our new rhythm of reaming - kometgroup · the ideal solution for highperformance reaming of through...

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Our new rhythm of reaming

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Page 1: Our new rhythm of reaming - KOMETGROUP · The ideal solution for highperformance reaming of through holes in steel and modular cast iron. 5. ®DIHART Reamax TS ®With ABS Connection,

Our new rhythm of reaming

Page 2: Our new rhythm of reaming - KOMETGROUP · The ideal solution for highperformance reaming of through holes in steel and modular cast iron. 5. ®DIHART Reamax TS ®With ABS Connection,

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Innovative solutions for solid drilling, roughing and fine boring

KOMET is the internationally leading brand of the KOMET GROUP for high-precision drilling machining.Reduction of manufacturing costs, economy and repro-ducible drilling quality are central themes of tool solutions and concepts in the standard and special area. Added customer value takes priority.

The development parameters are therefore defined in relation to the customer and process requirements: Optimisation of production costs, maximum process reliability, service life increase, reduction of wear, high feed rates and the smallest tolerances.

1. KOMET KUB Centron® Powerline Solid drilling to a drilling depth of 9 × D

2. KOMET KUB K2®

Replaceable head drill for diameter 12 – 15,9 mm

3. KOMET KUB Pentron®

Solid drilling until diameter 44,5 mm

4. KOMET KUB® Drillmax XL High-performance drill for Deep Holes

5. KOMET KUB Quatron®

High-performance drills for diameters up to 65 mm

Page 3: Our new rhythm of reaming - KOMETGROUP · The ideal solution for highperformance reaming of through holes in steel and modular cast iron. 5. ®DIHART Reamax TS ®With ABS Connection,

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Mechatronics from KOMETKomTronic® u-axis-systems

The u-axis for conversion: KomTronic® u-axis-systems open up processing possibilities which were previously unthinkable on a machining centre: By reboring, reverse boring, chamfering and above all for production of NC-controlled contours, workpieces can be fully processed with high precision and reduced times.

As a world premier precision tool manufacturer, we integrate electronic components into our products, and bring new tech-nologies to series maturity. Modern wireless networking is one of the benefits with which the new MicroKom® BluFlex™ fine adjustment head is equipped.

1. KOMET KomTronic®

U-axis system for turning of contours and an extremely wide range of diameters in one opera-tion

2. KOMET KomTronic®

Reverse turning of complete contour with one u-axis tool

3. KOMET KomTronic®

U-Axis Pre-Installation for Machine Tools

4. KOMET MicroKom® BluFlex™ External display unit making it more convenient to read off the data

5. KOMET MicroKom® BluFlex™ Precision boring system with Bluetooth® technology

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Page 4: Our new rhythm of reaming - KOMETGROUP · The ideal solution for highperformance reaming of through holes in steel and modular cast iron. 5. ®DIHART Reamax TS ®With ABS Connection,

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Pointing the way in thread production

As a strong brand of the KOMET GROUP, JEL and its innovations of stand for modern thread production.From conventional thread production to the technologically sophisticated thread milling tool, we offer economical systems either as standard tools or specific application solutions.

1. JEL® Vabos Variable drilling, countersinking thread milling system

2. JEL® MGF XH Micro Thread milling into hardened steels between 45 and 60 HRC

3. JEL® MOREX S Thread Former Solid Carbide Thread Former. For metric ISO threads according to DIN 13

4. JEL® Shank milling cutter Solid carbide shank milling cutter range provides tools to meet all demands in the 3.0 - 25.0 mm diameter range

5. JEL® Chamfer Milling Cutter for chamfering and deburring of workpiece edges

6. JEL® Spherical Cutter for universal application. Front cutting technology for plunging

7. JEL® Drill Thread Milling Cutter Manufacture a complete thread in a single operation – tap hole drilling, 90° counterboring and thread milling

Page 5: Our new rhythm of reaming - KOMETGROUP · The ideal solution for highperformance reaming of through holes in steel and modular cast iron. 5. ®DIHART Reamax TS ®With ABS Connection,

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High-precision reaming tools and reamers for finishing and fine internal machining

As a brand of the KOMET GROUP, DIHART is convincing for its perfect reaming technology to new dimensions. For the economic fine machi-ning of bores, the comprehensive tool programme of standardised one-way heads, from Monomax® monoblock tools, PCD reamers and tailor-made multiblade stepped reamers and on to customer-specific special tools, guarantees accurate, economic and reliable machining.

1. DIHART® PCD reamers Reaming tool with Adjustable Inserts. An alternative to the ready-to-use ground tool variants

2. DIHART Monomax®

The monoblock tool range is consistently standardised. As a result, all variants can be produced and delivered in a very short time.

3. DIHART® Duomax Indexable Insert Technology Changes the Cycle when Reaming

4. DIHART® Fullmax – reamers with coolant supply The ideal solution for highperformance reaming of through holes in steel and modular cast iron.

5. DIHART Reamax® TS With ABS® Connection, this means that users will be able to use existing ABS® interfaces for reaming and will benefit from the flexibility of the extension and reduction pieces in the catalogue.

6. DIHART Reamax® TS Reaming Head expandable

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Page 6: Our new rhythm of reaming - KOMETGROUP · The ideal solution for highperformance reaming of through holes in steel and modular cast iron. 5. ®DIHART Reamax TS ®With ABS Connection,

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PCD tooling

PCD drill slot milling cuttera combined drilling and milling tool

PCD slot milling cutters are holding a central place within the KOMET GROUP product range. These tools are suitable for drilling, slot milling and machining pockets into aluminium alloys while using highest cut-ting speeds and achieving highest tool life. Also suitable for finishing dowel and locating bores and optimised for the finishing of pre-cast bores. Tools are also available for Minimum Quantity Lubrication (MQL).

1. DIHART® PCD reamers High-performance tools for aluminium and non-ferrous metal

2. JEL® PCD slot milling cutter The heads can be changed quickly and easily on the machine itself.

3. JEL® PCD Face Milling Cutter High feeds, cutting depth and longest tool lifes

4. JEL® PKD-DRILLMAX 22 High-performance spiral drill For maximum cutting speeds and tool life in aluminium and magnesium

5. JEL® Adapter for screw-on PCD milling cutter Cylindrical shank for shrink fit chuck

Page 7: Our new rhythm of reaming - KOMETGROUP · The ideal solution for highperformance reaming of through holes in steel and modular cast iron. 5. ®DIHART Reamax TS ®With ABS Connection,

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Special tooling

Project ManagementYour objective counts

In project management, we bring together the strengths which make the KOMET GROUP the innovation leader in bore machining: Creativity in development, technical expertise in top-grade tools and complex processes, indivi-dual service and incomparable interdisciplinary solution potential.

Our highly qualified teams use the scope which these strengths provide to realise their ambition of achieving the optimum in process and tool design and the highest level of added value for our customers, by applying the maxi-mum technical finesse and economy. We find potential for our customers where they do not expect it: in the detail.

1. TOMILL thread milling tool with special deburring insert. No additional maching required

2. Internal and external machining with one tool

3. Multiple cutting edges for maximum feed rates

4. Combination tools reduce tool changes

5. Component part timing case

Page 8: Our new rhythm of reaming - KOMETGROUP · The ideal solution for highperformance reaming of through holes in steel and modular cast iron. 5. ®DIHART Reamax TS ®With ABS Connection,

KOMET GROUP®

TOOLS PLUS IDEAS

The KOMET GROUP is the worldwide technology leader for innovative tool concepts and complete solutions for drilling machining.

Our customers know us as a manufacturer of premium tools, and know the ideas behind our solutions. We have set ourselves the objective of exploiting the added value thus created for the benefit of our customers.

We call this TOOLS+IDEAS. A new and different way of being able to offer our customers long-term, sustainable advantages through a plus in support and services.

KOMET IBERICA

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KOMET IBERICA TOOLS S.L.Av. Corts Catalanes 9-11Planta baja, local 6B08173 Sant Cugat del Valles

Tel. +34-93-583.96.20Fax [email protected]