outback power presentation by john webber documents/standards... · accuracy with optics re via...

37
OUTB ACK POWER PRESENTATION B Y JOHN WEBBER

Upload: others

Post on 11-Jun-2020

0 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: OUTBACK POWER PRESENTATION BY JOHN WEBBER Documents/Standards... · accuracy with Optics RE via Mate3 Operating Efficiency at 93% Corrosion Resistant Internal Components Field upgradable

OUTBACK POWER PRESENTATION

BY JOHNWEBBER

Page 2: OUTBACK POWER PRESENTATION BY JOHN WEBBER Documents/Standards... · accuracy with Optics RE via Mate3 Operating Efficiency at 93% Corrosion Resistant Internal Components Field upgradable

1. Quality of Install2. Conductors3. Install consideration4. Understand the Power

Page 3: OUTBACK POWER PRESENTATION BY JOHN WEBBER Documents/Standards... · accuracy with Optics RE via Mate3 Operating Efficiency at 93% Corrosion Resistant Internal Components Field upgradable

OutBack Power Technologies►Premier developer of off-grid and grid hybrid

power conversion systems for renewable & energy

systems

►Based in Arlington, Washington USA since

founding in in 2001

►International brand & product quality recognition

Page 4: OUTBACK POWER PRESENTATION BY JOHN WEBBER Documents/Standards... · accuracy with Optics RE via Mate3 Operating Efficiency at 93% Corrosion Resistant Internal Components Field upgradable

Considerations for improved life of an OutBack System

Page 5: OUTBACK POWER PRESENTATION BY JOHN WEBBER Documents/Standards... · accuracy with Optics RE via Mate3 Operating Efficiency at 93% Corrosion Resistant Internal Components Field upgradable

Copyright © 2016 The Alpha Group. All rights reserved.

Torque and conductor sizing Inverter►What if my loads are much

smaller?

►Can I reduce conductor size?

►Inrush current

►Surge

►The human condition

►Conductors longer than 3

Meters Use Ring terminals with compression

fittings to insure proper and lasting

connection

Page 6: OUTBACK POWER PRESENTATION BY JOHN WEBBER Documents/Standards... · accuracy with Optics RE via Mate3 Operating Efficiency at 93% Corrosion Resistant Internal Components Field upgradable

Copyright © 2016 The Alpha Group. All rights reserved.

Conductor Sizing and terminal LocationPROPER WIRING WITH DC CONDUCTORS

Sizing for Maximum Current

Relationship between breaker and conductor

STACKING CONDUCTORS

Heaviest towards base ►Proper wiring with DC

conductors

►Sizing for Maximum Current

►Relationship between breaker and

conductor

►Stacking conductors

►Heaviest towards base

Page 7: OUTBACK POWER PRESENTATION BY JOHN WEBBER Documents/Standards... · accuracy with Optics RE via Mate3 Operating Efficiency at 93% Corrosion Resistant Internal Components Field upgradable

Copyright © 2016 The Alpha Group. All rights reserved.

Proper bussing

►Use top quality products in every project

►Land one conductor per area

►Standoffs protect conductors

►Insolated and Isolated

Page 8: OUTBACK POWER PRESENTATION BY JOHN WEBBER Documents/Standards... · accuracy with Optics RE via Mate3 Operating Efficiency at 93% Corrosion Resistant Internal Components Field upgradable

Copyright © 2016 The Alpha Group. All rights reserved.

Wiring practices and ‘Looming’

►Organized wiring practices

►Today, tomorrow and years to come

►Trouble Shooting

►Reduce Damage to wires

►Labeling of conductors

Page 9: OUTBACK POWER PRESENTATION BY JOHN WEBBER Documents/Standards... · accuracy with Optics RE via Mate3 Operating Efficiency at 93% Corrosion Resistant Internal Components Field upgradable

Copyright © 2016 The Alpha Group. All rights reserved.

A proper crimp use of Ferrules

Page 10: OUTBACK POWER PRESENTATION BY JOHN WEBBER Documents/Standards... · accuracy with Optics RE via Mate3 Operating Efficiency at 93% Corrosion Resistant Internal Components Field upgradable

Copyright © 2016 The Alpha Group. All rights reserved.

Proper wire management is so important

Take great care in your preparation and you will be rewarded

Page 11: OUTBACK POWER PRESENTATION BY JOHN WEBBER Documents/Standards... · accuracy with Optics RE via Mate3 Operating Efficiency at 93% Corrosion Resistant Internal Components Field upgradable

Copyright © 2016 The Alpha Group. All rights reserved.

Did you take it all into account: Proper materials

SOLAR CAN CREATE SOME AMAZING HEAT WHEN SHORTED

Water penetration into the box caused the combiner boxes to

incinerate themselves

Page 12: OUTBACK POWER PRESENTATION BY JOHN WEBBER Documents/Standards... · accuracy with Optics RE via Mate3 Operating Efficiency at 93% Corrosion Resistant Internal Components Field upgradable

Copyright © 2016 The Alpha Group. All rights reserved.

• The box above was a good example,

the others were burned to nothing.

• A concrete roof is what saved this

building from burning down

Page 13: OUTBACK POWER PRESENTATION BY JOHN WEBBER Documents/Standards... · accuracy with Optics RE via Mate3 Operating Efficiency at 93% Corrosion Resistant Internal Components Field upgradable

7 Radian System

►Examination of a quality install

►What to look for:►Proper Bussing

►Conductor lengths

►Circuit Protection

►Access to equipment

1 2 3 4 5 6 7 8 9 10 Mate3

Hub 10.3

MasterA

Port 1

SlaveA

Port 3

SlaveA

Port 3

Phase B MasterPort 4

SlaveB

Port 5

MasterB

Port 6

Phase C MasterPort 7

SlaveC

Port 8

SlaveC

Port 9

Page 14: OUTBACK POWER PRESENTATION BY JOHN WEBBER Documents/Standards... · accuracy with Optics RE via Mate3 Operating Efficiency at 93% Corrosion Resistant Internal Components Field upgradable

OutBack Power’s 3 Phase 9 Stack?

1 2 3 4 5 6 7 8 9 10 Mate3

Hub 10.3

MasterA

Port 1

SlaveA

Port 3

SlaveA

Port 3

Phase B MasterPort 4

SlaveB

Port 5

MasterB

Port 6

Phase C MasterPort 7

SlaveC

Port 8

SlaveC

Port 9

3 Phase currently only European 230/50hz

When System size increase, so too does the

attention to detail.

Page 15: OUTBACK POWER PRESENTATION BY JOHN WEBBER Documents/Standards... · accuracy with Optics RE via Mate3 Operating Efficiency at 93% Corrosion Resistant Internal Components Field upgradable
Page 16: OUTBACK POWER PRESENTATION BY JOHN WEBBER Documents/Standards... · accuracy with Optics RE via Mate3 Operating Efficiency at 93% Corrosion Resistant Internal Components Field upgradable
Page 17: OUTBACK POWER PRESENTATION BY JOHN WEBBER Documents/Standards... · accuracy with Optics RE via Mate3 Operating Efficiency at 93% Corrosion Resistant Internal Components Field upgradable
Page 18: OUTBACK POWER PRESENTATION BY JOHN WEBBER Documents/Standards... · accuracy with Optics RE via Mate3 Operating Efficiency at 93% Corrosion Resistant Internal Components Field upgradable
Page 19: OUTBACK POWER PRESENTATION BY JOHN WEBBER Documents/Standards... · accuracy with Optics RE via Mate3 Operating Efficiency at 93% Corrosion Resistant Internal Components Field upgradable

Conductors and Protection

►What can be done to protect the copper

►Galvanic Response of metals

►Reducing corrosion

Page 20: OUTBACK POWER PRESENTATION BY JOHN WEBBER Documents/Standards... · accuracy with Optics RE via Mate3 Operating Efficiency at 93% Corrosion Resistant Internal Components Field upgradable

Copyright © 2016 The Alpha Group. All rights reserved.

Four ways to protect your conductors

• Liquid Electrical Tape

• Silicone Grease

• Heat Shrink

• Solder

“Hey, where is the electrical

tape?”

Tape is short term and does

not protect against corrosion!

Page 21: OUTBACK POWER PRESENTATION BY JOHN WEBBER Documents/Standards... · accuracy with Optics RE via Mate3 Operating Efficiency at 93% Corrosion Resistant Internal Components Field upgradable

Copyright © 2016 The Alpha Group. All rights reserved.

Using improperly matched conductors

Galvanic reactions will ‘consume’ your conductor

Page 22: OUTBACK POWER PRESENTATION BY JOHN WEBBER Documents/Standards... · accuracy with Optics RE via Mate3 Operating Efficiency at 93% Corrosion Resistant Internal Components Field upgradable

Copyright © 2016 The Alpha Group. All rights reserved.

Harsh Environments

►Best materials are

expensive!

►Replacing and

damage is more

expensive

Insuring the longest lasing installs

Page 23: OUTBACK POWER PRESENTATION BY JOHN WEBBER Documents/Standards... · accuracy with Optics RE via Mate3 Operating Efficiency at 93% Corrosion Resistant Internal Components Field upgradable

Copyright © 2016 The Alpha Group. All rights reserved.

May we all aspire to so something great!

Page 24: OUTBACK POWER PRESENTATION BY JOHN WEBBER Documents/Standards... · accuracy with Optics RE via Mate3 Operating Efficiency at 93% Corrosion Resistant Internal Components Field upgradable

Copyright © 2016 The Alpha Group. All rights reserved.

Large system Bussing

Page 25: OUTBACK POWER PRESENTATION BY JOHN WEBBER Documents/Standards... · accuracy with Optics RE via Mate3 Operating Efficiency at 93% Corrosion Resistant Internal Components Field upgradable

Copyright © 2016 The Alpha Group. All rights reserved.

Integrated SystemsSOME GOOD THINGS TO SAY

Page 26: OUTBACK POWER PRESENTATION BY JOHN WEBBER Documents/Standards... · accuracy with Optics RE via Mate3 Operating Efficiency at 93% Corrosion Resistant Internal Components Field upgradable

Copyright © 2016 The Alpha Group. All rights reserved.

►A simple install using ‘custom’

racking

►Batteries below inverters

►Open front for venting

►Circuit protection installed

Page 27: OUTBACK POWER PRESENTATION BY JOHN WEBBER Documents/Standards... · accuracy with Optics RE via Mate3 Operating Efficiency at 93% Corrosion Resistant Internal Components Field upgradable

What to look for in an inverter

►Pure or Modified Sine

►Power Factor

►Programmable Set points

►Efficiency

►Surge

►On or off switch

►Conformal Coating

►Accepts an AC input?►Is it a charger too?

►Temp operating Range

Page 28: OUTBACK POWER PRESENTATION BY JOHN WEBBER Documents/Standards... · accuracy with Optics RE via Mate3 Operating Efficiency at 93% Corrosion Resistant Internal Components Field upgradable

Is your inverter full of foam?

►KVAR►Kilo Volts Amps Reactive

► Reactive Volt Amps

►All foam an no coffee

►KW►Kilo Watts

►All the Power all the coffee

.

►KVA►Kilo Volts Amps►Measures the cup not the

contents

A quick analogy for Power factor

Page 29: OUTBACK POWER PRESENTATION BY JOHN WEBBER Documents/Standards... · accuracy with Optics RE via Mate3 Operating Efficiency at 93% Corrosion Resistant Internal Components Field upgradable

What makes Quality Power

Pure Sincewave from

OutBack Power

Modified Sinewave

Lower quality power

►Quality of Power►Pure Sine vs Modified Sine

►Inductive Loads►Pumps

►Power Electronics

►Choosing Sealed or Vented►Harsh environment

►Higher Ambient Temp

►Insect infestation

Page 30: OUTBACK POWER PRESENTATION BY JOHN WEBBER Documents/Standards... · accuracy with Optics RE via Mate3 Operating Efficiency at 93% Corrosion Resistant Internal Components Field upgradable

FXR Inverter/Chargers:►Grid-interactive

and stand-alone same model

►Preprogrammed operating modes

►Advanced Battery Charging profile

►Stackable in series, parallel, series/parallel, and three-phase configurations – 10 grid tied and 9 three phase

►Passthrough of 30A

►Remote monitoring and programming accuracy with Optics RE via Mate3

►Operating Efficiency at 93%

►Corrosion Resistant Internal Components

►Field upgradable software

►Power Factor corrected battery charging

►5-year warranty

Vented FXR inverter

Sealed FXR inverter Radian Inverter

With load center

Page 31: OUTBACK POWER PRESENTATION BY JOHN WEBBER Documents/Standards... · accuracy with Optics RE via Mate3 Operating Efficiency at 93% Corrosion Resistant Internal Components Field upgradable

Protection against the elements

https://youtu.be/VJa8SaINteg?t=254

Page 32: OUTBACK POWER PRESENTATION BY JOHN WEBBER Documents/Standards... · accuracy with Optics RE via Mate3 Operating Efficiency at 93% Corrosion Resistant Internal Components Field upgradable

Copyright © 2016 The Alpha Group. All rights reserved.

Allows replacement of the cooling fan “on the wall”

with only the removal of a single screw for access

OutBack Charge Controller FLEXmax 80

Page 33: OUTBACK POWER PRESENTATION BY JOHN WEBBER Documents/Standards... · accuracy with Optics RE via Mate3 Operating Efficiency at 93% Corrosion Resistant Internal Components Field upgradable

Commercial electrical power & historical preservation: Central Asia

►Historic building converted into the first net-zero office complex in that country

Page 34: OUTBACK POWER PRESENTATION BY JOHN WEBBER Documents/Standards... · accuracy with Optics RE via Mate3 Operating Efficiency at 93% Corrosion Resistant Internal Components Field upgradable

Years of Experience with large systems

System installed in 2002 at a AIDS Research Center in Rakai, Uganda, Africa

Twenty Four 3.0 kW Inverter/Chargers - 72 KW Total 230/400 VAC 50Hz Three Phase

Page 35: OUTBACK POWER PRESENTATION BY JOHN WEBBER Documents/Standards... · accuracy with Optics RE via Mate3 Operating Efficiency at 93% Corrosion Resistant Internal Components Field upgradable

One of Five Systems installed in 2008 in N’Kau Lesotho Africa

Three 3.0 kW Inverter/Chargers - 9.0 kW Total 230/400 VAC Three Phase

Page 37: OUTBACK POWER PRESENTATION BY JOHN WEBBER Documents/Standards... · accuracy with Optics RE via Mate3 Operating Efficiency at 93% Corrosion Resistant Internal Components Field upgradable

Copyright © 2016 The Alpha Group. All rights reserved.

For addition information please go to http://www.outbackpower.comApplication Notes are available at http://www.outbackpower.com/tech-notes

►App notes pertinent to this power point

►http://www.outbackpower.com/downloads/documents/technotes/lightning_ics_app_note.pdf

►http://www.outbackpower.com/downloads/documents/technotes/rts_comm_app_note.pdf