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KOMPASS REAMING - SUPPLEMENT Rapid Set & Monomax Reamers Inch & Metric

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KOMPASS REAMING - SUPPLEMENTRapid Set & Monomax ReamersInch & Metric

DIHART® Rapid Set Reamer

BENEFITS for you:

Modular tooling system Quick and easy replacement of cutting heads Left hand spiral geometries for highest productivity Excellent repeatability Various cutting materials and coatings

2

DIHART® Rapid Set Reamer Page

Tool Recommendation 4 – 5

Replaceable Heads 6

Ø 0.3779 – 2.3622 inch (Ø 9.600 – 60.000 mm)

Holder

Cylindrical shankDAH® adapterABS® adapter

789

Assembly Instructions 10

Replacement parts / Accessories 11

3

Mat

eria

l gro

up

Stre

ngth

Rm

(lbf

/Ins²

)

Har

dnes

s H

B MaterialMaterial exampleANSI / SAE

High-speed machining

Order No.Cutting

geometry (ASG)

Cutting material/ coating

Order No.Cutting

geometry (ASG)

Cutting material/ coating

P1.

0 � 72,500 non-alloy steels101011441213

340.93 ASG4000 DST 340.71 ASG4000 TiN

2.0 72,500 -

130,000non-alloy /low alloy steels

105551155120

340.93 ASG4000 DST 340.71 ASG4000 TiN

2.1 < 72,500 lead alloys 12L14 340.93 ASG4000 DST 340.71 ASG4000 TiN

3.0 > 130,000

non alloy / low alloy steels: heat resistant structural, heat treated, nitride and tools steels

10644140 340.93 ASG4000 DST 340.71 ASG4000 TiN

4.0 > 130,000 high alloy steels H13

H21 340.71 ASG0106 TiN 340.71 ASG4000 TiN

4.1 HSS M10

T4

S5.

0 250 special alloys: Inconel, Hastelloy, Nimonic, stc.

Inconel® 718Nimonic® 80A

5.1 58,000 titanium,

titanium alloys Ti-6Al-4V

M6.

0 � 87,000 stainless steels 304L316 340.71 ASG0106 TiN 340.71 ASG0106 TiN

6.1 <130,000 stainless steels 630 340.71 ASG0106 TiN 340.71 ASG0106 TiN

7.0 >130,000 stainless / fi reproof steels 403

420 340.71 ASG0106 TiN 340.71 ASG0106 TiN

K8.

0 180 gray cast iron Class 25G3000 340.37 ASG3000 DBG-N 340.37 ASG3000 DBG-N

8.1 250 alloy gray cast iron A436 Type 2 340.37 ASG3000 DBG-N 340.37 ASG3000 DBG-N

9.0 � 87,000 130 ductile cast iron, ferritic 60-40-18

D4512 340.93 ASG3000 DST 340.37 ASG3000 DBG-N

9.1 230 ductile cast iron, ferritic /

perlitic80-55-06D5506 340.37 ASG3000 DBG-N 340.37 ASG3000 DBG-N

10.0 > 87,000 250

spheroidal graphite cast iron, perlitic malleable iron

100-70-0307003 340.37 ASG3000 DBG-N 340.37 ASG3000 DBG-N

10.1 200 alloyed spheroidal graphite

cast iron A43D2 340.37 ASG3000 DBG-N 340.37 ASG3000 DBG-N

10.2 300 vermicular cast iron 340.37 ASG3000 DBG-N 340.37 ASG3000 DBG-N

N12

.0 90copper alloy, brass,lead-alloy bronze, lead bronze: good cut

316 340.93 ASG3000 DST 340.71 ASG3000 TiN

12.1 100 copper alloy, brass,

bronze:average cut 340.71 ASG3000 TiN 340.71 ASG3000 TiN

13.0 60 wrought aluminum alloys 6151

7075

13.1 75

cast aluminum alloy: Si-content <10%magnesium alloy

380A356.0

14.0 100 cast aluminum alloy:

Si-content > 10%383A413.0

H15

.0 203,000 hardened steels< 45 HRC 340.37 ASG0106 DBG-N

16.0 261,000 hardened steels

> 45 HRC, � 55 HRC 340.37 ASG0106 DBG-N

4

DIHART® Rapid Set ReamerTool Recommendation

For inquiries concerning tools for materials without a recommendation, please contact us.

High-speed machining Conventional machining

Order No.Cutting

geometry (ASG)

Cutting material/ coating

Order No.Cutting

geometry (ASG)

Cutting material/ coating

Order No.Cutting

geometry (ASG)

Cutting material

Order No.Cutting

geometry (ASG)

Cutting material

340.93 ASG3000 DST 340.71 ASG3000 TiN 340.21 ASG3000 HM 340.21 ASG3000 HM

340.93 ASG3000 DST 340.71 ASG3000 TiN 340.21 ASG02 HM 340.21 ASG02 HM

340.93 ASG3000 DST 340.71 ASG3000 TiN 340.21 ASG3000 HM 340.21 ASG3000 HM

340.93 ASG3000 DST 340.71 ASG3000 TiN 340.21 ASG3000 HM 340.21 ASG3000 HM

340.71 ASG0106 DST 340.71 ASG0106 TiN 340.21 ASG0106 HM 340.21 ASG0106 HM

340.21 ASG03 HM 340.21 ASG03 HM

340.71 ASG0106 TiN 340.71 ASG0106 TiN 340.21 ASG0106 HM 340.21 ASG0106 HM

340.71 ASG0106 TiN 340.71 ASG0106 TiN 340.21 ASG0106 HM 340.21 ASG0106 HM

340.71 ASG0106 TiN 340.71 ASG0106 TiN 340.21 ASG0106 HM 340.21 ASG0106 HM

340.37 ASG3000 DBG-N 340.37 ASG3000 DBG-N 340.21 ASG3000 HM 340.21 ASG3000 HM

340.37 ASG3000 DBG-N 340.37 ASG3000 DBG-N 340.21 ASG3000 HM 340.21 ASG3000 HM

340.93 ASG3000 DST 340.37 ASG3000 DBG-N 340.21 ASG02 HM 340.21 ASG02 HM

340.37 ASG3000 DBG-N 340.37 ASG3000 DBG-N 340.21 ASG3000 HM 340.21 ASG3000 HM

340.37 ASG3000 DBG-N 340.37 ASG3000 DBG-N 340.21 ASG3000 HM 340.21 ASG3000 HM

340.37 ASG3000 DBG-N 340.37 ASG3000 DBG-N 340.21 ASG3000 HM 340.21 ASG3000 HM

340.37 ASG3000 DBG-N 340.37 ASG3000 DBG-N 340.21 ASG3000 HM 340.21 ASG3000 HM

340.93 ASG3000 DST 340.71 ASG3000 TiN 340.21 ASG0106 HM 340.21 ASG0106 HM

340.71 ASG3000 TiN 340.71 ASG3000 TiN 340.21 ASG0106 HM 340.21 ASG0106 HM

340.21 ASG02 HM 340.21 ASG02 HM

340.21 ASG3000 HM 340.21 ASG3000 HM

340.21 ASG3000 HM 340.21 ASG3000 HM

340.37 ASG0106 DBG-N

340.37 ASG0106 DBG-N

5

DIHART® Rapid Set ReamerTool Recommendation

Cutting speed and feed see pages 28 - 29

Rapid Set Heads

Cutting material / coating Order No. Order No.

HM 340.20 340.21TiN 340.70 340.71

DBG-N 340.37 340.38

DST 340.92 340.93

DJC 340.66 340.67

Dimensions

min. diameter for

front cuttingØ D Ø x a l2

~ ~ ~ No. of teeth No. of teeth0.3779 – 0.4957 (9.60 – 12.59) Ø D – 0.122 (Ø D – 3.1) 0.374 (9.5) 0.433 (11) 4 4

0.4958 – 0.6138 (12.60 – 15.59) Ø D – 0.142 (Ø D – 3.6) 0.413 (10.5) 0.433 (11) 4 4

0.6139 – 0.7319 (15.60 – 18.59) Ø D – 0.181 (Ø D – 4.6) 0.413 (10.5) 0.433 (11) 4 6

0.7320 – 0.9449 (18.60 – 24.00) Ø D – 0.201 (Ø D – 5.1) 0.413 (10.5) 0.433 (11) 6 6

0.9450 – 1.1850 (24.01 – 30.10) Ø D – 0.236 (Ø D – 6.0) 0.413 (10.5) 0.433 (11) 6 6

1.1851 – 1.5748 (30.11 – 40.00) Ø D – 0.296 (Ø D – 7.5) 0.630 (16) 0.669 (17) 6 6

1.5749 – 2.3622 (40.01 – 60.00) Ø D – 0.315 (Ø D – 8.0) 0.630 (16) 0.669 (17) 6 6

Order No. Bore Diameter Bore Tolerance Material or ASG

340.92 � 1.6535 (� 41.54 mm) +.0015/-0 Low carbon steel 1117

6

(..) = mm

Order example:

Ø D Ø D

Ø x*

a

l2l2

a

DIHART Rapid Set Heads � 0.3779 – 2.3622 inch (� 9.600 – 60.000 mm)Replaceable Heads

� right hand spiral heads available on request by quotation only

Short version Long version

Ø D Order No. L b c Ø d h6 Order No. L b c Ø dmm mm mm mm mm mm mm mm

9.60 – 12.59 540.66.000 95 50 45 12 540.36.000 158 113 45 12

12.60 – 15.59 540.66.001 108 60 48 16 540.36.001 159 111 48 16

15.60 – 18.59 540.66.002 110 60 50 20 540.36.002 171 121 50 20

18.60 – 24.00 540.66.003 130 80 50 20 540.36.003 191 141 50 20

24.01 – 30.10 540.66.004 158 98 60 25 540.36.004 219 159 60 25

30.11 – 40.00 540.66.005 164 104 60 25 540.36.005 225 165 60 25

40.01 – 50.70 540.66.006 184 104 80 32 540.36.006 283 203 80 32

50.71 – 60.00 540.66.007 188.5 108.5 80 32 540.36.007 288.5 208.5 80 32

Short version Long version

Ø D Order No. L b c Ø d h6 Order No. L b c Ø dinch inch inch inch inch inch inch inch

0.3779 - 0.4957 540.56.001 3.740 1.969 1.772 0.500 540.13.001 6.220 4.449 1.772 0.500

0.4958 - 0.6138 540.56.002 4.252 2.362 1.890 0.625 540.13.002 6.260 4.370 1.890 0.625

0.6139 - 0.7319 540.56.003 4.331 2.362 1.969 0.625 540.13.003 6.732 4.764 1.969 0.625

0.7320 - 0.9449 540.56.004 5.118 3.150 1.969 0.750 540.13.004 7.520 5.551 1.969 0.750

0.9450 - 1.1850 540.56.005 6.220 3.858 2.362 1.000 540.13.005 8.622 6.260 2.362 1.000

1.1851 - 1.5748 540.56.006 6.457 4.094 2.362 1.000 540.13.006 8.858 6.496 2.362 1.000

1.5749 - 1.9961 540.56.007 7.244 4.094 3.150 1.000 540.13.007 11.142 7.992 3.150 1.000

1.9962 - 2.3622 540.56.008 7.421 4.272 3.150 1.000 540.13.008 11.358 8.209 3.150 1.000

7

Lc

b

Ø D

Ø d

DIHART Rapid Set Arbors / Cylindrical Shank� 0.3779 – 2.3622 inch(� 9.600 – 60.000 mm) Holder with cylindrical shank similar to DIN1835

with internal coolant supply �coolant supply available for blind or through hole applications �

Inch shank

Metric shank

Includes: Rapid set holder complete with operating key, differential screw, pull-back sleeve, pull-back rod and threaded pin (page 11). Please order replaceable head separately.

Short version Long version

forØ D Order No. L b DAH Order No. L b DAH

0.4961 – 0.6138 (12.60 – 15.59) 540.02.001 3.622 (92) 2.913 (74) 81 540.07.001 5.079 (129) 4.370 (111) 81

0.6139 – 0.7319 (15.60 – 18.59) 540.02.002 3.622 (92) 2.913 (74) 81 540.07.002 5.472 (139) 4.764 (121) 81

0.7320 – 0.9449 (18.60 – 24.00) 540.02.003 4.409 (112) 3.701 (94) 81 540.07.003 6.260 (159) 5.551 (141) 81

0.9450 – 1.1850 (24.01 – 30.10) 540.02.004 5.118 (130) 4.409 (112) 81 540.07.004 6.969 (177) 6.260 (159) 81

1.1851 – 1.5748 (30.11 – 40.00) 540.02.005 5.354 (136) 4.646 (118) 81 540.07.005 7.205 (183) 6.496 (165) 81

1.5749 – 1.9961 (40.01 – 50.70) 540.02.006 5.925 (150.5) 5.217 (132.5) 81 540.07.006 8.701 (221) 7.992 (203) 81

1.9962 – 2.3622 (50.71 – 60.00) 540.02.007 5.925 (150.5) 5.217 (132.5) 81 540.07.007 9.390 (238.5) 8.681 (220.5) 81

8

(..) = mm

DIHART Rapid Set Arbor / DAH® � 0.4961 – 2.3622 inch (� 12.600 – 60.000 mm)For use with DAH® adapters

� with internal coolant supply� coolant supply available for blind or through hole applications

Includes: Rapid set holder complete with operating key, differential screw, pull-back sleeve and threaded pin (page 11). Please order replaceable head separately.

Ø D

L

b

DA

H

Dimensions

forØ D Order No. L b ABS

1.1851 – 1.5748 (30.11 – 40.00) 540.48.015 3.701 (94) 3.307 (84) 32

0.4961 – 0.6138 (12.60 – 15.59) 540.48.001 2.520 (64) 1.969 (50) 40

0.6139 – 0.7319 (15.60 – 18.59) 540.48.002 2.913 (74) 2.362 (60) 40

0.7320 – 0.9449 (18.60 – 24.00) 540.48.003 2.913 (74) 2.362 (60) 40

0.9450 – 1.1850 (24.01 – 30.10) 540.48.004 3.622 (92) 3.071 (78) 40

1.1851 – 1.5748 (30.11 – 40.00) 540.48.005 3.858 (98) 3.307 (84) 40

1.5749 – 1.9961 (40.01 – 50.70) 540.48.006 4.409 (112) 3.858 (98) 40

1.9962 – 2.3622 (50.71 – 60.00) 540.48.007 4.823 (122.5) 4.272 (108.5) 50

9

DIHART Rapid Set Arbors / ABS®

Holder with ABS® connection

with internal coolant supply �coolant supply available for blind or through hole applications �

KOMET ABS® connection �

Ø D

ABS

L

b

� 0.4961 – 2.3622 inch (� 12.600 – 60.000 mm)

Includes: Rapid set holder complete with operating key, differential screw, pull-back sleeve and threaded pin (page 11). Please order replaceable head separately.

(..) = mm

Dia Range Torque M

0.496 – 0.614 (12.60 – 15.99) 6.2 – 7.9 in-lbs (0.7 – 0.9 Nm)

0.615 – 0.732 (15.60 – 18.59) 9.7 – 12.4 in-lbs (1.1 – 1.4 Nm)

0.733 – 0.945 (18.60 – 24.00) 15.9 – 20.3 in-lbs (1.8 – 2.3 Nm)

0.946 – 1.575 (24.01 – 40.00) 26.5 – 33.6 in-lbs (3.0 – 3.8 Nm)

1.576 – 2.362 (40.01 – 60.00) 46.0 – 58.4 in-lbs (5.2 – 6.6 Nm)

10

DIHART Rapid Set HeadAssembly instructions

(..) = mm

M

1 x

Each Rapid Set Head is delivered with a slightly greased taper.Do not wipe off! Taper must be slightly greased with coppergrease! (Order-No.: 15K.10.10001)

Before tightening, rotate the drive keys of the Rapid Set Head against the direction of machining until they contact the holder.

Rapid Set Heads up to Diameter 12.59 mm are assembled with a pull-back screw from the back of the holder. This screw has a counter-clockwise thread.

Clean taper in holder thoroughly � free of grease

Turn differential screw one rotation into the Head (counter-clockwise thread).

Tighten the differential screw.Observe the recommended torque Min the index table.

11

� � � � �Operating Key Differential Screw Differential Screw Pull-back Sleeve Threaded Pin Pull-back Rod Pull-back Rod

Ø D Order No. Order No. Order No. Order No. Order No. Order No. Order No.

0.3780 – 0.4957 (9.60 – 12.59) – – – – – 540.04.001 540.04.002

0.4958 – 0.6138 (12.60 – 15.59) 340.35.001 340.15.001 340.83.001 340.33.001 540.03.001 – –

0.6139 – 0.7319 (15.60 – 18.59) 340.35.002 340.15.002 340.83.002 340.33.002 540.03.002 – –

0.7320 – 0.9449 (18.60 – 24.00) 340.35.003 340.15.003 340.83.003 340.33.003 540.03.003 – –

0.9450 – 1.1850 (24.01 – 30.10) 340.35.004 340.15.004 340.83.004 340.33.004 540.03.004 – –

1.1851 – 1.5748 (30.11 – 40.00) 340.35.004 340.15.004 340.83.004 340.33.004 540.03.004 – –

1.5749 – 1.9961 (40.01 – 50.70) 340.35.005 340.15.005 340.83.005 340.33.005 540.03.005 – –

1.9962 – 2.3622 (50.71 – 60.00) 340.35.005 340.15.005 340.83.005 340.33.005 540.03.005 – –

DIHART Rapid Set Reamer

� �� �

Replacement parts / Accessories

Replaceable insert Holder

(..) = mm

12

DIHART Monomax® – Solid

DIHART Monomax®

One-piece tools – known as monobloc tools – are one of DIHART’s specialities. The demands which have been made over decades are refl ected in an enormous number of types and variations. This successful tool program has been completely revised with many of standards available through effi cient manufacturing.

BENEFITS for you:

Designed for small hole diameters Extremely durable due to single-piece construction Precision ground to size

Application:

- Non-alloy and low alloy steels- Stainless, heat resistant and high alloy steels- Grey cast iron and spheroidal graphite cast iron- Copper alloys, brass and bronze- Aluminum- Titanium, titanium alloys, CGI, and plastic on request

Versions:

- Solid- Short and long versions- Through and blind hole coolant outlets available- Uncoated and coated carbide or DST- Diameter range 0.2205 – 1.5984 inch (5.600 – 40.599 mm)

DIHART Monomax® Page

Tool Recommendation 14 – 15

Monomax® – Solid

Ø 0.2205 – 1.5984 inch (Ø 5.600 – 40.599 mm)with cylindrical shank – short version

Ø 0.2205 – 1.5984 inch (Ø 5.600 – 40.599 mm)with cylindrical shank – long version

16 – 17

18 – 19

13

Mat

eria

l gro

up

Stre

ngth

Rm

(lbf

/Ins²

)

Har

dnes

s H

B MaterialMaterial exampleAISI / SAE

High-speed machining

Order No.longshort

Cutting geometry

(ASG)

Cutting material/ coating

Order No.longshort

Cutting geometry

(ASG)

Cutting material/ coating

P1.

0 � 72,500 non-alloy steels101011441213

56U.9356N.93

ASG4000 DST 56U.7156N.71

ASG4000 TiN

2.0 72,500 -

130,000non-alloy /low alloy steels

105551155120

56U.9356N.93

ASG4000 DST 56U.7156N.71

ASG4000 TiN

2.1 < 72,500 lead alloys 12L14

56U.9356N.93

ASG4000 DST 56U.7156N.71

ASG4000 TiN

3.0 > 130,000

non alloy / low alloy steels: heat resistant structural, heat treated, nitride and tools steels

10644140

56U.9356N.93

ASG4000 DST 56U.7156N.71

ASG3000 TiN

4.0 > 130,000 high alloy steels H13

H2156U.7156N.71

ASG0106 TiN 56U.7156N.71

ASG0106 TiN

4.1 HSS M10

T4

S5.

0 250 special alloys: Inconel, Hastelloy, Nimonic, stc.

Inconel® 718Nimonic® 80A

5.1 58,000 titanium,

titanium alloys Ti-6Al-4V

M6.

0 � 87,000 stainless steels 304L316

56U.7156N.71

ASG0106 TiN 56U.7156N.71

ASG0106 TiN

6.1 <130,000 stainless steels 630

56U.7156N.71

ASG0106 TiN 56U.7156N.71

ASG0106 TiN

7.0 >130,000 stainless / fi reproof steels 403

42056U.7156N.71

ASG0106 TiN 56U.7156N.71

ASG0106 TiN

K8.

0 180 gray cast iron Class 25G3000

56U.3756N.37

ASG3000 DBG-N 56U.3756N.37

ASG3000 DBG-N

8.1 250 alloy gray cast iron A436 Type 2

56U.3756N.37

ASG3000 DBG-N 56U.3756N.37

ASG3000 DBG-N

9.0 � 600 130 ductile cast iron, ferritic 60-40-18

D451256U.9356N.93

ASG3000 DST 56U.3756N.37

ASG3000 DBG-N

9.1 230 ductile cast iron, ferritic /

perlitic80-55-06D5506

56U.3756N.37

ASG3000 DBG-N 56U.3756N.37

ASG3000 DBG-N

10.0 > 600 250

spheroidal graphite cast iron, perlitic malleable iron

100-70-0307003

56U.3756N.37

ASG3000 DBG-N 56U.3756N.37

ASG3000 DBG-N

10.1 200 alloyed spheroidal graphite

cast iron A43D256U.3756N.37

ASG3000 DBG-N 56U.3756N.37

ASG3000 DBG-N

10.2 300 vermicular cast iron

56U.3756N.37

ASG3000 DBG-N 56U.3756N.37

ASG3000 DBG-N

N12

.0 90copper alloy, brass,lead-alloy bronze, lead bronze: good cut

31656U.9356N.93

ASG3000 DST 56U.7156N.71

ASG3000 TiN

12.1 100 copper alloy, brass,

bronze:average cut56U.7156N.71

ASG3000 TiN 56U.7156N.71

ASG3000 TiN

13.0 60 wrought aluminum alloys 6151

7075

13.1 75

cast aluminum alloy: Si-content <10%magnesium alloy

380A356.0

14.0 100 cast aluminum alloy:

Si-content > 10%383A413.0

H15

.0 1400 hardened steels< 45 HRC

56U.3756N.37

ASG0106 DBG-N

16.0 1800 hardened steels

> 45 HRC, � 55 HRC56U.3756N.37

ASG0106 DBG-N

14

DIHART Monomax® – SolidTool Recommendation

For inquiries concerning tools for materials without a recommendation, please contact us.

High-speed machining Conventional machining

Order No.longshort

Cutting geometry

(ASG)

Cutting material/ coating

Order No.longshort

Cutting geometry

(ASG)

Cutting material/ coating

Order No.longshort

Cutting geometry

(ASG)

Cutting material

Order No.longshort

Cutting geometry

(ASG)

Cutting material

56T.9356M.93

ASG3000 DST 56T.7156M.71

ASG3000 TiN 56U.2156N.21

ASG3000 HM 56T.2156M.21

ASG3000 HM

56T.9356M.93

ASG3000 DST 56T.7156M.71

ASG3000 TiN 56U.2156N.21

ASG02 HM 56T.2156M.21

ASG02 HM

56T.9356M.93

ASG3000 DST 56T.7156M.71

ASG3000 TiN 56U.2156N.21

ASG3000 HM 56T.2156M.21

ASG3000 HM

56T.9356M.93

ASG3000 DST 56T.7156M.71

ASG3000 TiN 56U.2156N.21

ASG3000 HM 56T.2156M.21

ASG3000 HM

56T.7156M.71

ASG0106 TiN 56T.7156M.71

ASG0106 TiN 56U.2156N.21

ASG0106 HM 56T.2156M.21

ASG0106 HM

56U.2156N.21

ASG03 HM 56T.2156M.21

ASG03 HM

56T.7156M.71

ASG0106 TiN 56T.7156M.71

ASG0106 TiN 56U.2156N.21

ASG0106 HM 56T.2156M.21

ASG0106 HM

56T.7156M.71

ASG0106 TiN 56T.7156M.71

ASG0106 TiN 56U.2156N.21

ASG0106 HM 56T.2156M.21

ASG0106 HM

56T.7156M.71

ASG0106 TiN 56T.7156M.71

ASG0106 TiN 56U.2156N.21

ASG0106 HM 56T.2156M.21

ASG0106 HM

56T.3756M.37

ASG3000 DBG-N 56T.3756M.37

ASG3000 DBG-N 56U.2156N.21

ASG3000 HM 56T.2156M.21

ASG3000 HM

56T.3756M.37

ASG3000 DBG-N 56T.3756M.37

ASG3000 DBG-N 56U.2156N.21

ASG3000 HM 56T.2156M.21

ASG3000 HM

56T.9356M.93

ASG3000 DST 56T.3756M.37

ASG3000 DBG-N 56U.2156N.21

ASG02 HM 56T.2156M.21

ASG02 HM

56T.3756M.37

ASG3000 DBG-N 56T.3756M.37

ASG3000 DBG-N 56U.2156N.21

ASG3000 HM 56T.2156M.21

ASG3000 HM

56T.3756M.37

ASG3000 DBG-N 56T.3756M.37

ASG3000 DBG-N 56U.2156N.21

ASG3000 HM 56T.2156M.21

ASG3000 HM

56T.3756M.37

ASG3000 DBG-N 56T.3756M.37

ASG3000 DBG-N 56U.2156N.21

ASG3000 HM 56T.2156M.21

ASG3000 HM

56T.3756M.37

ASG3000 DBG-N 56T.3756M.37

ASG3000 DBG-N 56U.2156N.21

ASG3000 HM 56T.2156M.21

ASG3000 HM

56T.9356M.93

ASG3000 DST 56T.7156M.71

ASG3000 TiN 56U.2156N.21

ASG0106 HM 56T.2156M.21

ASG0106 HM

56T.7156M.71

ASG3000 TiN 56T.7156M.71

ASG3000 TiN 56U.2156N.21

ASG0106 HM 56T.2156M.21

ASG0106 HM

56U.2156N.21

ASG02 HM 56T.2156M.21

ASG02 HM

56U.2156N.21

ASG3000 HM 56T.2156M.21

ASG3000 HM

56U.2156N.21

ASG3000 HM 56T.2156M.21

ASG3000 HM

56T.3756M.37

ASG0106 DBG-N

56T.3756M.37

ASG0106 DBG-N

15

DIHART Monomax® – SolidTool Recommendation

Cutting speed and feed see pages 28 - 29.

Dimensions

Cylindricalshank

Ø D Ø d × c L b a No. of inch inch inch ~inch teeth

0.2205 – 0.3503 (5.600 – 8.899) 0.500 × 1.772 3.346 1.575 0.374 4

0.3504 – 0.6259 (8.900 – 15.899) 0.500 × 1.772 3.740 1.969 0.374 6

0.6260 – 0.7440 (15.900 – 18.899) 0.625 × 1.969 3.937 1.969 0.374 6

0.7441 – 1.0197 (18.900 – 25.899) 0.750 × 2.362 4.724 2.362 0.374 6

1.0198 – 1.2834 (25.900 – 32.599) 1.000 × 2.362 5.315 2.953 0.374 6

1.2835 – 1.5984 (32.600 – 40.599) 1.000 × 2.362 5.315 2.953 0.551 8

Selection: Cutting material, material, coolant supply

Cutting material / coating

for material for material

Order No. Order No. P M K N S H P M K N S H

55N.21 55M.21 HM §§1) §§1) §§1) §§1) §§1) §§1) §§1) §§1) §§1) §§1)

55N.71 55M.71 TiN $$ $$ $$4) $$ §§ $$ $$5) $$55N.37 55M.37 DBG-N $$ $$ $$ $$ $$55N.47 55M.47 DBF $$ §§ $$ $$ §§55N.17 55M.17 DBC §§ §§55N.93 55M.93 DST §§ §§3)

55N.67 55M.67 DJC $$2)

Selection example: material St37, cutting material DST, central coolant supply, bore without interruption = Order No. 55M93

16

DIHART Monomax® – SolidShort version with cylindrical shank similar to DIN 1835

a

� D

L

b

� d

c

� 0.2205 – 1.5984 inch(� 5.600 – 40.599 mm)

� with internal coolant supply� coolant supply available for blind or through hole applications

(..) = mm

Order example: Order No. 55M.93 · Bore diameter 24 mm · Bore tolerance H6 · Material St37 or ASG4000 (Cutting geometry page 14-15)

1) conventional machining · 2) material group 10.0&10.1 · 3) material group 12.0 · 4) material group 12.1 · 5) material group 12.0&12.1

§ main area of application $ suitable in some cases

Inch shankCustom reaming tool – selection options!

Dimensions

Cylindricalshank

Ø D Ø d × c L b a No. of mm mm mm ~mm teeth

5.600 – 8.899 (0.2205 – 0.3503) 12 × 45 85 40 9.5 4

8.900 – 15.899 (0.3504 – 0.6259) 12 × 45 95 50 9.5 6

15.900 – 18.899 (0.6260 – 0.7440) 16 × 50 100 50 9.5 6

18.900 – 25.899 (0.7441 – 1.0197) 20 × 60 120 60 9.5 6

25.900 – 32.599 (1.0198 – 1.2834) 25 × 60 135 75 9.5 6

32.600 – 40.599 (1.2835 – 1.5984) 25 × 60 135 75 14.0 8

Selection: Cutting material, material, coolant supply

Cutting material / coating

for material for material

Order No. Order No. P M K N S H P M K N S H

56N.21 56M.21 HM §§1) §§1) §§1) §§1) §§1) §§1) §§1) §§1) §§1) §§1)

56N.71 56M.71 TiN $$ $$ $$4) $$ §§ $$ $$5) $$56N.37 56M.37 DBG-N $$ $$ $$ $$ $$56N.47 56M.47 DBF $$ §§ $$ $$ §§56N.17 56M.17 DBC §§ §§56N.93 56M.93 DST §§ §§3)

56N.67 56M.67 DJC $$2)

Selection example: material St37, cutting material DST, central coolant supply, bore without interruption = Order No. 56M93

17

a

� D

L

b

� d

c

DIHART Monomax® – SolidShort version with cylindrical shank similar to DIN 1835

� 5.600 – 40.599 mm(� 0.2205 – 1.5984 inch)

with internal coolant supply �coolant supply available for blind or through hole applications �

(..) = inch

Order example: Order No. 56M.93 · Bore diameter 24 mm · Bore tolerance H6 · Material St37 or ASG4000 (Cutting geometry page 14-15)

1) conventional machining · 2) material group 10.0&10.1 · 3) material group 12.0 · 4) material group 12.1 · 5) material group 12.0&12.1

§ main area of application $ suitable in some cases

Metric shank Custom reaming tool – selection options!

Dimensions

Cylindricalshank

Ø D Ø d × c L b a No. of inch inch inch ~inch teeth

0.2205 – 0.3503 (5.600 – 8.899) 0.500 × 1.772 5.118 3.346 0.374 4

0.3504 – 0.3897 (8.900 – 9.899) 0.500 × 1.772 5.118 3.346 0.374 6

0.3898 – 0.6259 (9.900 – 15.899) 0.500 × 1.772 6.299 4.528 0.374 6

0.6260 – 0.7440 (15.900 – 18.899) 0.625 × 1.969 7.087 5.118 0.374 6

0.7441 – 1.0197 (18.900 – 25.899) 0.750 × 2.362 7.847 5.512 0.374 6

1.0198 – 1.2834 (25.900 – 32.599) 1.000 × 2.362 8.268 5.906 0.374 6

1.2835 – 1.5984 (32.600 – 40.599) 1.000 × 2.362 8.268 5.906 0.551 8

Selection: Cutting material, material, coolant supply

Cutting material / coating

for material for material

Order No. Order No. P M K N S H P M K N S H

55U.21 55T.21 HM §§1) §§1) §§1) §§1) §§1) §§1) §§1) §§1) §§1) §§1)

55U.71 55T.71 TiN $$ $$ $$4) $$ §§ $$ $$5) $$55U.37 55T.37 DBG-N $$ $$ $$ $$ $$55U.47 55T.47 DBF $$ §§ $$ $$ §§55U.17 55T.17 DBC §§ §§55U.93 55T.93 DST §§ §§3)

55U.67 55T.67 DJC $$2)

Selection example: material St37, cutting material DST, central coolant supply, bore without interruption = Order No. 55T93

18

1) conventional machining · 2) material group 10.0&10.1 · 3) material group 12.0 · 4) material group 12.1 · 5) material group 12.0&12.1

§ main area of application $ suitable in some cases

Inch shankCustom reaming tool – selection options!

DIHART Monomax® – SolidLong version with cylindrical shank similar to DIN 1835

a

� D

L

b

� d

c

� 0.2205 – 1.5984 inch(� 5.600 – 40.599 mm)

� with internal coolant supply� coolant supply available for blind or through hole applications

(..) = mm

Order example: Order No. 55T.93 · Bore diameter 24 mm · Bore tolerance H6 · Material St37 or ASG4000 (Cutting geometry page 14-15)

Dimensions

Cylindricalshank

Ø D Ø d × c L b a No. of mm mm mm ~mm teeth

5.600 – 8.899 (0.2205 – 0.3503) 12 × 45 130 85 9.5 4

8.900 – 9.899 (0.3504 – 0.3897) 12 × 45 130 85 9.5 6

9.900 – 15.899 (0.3898 – 0.6259) 12 × 45 160 115 9.5 6

15.900 – 18.899 (0.6260 – 0.7440) 16 × 50 180 130 9.5 6

18.900 – 25.899 (0.7441 – 1.0197) 20 × 60 200 140 9.5 6

25.900 – 32.599 (1.0198 – 1.2834) 25 × 60 210 150 9.5 6

32.600 – 40.599 (1.2835 – 1.5984) 25 × 60 210 150 14.0 8

Selection: Cutting material, material, coolant supply

Cutting material / coating

for material for material

Order No. Order No. P M K N S H P M K N S H

56U.21 56T.21 HM §§1) §§1) §§1) §§1) §§1) §§1) §§1) §§1) §§1) §§1)

56U.71 56T.71 TiN $$ $$ $$4) $$ §§ $$ $$5) $$56U.37 56T.37 DBG-N $$ $$ $$ $$ $$56U.47 56T.47 DBF $$ §§ $$ $$ §§56U.17 56T.17 DBC §§ §§56U.93 56T.93 DST §§ §§3)

56U.67 56T.67 DJC $$2)

Selection example: material St37, cutting material DST, central coolant supply, bore without interruption = Order No. 56T93

19

1) conventional machining · 2) material group 10.0&10.1 · 3) material group 12.0 · 4) material group 12.1 · 5) material group 12.0&12.1

§ main area of application $ suitable in some cases

DIHART Monomax® – SolidLong version with cylindrical shank similar to DIN 1835

a

� D

L

b

� d

c

� 5.600 – 40.599 mm(� 0.2205 – 1.5984 inch)

with internal coolant supply �coolant supply available for blind or through hole applications �

(..) = inch

Metric shank Custom reaming tool – selection options!

Order example: Order No. 56T.93 · Bore diameter 24 mm · Bore tolerance H6 · Material St37 or ASG4000 (Cutting geometry page 14-15)

20

DIHART Monomax® – Expandable

DIHART Monomax®

One-piece tools – known as monobloc tools – are one of DIHART’s specialities. The demands which have been made over decades are refl ected in an enormous number of types and variations. This successful tool program has been completely revised with many standards available through effi cient manufacturing.

BENEFITS for you:

Designed for large hole diameters Wear compensation for extremely small hole tolerances

Extremely durable due to single-piece construction Precision ground to size

Application:

- Non-alloy and low alloy steels- Stainless, heat resistant and high alloy steels- Grey cast iron and spheroidal graphite cast iron- Copper alloys, brass and bronze- Aluminum- Titanium, titanium alloys, CGI, and plastic on request

Versions:

- Expandable- Short and long versions- Through and blind hole coolant outlets available- Uncoated and coated carbide or DST- Diameter range 1.0198 – 1.5984 inch (25.900 – 40.599 mm)

DIHART Monomax® Page

Tool Recommendation 22 – 23

Monomax® – Expandable

Ø 1.0198 – 1.5984 inch (Ø 25.900 – 40.599 mm)with cylindrical shank – short version

Ø 1.0198 – 1.5984 inch (Ø 25.900 – 40.599 mm)with cylindrical shank – long version

24 – 25

26 – 27

21

Mat

eria

l gro

up

Stre

ngth

Rm

(lbf

/Ins²

)

Har

dnes

s H

B MaterialMaterial exampleANSI / SAE

High-speed machining

Order No.longshort

Cutting geometry

(ASG)

Cutting material/ coating

Order No.longshort

Cutting geometry

(ASG)

Cutting material/ coating

P1.

0 � 72,500 non-alloy steels101011441213

56J.9356R.93

ASG4000 DST 56J.7156R.71

ASG4000 TiN

2.0 72,500 -

130,000non-alloy /low alloy steels

105551155120

56J.9356R.93

ASG4000 DST 56J.7156R.71

ASG4000 TiN

2.1 < 72,500 lead alloys 12L14

56J.9356R.93

ASG4000 DST 56J.7156R.71

ASG4000 TiN

3.0 > 130,000

non alloy / low alloy steels: heat resistant structural, heat treated, nitride and tools steels

10644140

56J.9356R.93

ASG4000 DST 56J.7156R.71

ASG3000 TiN

4.0 > 130,000 high alloy steels H13

H2156J.7156R.71

ASG0106 TiN 56J.7156R.71

ASG0106 TiN

4.1 HSS M10

T4

S5.

0 250 special alloys: Inconel, Hastelloy, Nimonic, stc.

Inconel® 718Nimonic® 80A

5.1 58,000 titanium,

titanium alloys Ti-6Al-4V

M6.

0 � 87,000 stainless steels 304L316

56J.4756R.47

ASG0106 DBF 56J.4756R.47

ASG0106 DBF

6.1 <130,000 stainless steels 630

56J.4756R.47

ASG0106 DBF 56J.4756R.47

ASG0106 DBF

7.0 >130,000 stainless / fi reproof steels 403

42056J.4756R.47

ASG0106 DBF 56J.4756R.47

ASG0106 DBF

K8.

0 180 gray cast iron Class 25G3000

56J.3756R.37

ASG3000 DBG-N 56J.3756R.37

ASG3000 DBG-N

8.1 250 alloy gray cast iron A436 Type 2

56J.3756R.37

ASG3000 DBG-N 56J.3756R.37

ASG3000 DBG-N

9.0 � 87,000 130 ductile cast iron, ferritic 60-40-18

D451256J.9356R.93

ASG3000 DST 56J.3756R.37

ASG3000 DBG-N

9.1 230 ductile cast iron, ferritic /

perlitic80-55-06D5506

56J.9356R.93

ASG3000 DST 56J.3756R.37

ASG3000 DBG-N

10.0 > 87,000 250

spheroidal graphite cast iron, perlitic malleable iron

100-70-0307003

56J.9356R.93

ASG3000 DST 56J.3756R.37

ASG3000 DBG-N

10.1 200 alloyed spheroidal graphite

cast iron A43D256J.3756R.37

ASG3000 DBG-N 56J.3756R.37

ASG3000 DBG-N

10.2 300 vermicular cast iron

56J.3756R.37

ASG3000 DBG-N 56J.3756R.37

ASG3000 DBG-N

N12

.0 90copper alloy, brass,lead-alloy bronze, lead bronze: good cut

31656J.9356R.93

ASG3000 DST 56J.7156R.71

ASG3000 TiN

12.1 100 copper alloy, brass,

bronze:average cut56J.7156R.71

ASG3000 TiN 56J.7156R.71

ASG3000 TiN

13.0 60 wrought aluminum alloys 6151

707556J.1756R.17

ASG0706 DBC 56J.1756R.17

ASG0706 DBC

13.1 75

cast aluminum alloy: Si-content <10%magnesium alloy

380A356.0

56J.1756R.17

ASG0706 DBC 56J.1756R.17

ASG0706 DBC

14.0 100 cast aluminum alloy:

Si-content > 10%383A413.0

56J.1756R.17

ASG0706 DBC 56J.1756R.17

ASG0706 DBC

H15

.0 203,000 hardened steels< 45 HRC

56J.3756R.37

ASG0106 DBG-N

16.0 261,000 hardened steels

> 45 HRC, � 55 HRC56J.3756R.37

ASG0106 DBG-N

22

DIHART Monomax® – ExpandableTool Recommendation

For inquiries concerning tools for materials without a recommendation, please contact us.

High-speed machining Conventional machining

Order No.longshort

Cutting geometry

(ASG)

Cutting material/ coating

Order No.longshort

Cutting geometry

(ASG)

Cutting material/ coating

Order No.longshort

Cutting geometry

(ASG)

Cutting material

Order No.longshort

Cutting geometry

(ASG)

Cutting material

56H.9356Q.93

ASG3000 DST 56H.7156Q.71

ASG3000 TiN 56J.2156R.21

ASG3000 HM 56H.2156Q.21

ASG3000 HM

56H.9356Q.93

ASG3000 DST 56H.7156Q.71

ASG3000 TiN 56J.2156R.21

ASG02 HM 56H.2156Q.21

ASG02 HM

56H.9356Q.93

ASG3000 DST 56H.7156Q.71

ASG3000 TiN 56J.2156R.21

ASG3000 HM 56H.2156Q.21

ASG3000 HM

56H.9356Q.93

ASG3000 DST 56H.7156Q.71

ASG3000 TiN 56J.2156R.21

ASG3000 HM 56H.2156Q.21

ASG3000 HM

56H.7156Q.71

ASG0106 TiN 56H.7156Q.71

ASG0106 TiN 56J.2156R.21

ASG0106 HM 56H.2156Q.21

ASG0106 HM

56J.2156R.21

ASG03 HM 56H.2156Q.21

ASG03 HM

56H.4756Q.47

ASG0106 DBF 56H.4756Q.47

ASG0106 DBF 56J.2156R.21

ASG0106 HM 56H.2156Q.21

ASG0106 HM

56H.4756Q.47

ASG0106 DBF 56H.4756Q.47

ASG0106 DBF 56J.2156R.21

ASG0106 HM 56H.2156Q.21

ASG0106 HM

56H.4756Q.47

ASG0106 DBF 56H.4756Q.47

ASG0106 DBF 56J.2156R.21

ASG0106 HM 56H.2156Q.21

ASG0106 HM

56H.3756Q.37

ASG3000 DBG-N 56H.3756Q.37

ASG3000 DBG-N 56J.2156R.21

ASG3000 HM 56H.2156Q.21

ASG3000 HM

56H.3756Q.37

ASG3000 DBG-N 56H.3756Q.37

ASG3000 DBG-N 56J.2156R.21

ASG3000 HM 56H.2156Q.21

ASG3000 HM

56H.9356Q.93

ASG3000 DST 56H.3756Q.37

ASG3000 DBG-N 56J.2156R.21

ASG02 HM 56H.2156Q.21

ASG02 HM

56H.9356Q.93

ASG3000 DST 56H.3756Q.37

ASG3000 DBG-N 56J.2156R.21

ASG3000 HM 56H.2156Q.21

ASG3000 HM

56H.9356Q.93

ASG3000 DST 56H.3756Q.37

ASG3000 DBG-N 56J.2156R.21

ASG3000 HM 56H.2156Q.21

ASG3000 HM

56H.3756Q.37

ASG3000 DBG-N 56H.3756Q.37

ASG3000 DBG-N 56J.2156R.21

ASG3000 HM 56H.2156Q.21

ASG3000 HM

56H.3756Q.37

ASG3000 DBG-N 56H.3756Q.37

ASG3000 DBG-N 56J.2156R.21

ASG3000 HM 56H.2156Q.21

ASG3000 HM

56H.9356Q.93

ASG3000 DST 56H.7156Q.71

ASG3000 TiN 56J.2156R.21

ASG0106 HM 56H.2156Q.21

ASG0106 HM

56H.7156Q.71

ASG3000 TiN 56H.7156Q.71

ASG3000 TiN 56J.2156R.21

ASG0106 HM 56H.2156Q.21

ASG0106 HM

56H.1756Q.17

ASG0706 DBC 56H.1756Q.17

ASG0706 DBC 56J.2156R.21

ASG02 HM 56H.2156Q.21

ASG02 HM

56H.1756Q.17

ASG0706 DBC 56H.1756Q.17

ASG0706 DBC 56J.2156R.21

ASG3000 HM 56H.2156Q.21

ASG3000 HM

56H.1756Q.17

ASG0706 DBC 56H.1756Q.17

ASG0706 DBC 56J.2156R.21

ASG3000 HM 56H.2156Q.21

ASG3000 HM

56H.3756Q.37

ASG0106 DBG-N

56H.3756Q.37

ASG0106 DBG-N

23

DIHART Monomax® – ExpandableTool Recommendation

Cutting speed and feed see pages 28 - 29.

Dimensions

Cylindricalshank

Ø D Ø d × c L b f a No. of inch inch inch ~inch ~inch teeth

1.0198 – 1.2834 (25.900 – 32.599) 1.000 × 2.362 5.315 2.953 0.004 0.374 6

1.2835 – 1.5984 (32.600 – 40.599) 1.000 × 2.362 5.315 2.953 0.004 0.551 8

Selection: Cutting material, material, coolant supply

Cutting material / coating

for material for material

Order No. Order No. P M K N S H P M K N S H

55J.21 55H.21 HM §§1) §§1) §§1) §§1) §§1) §§1) §§1) §§1) §§1) §§1)

55J.71 55H.71 TiN $$ $$ $$4) $$ §§ $$ $$5) $$55J.37 55H.37 DBG-N $$ $$ $$ $$ $$55J.47 55H.47 DBF $$ §§ $$ $$ §§55J.17 55H.17 DBC §§ §§55J.93 55H.93 DST §§ §§3)

55J.67 55H.67 DJC $$2)

Selection example: material St37, cutting material DST, central coolant supply, bore without interruption = Order No. 56H93

24

DIHART Monomax® – Expandable � 1.0198 – 1.5984 inch(� 25.900 – 40.599 mm)Short version with cylindrical shank similar to DIN 1835

� with internal coolant supply� coolant supply available for blind or through hole applications

Inch shank

a

� D

L

b

f

� d

c

(..) = mm

1) conventional machining · 2) material group 10.0&10.1 · 3) material group 12.0 · 4) material group 12.1 · 5) material group 12.0&12.1

Order example: Order No. 55H.93 · Bore diameter 26 mm · Bore tolerance H6 · Material St37 or ASG4000 (Cutting geometry page 22-23)

§ main area of application $ suitable in some cases

Custom reaming tool – selection options!

Dimensions

Cylindricalshank

Ø D Ø d × c L b f a No. of mm mm mm ~mm ~mm teeth

25.900 – 32.599 (1.0198 – 1.2834) 25 × 60 135 75 0.1 9.5 6

32.600 – 40.599 (1.2835 – 1.5984) 25 × 60 135 75 0.1 14.0 8

Selection: Cutting material, material, coolant supply

Cutting material / coating

for material for material

Order No. Order No. P M K N S H P M K N S H

56J.21 56H.21 HM §§1) §§1) §§1) §§1) §§1) §§1) §§1) §§1) §§1) §§1)

56J.71 56H.71 TiN $$ $$ $$4) $$ §§ $$ $$5) $$56J.37 56H.37 DBG-N $$ $$ $$ $$ $$56J.47 56H.47 DBF $$ §§ $$ $$ §§56J.17 56H.17 DBC §§ §§56J.93 56H.93 DST §§ §§3)

56J.67 56H.67 DJC $$2)

Selection example: material St37, cutting material DST, central coolant supply, bore without interruption = Order No. 56H93

25

Metric shank

DIHART Monomax® – Expandable� 25.900 – 40.599 mm(� 1.0198 – 1.5984 inch) Short version with cylindrical shank similar to DIN 1835

with internal coolant supply �coolant supply available for blind or through hole applications �

a

� D

L

b

f

� d

c

(..) = inch

1) conventional machining · 2) material group 10.0&10.1 · 3) material group 12.0 · 4) material group 12.1 · 5) material group 12.0&12.1

Order example: Order No. 56H.93 · Bore diameter 26 mm · Bore tolerance H6 · Material St37 or ASG4000 (Cutting geometry page 22-23)

§ main area of application $ suitable in some cases

Custom reaming tool – selection options!

Dimensions

Cylindricalshank

Ø D Ø d × c L b f a No. of inch inch inch ~inch ~inch teeth

1.0198 – 1.2834 (25.900 – 32.599) 1.000 × 2.362 8.268 5.906 0.004 0.374 6

1.2835 – 1.5984 (32.600 – 40.599) 1.000 × 2.362 8.268 5.906 0.004 0.551 8

Selection: Cutting material, material, coolant supply

Cutting material / coating

for material for material

Order No. Order No. P M K N S H P M K N S H

55R.21 55Q.21 HM §§1) §§1) §§1) §§1) §§1) §§1) §§1) §§1) §§1) §§1)

55R.71 55Q.71 TiN $$ $$ $$4) $$ §§ $$ $$5) $$55R.37 55Q.37 DBG-N $$ $$ $$ $$ $$55R.47 55Q.47 DBF $$ §§ $$ $$ §§55R.17 55Q.17 DBC §§ §§55R.93 55Q.93 DST §§ §§3)

55R.67 55Q.67 DJC $$2)

Selection example: material St37, cutting material DST, central coolant supply, bore without interruption = Order No. 56H93

26

DIHART Monomax® – ExpandableLong version with cylindrical shank similar to DIN 1835

a

� D

L

b

f

� d

c

(..) = mm

� with internal coolant supply� coolant supply available for blind or through hole applications

1) conventional machining · 2) material group 10.0&10.1 · 3) material group 12.0 · 4) material group 12.1 · 5) material group 12.0&12.1

§ main area of application $ suitable in some cases

Inch shankCustom reaming tool – selection options!

Order example: Order No. 55Q.93 · Bore diameter 26 mm · Bore tolerance H6 · Material St37 or ASG4000 (Cutting geometry page 22-23)

� 1.0198 – 1.5984 inch(� 25.900 – 40.599 mm)

Dimensions

Cylindricalshank

Ø D Ø d × c L b f a No. of mm mm mm ~mm ~mm teeth

25.900 – 32.599 (1.0198 – 1.2834) 25 × 60 210 150 0.1 9.5 6

32.600 – 40.599 (1.2835 – 1.5984) 25 × 60 210 150 0.1 14.0 8

Selection: Cutting material, material, coolant supply

Cutting material / coating

for material for material

Order No. Order No. P M K N S H P M K N S H

56R.21 56Q.21 HM §§1) §§1) §§1) §§1) §§1) §§1) §§1) §§1) §§1) §§1)

56R.71 56Q.71 TiN $$ $$ $$4) $$ §§ $$ $$5) $$56R.37 56Q.37 DBG-N $$ $$ $$ $$ $$56R.47 56Q.47 DBF $$ §§ $$ $$ §§56R.17 56Q.17 DBC §§ §§56R.93 56Q.93 DST §§ §§3)

56R.67 56Q.67 DJC $$2)

Selection example: material St37, cutting material DST, central coolant supply, bore without interruption = Order No. 56H93

27

DIHART Monomax® – ExpandableLong version with cylindrical shank similar to DIN 1835

with internal coolant supply �coolant supply available for blind or through hole applications �

a

� D

L

b

f

� d

c

(..) = inch

Metric shank

1) conventional machining · 2) material group 10.0&10.1 · 3) material group 12.0 · 4) material group 12.1 · 5) material group 12.0&12.1

Order example: Order No. 56Q.93 · Bore diameter 26 mm · Bore tolerance H6 · Material St37 or ASG4000 (Cutting geometry page 22-23)

§ main area of application $ suitable in some cases

Custom reaming tool – selection options!

� 25.900 – 40.599 mm(� 1.0198 – 1.5984 inch)

Guideline for reaming Cutting speed vc ft/min (m/min)

Mat

eria

l gro

up

Stre

ngth

Rm

(lbf

/Ins²

)

Har

dnes

s H

B

MaterialMaterial exampleAISI / SAE

Reamers short / 3×D Reamers long / 5×D

HM

DS

T

TiN

DBG

-N

DB

F

DJC

DBC HM

DS

T

TiN

DBG

-N

DB

F

DJC

DBC

min-max min-max min-max min-max min-max min-max min-max min-max min-max min-max min-max min-max min-max min-max

P1.

0 � 72,500

non-alloy steels101011441213

19-32(6-10)

330-660(100-200)

195-460(60-140)

330-660(100-200)

19-32(6-10)

260-525(80-160)

195-390(60-120)

260-525(80-160)

2.0 72,500 -

130,000non-alloy /low alloy steels

105551155120

19-32(6-10)

330-660(100-200)

195-460(60-140)

330-660(100-200)

19-32(6-10)

260-525(80-160)

195-390(60-120)

260-525(80-160)

2.1 <

72,500lead alloys 12L14

50-145(15-45)

330-660(100-200)

195-460(60-140)

330-660(100-200)

50-145(15-45)

260-525(80-160)

195-390(60-120)

260-525(80-160)

3.0 >

130,000

non alloy / low alloy steels: heat resistant structural, heat treated, nitride and tools steels

10644140

16-30(5-9)

260-490(80-150)

195-360(60-110)

260-490(80-150)

16-30(5-9)

260-390(80-120)

195-295(60-90)

260-390(80-120)

4.0 >

130,000high alloy steels H13

H2113-23(4-7)

50-145(15-45)

13-23(4-7)

50-145(15-45)

4.1 HSS M10

T4

S5.

0 250 special alloys: Inconel, Hastelloy, Nimonic, stc.

Inconel® 718Nimonic® 80A

5.1 58,000 titanium,

titanium alloys Ti-6Al-4V16-40(5-12)

16-40(5-12)

M6.

0 � 87,000

stainless steels 304L316

16-26(5-8)

50-130(15-40)

100-195(30-60)

16-26(5-8)

50-130(15-40)

100-195(30-60)

6.1 <130,000 stainless steels 630

13-19(4-6)

32-115(10-35)

65-165(20-50)

13-19(4-6)

32-115(10-35)

65-165(20-50)

7.0 >130,000 stainless / fi reproof

steels403420

13-19(4-6)

32-115(10-35)

65-165(20-50)

13-19(4-6)

32-15(10-35)

65-165(20-50)

K8.

0 180 gray cast iron Class 25G3000

12-82(10-25)

165-425(50-130)

260-720(80-220)

260-720(80-220)

12-82(10-25)

65-330(50-100)

260-490(80-150)

260-490(80-150)

8.1 250 alloy gray cast iron A436 Type 2

19-40(6-12)

100-295(30-90)

130-425(40-130)

130-425(40-130)

19-40(6-12)

100-295(30-90)

130-330(40-100)

130-330(40-100)

9.0 �

87,000130 ductile cast iron, ferritic 60-40-18

D451230-59(9-18)

425-980(130-300)

425-980(130-300)

425-980(130-300)

425-980(130-300)

30-59(9-18)

390-590(120-180)

390-590(120-180)

390-590(120-180)

390-590(120-180)

9.1 230 ductile cast iron, ferritic

/ perlitic80-55-06D5506

30-59(9-18)

330-820(100-250)

330-820(100-250)

330-820(100-250)

330-820(100-250)

30-59(9-18)

330-525(100-160)

330-520(100-160)

330-520(100-160)

330-525(100-160)

10.0 >

87,000250

spheroidal graphite cast iron, perlitic malleable iron

100-70-0307003

26-50(8-15)

260-590(80-180)

260-590(80-180)

260-590(80-180)

260-590(80-180)

26-50(8-15)

260-490(80-150)

260-490(80-150)

260-490(80-150)

260-490(80-150)

10.1 200 alloyed spheroidal

graphite cast iron A43D219-40(6-12)

100-195(30-60)

165-330(50-100)

165-330(50-100)

19-40(6-12)

100-195(30-60)

165-330(50-100)

165-330(50-100)

165-330(50-100)

10.2 300 vermicular cast iron

19-40(6-12)

100-230(30-70)

130-425(40-130)

130-425(40-130)

19-40(6-12)

100-230(30-70)

130-425(40-130)

130-425(40-130)

130-425(40-130)

N12

.0 90copper alloy, brass,lead-alloy bronze, lead bronze: good cut

31612-100(10-30)

330-1050(100-320)

260-660(80-200)

12-100(10-30)

330-660(100-200)

260-490(80-150)

12.1 100 copper alloy, brass,

bronze:average cut12-65

(10-20)165-490(50-150)

12-65(10-20)

165-390(50-120)

13.0 60 wrought aluminum

alloys61517075

12-100(10-30)

165-980(50-300)

12-100(10-30)

165-785(50-240)

13.1 75

cast aluminum alloy: Si-content <10%magnesium alloy

380A356.0

12-100(10-30)

490-980(150-300)

12-100(10-30)

490-820(150-250)

14.0 100 cast aluminum alloy:

Si-content > 10%383A413.0

26-65(8-20)

490-980(150-300)

26-65(8-20)

490-820(150-250)

H15

.0 203,000 hardened steels< 45 HRC

130-195(40-60)

130-195(40-60)

16.0 261,000 hardened steels

> 45 HRC, � 55 HRC100-165(30-50)

100-165(30-50)

28

DIHART® Cutting Data

For inquiries concerning tools for materials without a recommendation, please contact us.

Feed fz in/tooth (mm/tooth)

straight fl utedASG3000, ASG0106, ASG03

straight fl utedASG4000, ASG09B, ASG1402

left hand spiraledASG0501

< � 0.472(< � 12)

� 0.472 - 0.984(� 12 - 25)

� 0.984 - 1.968(� 25 - 50)

> � 1.968(> � 50)

< � 0.472(< � 12)

� 0.472 - 0.984(� 12 - 25)

� 0.984 - 1.968(� 25 - 50)

> � 1.968(> � 50)

� 0.189 - 0.500(� 4.8 - 12.7)

min-max min-max min-max min-max min-max min-max min-max min-max min-max

0.002-0.004(0.05-0.10)

0.003-0.006(0.07-0.15)

0.003-0.007(0.09-0.20)

0.004-0.010(0.10-0.25)

0.003-0.005(0.07-0.14)

0.004-0.008(0.10-0.21)

0.005-0.009(0.12-0.24)

0.005-0.012(0.13-0.30)

0.003-0.005(0.07-0.14)

0.002-0.004(0.05-0.10)

0.003-0.006(0.07-0.15)

0.003-0.007(0.09-0.20)

0.004-0.010(0.10-0.25)

0.003-0.005(0.07-0.14)

0.004-0.008(0.10-0.21)

0.005-0.009(0.12-0.24)

0.005-0.012(0.13-0.30)

0.003-0.005(0.07-0.14)

0.002-0.004(0.05-0.10)

0.003-0.006(0.07-0.15)

0.003-0.007(0.09-0.20)

0.004-0.010(0.10-0.25)

0.003-0.005(0.07-0.14)

0.004-0.008(0.10-0.21)

0.005-0.009(0.12-0.24)

0.005-0.012(0.13-0.30)

0.003-0.005(0.07-0.14)

0.001-0.003(0.04-0.08)

0.002-0.005(0.06-0.12)

0.002-0.006(0.07-0.16)

0.003-0.008(0.08-0.20)

0.002-0.004(0.06-0.11)

0.003-0.007(0.08-0.17)

0.003-0.007(0.09-0.19)

0.004-0.009(0.10-0.24)

0.002-0.004(0.06-0.11)

0.001-0.003(0.04-0.07)

0.002-0.004(0.05-0.11)

0.002-0.005(0.06-0.14)

0.003-0.007(0.07-0.18)

0.002-0.004(0.05-0.11)

0.003-0.007(0.07-0.17)

0.004-0.009(0.10-0.24)

0.004-0.012(0.11-0.30)

0.001-0.003(0.04-0.08)

0.002-0.005(0.06-0.12)

0.003-0.006(0.07-0.16)

0.003-0.008(0.08-0.20)

0.002-0.005(0.06-0.12)

0.001-0.003(0.04-0.08)

0.002-0.005(0.06-0.12)

0.003-0.006(0.07-0.16)

0.003-0.008(0.08-0.20)

0.002-0.005(0.06-0.12)

0.001-0.003(0.04-0.08)

0.002-0.005(0.06-0.12)

0.003-0.006(0.07-0.16)

0.003-0.008(0.08-0.20)

0.002-0.005(0.06-0.12)

0.002-0.005(0.06-0.13)

0.003-0.008(0.08-0.20)

0.004-0.010(0.11-0.26)

0.005-0.013(0.12-0.33)

0.003-0.008(0.08-0.20)

0.002-0.005(0.06-0.12)

0.003-0.007(0.08-0.18)

0.004-0.009(0.11-0.24)

0.005-0.012(0.12-0.30)

0.003-0.007(0.08-0.18)

0.002-0.005(0.06-0.13)

0.003-0.008(0.08-0.20)

0.004-0.010(0.11-0.26)

0.005-0.013(0.12-0.33)

0.003-0.008(0.08-0.20)

0.002-0.005(0.06-0.13)

0.003-0.008(0.08-0.20)

0.004-0.010(0.11-0.26)

0.005-0.013(0.12-0.33)

0.003-0.008(0.08-0.20)

0.002-0.005(0.06-0.12)

0.003-0.007(0.08-0.18)

0.004-0.009(0.11-0.24)

0.005-0.012(0.12-0.30)

0.003-0.007(0.08-0.18)

0.002-0.005(0.06-0.12)

0.003-0.007(0.08-0.18)

0.004-0.009(0.11-0.24)

0.005-0.012(0.12-0.30)

0.003-0.007(0.08-0.18)

0.002-0.005(0.06-0.12)

0.003-0.007(0.08-0.18)

0.004-0.009(0.11-0.24)

0.005-0.012(0.12-0.30)

0.003-0.007(0.08-0.18)

0.002-0.005(0.05-0.12)

0.003-0.007(0.07-0.18)

0.003-0.009(0.09-0.24)

0.004-0.012(0.10-0.30)

0.003-0.007(0.07-0.18)

0.002-0.005(0.05-0.12)

0.003-0.007(0.07-0.18)

0.003-0.009(0.09-0.24)

0.004-0.012(0.10-0.30)

0.003-0.007(0.07-0.18)

0.002-0.005(0.05-0.12)

0.003-0.007(0.07-0.18)

0.003-0.009(0.09-0.24)

0.004-0.012(0.10-0.30)

0.003-0.007(0.07-0.18)

0.002-0.005(0.05-0.12)

0.003-0.007(0.07-0.18)

0.003-0.009(0.09-0.24)

0.004-0.012(0.10-0.30)

0.003-0.007(0.07-0.18)

0.002-0.005(0.05-0.12)

0.003-0.007(0.07-0.18)

0.003-0.009(0.09-0.24)

0.004-0.012(0.10-0.30)

0.003-0.007(0.07-0.18)

0.001-0.003(0.04-0.08)

0.002-0.005(0.06-0.12)

0.003-0.006(0.07-0.16)

0.003-0.008(0.08-0.20)

0.001-0.003(0.04-0.08)

0.002-0.005(0.06-0.12)

0.003-0.006(0.07-0.16)

0.003-0.008(0.08-0.20)

Reaming allo wance in diameter inch (mm)0.004-0.008(0.10-0.20)

0.008-0.012(0.20-0.30)

0.008-0.016(0.20-0.40)

0.012-0.020(0.30-0.50)

0.004-0.008(0.10-0.20)

0.008-0.012(0.20-0.30)

0.008-0.016(0.20-0.40)

0.012-0.020(0.30-0.50)

0.004-0.008(0.10-0.20) 29

DIHART® Cutting Data

(..) = mm

399 02 027 03b-2/14 Printed in USA • © 2014 KOMET of America, Inc. • We reserve the right to make modifi cations.

www.komet.com

KOMET of America, Inc.

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KOMET of CanadaTooling Solutions ULC250 Harry Walker Pkwy NUnit 6BNewmarket, ON L3Y 7B4CANADATEL: (905) 954-0466FAX: (905) [email protected]