![Page 1: OUTBACK POWER PRESENTATION BY JOHN WEBBER Documents/Standards... · accuracy with Optics RE via Mate3 Operating Efficiency at 93% Corrosion Resistant Internal Components Field upgradable](https://reader033.vdocuments.us/reader033/viewer/2022060213/5f0556667e708231d41277d4/html5/thumbnails/1.jpg)
OUTBACK POWER PRESENTATION
BY JOHNWEBBER
![Page 2: OUTBACK POWER PRESENTATION BY JOHN WEBBER Documents/Standards... · accuracy with Optics RE via Mate3 Operating Efficiency at 93% Corrosion Resistant Internal Components Field upgradable](https://reader033.vdocuments.us/reader033/viewer/2022060213/5f0556667e708231d41277d4/html5/thumbnails/2.jpg)
1. Quality of Install2. Conductors3. Install consideration4. Understand the Power
![Page 3: OUTBACK POWER PRESENTATION BY JOHN WEBBER Documents/Standards... · accuracy with Optics RE via Mate3 Operating Efficiency at 93% Corrosion Resistant Internal Components Field upgradable](https://reader033.vdocuments.us/reader033/viewer/2022060213/5f0556667e708231d41277d4/html5/thumbnails/3.jpg)
OutBack Power Technologies►Premier developer of off-grid and grid hybrid
power conversion systems for renewable & energy
systems
►Based in Arlington, Washington USA since
founding in in 2001
►International brand & product quality recognition
![Page 4: OUTBACK POWER PRESENTATION BY JOHN WEBBER Documents/Standards... · accuracy with Optics RE via Mate3 Operating Efficiency at 93% Corrosion Resistant Internal Components Field upgradable](https://reader033.vdocuments.us/reader033/viewer/2022060213/5f0556667e708231d41277d4/html5/thumbnails/4.jpg)
Considerations for improved life of an OutBack System
![Page 5: OUTBACK POWER PRESENTATION BY JOHN WEBBER Documents/Standards... · accuracy with Optics RE via Mate3 Operating Efficiency at 93% Corrosion Resistant Internal Components Field upgradable](https://reader033.vdocuments.us/reader033/viewer/2022060213/5f0556667e708231d41277d4/html5/thumbnails/5.jpg)
Copyright © 2016 The Alpha Group. All rights reserved.
Torque and conductor sizing Inverter►What if my loads are much
smaller?
►Can I reduce conductor size?
►Inrush current
►Surge
►The human condition
►Conductors longer than 3
Meters Use Ring terminals with compression
fittings to insure proper and lasting
connection
![Page 6: OUTBACK POWER PRESENTATION BY JOHN WEBBER Documents/Standards... · accuracy with Optics RE via Mate3 Operating Efficiency at 93% Corrosion Resistant Internal Components Field upgradable](https://reader033.vdocuments.us/reader033/viewer/2022060213/5f0556667e708231d41277d4/html5/thumbnails/6.jpg)
Copyright © 2016 The Alpha Group. All rights reserved.
Conductor Sizing and terminal LocationPROPER WIRING WITH DC CONDUCTORS
Sizing for Maximum Current
Relationship between breaker and conductor
STACKING CONDUCTORS
Heaviest towards base ►Proper wiring with DC
conductors
►Sizing for Maximum Current
►Relationship between breaker and
conductor
►Stacking conductors
►Heaviest towards base
![Page 7: OUTBACK POWER PRESENTATION BY JOHN WEBBER Documents/Standards... · accuracy with Optics RE via Mate3 Operating Efficiency at 93% Corrosion Resistant Internal Components Field upgradable](https://reader033.vdocuments.us/reader033/viewer/2022060213/5f0556667e708231d41277d4/html5/thumbnails/7.jpg)
Copyright © 2016 The Alpha Group. All rights reserved.
Proper bussing
►Use top quality products in every project
►Land one conductor per area
►Standoffs protect conductors
►Insolated and Isolated
![Page 8: OUTBACK POWER PRESENTATION BY JOHN WEBBER Documents/Standards... · accuracy with Optics RE via Mate3 Operating Efficiency at 93% Corrosion Resistant Internal Components Field upgradable](https://reader033.vdocuments.us/reader033/viewer/2022060213/5f0556667e708231d41277d4/html5/thumbnails/8.jpg)
Copyright © 2016 The Alpha Group. All rights reserved.
Wiring practices and ‘Looming’
►Organized wiring practices
►Today, tomorrow and years to come
►Trouble Shooting
►Reduce Damage to wires
►Labeling of conductors
![Page 9: OUTBACK POWER PRESENTATION BY JOHN WEBBER Documents/Standards... · accuracy with Optics RE via Mate3 Operating Efficiency at 93% Corrosion Resistant Internal Components Field upgradable](https://reader033.vdocuments.us/reader033/viewer/2022060213/5f0556667e708231d41277d4/html5/thumbnails/9.jpg)
Copyright © 2016 The Alpha Group. All rights reserved.
A proper crimp use of Ferrules
![Page 10: OUTBACK POWER PRESENTATION BY JOHN WEBBER Documents/Standards... · accuracy with Optics RE via Mate3 Operating Efficiency at 93% Corrosion Resistant Internal Components Field upgradable](https://reader033.vdocuments.us/reader033/viewer/2022060213/5f0556667e708231d41277d4/html5/thumbnails/10.jpg)
Copyright © 2016 The Alpha Group. All rights reserved.
Proper wire management is so important
Take great care in your preparation and you will be rewarded
![Page 11: OUTBACK POWER PRESENTATION BY JOHN WEBBER Documents/Standards... · accuracy with Optics RE via Mate3 Operating Efficiency at 93% Corrosion Resistant Internal Components Field upgradable](https://reader033.vdocuments.us/reader033/viewer/2022060213/5f0556667e708231d41277d4/html5/thumbnails/11.jpg)
Copyright © 2016 The Alpha Group. All rights reserved.
Did you take it all into account: Proper materials
SOLAR CAN CREATE SOME AMAZING HEAT WHEN SHORTED
Water penetration into the box caused the combiner boxes to
incinerate themselves
![Page 12: OUTBACK POWER PRESENTATION BY JOHN WEBBER Documents/Standards... · accuracy with Optics RE via Mate3 Operating Efficiency at 93% Corrosion Resistant Internal Components Field upgradable](https://reader033.vdocuments.us/reader033/viewer/2022060213/5f0556667e708231d41277d4/html5/thumbnails/12.jpg)
Copyright © 2016 The Alpha Group. All rights reserved.
• The box above was a good example,
the others were burned to nothing.
• A concrete roof is what saved this
building from burning down
![Page 13: OUTBACK POWER PRESENTATION BY JOHN WEBBER Documents/Standards... · accuracy with Optics RE via Mate3 Operating Efficiency at 93% Corrosion Resistant Internal Components Field upgradable](https://reader033.vdocuments.us/reader033/viewer/2022060213/5f0556667e708231d41277d4/html5/thumbnails/13.jpg)
7 Radian System
►Examination of a quality install
►What to look for:►Proper Bussing
►Conductor lengths
►Circuit Protection
►Access to equipment
1 2 3 4 5 6 7 8 9 10 Mate3
Hub 10.3
MasterA
Port 1
SlaveA
Port 3
SlaveA
Port 3
Phase B MasterPort 4
SlaveB
Port 5
MasterB
Port 6
Phase C MasterPort 7
SlaveC
Port 8
SlaveC
Port 9
![Page 14: OUTBACK POWER PRESENTATION BY JOHN WEBBER Documents/Standards... · accuracy with Optics RE via Mate3 Operating Efficiency at 93% Corrosion Resistant Internal Components Field upgradable](https://reader033.vdocuments.us/reader033/viewer/2022060213/5f0556667e708231d41277d4/html5/thumbnails/14.jpg)
OutBack Power’s 3 Phase 9 Stack?
1 2 3 4 5 6 7 8 9 10 Mate3
Hub 10.3
MasterA
Port 1
SlaveA
Port 3
SlaveA
Port 3
Phase B MasterPort 4
SlaveB
Port 5
MasterB
Port 6
Phase C MasterPort 7
SlaveC
Port 8
SlaveC
Port 9
3 Phase currently only European 230/50hz
When System size increase, so too does the
attention to detail.
![Page 15: OUTBACK POWER PRESENTATION BY JOHN WEBBER Documents/Standards... · accuracy with Optics RE via Mate3 Operating Efficiency at 93% Corrosion Resistant Internal Components Field upgradable](https://reader033.vdocuments.us/reader033/viewer/2022060213/5f0556667e708231d41277d4/html5/thumbnails/15.jpg)
![Page 16: OUTBACK POWER PRESENTATION BY JOHN WEBBER Documents/Standards... · accuracy with Optics RE via Mate3 Operating Efficiency at 93% Corrosion Resistant Internal Components Field upgradable](https://reader033.vdocuments.us/reader033/viewer/2022060213/5f0556667e708231d41277d4/html5/thumbnails/16.jpg)
![Page 17: OUTBACK POWER PRESENTATION BY JOHN WEBBER Documents/Standards... · accuracy with Optics RE via Mate3 Operating Efficiency at 93% Corrosion Resistant Internal Components Field upgradable](https://reader033.vdocuments.us/reader033/viewer/2022060213/5f0556667e708231d41277d4/html5/thumbnails/17.jpg)
![Page 18: OUTBACK POWER PRESENTATION BY JOHN WEBBER Documents/Standards... · accuracy with Optics RE via Mate3 Operating Efficiency at 93% Corrosion Resistant Internal Components Field upgradable](https://reader033.vdocuments.us/reader033/viewer/2022060213/5f0556667e708231d41277d4/html5/thumbnails/18.jpg)
![Page 19: OUTBACK POWER PRESENTATION BY JOHN WEBBER Documents/Standards... · accuracy with Optics RE via Mate3 Operating Efficiency at 93% Corrosion Resistant Internal Components Field upgradable](https://reader033.vdocuments.us/reader033/viewer/2022060213/5f0556667e708231d41277d4/html5/thumbnails/19.jpg)
Conductors and Protection
►What can be done to protect the copper
►Galvanic Response of metals
►Reducing corrosion
![Page 20: OUTBACK POWER PRESENTATION BY JOHN WEBBER Documents/Standards... · accuracy with Optics RE via Mate3 Operating Efficiency at 93% Corrosion Resistant Internal Components Field upgradable](https://reader033.vdocuments.us/reader033/viewer/2022060213/5f0556667e708231d41277d4/html5/thumbnails/20.jpg)
Copyright © 2016 The Alpha Group. All rights reserved.
Four ways to protect your conductors
• Liquid Electrical Tape
• Silicone Grease
• Heat Shrink
• Solder
“Hey, where is the electrical
tape?”
Tape is short term and does
not protect against corrosion!
![Page 21: OUTBACK POWER PRESENTATION BY JOHN WEBBER Documents/Standards... · accuracy with Optics RE via Mate3 Operating Efficiency at 93% Corrosion Resistant Internal Components Field upgradable](https://reader033.vdocuments.us/reader033/viewer/2022060213/5f0556667e708231d41277d4/html5/thumbnails/21.jpg)
Copyright © 2016 The Alpha Group. All rights reserved.
Using improperly matched conductors
Galvanic reactions will ‘consume’ your conductor
![Page 22: OUTBACK POWER PRESENTATION BY JOHN WEBBER Documents/Standards... · accuracy with Optics RE via Mate3 Operating Efficiency at 93% Corrosion Resistant Internal Components Field upgradable](https://reader033.vdocuments.us/reader033/viewer/2022060213/5f0556667e708231d41277d4/html5/thumbnails/22.jpg)
Copyright © 2016 The Alpha Group. All rights reserved.
Harsh Environments
►Best materials are
expensive!
►Replacing and
damage is more
expensive
Insuring the longest lasing installs
![Page 23: OUTBACK POWER PRESENTATION BY JOHN WEBBER Documents/Standards... · accuracy with Optics RE via Mate3 Operating Efficiency at 93% Corrosion Resistant Internal Components Field upgradable](https://reader033.vdocuments.us/reader033/viewer/2022060213/5f0556667e708231d41277d4/html5/thumbnails/23.jpg)
Copyright © 2016 The Alpha Group. All rights reserved.
May we all aspire to so something great!
![Page 24: OUTBACK POWER PRESENTATION BY JOHN WEBBER Documents/Standards... · accuracy with Optics RE via Mate3 Operating Efficiency at 93% Corrosion Resistant Internal Components Field upgradable](https://reader033.vdocuments.us/reader033/viewer/2022060213/5f0556667e708231d41277d4/html5/thumbnails/24.jpg)
Copyright © 2016 The Alpha Group. All rights reserved.
Large system Bussing
![Page 25: OUTBACK POWER PRESENTATION BY JOHN WEBBER Documents/Standards... · accuracy with Optics RE via Mate3 Operating Efficiency at 93% Corrosion Resistant Internal Components Field upgradable](https://reader033.vdocuments.us/reader033/viewer/2022060213/5f0556667e708231d41277d4/html5/thumbnails/25.jpg)
Copyright © 2016 The Alpha Group. All rights reserved.
Integrated SystemsSOME GOOD THINGS TO SAY
![Page 26: OUTBACK POWER PRESENTATION BY JOHN WEBBER Documents/Standards... · accuracy with Optics RE via Mate3 Operating Efficiency at 93% Corrosion Resistant Internal Components Field upgradable](https://reader033.vdocuments.us/reader033/viewer/2022060213/5f0556667e708231d41277d4/html5/thumbnails/26.jpg)
Copyright © 2016 The Alpha Group. All rights reserved.
►A simple install using ‘custom’
racking
►Batteries below inverters
►Open front for venting
►Circuit protection installed
![Page 27: OUTBACK POWER PRESENTATION BY JOHN WEBBER Documents/Standards... · accuracy with Optics RE via Mate3 Operating Efficiency at 93% Corrosion Resistant Internal Components Field upgradable](https://reader033.vdocuments.us/reader033/viewer/2022060213/5f0556667e708231d41277d4/html5/thumbnails/27.jpg)
What to look for in an inverter
►Pure or Modified Sine
►Power Factor
►Programmable Set points
►Efficiency
►Surge
►On or off switch
►Conformal Coating
►Accepts an AC input?►Is it a charger too?
►Temp operating Range
![Page 28: OUTBACK POWER PRESENTATION BY JOHN WEBBER Documents/Standards... · accuracy with Optics RE via Mate3 Operating Efficiency at 93% Corrosion Resistant Internal Components Field upgradable](https://reader033.vdocuments.us/reader033/viewer/2022060213/5f0556667e708231d41277d4/html5/thumbnails/28.jpg)
Is your inverter full of foam?
►KVAR►Kilo Volts Amps Reactive
► Reactive Volt Amps
►All foam an no coffee
►KW►Kilo Watts
►All the Power all the coffee
.
►KVA►Kilo Volts Amps►Measures the cup not the
contents
A quick analogy for Power factor
![Page 29: OUTBACK POWER PRESENTATION BY JOHN WEBBER Documents/Standards... · accuracy with Optics RE via Mate3 Operating Efficiency at 93% Corrosion Resistant Internal Components Field upgradable](https://reader033.vdocuments.us/reader033/viewer/2022060213/5f0556667e708231d41277d4/html5/thumbnails/29.jpg)
What makes Quality Power
Pure Sincewave from
OutBack Power
Modified Sinewave
Lower quality power
►Quality of Power►Pure Sine vs Modified Sine
►Inductive Loads►Pumps
►Power Electronics
►Choosing Sealed or Vented►Harsh environment
►Higher Ambient Temp
►Insect infestation
![Page 30: OUTBACK POWER PRESENTATION BY JOHN WEBBER Documents/Standards... · accuracy with Optics RE via Mate3 Operating Efficiency at 93% Corrosion Resistant Internal Components Field upgradable](https://reader033.vdocuments.us/reader033/viewer/2022060213/5f0556667e708231d41277d4/html5/thumbnails/30.jpg)
FXR Inverter/Chargers:►Grid-interactive
and stand-alone same model
►Preprogrammed operating modes
►Advanced Battery Charging profile
►Stackable in series, parallel, series/parallel, and three-phase configurations – 10 grid tied and 9 three phase
►Passthrough of 30A
►Remote monitoring and programming accuracy with Optics RE via Mate3
►Operating Efficiency at 93%
►Corrosion Resistant Internal Components
►Field upgradable software
►Power Factor corrected battery charging
►5-year warranty
Vented FXR inverter
Sealed FXR inverter Radian Inverter
With load center
![Page 31: OUTBACK POWER PRESENTATION BY JOHN WEBBER Documents/Standards... · accuracy with Optics RE via Mate3 Operating Efficiency at 93% Corrosion Resistant Internal Components Field upgradable](https://reader033.vdocuments.us/reader033/viewer/2022060213/5f0556667e708231d41277d4/html5/thumbnails/31.jpg)
Protection against the elements
https://youtu.be/VJa8SaINteg?t=254
![Page 32: OUTBACK POWER PRESENTATION BY JOHN WEBBER Documents/Standards... · accuracy with Optics RE via Mate3 Operating Efficiency at 93% Corrosion Resistant Internal Components Field upgradable](https://reader033.vdocuments.us/reader033/viewer/2022060213/5f0556667e708231d41277d4/html5/thumbnails/32.jpg)
Copyright © 2016 The Alpha Group. All rights reserved.
Allows replacement of the cooling fan “on the wall”
with only the removal of a single screw for access
OutBack Charge Controller FLEXmax 80
![Page 33: OUTBACK POWER PRESENTATION BY JOHN WEBBER Documents/Standards... · accuracy with Optics RE via Mate3 Operating Efficiency at 93% Corrosion Resistant Internal Components Field upgradable](https://reader033.vdocuments.us/reader033/viewer/2022060213/5f0556667e708231d41277d4/html5/thumbnails/33.jpg)
Commercial electrical power & historical preservation: Central Asia
►Historic building converted into the first net-zero office complex in that country
![Page 34: OUTBACK POWER PRESENTATION BY JOHN WEBBER Documents/Standards... · accuracy with Optics RE via Mate3 Operating Efficiency at 93% Corrosion Resistant Internal Components Field upgradable](https://reader033.vdocuments.us/reader033/viewer/2022060213/5f0556667e708231d41277d4/html5/thumbnails/34.jpg)
Years of Experience with large systems
System installed in 2002 at a AIDS Research Center in Rakai, Uganda, Africa
Twenty Four 3.0 kW Inverter/Chargers - 72 KW Total 230/400 VAC 50Hz Three Phase
![Page 35: OUTBACK POWER PRESENTATION BY JOHN WEBBER Documents/Standards... · accuracy with Optics RE via Mate3 Operating Efficiency at 93% Corrosion Resistant Internal Components Field upgradable](https://reader033.vdocuments.us/reader033/viewer/2022060213/5f0556667e708231d41277d4/html5/thumbnails/35.jpg)
One of Five Systems installed in 2008 in N’Kau Lesotho Africa
Three 3.0 kW Inverter/Chargers - 9.0 kW Total 230/400 VAC Three Phase
![Page 36: OUTBACK POWER PRESENTATION BY JOHN WEBBER Documents/Standards... · accuracy with Optics RE via Mate3 Operating Efficiency at 93% Corrosion Resistant Internal Components Field upgradable](https://reader033.vdocuments.us/reader033/viewer/2022060213/5f0556667e708231d41277d4/html5/thumbnails/36.jpg)
Thank You!
John Webber
Arlington, WA USA
![Page 37: OUTBACK POWER PRESENTATION BY JOHN WEBBER Documents/Standards... · accuracy with Optics RE via Mate3 Operating Efficiency at 93% Corrosion Resistant Internal Components Field upgradable](https://reader033.vdocuments.us/reader033/viewer/2022060213/5f0556667e708231d41277d4/html5/thumbnails/37.jpg)
Copyright © 2016 The Alpha Group. All rights reserved.
For addition information please go to http://www.outbackpower.comApplication Notes are available at http://www.outbackpower.com/tech-notes
►App notes pertinent to this power point
►http://www.outbackpower.com/downloads/documents/technotes/lightning_ics_app_note.pdf
►http://www.outbackpower.com/downloads/documents/technotes/rts_comm_app_note.pdf