our experience leveraging energy star recognition · 2018. 6. 22. · 2011 research &...

19
1 ALTRAMESE ROBERTS-TOMPKINS SENIOR ENGINEER PRODUCTION ENGINEERING TOYOTA MOTOR NORTH AMERICA Our Experience Leveraging ENERGY STAR Recognition

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Page 1: Our Experience Leveraging ENERGY STAR Recognition · 2018. 6. 22. · 2011 Research & Development (4) Unit Plant (8) Vehicle Assembly (8) Corporate Headquarters ... Camry Hybrid Lexus

1

ALTRAMESE ROBERTS-TOMPKINS SENIOR ENGINEER

PRODUCTION ENGINEERINGTOYOTA MOTOR NORTH AMERICA

Our Experience Leveraging ENERGY STAR Recognition

Page 2: Our Experience Leveraging ENERGY STAR Recognition · 2018. 6. 22. · 2011 Research & Development (4) Unit Plant (8) Vehicle Assembly (8) Corporate Headquarters ... Camry Hybrid Lexus

2Toyota North America Manufacturing & R&D

TABC 1971

CAPTIN 1985

TMMK1988

TMMC 1988

BODINE1990

TEMA1996

TMMWV1998

TMMI1999

TMMAL2003TMMBC 2004

TMMTX 2006

SIA 2007

TMMC 2 2008

BODINE2005

TMMMS2011

Research & Development (4)

Unit Plant (8)

Vehicle Assembly (8)

Corporate Headquarters

Plano, TX

Production Engineering

Georgetown, KY

Manufacturing Purchasing

Page 3: Our Experience Leveraging ENERGY STAR Recognition · 2018. 6. 22. · 2011 Research & Development (4) Unit Plant (8) Vehicle Assembly (8) Corporate Headquarters ... Camry Hybrid Lexus

3Vehicles Manufactured in North America

Camry

Camry Hybrid Lexus RX 350/450H Corolla

RAV4

RAV4 Hybrid

Avalon

Avalon Hybrid

Highlander

Highlander Hybrid Lexus ES 350 Tacoma

Sienna Sequoia Tundra

Page 4: Our Experience Leveraging ENERGY STAR Recognition · 2018. 6. 22. · 2011 Research & Development (4) Unit Plant (8) Vehicle Assembly (8) Corporate Headquarters ... Camry Hybrid Lexus

4Ever-Better Cars, Ever-Better Society

Lead the Way • Future of Mobility • Enriching Lives • Safest and Most Responsible Ways of Moving People

Commitment to Quality • Constant Innovation • Respect for the Planet

Rewarded with a Smile • Challenging Goals • Engaging Talent and Passion of People

There is Always a Better Way

Page 5: Our Experience Leveraging ENERGY STAR Recognition · 2018. 6. 22. · 2011 Research & Development (4) Unit Plant (8) Vehicle Assembly (8) Corporate Headquarters ... Camry Hybrid Lexus

5Toyota’s Plan

Aiming to Establish a Future Society in Harmony with Nature

Page 6: Our Experience Leveraging ENERGY STAR Recognition · 2018. 6. 22. · 2011 Research & Development (4) Unit Plant (8) Vehicle Assembly (8) Corporate Headquarters ... Camry Hybrid Lexus

6

We have a BIG Challenge

The best way to predict your

future is to create it.

Abraham Lincoln

Page 7: Our Experience Leveraging ENERGY STAR Recognition · 2018. 6. 22. · 2011 Research & Development (4) Unit Plant (8) Vehicle Assembly (8) Corporate Headquarters ... Camry Hybrid Lexus

7So…What is Challenge 2050?

http://www.toyota-global.com/sustainability/environment/challenge2050/

CARBON

WATER

MATERIALS

BIODIVERSITY

The challenge affirms Toyota’s commitment to reducing the environmental burden of

automobiles to as close to zero as possible, while developing measures to contribute

to positive impact on the Earth and its societies.

Page 8: Our Experience Leveraging ENERGY STAR Recognition · 2018. 6. 22. · 2011 Research & Development (4) Unit Plant (8) Vehicle Assembly (8) Corporate Headquarters ... Camry Hybrid Lexus

8

CARBON

Focus Area 1

• Reducing vehicle CO2 emissions by 90% form 2010

baseline, by 2050

• Reducing CO2 emissions from manufacturing and

logistics

• Reducing CO2 emissions in entire vehicle life cycle

Page 9: Our Experience Leveraging ENERGY STAR Recognition · 2018. 6. 22. · 2011 Research & Development (4) Unit Plant (8) Vehicle Assembly (8) Corporate Headquarters ... Camry Hybrid Lexus

9

WATER

Focus Area 2

• Conserving water

• Protecting water resources

Page 10: Our Experience Leveraging ENERGY STAR Recognition · 2018. 6. 22. · 2011 Research & Development (4) Unit Plant (8) Vehicle Assembly (8) Corporate Headquarters ... Camry Hybrid Lexus

10

MATERIALS

Focus Area 3

• Conserving natural resources

• Eliminating waste disposal

Page 11: Our Experience Leveraging ENERGY STAR Recognition · 2018. 6. 22. · 2011 Research & Development (4) Unit Plant (8) Vehicle Assembly (8) Corporate Headquarters ... Camry Hybrid Lexus

11

BIODIVERSITY

Focus Area 4

• Protecting species

• Conserving habitat

Page 12: Our Experience Leveraging ENERGY STAR Recognition · 2018. 6. 22. · 2011 Research & Development (4) Unit Plant (8) Vehicle Assembly (8) Corporate Headquarters ... Camry Hybrid Lexus

12

Ways to save energy, cut costs, and reduce CO2

emissions while improving performance.

Identify and Improve

Track performance to meet energy management

goals.

Track

Earn recognition and communicate energy-saving

efforts to the public to show company efforts and

motivate employees.

Recognize

Opportunity to network among peers in companies

within or outside of industrial focus to share best

practices and techniques.

Benchmark

Leveraging ENERGY STAR Recognition at TOYOTA

Page 13: Our Experience Leveraging ENERGY STAR Recognition · 2018. 6. 22. · 2011 Research & Development (4) Unit Plant (8) Vehicle Assembly (8) Corporate Headquarters ... Camry Hybrid Lexus

13Identify Opportunities and Improve Performance

2017 TMMMS Treasure Hunt 2018 TMMTX ESCO

89 kaizens identified

19,000 MT of CO2 savings

42 kaizens identified

5,513 MT CO2 savings

Page 14: Our Experience Leveraging ENERGY STAR Recognition · 2018. 6. 22. · 2011 Research & Development (4) Unit Plant (8) Vehicle Assembly (8) Corporate Headquarters ... Camry Hybrid Lexus

14Tracking Data and Performance

Collect Data

Track Data

EPI DATABASECHALLENGE FOR INDUSTRY

TRACKING FILES

PLANT CERTIFICATION

TRACKING FILES

Page 15: Our Experience Leveraging ENERGY STAR Recognition · 2018. 6. 22. · 2011 Research & Development (4) Unit Plant (8) Vehicle Assembly (8) Corporate Headquarters ... Camry Hybrid Lexus

15Earning and Communicating Recognition

Communicate

Recognition

Prepare

Page 16: Our Experience Leveraging ENERGY STAR Recognition · 2018. 6. 22. · 2011 Research & Development (4) Unit Plant (8) Vehicle Assembly (8) Corporate Headquarters ... Camry Hybrid Lexus

16

2017 ENV/FAC ConferenceAwards Table

Challenge for IndustryTMMAL

Challenge for IndustryTMMTX Stamping

Plant CertificationTMMK Plant 1

Plant CertificationTMMMS

Challenge for IndustryTMMI Stamping

Challenge for IndustryTMMI Plastics & Press

Plant CertificationTMMI East & West

Recognition2017 Toyota North America Environmental and Facilities Conference

Page 17: Our Experience Leveraging ENERGY STAR Recognition · 2018. 6. 22. · 2011 Research & Development (4) Unit Plant (8) Vehicle Assembly (8) Corporate Headquarters ... Camry Hybrid Lexus

17

ENERGY STAR Awards displayed in

Facilities Office

TMMK

ENERGY STAR achievements on

display in Facilities Office

TMMK

Recognition

Green Wall

TMMAL

Thank You & Congratulations!

Tadahisa Isono | Executive Vice President

Responsible for all North America Manufacturing

Over 40,000 Team Members

Page 18: Our Experience Leveraging ENERGY STAR Recognition · 2018. 6. 22. · 2011 Research & Development (4) Unit Plant (8) Vehicle Assembly (8) Corporate Headquarters ... Camry Hybrid Lexus

18BenchmarkingIndustry Focus Groups Networking and Sharing

Benchmarking Purchasing/

Commodities

Data

Management

Organization

Innovation

Energy Projects/

Treasure Hunts

Sustainability

Energy KPI

AnalyticsBest Practices Communication/

Motivation

Aluminum Industry Focus GroupAuto Industry Focus Group EPA Partner Meeting Speaker

Pharma Industry Focus Group

Page 19: Our Experience Leveraging ENERGY STAR Recognition · 2018. 6. 22. · 2011 Research & Development (4) Unit Plant (8) Vehicle Assembly (8) Corporate Headquarters ... Camry Hybrid Lexus

19Recognize Your Challenge

Become a Partner

Take the Challenge

Take Action

Improve Your Energy Performance