overview of drilling operations

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    UNIVERSITI TEKNOLOGI PETRONAS

    PETROLEUM ENGINEERING DEPARTMENT

    Section 1

    Overview of Drilling

    Operations

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    Learning Objectives

    To explain the importance of drilling in exploration,appraisal and development of a field

    To understand different well types

    To explain the steps involved in drilling and completinga well

    To identify major cost elements when drilling a well

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    Contents

    1.1 Why we drill a well?

    1.2 Drilling history

    1.3 Field life cycle1.4 Well types; exploration, appraisal, development etc.

    1.5 Drilling process

    1.6 Drilling economics

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    1.1 Why we drill a well?

    To gather information- For subsurface evaluation

    To produce hydrocarbon

    - To get oil and gas

    To inject gas or water- Reservoir maintenance

    - Gas conservation

    To kill a well

    - To regain control of a blow out

    To get geothermal power- To produce steam for electricity

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    1.2 Drilling history

    When was the first well drilled?- Worldwide

    - Malaysia

    - PETRONAS

    Question1.2

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    1.2 Drilling history

    Worldwide

    First commercial well was drilled in USA in 1859 Drilled by Col Edwin L. Drake

    Answer1.2

    PETRONAS

    First well was for Duyong field in August 1980 Drilled by PETRONAS Carigali Sdn. Bhd.

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    1.2 Drilling history

    Answer1.2

    MalaysiaFirst well was drilled in Malaysia was in 1910 Drilled by Shell in Miri (Canada Hill) aka Grand Old Lady

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    1.2 Drilling history

    Appreciate history!

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    1.3 Field Life Cycle

    Wild Cat Appraisal/ Delineation

    Acquisition

    Exploration

    Development

    Production

    Abandonment

    Water/Gas/Combination injection well Production well

    Infill well

    Work over

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    1.4 Well Types

    Exploration wells

    Wild Cat

    The first exploration well drilled in a new field with nooffset well information available to obtain data andprove hydrocarbon presence.

    Appraisal/ Delineation

    The subsequent wells drilled after a wild cat well tofurther assess the field and confirm its commerciality.

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    1.4 Well Types

    Exploration wells

    Exploration well is theonly way to prove thathydrocarbon arepresent

    Followed by appraisaland development wells

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    1.4 Well Types

    Development wells Oil and/or gas producer

    Drilled to produce the hydrocarbon, oil and/or gas

    Water injector

    Drilled for reservoir pressure maintenance

    Gas injector

    Drilled for reservoir pressure maintenance or gas conservation(avoid flaring of gas, prohibited under certain environmentalconditions)

    Combination wells

    Combination of the above e.g. oil producer with gas injector orappraisal development wells

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    1.4 Well Types

    Other wells Geothermal well

    Drilled in volcanic areas to inject water and produce steam togenerate electricity

    Water wellTo produce water for daily activities or source of mineral water

    Drilling cuttings disposal

    Use to reinject cutting into formation for disposal

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    1.5 Drilling process

    Drilling proposal and Drilling program

    Drilling proposal is prepared by the geologist and

    reservoir engineer in the operating company- Provides information how the well will be designed and the

    drilling program will be prepared.

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    1.5 Drilling process

    Drilling proposal and Drilling program

    Drilling program is prepared by the Drilling Engineer

    - Type of drilling rig

    - Proposed location- Hole sizes and depths

    - Casing sizes and depths

    - Drilling fluid specification

    - Directional drilling information

    - Well control equipment and procedures

    - Bits and hydraulics program

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    1.5 Drilling process

    1. Rig up

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    1.5 Drilling process

    2. Making hole by drilling

    3. Setup the casing

    4. Cement the annulus

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    1.5 Drilling process

    5. Repeat steps 2,3 and 4 using smaller drill bit and casing

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    1.5 Drilling process

    6. When reached the target, clean the well.

    7. Install the production casing

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    1.5 Drilling process

    Typical well configuration

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    1.6 Drilling economics

    Drilling costs in Field Development

    It can make up 25-35% of total development costs foroffshore field.

    Any delays can give serious impact on the economicfeasibility of the development

    Operators are anxious to reduce the lead time to a minimum

    One well can cost up to more than $10 millions

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    1.5 Drilling process

    Drilling operations

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    1.6 Drilling economics

    Drilling costs in Field DevelopmentCost

    ($ million)

    Platform structure 230

    Platform equipment 765

    Platform installation 210

    Development

    drilling

    475

    Pipeline 225

    Onshore facilities 50Miscellaneous 120

    Total 2,075

    Table 1: Estimated development costs for a field

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    1.6 Drilling economics

    Drilling costs estimates Before drilling program is approved it must contain an

    estimate of the overall costs involved

    In new area, well cost can only be a rough approximation

    In most cases, reasonable approximation can be made basedon previous well data available.

    Types of drilling costs;

    Time-related cost Drilling contract, transport,

    accommodation, fuel, power

    Depth-related cost Casing, cement, bits,

    Fixed cost Wellhead, equipment,

    Special/contract cost perforation, etc

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    Review

    Why we drill a well?

    Drilling history

    Field life cycle

    Well types; exploration, appraisal, development etc.

    Drilling process

    Drilling economics

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