

SIZE (CU)

STUD

SIZE

DIMENSIONS (IN.) DIE

COLOR

CODEA B C L W T

CTL8-10

#8 Str.

10 1332 12 732 1532 38 116

REDCTL8-14 14 1332 1932 14 1316 716 116

CTL8-516 516 1332 58 932 1516 916 116

CTL6-10#6 Str.

or

#6 Weld

10 716 1732 732 1732 716 116

BLUECTL6-14 14 716 1732 732 1732 716 116

CTL6-516 516 716 2132 932 11332 1932 116

CTL6-38 38 716 2132 932 11332 1932 116

CTL4-10

#4 Str.

10 12 1932 14 138 1732 332

GRAYCTL4-14 14 12 1932 14 138 1732 332

CTL4-516 516 12 2132 516 11332 1932 116

CTL4-38 38 12 2132 516 11332 1932 116

CTL2-14#2 Str.

or

#3 Weld

14 1932 2132 14 112 916 332

BROWNCTL2-516 516 1932 78 38 12332 916 332

CTL2-38 38 1932 2932 38 134 916 332

CTL2-12 12 1932 1116 12 12932 34 116

CTL1-14#1 Str.

or

#2 Weld

1

4

19

32

21

32

1

4

1

1

2

21

32

3

32

GREENCTL1-516 516 1932 78 38 12332 2132 332

CTL1-38 38 1932 2932 332 134 2132 332

CTL1-12 12 1932 114 12 2332 34 332

CTL10-516 1/0 Str.

or

#1 Weld

516 1116 78 38 11316 34 18

PINKCTL10-38 38 1116 2932 38 178 34 18

CTL10-12 12 1116 114 12 2316 34 18

CTL20-38 2/0 Str. or

1/0 Weld

38 1316 2932 38 2132 1316 18BLACK

CTL20-12 12 1316 114 12 21132 1316 18


2/0 Weld

38 1316 2932 38 2132 2932 18ORANGE

CTL30-12 12 1316 114 12 21132 2932 18


3/0 Weld

38 1516 2932 38 2532 1332 18PURPLE

CTL40-12 12 1516 114 12 212 1132 18

CTL250-12 250 kcmil

or 4/0 Weld

12 1132 114 12 21932 118 18 YELLOW

CTL300-12 300 kcmil 12 1132 114 12 22532 1316 532 WHITE

CTL350-12 350 kcmil 12 1132 114 12 22532 11132 532 RED

CTL400-12400 kcmil

12 1132 114 12 3316 11332 532BLUE

CTL400-58 58 1132 1916 58 312 11332 532

CTL500-12500 kcmil

12 11332 114 12 314 11932 732BROWN

CTL500-58 58 11332 1916 58 3916 11932 732

CTL600-58 600 kcmil 58 1916 1916 58 32332 134 732 GREEN

CTL750-58 750 kcmil 58 112 1916 58 32532 12932 14 BLACK

CTL1000-58 1,000 kcmil 58 134 1916 58 4132 214 932 N/A

B

LT

C

W

A


5/46

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Technical Services


F-10


CAT. NO.

CONDUCTOR

SIZE

(CU)

STUD

SIZE


COLOR

CODEA B C D L W T

CTL6-214 #6 Str. or

#6 Weld14

12 114 14 58 13132 1332 116 BLUE

CTL4-214 #4 Str. or

#4 Weld12 114 14 58 2132 12 332 GRAY

CTL2-2516 #2 Str. or

#3 Weld

516

1932 158 38 34 21532 916 332 BROWN

CTL1-2516 #1 Str. or

#2 Weld1932 134 38 78 21932 2132 332 GREEN

CTL10-2516 1/0 Str. or

#1 Weld1116 134 38 78 21116 34 18 PINK

CTL202 2/0 Str. or

1/0 Weld

12

1316 21316 12 134 31316 1316 18 BLACK

CTL302 3/0 Str. or

2/0 Weld2532 21316 12 134 31516 1516 18 ORANGE

CTL402 4/0 Str. or

3/0 Weld1516 3 12 134 414 1332 18 PURPLE

CTL2502 250 kcmil or

4/0 Weld1132 3 12 134 41132 118 532 YELLOW

CTL3002 300 kcmil 1132 3 12 134 41732 1316 532 WHITE

CTL3502 350 kcmil 1132 3 12 134 41732 11132 532 RED

CTL4002 400 kcmil 11132 3 12 134 41516 11332 532 BLUE

CTL5002 500 kcmil 138 3 12 134 5 11732 732 BROWN

CTL6002-38 600 kcmil 38 11732 12932 38 134 518 12332 732 GREENCTL6002-12 600 kcmil

12

11732 3 12 134 518 12332 732

CTL7502 750 kcmil 112 3 12 134 5732 12932 14 BLACK

CTL10002 1000 kcmil 134 3 12 134 5732 214 932 N/A

C D

A

W

B

LT


For use with copper conductor:AWG stranded, flexible cable,welding cable and portable cord

Specially designed for industrialand building applications

Made of high-conductivityseamless copper tubing


Specially chamfered barrelfor ease of installation

Color coded for matchingdie identification

Can be used for high-voltageapplication up to 35kV providedproper high-voltage insulationtechniques are used

ULListed for AWG conductor wheninstalled with Blackburn, Burndy,T&Bor Anderson tools

Comply with Subpart 111.60-17

of Federal Registers Coast GuardElectrical Engineering Rulesand Regulations


Designed for regular-dutyapplications


Ideal for use in confined areas.

Type CTL Copper Two-Hole Lugs, Short Barrel


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Technical Services

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F-110



BlackburnC

ompressionConn

ectors

A

B

C

W

LT

CAT. NO.

CONDUCTOR

SIZE

FLEXIBLE

CONDUCTOR STRANDING STUD

DIMENSIONS (IN.)DIE

COLORA B C L W T

CTL8L-14 #8 Str. #8 37/24

14

2532 58 14 158 1332 116 RED

CTL6L-14 #6 Str. #6 61/24 2532 58 14 158 1332 116 BLUE

CTL4L-14 #4 Str. #5 91/24 2532 58 14 11116 12 332 GRAY

CTL2L-516 #2 Str. #3 125/24

516

78 78 38 2132 916 332 BROWN

CTL1L-516 #1 Str. #2 150/24 1332 78 38 2532 2132 332 GREEN

CTL10L-516 1/0 Str. #1 225/24 1332 78 38 2732 34 18 PINK

CTL20L-38 2/0 Str. 1/0 275/24 38 1332 2932 38 214 1316 18 BLACK

CTL30L-12 3/0 Str. 2/0 325/24

12

118 114 12 21116 2932 18 ORANGE

CTL40L-12 4/0 Str. 138 114 12 21516 1132 18 PURPLE

CTL250L-12 250 kcmil 3/0 450/24 11932 114 12 318 118 18 YELLOW

CTL300L-12 300 kcmil 4/0 550/24 12532 114 12 31732 1316 18 WHITE

CTL350L-12 3 50 kcmil 263 kcmil 650/24 12732 114 12 31932 11132 532 RED

CTL400L-58 400 kcmil 313 kcmil 775/24

58

12732 1916 58 4132 11332 532 BLUE

CTL500L-58 5 00 kcmil 373 kcmil 925/24 21132 1916 58 412 11932 316 BROWN

CTL600L-58 6 00 kcmil 444 kcmil 1100/24 218 1916 58 4516 12332 732 GREEN

CTL750L-58 7 50 kcmil 535 kcmil 1325/24 238 1916 58 42132 12932 14 BLACK

CTL1000L-58 1000 kcmil 646 kcmil 1600/24

278 1916 58 5532 214 932 N/A777 kcmil 1925/24


For use with copper conductor:AWG stranded, flexible cable,welding cable and portable cord

Specially designed for industrialand building applications

Made of high-conductivity seamlesscopper tubing


Specially chamfered barrelfor ease of installation

Color coded for matchingdie identification

Can be used for high-voltageapplication up to 35kV providedproper high-voltage insulationtechniques are used

ULListed for AWG conductor when

installed with Blackburn

, Burndy

,T&Bor Anderson tools

Comply with Subpart 111.60-17of Federal Registers Coast GuardElectrical Engineering Rulesand Regulations

Long-Barrel Connectors

Ideal for industrial, oil rig, mining,welding and transportation electricaltermination applications

Heavy-duty design permits additionalcrimp for added mechanical strength

Ideal for industrial, oil rig, mining, welding

and transportation electrical termination applications.Type CTL-L Copper One-Hole Lugs,Long Barrel


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Technical Services


F-11


A

B

C

W

LT

D

CAT. NO.

CONDUCTOR

SIZE (CU)

FLEXIBLE

CONDUCTOR

SIZE STRANDING

STUD

SIZE


COLOR

CODEA B C D L W T

LCN8-14 #8 Str. #8 37/2414

2532 1316 14 58 218 1532 116 RED

LCN6-14 #6 Str. #6 61/24 2532 114 14 58 214 1332 116BLUE

LCN6-12 #6 Str. #6 61/24 12 2532 3 12 134 4532 78 332

LCN4-14 #4 Str. #5 91/24 14 2532 1316 14 58 2316 1732 316GRAY

LCN4-12 #4 Str. #5 91/24 12 2532 3 12 134 4532 78 332

LCN2-516 #2 Str. #3 125/24 516 78 158 38 34 21516 916 332BROWN

LCN2-12 #2 Str. #3 125/24 12 78 3 12 134 414 78 332

LCN1-516 #1 Str. #2 150/24 516 1132 158 38 78 23132 2132 332GREEN

LCN1-12 #1 Str. #2 150/24

1

2

1132 3 12 134 41332 78 332

LCN10 1/0 #1 225/24 1132 3 12 134 33132 34 18 PINK

LCN20 2/0 1/0 275/24 1516 3 12 134 4316 1316 18 BLACK

LCN30 3/0 2/0 325/24 118 21516 12 134 4716 1516 18 ORANGE

LCN40 4/0 138 3 12 134 41116 1132 18 PURPLE

LCN250 250 kcmil 3/0 450/24 11932 3 12 134 42932 1116 18 YELLOW

LCN300 300 kcmil 4/0 550/24 12532 3 12 134 5932 1316 18 WHITE

LCN350 350 kcmil 263 kcmil 650/24 12732 3 12 134 51132 11132 532 RED

LCN400 400 kcmil 313 kcmil 775/24 12732 3 12 134 5716 11332 18 BLUE

LCN500 500 kcmil 373 kcmil 925/24 21132 3 12 134 51516 11932 316 BROWN

LCN600 600 kcmil 444 kcmil 1100/24 218 3 12 134 534 12332 732 GREEN

LCN75 750 kcmil 535 kcmil 1325/24 238 3 12 134 6332 12932 14 BLACK

LCN99 1000 kcmil 646 kcmil 1600/24

278 3 12 134 61932 214 932 N/A777 kcmil 1925/24

Type LCN Copper Two-Hole Lugs,Long Barrel

Made of high-conductivity seamless copper

tubing, tin plated for corrosion resistance.








Can be used for high-voltage application up to 35kVprovided proper high-voltage insulation techniques are used

ULListed for AWG conductor when installedwith Blackburn, Burndy, T&Bor Anderson tools



Ideal for industrial, oil rig, mining, welding andtransportation electrical termination applications

Heavy-duty design permits additional crimpfor added mechanical strength


8/46


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Technical Services

Tel: 888.862.3289

F-112



BlackburnC

ompressionConn

ectors

Type CSP Copper Splices, Short BarrelCopper Compression Connectors

For use with copper conductor: AWG stranded, flexiblecable, welding cable and portable cord






Can be used for high-voltage application up to 35kVprovided proper high-voltage insulation techniquesare used

ULListed for AWG conductor when installed withBlackburn, Burndy, T&Bor Anderson tools



Designed for regular-duty applications


Designed for regular-duty applications.

CAT. NO.

CONDUCTOR

SIZE (CU)

LENGTH

L (IN.)

DIE COLOR

CODE

CSP8 #8 Str. AWG 1 RED

CSP6 #6 Str. AWG 1 BLUE

CSP4 #4 Str. AWG 1 GRAY

CSP2 #32 Str. AWG 114 BROWN

CSP1 #1 Str. AWG 112 GREEN

CSP10 1/0 Str. AWG 158 PINK

CSP20 2/0 Str. AWG 134 BLACK

CSP30 3/0 Str. AWG 134 ORANGE

CSP40 4/0 Str. AWG 178 PURPLE

CSP250 250 kcmil 214 YELLOW

CSP300 300 kcmil 218 WHITE

CSP350 350 kcmil 214 RED

CSP400 400 kcmil 234 BLUE

CSP500 500 kcmil 234 BROWN

CSP600 600 kcmil 3 GREEN

CSP750 750 kcmil 3 BLACK

CSP1000 1000 kcmil 358 N/A

L


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Technical Services


F-11


CAT. NO.

CONDUCTOR

SIZE (CU)

FLEXIBLE CONDUCTOR LENGTH

L

(IN.)

DIE

COLOR

CODECMA STRANDING

CU8 #8 Str. AWG 8 37/24

134

RED

CU6 #6 Str. AWG 6 61/24 BLUE

CU4 #4 Str. AWG 5 91/24 GRAY

CU2 #2 Str. AWG 3 125/24 178 BROWN

CU1 #1 Str. AWG 2 150/242

GREEN

CU10 1/0 Str. AWG 1 225/24 PINK

CU20 2/0 Str. AWG 1/0 275/24 218 BLACK

CU30 3/0 Str. AWG 2/0 325/24 214 ORANGE

CU40 4/0 Str. AWG 234 PURPLE

CU250 250 kcmil 3/0 450/24 338 YELLOWCU300 300 kcmil 4/0 550/24 312 WHITE

CU350 350 kcmil 263 650/24334

RED

CU400 400 kcmil 313 755/24 BLUE

CU500 500 kcmil 373 925/24 434 BROWN

CU600 600 kcmil 444 1100/24 414 GREEN

CU750 750 kcmil 535 1325/24 434 BLACK

CU1000 1000 kcmil646 1600/24

558 N/A777 1925/24

Heavy-duty design permits additional crimp

for added mechanical strength.Type CU Copper Splices, Long Barrel








Can be used for high-voltage application up to 35kVprovided proper high voltage insulation techniques are used

ULListed for AWG conductor when installed withBlackburn, Burndy, T&Bor Anderson tools



Ideal for industrial, oil rig, mining, welding andtransportation electrical termination applications

Heavy-duty design permits additional crimpfor added mechanical strength

L


10/46


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Technical Services

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F-114



BlackburnC

ompressionConn

ectors Insulating covers included.

Type PA Pin Adapter Terminals

CAT. NO.

CONDUCTOR

SIZE

COPPER

STUD SIZE

DIMENSIONS (IN.)DIE COLOR

CODEA B O.D.

PA06 #6 Str. AWG 8 78 11132 .640

N/APA04 #4 Str. AWG 6 78 11132 .640

PA02 #2 Str. AWG 4 78 11132 .640

PA01 #1 Str. AWG 3 1 11132 .640

PA11 1/0 Str. AWG 2 114 11932 .906

REDPA21 2/0 Str. AWG 1 178 11932 .906

PA31 3/0 Str. AWG 1/0 138 178 .906

PA41 4/0 Str. AWG 2/0 138 178 .906

PA25 250 kcmil 3/0 112 2116 1.155

BROWNPA30 300 kcmil 4/0 158 2116 1.155

PA35 350 kcmil 4/0 158 2116 1.155

PA40 400 kcmil 250 kcmil 178 2332 1.375PINK

PA50 500 kcmil 350 kcmil 178 2332 1.375

PA60 600 kcmil 350 kcmil 178 234 1.500YELLOW

PA75 750 kcmil 500 kcmil 2 234 1.500

Connector for aluminumconductor only

Pigtail may be inserted into eitheraluminum or copper connectors

90 C rating per UL486B

Tin-plated stranded copperwire pigtail

Tin-plated aluminum barrel prefilledwith oxide inhibitor and capped

A

ODCU

STUD

B


11/46

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Technical Services


F-11


Use with aluminum or copper conductor.

Type ATL Aluminum One-Hole Lugs Specifically designed for use with

aluminum conductor (concentric,compressed or compact)

Also listed for use withcopper conductor

Made of high-conductivity seamlessaluminum tubing


Chamfered barrels for ease

of installation

Can be used for high-voltageapplication up to 35kV, providedhigh-voltage insulation techniquesare used

Color coded for quick, easydie identification

Prefilled with oxide-inhibiting compound

ULListed when installedwith Blackburn, Burndy,T&Bor Anderson tools

CAT. NO.

CONDUCTOR

SIZE

(AL OR CU)

STUD

SIZE


COLOR

CODEA B C L W T

ATL8-10#8 Str. AWG

10 12 1932 732 1932 1332 332BLUE

ATL8-14 14 12 1116 1132 138 716 332

ATL6-10 10 2532 916 732 112 1532 18

GRAYATL6-14 #6 Str. AWG 14 2532 2332 1532 12132 1532 18

ATL6-38 38 2732 2932 716 12732 58 332

ATL4-14 14 2732 1316 1132 12932 58 316

GREENATL4-516 #4 Str. AWG 516 2732 1 716 2116 58 316

ATL4-38 38 2732 2932 716 2 58 316

ATL2-14 14 2732 2532 1132 11516 2332 316

PINKATL2-516 #2 Str. AWG 516 2732 78 716 21132 34 316

ATL2-38

3

8 27

32 29

32 7

16 2

1

16 2

3

32 3

16

ATL1-516#1 Str. AWG

516 2732 78 716 2132 2332 316GOLD

ATL1-38 38 2732 2932 716 238 34 316

ATL10-516 516 1532 1 716 21732 78 316

TANATL10-38 1/0 Str. AWG 38 1532 1116 716 21932 78 316

ATL10-12 12 1532 138 1116 21516 1516 316

ATL20-382/0 Str. AWG

38 1316 1 716 258 3132 732OLIVE

ATL20-12 12 1316 138 1116 3 1132 732


38 11132 1116 716 21316 1116 732RUBY

ATL30-12 12 11132 138 1116 318 1116 732


38 178 1332 38 334 1316 14WHITE

ATL40-12 12 178 114 12 378 1316 14

ATL250-12 250 kcmil 12 2132 114 12 4132 1932 14 RED

ATL300-38300 kcmil

38 2 1516 38 4316 138 932BLUE

ATL300-12 12 2 1516 12 4316 138 932

ATL350-12 350 kcmil 12 21116 1516 12 478 112 516 BROWN

ATL400-58 400 kcmil 58 21116 114 12 41516 158 38 GREEN

ATL500-12500 kcmil

12 21116 114 12 41516 12532 38PINK

ATL500-58 58 21116 2 34 51116 12532 38

ATL600-12 600 kcmil 12 21116 2 34 51316 12932 1132 BLACK

ATL750-12750 kcmil

12 278 114 12 514 218 38N/A

ATL750-58 58 278 2 34 6132 218 38

A

L

B

T

C

W


12/46


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800.816.7809Fax: 901.252.1354

Technical Services

Tel: 888.862.3289

F-116



BlackburnC

ompressionConn

ectors

CAT. NO.

CONDUCTOR

SIZE(CU)

STUDSIZE


COLORCODEA B C D L W T

ATL102-38 1/0 Str. AWG 3

8 15

32 21

16 3

8 1 319

32 7

8 3

16 TANATL102 1/0 Str. AWG

12

1316 3 12 134 4916 1516 316

ATL202 2/0 Str. AWG 1316 338 34 134 5 3132 732 OLIVE

ATL302 3/0 Str. AWG 11132 338 34 134 5532 1116 732 RUBY

ATL402 4/0 Str. AWG 178 3 12 134 558 1316 14 WHITE

ATL2502 250 kcmil 2132 3 12 134 52532 1932 14 RED

ATL3002 300 kcmil 2 3 12 134 578 138 932 BLUE

ATL3502 350 kcmil 21116 3 12 134 6916 112 516 BROWN

ATL4002 400 kcmil 21116 3 12 134 61116 158 38 GREEN

ATL5002 500 kcmil 21116 3 12 134 61116 12532 38 PINK

ATL6002 600 kcmil 21116 3 12 134 61316 12932 1132 BLACK

ATL7502 750 kcmil 278 3 12 134 718 218 38 N/A

Specifically designed for use with aluminum-to-aluminum, aluminum-to-copper orcopper-to-copper conductor (concentric,compressed or compact)



Chamfered barrels for ease of installation

Can be used for high-voltage applicationup to 35kV, provided high-voltage insulationtechniques are used

Color-coded for quick, easy die identification


ULListed when installed with Blackburn,Burndy, T&Bor Anderson tools

Made of high-conductivity seamless aluminum tubing,

tin plated for corrosion resistance.Type ATL Aluminum Two-Hole Lugs

Chamfered barrels enable easier installation.

Type ASP Aluminum SplicesCAT. NO.

CONDUCTOR SIZE

(AL OR CU)

LENGTH

L (IN.)

DIE COLOR

CODE

ASP8 #8 Str. AWG 114 BLUE

ASP6 #6 Str. AWG 158 GRAY

ASP4 #4 Str. AWG 178 GREEN

ASP2 #2 Str. AWG 178 PINK

ASP1 #1 Str. AWG 238 GOLD

ASP10 1/0 Str. AWG 238 TAN

ASP20 2/0 Str. AWG 212 OLIVE

ASP30 3/0 Str. AWG 278 RUBY

ASP40 4/0 Str. AWG 334 WHITE

ASP250 250 kcmil 4 RED

ASP300 300 kcmil 4 BLUE

ASP350 350 kcmil 378 BROWN

ASP400 400 kcmil 478 GREEN

ASP500 500 kcmil 5 PINK

ASP600 600 kcmil 518 BLACK

ASP750 750 kcmil 538N/A

ASP1000 1,000 kcmil 6

Specifically designed for use withaluminum or copper conductor(concentric, compressed or compact)



Chamfered barrels for easeof installation

Can be used for high-voltage applicationup to 35kV, provided high-voltageinsulation techniques are used

Color coded for quick, easydie identification


ULListed when installed withBlackburn, Burndy, T&Bor Anderson tools

A

L

B

T

D

W

C

L


13/46

United States

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800.816.7809Fax: 901.252.1354

Technical Services


F-11


COPPER

STRANDWIRESIZE

DIECOLORCODE

BLACKBURNTOOLS BURNDYTOOLS T&BTOOLS ANDERSON TOOLS

MECH.0D58

CRIMPSPEREND

MECH.NRG2506

CRIMPSPEREND

HYD.JB12B

CRIMPSPEREND

MECH.MY29-3

CRIMPSPEREND

HYD.Y35,Y39, Y46

CRIMPSPEREND

MECH.TBM5S

CRIMPSPEREND

MECH.TBM8S

CRIMPSPEREND

HYD.TBM15

CRIMPSPEREND

CUWIRERANGE

VC6

VC6FT VC7

VC7FT VC8C

(CRIMPS PER END)

8 RED 732 3 ** 1 B71CH 1 ** 1 13454 2 13461 2 21 2

6 BLUE J 14 3 ** 1 B73CH 1 ** 1 U5CRT 2 13454 2 13461 2 24 2

4 GRAY 516 3 ** 1 B74CH 1 ** 1 U4CRT 2 13454 2 13461 2 29 2

3 WHITE ** 2 ** 2 U3CRT 2

2 BROWN 38 4 ** 2 B75CH 1 ** 2 U2CRT 2 13454 2 13461 2 33 2 62 1* 2

1 GREEN P 4 ** 2 B05CH 1 ** 2 U1CRT 2 13455 3 13462 3 37 2 61 1 2

1/0 PINK 12 4 ** 2 B06CHI 2 ** 2 U25RT 2 13455 3 13462 3 42H 3 61/0 1 2

2/0 BLACK 1732 4 ** 2 B72CH 1 ** 2 U26RT 2 13455 3 13462 3 45 2 42/0 1 2

3/0 ORANGE 916 4 ** 2 B08CH 1 ** 2 U27RT 2 13455 4 13462 4 50 2 23/0 2 2

4/0 PURPLE 58-1 4 ** 2 B09CH 2 ** 2 U28RT 2 13456 4 13463 4 54H 3 14/0 2 2

250 YELLOW 1116 4 ** 2 B26CH 2 ** 2 U29RT 2 13456 4 13463 4 62 2 1/0250 2 2

300 WHITE B10CHI

B10CH 2 U30RT 2 13465 4 66 2 2/0300 2 2

350 RED B11CH 2 U31RT 2 13465 4 71H 3 3/0350 2 3400 BLUE B11CH 2 U32RT 3 13467 4 76 2 4/0400 2 3

500 BROWN B12CHI

B12CH 2 U34RT 3 13468 5 87H 3 4/0500V 2 3

600 GREEN B36CH1 3 U36RT3 3 94H 3 250600 3

VC7FT only

750 BLACK B39CH1 3

U39RT3 3 106H 3 500750 4

26039RT2 1 VC7FT only

1000 6044RT2 1 P44RT4 4 125H 4 7501000 2

COPPERSTRAND

WIRESIZE

DIECOLORCODE

BLACKBURNTOOLS BURNDYTOOLS T&BTOOLS ANDERSON TOOLS

MECH.0D58

CRIMPSPEREND

MECH.NRG2506

CRIMPSPEREND

HYD.JB12B

CRIMPSPEREND

MECH.MY29-3

CRIMPSPEREND

HYD.Y35,

Y39, Y46

CRIMPSPEREND

MECH.TBM5S

CRIMPSPEREND

MECH.TBM8S

CRIMPSPEREND

HYD.TBM15

CRIMPSPEREND

CUWIRE

RANGE

VC6

VC6FTVC7

VC7FT VC8C

(CRIMPS PER END)

8 RED 732 4 ** 2 B71CH 2 ** 2 13454 2 13461 2 21 3

6 BLUE J 14 4 ** 2 B73CH 2 ** 2 U5CRT 2 13454 2 13461 2 24 3

4 GRAY 516 4 ** 2 B74CH 2 ** 2 U4CRT 2 13454 2 13461 2 29 3

3 WHITE ** 3 ** 2 U3CRT 2

2 BROWN 38 5 ** 3 B75CH 2 ** 3 U2CRT 2 13454 2 13461 2 33 3 62 2 4

1 GREEN P 5 ** 3 B05CH 2 ** 3 U1CRT 2 13455 4 13462 3 37 3 61 2 5

1/0 PINK 12 5 ** 3 B06CHI 2 ** 3 U25RT 2 13455 4 13462 4 42H 4 61/0 2 5

2/0 BLACK 1732 5 ** 3 B72CH 2 ** 3 U26RT 2 13455 4 13462 4 45 3 42/0 2 5

3/0 ORANGE 916 5 ** 4 B08CH 2 ** 4 U27RT 3 13455 6 13462 6 50 3 23/0 3 6

4/0 PURPLE 58-1 6 ** 4 B09CH 3 ** 4 U28RT 3 13456 6 13463 6 54H 5 14/0 3 6

250 YELLOW 1116 6 ** 4 B26CH 3 ** 4 U29RT 3 13456 6 13463 6 62 3 1/0250 3 6

300 WHITE B10CHI

B10CH 3 U30RT 3 13465 6 66 3 2/0300 3 6

350 RED B11CH 3 U31RT 4 13465 6 71H 4 3/0350 3 6

400 BLUE B11CH 3 U32RT 4 13467 6 76 3 4/0400 3 6

500 BROWN B12CHI

B12CH 4 U34RT 5 13468 8 87H 4 4/0500 3 6 2

600 GREEN B36CH1 6 U36RT3 5 94H 4 250600 8 3

VC7FT only

750 BLACK B39CH1 6

U39RT3 6 106H 6 500750 9

46039RT2 2 VC7FT only

1000 6044RT2 2 P44RT4 6 125H 5 7501000 2

* CSA Listed range 42 with VC6 and VC6FT

** Adjustable Indent Tool, noinsertdies required

JB12A, JB12B, HCT1239, HCT7508-12, HCT7508H

Tool and Die Index for Short Barrel Types CTL, CTL-2 and CSP

Tool and Die Index for Long Barrel Types CTL-L, LCN and CU

1HCT7508-12, HCT1239, HCT7508H only2JB60A, JB60B only3Y39, Y46 only4Y46 only

Users of VC6 and VC7 tools must strip off an extra 158" of

insulation from end of cable to permit removal of tool over

conductor sizes 250 kcmil and larger onCU connectors

Also use VC8 tool with aluminum nibsVC8 tool crimps 500 kcmil onlyVC8 tool crimps 500-600 kcmil only


14/46


Tel: 901.252.8000

800.816.7809Fax: 901.252.1354

Technical Services

Tel: 888.862.3289

F-118



BlackburnC

ompressionConn

ectors For flexible rope stranded or flexible stranded tinned copper

locomotive conductor, welding cable and portable cord.

CONDUCTOR TYPE BLACKBURNTOOLS BURNDYTOOLS T&BTOOLS ANDERSON TOOLS

LOCOMOTIVE

WELDING

CABLE

PORTABLE

CORD

STRANDED

CU

AWG

SIZE

DIE

COLOR

CODE

HYD.

JB12B*

CRIMPS

PER

END

MECH.

MY29-11

CRIMPS

PER

END

HYD.

Y35

Y39

Y46

CRIMPS

PER

END

HYD.

TBM15

CRIMPS

PER

END

CU WIRE

RANGE FOR

LOCOMOTIVE

CABLE

VC6

VC6FT

VC7

VC7FT VC8C

SIZE STRANDING (CRIMPS PER END)

6 37/24 8 8 RED B71CH 1 ** 1 21 2

6 61/24 6 6 6 BLUE B73CH 1 ** 1 U5CD-1

Y34PR3 1 24 2

5 91/24 4 GRAY B74CH 1 ** 1 U4CD-1

Y34PR 1 29 2

4 105/24 4 4 3 WHITE ** 2 U3CD-1

Y34PR 1

3 125/24 3 3 2 BROWN B75CH 1 ** 2 U2CD-1

Y34PR 1 33 2 43 1 2

2 150/24 2 2 1 GREEN B05CH 1 ** 2 U1CD-1

Y34PR 1 37 2 42 1 2

1 225/24 1 1 1/0 PINK B06CHI 2 ** 2 U250-1

Y34PR 1 42H 3 41 1 2

1/0 275/24 1/0 1/0 2/0 BLACK B72CH 1 ** 2 U26CD-1

Y34PR 1 45 2 41/0 1 2

2/0 325/24 2/0 2/0 3/0 ORANGE B08CH 1 ** 2 U270-1

Y34PR 2 50 2 22/0 2 2

3/0 3/0 4/0 PURPLE B09CH 2 ** 2 U280-1

Y34PR 2 54H 3

3/0 450/24 4/0 250 YELLOW B26CH 2 ** 2 U290-1

Y34PR3 2 62 2 1/03/0 2 2

4/0 550/24 4/0 300 WHITE B12CHI

B12CH 2

U300-1

Y34PR3 2 66 2 2/04/0 2

263 650/24 300 RED B11CH 2 U310-1

Y34PR3 2 71H 3 3/0263 2 3

313 775/24 400 BLUE B11CH 2 Y320-1

Y34PR3 2 76 2 4/0313V 2 3

373 925/24 500 BROWN B10CHI

B10CH 2

U340-1

Y34PRV 87H 3 4/0373 2 3 2

444 1100/24 600 GREEN B36CH 3 C360

Y46PR4 2 94H 3 262444

32

VC7FT Only

535 1325/24 750 BLACK B39CH1

6039RT2 1

C390

Y46PR4 2 106H 3 373535

42

VC7FT Only

646 1600/24

777 1925/24 1000 6044RT2

1

C440

Y46PR4 2 125H 4 535777 2

* JB12A, JB12B, HCT7508-12, HCT7508H, HCT1239

** Adjustable Indent Tool, no insert dies required

1HCT7508-12, HCT7508H, HCT1239 only

2JB60A, JB60B only

3Y39 only

4Y48B only

User of VC6 and VC7 tools must strip off an extra 1 58" of insulation from end of cable to

permit removal of tool over conductor sizes 250 kcmil and larger on

CSP connectors

Also use VC8 tool with aluminum nibs

VC8 tool crimps 500 kcmil only

Tool and Die Index for Short Barrel Types CTL, CTL-2 and CSP


15/46


16/46


17/46

United States

Tel: 901.252.8000

800.816.7809Fax: 901.252.1354

Technical Services


F-12

Aluminum Lugs

CAT. NO.

CONDUCTOR RANGEBOLT

SIZE INSTALLING DIES B L P WCONCENTRIC COMPRESSED COMPACT ACSR

AL 6-14 #6 14 TP, 29, 161, 516 34 2532 78 916

AL 4-516#4

516 TB, 37, 375, 162 1516 214 3132 58

AL 4-14 14 TB, 37, 375, 162 1516 214 3132 58

AL 2-14#2

14 TQ, 45, 348, 163, 12, 6A 5964 258 1132 34

AL 2-38 38 TQ, 45, 348, 163, 12, 6A 5964 258 1132 34

AL 1-38 #1 38 TQ, 45, 348, 163, 12, 6A 5964 258 1132 34

AL 1/0-381/0

38 TU, 52, BG, 243, 58 138 318 1516 78

AL 1/0-48 12 TU, 52, BG, 243, 58 138 318 1516 78

AL 2/0-38 2/0 38 TW-TY, 58, 297, 58-1 1516 3316 1732 1516

AL 2/0-48 12 TW-TY, 58, 297, 58-1 1516 3316 1732 1516

AL 3/0-383/0

38 737, 467 1916 3716 1516 1116

AL 3/0-48 12 737, 467 1916 3716 1516 1116

AL 4/0-384/0

38 TX, 71H, 298, 840, 11A 1716 3916 11132 1316

AL 4/0-48 12 TX, 71H, 298, 840, 11A 1716 3916 11132 1316

AL 250-48 250, 4/0 4/0 12 TX, 76, 249, 840, 11A 1916 358 1516 11564

AL 300-48 300, 266.8 350 266.8 (18/1) 12 TH, 87H, 251, 470, 1, 12A 2316 4 1516 138

AL 350-48 350, 336.4 400 266.8 (26/7), 336.4 (18/1) 12 96, 299, 655, 118-1, 13A 2316 414 1516 112

AL 400-48400, 397.5

336.4 (26/7), 397.5 (18/1) 12 96, 299, 655, 118-1, 13A 212 478 114 158

AL 400-58 336.4 (26/7), 397.5 (18/1) 58 96, 299, 655, 118-1, 13A 212 478 114 158

AL 500-48500, 477

600 379.5 (26/7), 477 (18/1) 12 106A, 300, 317, 1516, 14A 3 5716 112 134

AL 500-58 600 379.5 (26/7), 477 (18/1) 58 106A, 300, 317, 1516, 14A 3 5716 112 134

AL 600-48

600, 550

477 (26/7), 556.5 (18/1) 12 1516, 115H, 786, 936, 473 3 52132 1916 11516

AL 600-58 477 (26/7), 556.5 (18/1) 58 1516, 115H, 786, 936, 473 3 52132 1916 11516

AL 750-48750, 700

636 (26/7) 12 140H, 301, 342, 112 338 638 178 134

AL 750-58 636 (26/7) 58 140H, 301, 342, 112 338 638 178 134

AL 800-48800

12 112, 474, 140H 3916 658 2132 134

AL 800-58 58 112, 474, 140H 3916 658 2132 1316

AL 1000-481000, 954

795 (26/7), 954 (45/7) 12 161, 292, 302, 319, 134 458 71516 178 2716

AL 1000-58 795 (26/7), 954 (45/7) 58 161, 292, 302, 319, 134 458 71516 178 2716

Note:For tin plating, add TN suffix to the catalog number. All tin-plated lugs are UL Listed through 1000 kcmil.

For straight lugs with tapered ends used in high-voltage applications, please consult your Thomas & Betts representative.

AL 500-48

General-purpose lugs for aluminum

and copper terminations.Aluminum One-Hole NEMA Lugs

Dual-rated for use with aluminum and copper conductors

Made from aluminum for high strength and high conductivity

Prefilled with oxide inhibitor to prevent oxidation and keepout moisture

All lugs marked with conductor sizes and die referencesfor easy identification

Meets or exceeds ANSI C119.4 specifications

W

P B

L


18/46


Tel: 901.252.8000

800.816.7809Fax: 901.252.1354

Technical Services

Tel: 888.862.3289

F-122

Aluminum Lugs


BlackburnC

ompressionConn

ectors

STRAIGHT LUG

CAT. NO.

STACKING LUG

CAT. NO.

CONDUCTOR RANGEBOLT

SIZE INSTALLING DIES B L P WCONCENTRIC COMPRESSED COMPACT ACSR

SA 6 N ASL 6 N #6 #6 #6, #4 #6 4 TU, 52, BG, 243, 58, CSA 22 11532 514 3316 78

SA 4 N ASL 4 N #4 #4 #4 2 TU, 52, BG, 243, 58, CSA 22 11532 514 3316 78

SA 2 N ASL 2 N #2#1 #1 #1 #2 1/0 TU, 52, BG, 243, 58, CSA 22 112 5316 314 1

AL 1/0 N ASL 1/0 N 1/0 2/0 1/0 2/0 TU, 52, BG, 243, 58 112 514 3316 78

AL 2/0 N ASL 2/0 N 2/0 TW-TY, 58, 297, 58-1 112 514 3316 1516

AL 3/0 N ASL 3/0 N 3/0 TV, 66, 167, 467, 10A 1716 512 314 1116

AL 4/0 N ASL 4/0 N 4/0 TX, 71H, 298, 840, 11A 11516 6 31132 11564

AL 250 N ASL 250 N 250, 4/0 250300 4/0 (6/1) TX, 76, 249, 840, 11A 11516 6 31132 11564

AL 300 N ASL 300 N 300, 266.8 350 266.8 (18/1) TH, 87H, 251, 470, 1, 12A 2316 6916 3916 11132

AL 350 N ASL 350 N 350, 336.4 266.8 (26/7), 336.4 (18/1) 96, 299, 655, 118-1, 705, 13A 2316 6916 31116 134

AL 336 NSC 397.5400 336.4 (26/7), 397.5 (18/1) 114, 99H, 317, 20AH 4316 9 31116 12132

AL 400 N ASL 400 N 400, 397.5 336.4 (26/7), 397.5 (18/1) 96, 472, 655, 118-1,

118-2, 705, 316 13A

2716 7516 3916 134

AL 500 N ASL 500 N 500, 477 500600 397.5 (26/7), 477 (18/1) 106A, 300, 317,

1516, 14A, 15A

21516 814 3916 134

AL 500 N 608 500, 477 600 397.5 (26/7), 477 (18/1) 608 313 814 3916 134

AL 600 N ASL 600 N 600, 550 477 (26/7), 556.5 (18/1) 1516, 115H, 786, 936, 473 21516 734 358 134*

AL 700 N 608 700, 600 700795 125H, 608 3116 738 312 134

AL 750 N ASL 750 N 750, 700 636 (26/7) 140H, 301, 342, 112 3516 814 334 134*

AL 750 N 608 ASL 750 N 608 750, 700 636 (26/7) 125H, 608 338 814 358 134

AL 800 N ASL 800 N 800, 795 663 (30/19), 715.5 (54/7) 140H, 474, 342, 724, 112 31132 8516 358 134*

AL 800 N 608 800, 700 636 (30/19), 715.5 (54/7) 608 313 814 358 134

AL 1000 N ASL 1000 N 1000, 954 795 (26/7, 30/19), 954 (45/7) 161, 292, 302, 319, 134 41116 8916 358 2716

AL 1000 SSN ASL 1000 SSN 1000 161, 292, 302, 319, 134 41116 978 178 2716

AL 1000 NMSNP 1000 161, 292, 302, 319, 134 41116 912 358 134

AL 954 NMSNP 954 (54/7) 161, 292, 302, 319, 134 41116 938 358 134

AL 1250 N ASL 1250 N 12001300 1113 (45/7), 1192.5 (45/7) 161, 727, 352 41116 91116 358 22132

AL 1750 N ASL 1750 N 1750 214, 735, 225 512 1078 378 31332

AL 2000 N ASL 2000 N 2000 479 6116 111516 378 31332

* Trimmed to 134" maximum to fit side by side on NEMA spades.

Note: For tin plating, add TN suffix to the catalog number. All tin-plated lugs are UL Listed through 2000 kcmil.

For straight lugs with tapered ends used in high-voltage applications, please consult your Thomas & Betts representative.

General-purpose lugs for aluminum

and copper terminations.Aluminum Two-Hole NEMA Lugs






W

For 12Bolts

P

B

L

134


19/46


20/46


Tel: 901.252.8000

800.816.7809Fax: 901.252.1354

Technical Services

Tel: 888.862.3289

F-124

Aluminum Lugs


BlackburnC

ompressionConn

ectors General-purpose lugs for aluminum

and copper terminations.Aluminum Four-HoleNEMA Lugs





CAT. NO. CONCENTRIC ACSR INSTALLING DIES B N C W P L

AL 1000-4N 1000 161, 302, 292, 319, 134 4916

134

3 4 10

AL 14136 X 1033.51300 9001113 161, 727, 352 71116 3 414 1334

AL 1033-4N 1033.5 (54/7) 34AH 631658

338 31116 1234

AL 1250-4N 1250 161, 727, 352 458 3 3916 10

AL 1272-4N 1272 161, 727, 352, 579 6716 3 358 1114

AL 1590-4N 1590 1272 (45/7) 728, 38AH, 189 8716 3 358 1312

AL 1750-4N 1750 214, 735, 40AH, 225 6111678

312 334 1218

AL 2000-4N17002000 1510.51590 214, 735, 40AH, 225 6

11

16

3

1

2

3

3

4

12

1

8

AL 2300-4N 22502300 2167 (72/7) 44AH 1134118

4 412 1812

AL 2500-4N 2500 21562167 214 918 312 4 1538

Note:For tin-plating option, add -TN suffix to the catalog number.

L

P

W

NC B


21/46

United States

Tel: 901.252.8000

800.816.7809Fax: 901.252.1354

Technical Services


F-12

Aluminum Lugs

Designed for general applications and for installation

on Homac

125 Series insulated buses.Aluminum One-Hole NEMA Lugs Common Die Series

W

P

B

H

L

For1

2Bolts

Entire conductor range installed by four dies to reduce your die inventory

Stacking lugs double terminal capacity of transformer spades and buses to save money



Prefilled with oxide inhibitor to prevent oxidation and keep out moisture

All lugs marked with conductor sizes and die references for easy identification


STRAIGHT

LUG

CAT. NO.

STACKING

LUGS

CAT. NO.

CONDUCTORS AL OR CU

INSTALLING DIES B H L P WCONCENTRIC COMPRESSED COMPACT SOLID ACSR

SA 12-48 #12 #12

TU, 52, BG, 243,58, CSA 22

2332

2916 114

78

SA 10-48 #12 #12

SA 8-48 #8 #6

1516 318 1516

SA 6-48 #6 #6 #4 #4 #6

SA 4-48 #4 #4 #4 #2 #4

SA 3-48 #2 #2 #1, #2 #1

SA 2-48 SASL 2-48 #1, #2 #1 #1 1/0 #2 112

SA 386-48 #1 1/0 1/0

SA 1/0-48 SASL 1/0-48 1/0 1/0 2/0 1/0 112

SA 2/0-48 SASL 2/0-48 2/0 2/0 3/0 3/0 2/0 (6/1)TX, 76, 249, 840,

845, 11A, CSA 2412564

13432164

11132

1532SA 3/0-48 SASL 3/0-48 3/0 4/0 4/0 3/0

SA 4/0-48 SASL 4/0-48 4/0, 250 4/0, 250 250, 300 4/0 1316

SA 300-48 300 300 350 266.8 (18/1)

96, 299, 655, 321,

316, 13A, 118-1,

472, CSA 28

11932 358 114SA 350-48 336.4350 350 400

266.8 (26/7),

336.4 (18/1)

SA 400-48 336.4400 400 500 336.4 (18/1),

397.5 (18/1)


To order a stud size not specified with a terminal lug on this page, change the last two digits from 48

(designating a 12" stud) to 38 (for a 38" stud).


22/46


Tel: 901.252.8000

800.816.7809Fax: 901.252.1354

Technical Services

Tel: 888.862.3289

F-126

Aluminum Lugs


BlackburnC

ompressionConn

ectors Designed for general applications and for installation

on Homac

125-N Series insulated buses.Aluminum Two-Hole NEMA Lugs Common Die Series

L

W

H

For 12Bolts

P

B

134

Entire conductor range installed by four dies to reduce your die inventory

Stacking lugs double terminal capacity of transformer spades and buses to save money



Prefilled with oxide inhibitor to prevent oxidation and keep out moisture

All lugs marked with conductor sizes and die references for easy identification


STRAIGHT

LUG

CAT. NO.

STACKING

LUGS

CAT. NO.

CONDUCTORS AL OR CU

INSTALLING DIES B H L P WCONCENTRIC COMPRESSED COMPACT SOLID ACSR

SA 8 N #8 #6

TU, 52, BG,

243, 58, CSA 22

11516 518 3316 78

SA 6 N SASL 6 N #6 #6 #4 #4 #6 11516 112 518 3316 78

SA 4 N #4 #4 #4 #2 #4 11516 518 3316 78

SA 3 N #2 #2 #1, #2 #1 11516 518 3316 78

SA 2 N #1, #2 #1 #1 1/0 #2 112 5316 318 1

SA 386 N #1, 1/0 #1, 1/0 1/0 #1 12732 512 3 78

AL 1/0 N ASL 1/0 N 1/0 1/0 2/0 2/0 1/0 112 112 514 3316 78

SA 2/0 N SASL 2/0 N 2/0 2/0 3/0 3/0 2/0 (6/1)TX, 76, 249, 840,

845, 11A, CSA 24

11516 134 6 338 114

SA 3/0 N SASL 3/0 N 3/0 4/0 4/0 3/0 11516 134 6 3516 1532

SA 4/0 N SASL 4/0 N 4/0, 250 4/0, 250 250, 300 4/0 11516 1316 6 3516 1732

SA 300 N 300 300 350 266.8 (18/1)96, 299, 655, 705,

321, 316, 13A,

118-1,472, CSA 28

2116 614 3 114

SA 350 N 336.4350 350 400 266.8 (26/7),

2316 614 3 114

336.4 (18/1)

SA 400 N 336.4400 400 500 336.4 (18/1),

2716 638 3 114397.5 (18/1)



23/46


24/46


25/46

United States

Tel: 901.252.8000

800.816.7809Fax: 901.252.1354

Technical Services


F-12

Aluminum Lugs

Lugs designed for general-purpose substation

and switchyard equipment use.Aluminum Two-Hole NEMA Lugs Common Die Series

SAB 500-N

L

B13458

W

Entire conductor range installed bythree common dies to reduce yourdie inventory

Dual-rated for use with aluminumand copper conductors

Made from aluminum for high strengthand high conductivity

Prefilled with oxide inhibitor to preventoxidation and keep out moisture

All lugs marked with conductorsizes and die references foreasy identification

CAT. NO. CONCENTRIC COMPRESSED COMPACT ACSR INSTALLING DIES L W B

SAK 4 N #4

TX, 76, 249,

840, 11A

534 114 2

SAK 2 N #1, #2 #2 534 114 2

SAK 1/0 N 1/0 2/0 2/0 1/0 534 114 2

SAK 300 N 350 614 114 2116

SAK 350 N 350 614 114 2116

SAB 3/0 N 3/0 3/0

96, 299, 655,

1181, 13A

638 112 214

SAB 4/0 N 4/0, 250 4/0 638 112 214

SAB 250 N 266.8300 266.8 (18/1) 638 112 214

SAB 500 N 477500 600 397.5 (26/7, 30/7), 477 (18/1) 638 114 214

SAM 400 N 397.5400 500 336.4 (30/7), 397.5 (18/1)106, 300, 317,

1516, 14A, 15A

82964 134 31316

SAM 556 N 500556 477 (26/7), 556.5 (18/1) 838 134 32732

SAM 600 N 600 838 134 32732


26/46


Tel: 901.252.8000

800.816.7809Fax: 901.252.1354

Technical Services

Tel: 888.862.3289

F-130

Aluminum Lugs


BlackburnC

ompressionConn

ectors Durable four-hole lugs for general-purpose

substation and switchyard equipment use.Aluminum Four-Hole NEMA Lugs Common Die Series

L

B

3

SAM 500-4N

Entire conductor range installed bythree common dies to reduce yourdie inventory

Dual-rated for use with aluminumand copper conductors

Made from aluminum for high strengthand high conductivity

Prefilled with oxide inhibitor to preventoxidation and keep out moisture

All lugs marked with conductorsizes and die references foreasy identification

CAT. NO. CONCENTRIC COMPACT ACSR L B INSTALLING DIES

SAM 3/0-4N* 3/0 818 3516

1516, 300, 14A, 106, 317

SAM 4/0-4N* 4/0 4/0 818 3516

SAM 250-4N* 250 818 3516

SAM 300-4N* 300 758 32164

SAM 350-4N* 336.4350 266.8 (26/7), 336.4 (18/1) 758 32164

SAM 400-4N* 397.5400 336.4 (30/7), 397.5 (18/1) 758 32164

SAM 500-4N* 500 814 3516

SAM 600-4N* 556.5600 814 3516

SAL 500-4N* 500 477 (18/1) 814 338

140H, 301, 342, 112

SAL 600-4N 600 477 (24/7, 30/7) 758 358

SAL 650-4N 600, 636, 650 556.5 (24/7, 26/7) 758 358

SAL 750-4N 700750 636 (26/7) 9 4732

SAL 800-4N 700800 954 636 (26/7) 834 4332

SAL 1000-4N 1000 1000 795 (30/19), 874 (54/7) 834 4532

SAL 1033-4N 1033 900 (54/7), 954 (45/7) 9 4532

* Designates two-piece welded design.


27/46


28/46


Tel: 901.252.8000

800.816.7809Fax: 901.252.1354

Technical Services

Tel: 888.862.3289

F-132

Aluminum Lugs


BlackburnC

ompressionConn

ectors For application in meter pans

and in other metal-enclosed gearto enable easier wiring whereclearances are minimal.

Aluminum Tin-Plated One-Hole Lugs

L

B

W


Tin plated for resistance against corrosion


Connector bores coated with oxide inhibitor to prevent oxidation



LEFT-HAND LUG

CAT. NO.

RIGHT-HAND LUG

CAT. NO.

CONDUCTOR SIZEINSTALLING

DIES B L WCONCENTRIC COMPRESSED COMPACT

AL 1/0-48 LTN AL 1/0-48 RTN 1/0 1/0 2/0 58, BG, TU 138 21116 138

AL 2/0-48 LTN AL 2/0-48 RTN 2/0 2/0 158, 297, TW-TY 138 21116 138

AL 3/0-48 LTN AL 3/0-48 RTN 3/0 3/0 737, 467 138 334 138

AL 4/0-48 LTN AL 4/0-48 RTN 4/0 4/0 840, 298, TX 112 4 134

AL 250-48 LTN AL 250-48 RTN 250 250 300 840, 324, TX 158 418 134

AL 300-48 LTN AL 300-48 RTN 300 300 350 1, 470, TH 158 438 112

AL 350-48 LTN AL 350-48 RTN 350 350 350 118-1, 299, 96 158 438 112

AL 400-48 LTN AL 400-48 RTN 400 400 400 118, 472, 96 212 534 112

AL 500-48 LTN AL 500-48 RTN 500 500 500 1516, 300, 106A 212 534 112

AL 750-48 LTN AL 750-48 RTN 700750 800 800 112, 301, 140H 314 638 312

Note:For NEMA-drilled lugs, substitute a -NLTN suffix for a -48 xTN suffix to the catalog number.

Thus AL 350-48 RTN becomes AL 350-NLTN. NEMA drilling is 2916" holes on 134" centers.


29/46

United States

Tel: 901.252.8000

800.816.7809Fax: 901.252.1354

Technical Services


F-13

Aluminum Lugs

Made from pure electrolytic aluminum and soft-drawn,tinned, solid copper wire for the high strength andconductivity of aluminum and the flexibility of copper

Offer bi-metallic transitions from all aluminum, ACSRand aluminum-alloy conductors to copper clamp-type

equipment bushings to eliminate compatibility problemswith connections

Save yourself a die job with these

multi-range lugs.Aluminum Multi-Range Die-Less Lugs

The pins you need for hassle-free terminations.

Aluminum Pin Terminals

P

AL 4/0 NTN

Fig. 2Fig. 1 Fig. 3

B

L

P

CAT. NO.

CONDUCTOR RANGE

ALUM. OR COPPER TOOL FIGURE BOLT SIZE B L P

AL 1/0-48 TN #6 str.1/0 str.

VC 5/VC 6

1

12

138 3316 1516

AL 1/0 NTN #6 str.1/0 str. 2 138 514 314

ASL 1/0 NTN #6 str.1/0 str. 3 138 514 3

AL 4/0-48 TN #2 str.4/0 str. 1 1716 3916 138

AL 4/0 NTN #2 str.4/0 str. 2 2 6 3516

ASL 4/0 NTN #2 str.4/0 str. 3 2 6 3

AL 300-48 TN 1/0 str.300

VC 6

1 214 4 1516

AL 300 NTN 1/0 str. 300 2 214 6916 3916

AASL 300 NTN 1/0 str.300 3 214 6916 3

SAB 500-48 TN 4/0 str.500 1 212 4916 112

SAB 500 NTN 4/0 str.500 2 214 638 318

AASL 500 NTN 4/0 str.500 3 212 678 278

AL 750 N 608 TN 4/0 str.750 VC 8 2 334 814 338

Note:To order a stud size not specified here with a terminal lug, substitute a -58 suffix (designating a 58" stud) for a -48 suffix(designating a 12" stud) to the catalog number.

CAT. NO. CONDUCTOR SIZE

DECIMAL RANGE

TOOL CU PIN PMIN. O.D. MAX. O.D.

PTA 1/0 #10 sol.1/0 ACSR .102 .398 VC 5/6 #26PTA 4/0 #4 sol.4/0 ACSR .204 .563 VC 5/6 2/0

PTA 350 2/0 str.336.4 (18/1) ACSR .414 .684 VC 6 4/0Note:For tin-plating option, add -TN suffix to the catalog number.

For other pin lengths, please contact your Thomas & Betts representative.


Tin plated for resistance against corrosion



All lugs marked with conductor sizes for easy identification

P

B

L

P

B

L


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Technical Services

Tel: 888.862.3289

F-134

Aluminum Lugs


BlackburnC

ompressionConn

ectors

Dual-rated for use with a wide range of aluminumand copper conductors


Small boss on both sides of lug tang fits the indent on the bus,preventing the lug from rotating

Slot enables lug to be bolted to the bus, so the bus doesnthave to be removed

RUS Accepted

Compress these lugs

with standard tools and dies.Slotted-Tang CompressionTerminal Lugs

Fig. 1 Fig. 2 Fig. 4

CAT. NO. COLOR CODE

CONDUCTOR SIZE

FIG. NO.

INSTALLATION DIES

CONCENTRIC

COMPRESSED

COMPACT SOL. MECH. TOOLS HYDR. TOOLS

LAC6 Blue #6 str. #6 #5 sol.

1 BY37, 840 B49EA, U-K840

LAC4 Orange #4 str. #4 #3 sol.

LAC3 Purple #3 str. #2 sol.

LAC2 Red #2 str. #2 #1 sol.

LAC1 White #1 str. #1 1/0 sol.

LAC10 Yellow 1/0 str. 1/0 2/0 sol.

LAC20 Gray 2/0 str. 2/0 3/0 sol.

2 BY37, 840U B49EA, K840

LAC30 Black 3/0 str. 3/0 4/0 sol.

LAC40 Pink 4/0 str. 4/0

LAC42 Orange #4 str. #4 #3 sol.

LAC32 Purple #3 str. #2 sol.

LAC22 Red #2 str. #2 #1 sol.

LAC12 White #1 str. #1 1/0 sol.

LAC102 Yellow 1/0 str. 1/0 2/0 sol.

LAC202 Gray 2/0 str. 2/0 3/0 sol.

LAC302 Black 3/0 str. 3/0 4/0 sol.

LAC402 Pink 4/0 str. 4/0

LAC25 Green 350, 266.6 250

3

B80EA, 1.1, 655

LAC35 Brown 300, 350 350

LAC50 Aqua 400, 500 500

LAC125 Green 250, 266.8 250

4LAC135 Brown 300, 350 350

LAC150 Aqua 400, 500 500

Fig. 3


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Technical Services

Tel: 888.862.3289

F-138

Aluminum Splices


BlackburnC

ompressionConn

ectors

Aluminum Straight Reducing Splices

Solid center stop ensures proper cable insertion.

Made from aluminum for high strength and highconductivity.


Connector bores coated with oxide inhibitor and cappedto prevent oxidation

All splices marked with conductor sizes and die referencesfor easy identification

Meets or exceeds ANSI C119.4 specifications:

CAT. NO.

WIRE SIZE

L B INSTALLING DIESFROM TO

AC 2 R 4 #2 #4 4916 178 TQ, 45, 348, 6A, 12

AC 1/0 R 2 1/0 #2 4916 178 8A, BG, TU, 58

AC 2/0 R 1 2/0 #1 4916 178 TWTY, 60, 245, 9A, 581

AC 3/0 R 1/0 3/0 1/0 5 2 781, TU, 56

AC 4/0 R 2/04/0 2/0 5

1

4

2

1

8

TX, 71H, 298, 11A, 840AC 250 R 3/0 250 3/0 514 218 840, 11A, 249, TX

AC 300 R 4/0 300 4/0 8316 31732 96, 299, 118

AC 350 R 4/0 350 4/0 8316 31732 96, 299, 118

AC 400 R 250 400 250 81932 31116 96, 472, 118

AC 500 R 300 500 300 81932 31316 106, 300, 317, 1516

AC 500 R 350 500 350 81116 31316 106, 300, 317, 1516

AC 500 R 400 500 400 878 31316 106, 300, 317, 1516

AC 600 R 350 600 350 878 31516 115, 473, 1516

AC 600 R 500 600 500 914 31516 115, 473, 1516

AC 750 R 500 750 500 958 4732 140, 301, 112

AC 750 R 600 750 600 958 4732 140, 301, 112

AC 1000 R 500 1000 500 978 458 161, 302, 134

AC 1000 R 750 1000 750 978 458 161, 302, 134


L

B


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Technical Services

Tel: 888.862.3289

F-140

Aluminum Splices


BlackburnC

ompressionConn

ectors

Install with six common dies to reduce your die inventory


Bores coated with oxide inhibitor to prevent oxidation

Marked with conductor sizes and die references for easy identification


Reducers for general URD applications.

Aluminum Straight Reducing Splices Common Die Series

L

BA

CAT. NO.

SIDE A SIDE B

AB L INSTALLING DIES

CONCENTRIC/

COMPRESSED COMPACT SOLID

CONCENTRIC/

COMPRESSED COMPACT SOLID

SAC 4 R 6 #4 #4 #6 #6

1716 3 CSA 22, 58, BG, 243

SAC 2 R 4 #2 #1, #2 #1 #4 #4

SAC 1 R 2 #1 1/0 1/0 #2 #1, #2 #1

SAC 1/0 R 4 1/0 2/0 2/0 #4 #4

SAC 1/0 R 2 1/0 2/0 2/0 #2 #1, #2 #1

SAC 1/0 R 1 1/0 2/0 2/0 #1 1/0 1/0

SAC 2/0 R 2 2/0 3/0 3/0 #2 #1, #2 #1

178 4 840, 249, TX, CSA 24

SAC 2/0 R 1/0 2/0 3/0 3/0 1/0 2/0 2/0

SAC 3/0 R 1/0 3/0 4/0 1/0 2/0 2/0

SAC 3/0 R 2/0 3/0 4/0 2/0 3/0 3/0

SAC 4/0 R 2 4/0 250 #2 #1, #2 #1

SAC 4/0 R 1/0 4/0 250 1/0 2/0 2/0SAC 4/0 R 2/0 4/0 250 2/0 3/0 3/0

SAC 250 R 3/0 250 3/0 4/0

SAC 250 R 4/0 250 4/0 250

SAC 300 R 250 300 4/0250

238 5 96, 299, 655, 118-1,

13A

SAC 350 R 2 350 #2 #1, #2 #1

SAC 350 R 1/0 350 1/0 2/0 2/0

SAC 350 R 2/0 350 2/0 3/0 3/0

SAC 350 R 3/0 350 3/0 4/0

SAC 350 R 4/0 350 4/0 250

SAC 350 R 250 350 250

SAC 500 R 2 500 #2

22132 51116 1516, 5A, 300, 106, 317

SAC 500 R 1/0 500 1/0

SAC 500 R 2/0 500 2/0

SAC 500 R 3/0 500 3/0

SAC 500 R 4/0 500 4/0 250

SAC 500 R 300 500 300 SAC 500 R 350 500 350

SAC 500 R 400 500 400

SAC 750 R 1/0 750 1/0

3 614 14OH, 301, 342

SAC 750 R 4/0 750 4/0 250

SAC 750 R 250 750 250

SAC 750 R 350 750 350

SAC 750 R 500 750 500

SAC 1000 R 400 1000 400

338 7 161, 302, 292, 319, 134SAC 1000 R 500 1000 500

SAC 1000 R 750 1000 750

Note: For tin-plating option, add -TN suffix to the catalog number.


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United States

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800.816.7809Fax: 901.252.1354

Technical Services


F-14

Aluminum Splices

Built to resist corrosion and provide high

strength and high conductivity.Aluminum Tin-Plated Straight Splices 58Common Die Series

L

A B


Solid center stop ensures accurate wire positioning and forces oxide inhibitorover and through conductor strands

Most are dual-rated for use with aluminum and copper conductors

Tin plated to resist corrosion and extend shelf life

Prefilled with oxide inhibitor to improve contact and seal out moisture after installation

Color-coded end caps seal splices from contaminants

All splices marked with conductor sizes, die references and compression locationsfor easy identification and installation


CAT. NO.

WIRE SIZE CONDUCTORINSTALLING

DIES LA B A B

SG 88 #8 #8 AL-CU AL-CU

58, 8A, BG, TU, 243

2



SG 48 #4 #8 AL-CU AL-CUSG 46 #4 #6 AL-CU AL-CU






SG 106 1/0 #6 AL-CU AL-CU



SG 1010 1/0 1/0 AL-CU AL-CU

SG 206 2/0 #6 AL AL-CU

218

SG 204 2/0 #4 AL AL-CU

SG 202 2/0 #2 AL AL-CU

SG 2010 2/0 1/0 AL AL-CU

SG 2020 2/0 2/0 AL AL

Note:For watertight protection, see the FSS 20 Flood-Sealinsulating splice cover on page F-378.


38/46


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Technical Services

Tel: 888.862.3289

F-142

Aluminum Splices


BlackburnC

ompressionConn

ectors Tapered ends enable use in high-voltage

applications up to 69kV.Aluminum Tapered Splices

Solid center stop ensures proper cable insertion



All splices marked with die references for easy identification


L

B

CAT. NO. CONCENTRIC L B INSTALLING DIES

ATC 3 #3 22332 1932 12,TQ, 6A, 163

ATC 2 #2 22332 1932 12, TQ, 6A, 163

ATC 1 #1 3 11332 TU, 52, BG, 243, 58, 8A

ATC 1/0 1/0 3 11332 58, TU, BG, 296

ATC 2/0 2/0 3116 138 TW-TY, 58, 297, 58-1

ATC 3/0 3/0 3 138 TV, 66, 247

ATC 4/0 4/0 32332 12332 TX, 71H, 298, 840

ATC 250 250 32132 14964 TX, 76, 249, 840, 11A

ATC 300 300 4516 2132 1, TH, 87H, 470, 251, 12A

ATC 350 350 5 22164 96, 472, 655, 118-1, 13A

ATC 400 400 5732 22564 96, 472, 655, 705, 118-1, 13A

ATC 500 500 512 21932 1516, 106A, 300, 317, 15A

ATC 600 600 52932 21316 115H, 786, 936, 1516

ATC 750 700750 66364 338 140H, 301, 342, 112

ATC 800 795800 7516 31532 140, 112, 158

ATC 1000 1000 82732 4764 161, 302, 292, 319, 134

ATC 1250 1250 934 41116 161, 352, 579, 30AH

ATC 1500 1500 934 41116 189R, 478, L46ART

ATC 1750 1750 1112 5732 189, 728, 38AH

ATC 2000 2000 14 61316 189, 478, 728



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800.816.7809Fax: 901.252.1354

Technical Services

Tel: 888.862.3289

F-144

Aluminum Splices


BlackburnC

ompressionConn

ectors Entire conductor range is installed

with six common dies.Aluminum Tapered Splices Common Die Series

CAT. NO. WIRE SIZE L B INSTALLING DIES

SATC 4 #4

3

1716

52, TU, 243, 58, BGSATC 2 #2 1716

SATC 1 #1 1716

SATC 1/0 1/0 1716

SATC 2/0 2/0

4

1716

TX, 76, 11A, 249, 840SATC 3/0 3/0 1716

SATC 4/0 4/0 178

SATC 250 250 1716

SATC 300 3005

251696, 13A, 118-1, 299, 321, 655

SATC 350 350 2516

SATC 400 400 512 258 96, 472, 655, 118-1, 13A

ATC 500 500 258 317, 106A

SATC 750 700750 7 338 140, 301, 342, 112


Solid center stop ensures proper cable insertion, prevents moisture migration


Connector bores are coated with oxide inhibitor to prevent oxidation

All splices marked with die references for easy identification

Meets or exceeds ANSI C119.4 specificationsL

B


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Technical Services


F-14

Tees

CAT. NO.

CONDUCTOR SIZE

B L WRUN TAP

2131-1

750

2/0 str. 112 478

2116

2131-2 4/0 str. 158 5

2131-3 250 158 5

2131-4 350 2 538

2131-5 500 21

4 55

8

2131-6 750 278 614

2131-7

1000

2/0 str. 112 478

2131-8 4/0 str. 158 5

2131-9 250 158 5

2131-10 350 2 538

2131-11 500 214 558

2131-12 750 278 614

2131-13 1000 3 638

2131-14

1500

2/0 str. 112 478

2131-15 4/0 str. 158 5

2131-16 250 158 5

2131-17 350 2 538

2131-18 500 214 558

2131-19 750 278 614

2131-20 1000 3 638

2131-21 1500 3316 678

2131-22 2000 314 8 212

Get permanent compression on the tap

and be able to disconnect in the future.Copper Tin-Plated ClampTee Connectors

Constructed of cast copper and seamless copper tubingfor high strength and high conductivity

Tin plated to resist corrosion

L

B

W


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cat3 blackburn comp bookmarked

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