order no. pdo-m602

33
WY) PIONEER’ The Art ofEntertainment Service ORDER NO. ARP2694 MULTI-PLAY COMPACT DISC PLAYER PDO-M602 PD-M552 PD-M502 PD-M602, PD-M552 AND PD-M502 HAVE THE FOLLOWING: ee Penna Sei PD-M602 PD-M552 PD-M502 ® This manual is applicable to the following : PD-M602/KU, KUXJ, KUXJS, KC and KCXJ ; PD-M552/KU, KUXJ, and KUXJS ; PD-M502/KU, KUXJ, KUXJS, KC and KCXJ. © For the following : PD-M602/KUXJ, KUXJS, KC and KCXJ ;PD-M552/KU, KUXJ, and KUXJS ;PD-M502/KU, KUXJ, KUXJS, KC and KCXJ, refer to page 38. CONTENTS 1. SAFETY INFORMATION <c-sscseescceeecseeeecceeceeeessees 2 8. ADJUSTMENTS --+---eceescccececceceececececersseeesaeseerns 27 2. PACKING AND PARTS LIST --+-e:--eseeeeeeeeeeeeeereeees 3 Q. IC INFORMATION --+eee--sceeeseeecereeececeeececeneeseeenns 36 3. EXPLODED VIEWS AND PARTS LIST ----+-----+-+20++4 10. FOR PD-M602/KUXJ, KUXJS, KC, KCXJ, 4, BLOCK DIAGRAM -+-+--+-re-seeeceeeeeeerceeeeceeereeserens 10 PD-M552/KU, KUXJ, KUXJS, PD-M502/KU, 5. SCHEMATIC DIAGRAM. ------+-----2seeeeeeeeseeeeceeees 11 KUXJ, KUXJS, KC AND KCXJ TYPES-------------+- 38 6. PCB CONNECTION DIAGRAM. --resccesecseseeeesseees 17 11. PANEL FACILITIES -------------seeseeeecceeececeeeeeecesenns 41 7. PCB PARTS LIST «+--c+eceorscsssesssercoseneciccccteczeenees 25 12. SPECIFICATIONS -----s0:se-eseeeeeeereeececeeeeeeeeteneens 42 PIONEER ELECTRONIC CORPORATION = 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153, Japan PIONEER ELECTRONICS SERVICE INC. P.O. Box 1760, Long Beach, California 90801 U.S.A. PIONEER ELECTRONICS OFCANADA, INC. 300 Allstate Parkway Markham, Ontario L3R OP2 Canada PIONEER ELECTRONIC [EUROPE] N.V. Haven 1087 Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS AUSTRALIA PTY. LTD. 178-184 Boundary Road, Braeside, Victoria 3195, Australia TEL: [03} 580-9911 ©PIONEER ELECTRONIC CORPORATION 1993 Spiren ase Hi ls

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Page 1: ORDER NO. PDO-M602

WY) PIONEER’ The Art of Entertainment

Service ORDER NO. ARP2694

MULTI-PLAY COMPACT DISC PLAYER

PDO-M602 PD-M552 PD-M502 PD-M602, PD-M552 AND PD-M502 HAVE THE FOLLOWING:

ee Penna Sei PD-M602 PD-M552 PD-M502

® This manual is applicable to the following : PD-M602/KU, KUXJ, KUXJS, KC and KCXJ ; PD-M552/KU, KUXJ, and KUXJS ; PD-M502/KU, KUXJ, KUXJS, KC and KCXJ.

© For the following : PD-M602/KUXJ, KUXJS, KC and KCXJ ; PD-M552/KU, KUXJ, and KUXJS ; PD-M502/KU, KUXJ, KUXJS, KC and KCXJ, refer to page 38.

CONTENTS 1. SAFETY INFORMATION <c-sscseescceeecseeeecceeceeeessees 2 8. ADJUSTMENTS --+---eceescccececceceececececersseeesaeseerns 27 2. PACKING AND PARTS LIST --+-e:--eseeeeeeeeeeeeeereeees 3 Q. IC INFORMATION --+eee--sceeeseeecereeececeeececeneeseeenns 36 3. EXPLODED VIEWS AND PARTS LIST ----+-----+-+20++ 4 10. FOR PD-M602/KUXJ, KUXJS, KC, KCXJ, 4, BLOCK DIAGRAM -+-+--+-re-seeeceeeeeeerceeeeceeereeserens 10 PD-M552/KU, KUXJ, KUXJS, PD-M502/KU, 5. SCHEMATIC DIAGRAM. ------+-----2seeeeeeeeseeeeceeees 11 KUXJ, KUXJS, KC AND KCXJ TYPES-------------+- 38 6. PCB CONNECTION DIAGRAM. --resccesecseseeeesseees 17 11. PANEL FACILITIES -------------seeseeeecceeececeeeeeecesenns 41 7. PCB PARTS LIST «+--c+eceorscsssesssercoseneciccccteczeenees 25 12. SPECIFICATIONS -----s0:se-eseeeeeeereeececeeeeeeeeteneens 42

PIONEER ELECTRONIC CORPORATION = 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153, Japan PIONEER ELECTRONICS SERVICE INC. P.O. Box 1760, Long Beach, California 90801 U.S.A. PIONEER ELECTRONICS OF CANADA, INC. 300 Allstate Parkway Markham, Ontario L3R OP2 Canada PIONEER ELECTRONIC [EUROPE] N.V. Haven 1087 Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS AUSTRALIA PTY. LTD. 178-184 Boundary Road, Braeside, Victoria 3195, Australia TEL: [03} 580-9911 © PIONEER ELECTRONIC CORPORATION 1993 Spiren ase Hi ls

Page 2: ORDER NO. PDO-M602

PD-M602

1. SAFETY INFORMATION

This service manual is intended for qualified service technicians; it is not meant for the casual

do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.

WARNING

Lead in solder used in this product is listed by the California Health and Welfare agency as a known reproductive toxicant which

may cause birth defects or other reproductive harm (California Health & Safety Code, Section 25249.5).

When servicing or handling circuit boards and other components which contain lead in solder, avoid unprotected skin contact with

the solder. Aliso, when soldering do not inhale any smoke or fumes produced.

NOTICE

(FOR CANADIAN MODEL ONLY) Fuse symbols -§&— (fast operating fuse) and/or -§&—# (slow operating fuse) on PCB indicate that replacement parts

must be of identical designation.

REMARQUE

(POUR MODELE CANADIEN SEULEMENT) Les symboles de fusible -@&— (fusible de type rapide) et/ou -§E—=% (fusible de type lent) sur CCI indiquent que les piéces de replacement doivent avoir la méme désignation.

(FOR USA MODEL ONLY)

1. SAFETY PRECAUTIONS ANY MEASUREMENTS NOT WITHIN THE LIMITS

The following check should be performed for the OUTLINED ABOVE ARE INDICATIVE OF A PO- continued protection of the customer and service TENTIAL SHOCK HAZARD AND MUST BE COR-

RECTED BEFORE RETURNING THE APPLIANCE TO

THE CUSTOMER. technician.

LEAKAGE CURRENT CHECK Measure leakage current to a known earth ground

(water pipe, conduit, etc.) by connecting a leakage 2. PRODUCT SAFETY NOTICE

current tester such as Simpson Model 229-2 or

equivalent between the earth ground and all exposed

metal parts of the appliance (input/output terminals,

screwheads, metal overlays, contro} shaft, etc.}. Plug

the AC line cord of the appliance directly into a 120V

AC 60Hz outlet and turn the AC power switch on. Any

current measured must not exceed 0.5mA.

z Reading should

Leakage | NOt be above

current | 0.5mA Device under

test

Test all exposed metal

surfaces

Also test with

plug reversed Earth

(Using AC adapter ground plug as required)

AC Leakage Test

Many electrical and mechanical parts in the appli-

ance have special safety related characteristics. These

are often not evident from visual inspection nor the

protection afforded by them necessarily can be ob-

tained by using replacement components rated for vol-

tage, wattage, etc. Replacement parts which have

these special safety characteristics are identified in

this Service Manual.

Electrical components having such features are

identified by marking with a A on the schematics and

on the parts list in this Service Manual.

The use of a substitute replacement component which

dose not have the same safety characteristics as the

PIONEER recommended replacement one, shownin

the parts list in this Service Manual, may create shock,

fire, or other hazards.

Product Safety is continuously under review and

new instructions are issued from time to time. For

the latest information, always consult the current

PIONEER Service Manual. A subscription to, or ad-

ditionai copies of, PIONEER Service Manual may be

obtained at a nominal charge from PIONEER.

;

;

Page 3: ORDER NO. PDO-M602

PD-M602

2. PACKING AND PARTS LIST NOTES:

* Parts marked by “NSP” are generally unavailable because they are not in our Master Spare Parts List. ¢ The A\ mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure

to use parts of identical designation.

* Parts marked by “©” are not always kept in stock. Their delivery time may be longer than usual or they may be unavailable.

Parts List

Mark No. Description Part No. Mark No. Description Part No.

1 Connection cord with PDE — 319 9 CD packing case PHG1869 mini plug (for SR cord) 10 Mirror mat sheet 223 — 007

2 Connection cord with PDE1109 11 PP case PYY1169 pin plug (for Audio) 12 Bag Z21 — 038

3 Remote control unit PWW1068 ; 4 Battery cover PZN1010 NSP 101 Dry cell battery VEM — 022

(R038, AAA) 5 Magazine assembly PXA1504

6 Operating instructions PRB1184 (English)

7 Styrol protector (F) PHA1228 8 Styrol protector (R) PHA1229

Page 4: ORDER NO. PDO-M602

PD-M602

3. EXPLODED VIEWS AND PARTS LIST

NOTES: « Parts marked by “NSP” are generally unavailable because they are not in our Master Spare Parts List.

¢ The A\ mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure

to use parts of identical designation.

Parts marked by “@” are not always kept in stock. Their delivery time may be longer than usual or they may be unavailable.

3.1 EXTERIOR

Parts List

nT _—,

1 Strain relief 2 32P FF.C/30V

A 3 Power transformer A 4 Power cord with plug

5 Bonnet

6 Insulator 7 Screw

8 Knob (Headphone) 9 Function panel

0 Mode button

11 Name plate 12 Power button 13. Screw 14 Function button 15 Display window

16 Spring (Door) 17. LED lens

18 Door 19 Function panel assembly 20 Mother board assembly

21 Screw

22 Screw

23 Screw 24 Screw

25 Screw

2 Screw

27.» ~Screw

28 Screw

PNW1912 IBZ30P080FCC PAC1707 PNW2250 PAC1709

PAM1608 PAC1719 BBZ26P120FZK PAC1717 PAM1607

PBH1022 PNW2019 PNW2264 PEA1265 PWM1746

BBZ30P060FMC BBZ30P080F ZK. PPZ30P120FMC FBT40P080FZK IBZ30P060FCC

IBZ30P100FCC IBZ30P180F MC PDZ30P050F MC

29 Function board assembly PWZ2516

Mark No.

NSP 101

NSP 102

NSP 103

NSP 104

NSP =-:105

NSP 106

107

NSP 108

NSP 109

Description Part No.

PCB mould AMR1525 Under base PNA1751

Rear base PNA1915 Multi mechanism assembly PXA1469

Flat cable (6P) D20PYYO615E

Earth lead unit XDF — 502

Switch board assembly PWZ2520

Headphone board assembly PWZ2524

Page 5: ORDER NO. PDO-M602

eee | 2 |

Exterior

a 6PD-M602

NOTE: Screws adjacent to V mark on the product

are used for disassembly.

B

Multi mechanism assembly rer (= See section 3.2.)

C

a

* The stopper consist of the big ring part and the small ring part. If you stick the stopper to the leg, stick the big ring part to the front leg, and the small ring part to the rear leg.

** Cut the Function button.

Ve Stopper

D D Be

| GS (For the rear leg) ] (For the front leg) ‘

Cut the IM section (shown above), so that separate b 99

to Fix button section and Function button section. g

| 4 | 2 ] 3

Page 6: ORDER NO. PDO-M602

4

PD-M602

3.2 MULTI MECHANISM ASSEMBLY

the label attached on the motor faces the direction illustrated. ~°

*1 Label

o-17

1

*2: Fix the motor 101 on the motor board

assembly 110 so that the label

attached on the motor faces the

direction illustrated.

¢ How to install the disc table

ctions marked ® and the three sections marked © in

(4) Usenippers or other tool to cut the three se

figure. Then remove the spacer.

stick the disc table on top (takes about 9kg press- the stopper, put spacer on top of yoke M, and

ure). Detach the spacer.

{2] While supporting the spindle motor shaft with

Page 7: ORDER NO. PDO-M602

PD-M602

Parts List

Mark No. Description Part No. Mark No. Description Part No.

1 = Motor pulley PNW1634 49 Guide bar PLA1094 2 Gear holder PNW1929 50 Disc table PNW 1067 3 eee. 51 Gear] PNW2052 4 Cam gear PNW1923 52 Gear2 PNW2053 5 Belt . PEB1138 53. Gear3 PNW2054

6 Top guide PNW2061 54 Pinion gear PNW2055 7 ~~ Gear pulley PNWI1918 55 PWB holder PNW2057 8 GearS PNW1919 56 Carriage DC motor/0.3W PXMI1027 9 GearL PNW1920 57 D.C. motor assembly PEA1235

10 Eject spring PBH1107 (spindle, with oil)

11 Switch lever PNW1927 58 Pickup assembly PEA1285 12 Seven bar PNW1931 59 Disc table assembly PEA1035 13. Sub rotary lever PNW1933 60 Screw BBZ26PO60FMC 14 Sub rotary lever spring PBH1111 61 Screw BPZ20P060FMC 15 Rotary lever PNW1932 62 Screw BPZ26P100FMC

16 Drive plate PNW1930 63 Screw JFZ17PO025FZK 17 Motor screw PBA - 112 64 Screw JFZ20P040FMC 18 Holder lever spring PBH1110 65 Washer WT12D032D025 19 Disc holder PNW1924 66 a 20 Cushion A PED1001 67 Stopper spring PBH1131

21 ~~ Holder lever PNW1925 68 Stopper PNW2069 22 ~~‘ Float rubber PEBI1014 69 D.C. motor assembly PEA1246 23 Float rubber PEB1132 (CARRIAGE) 24 ~~ Float screw PBA1L073 70 Upper chassis ~PNB1267 25 ‘Release lever PNW1934 71 Sub chassis PNW2073

26 Release spring PBH1106 27 ~~ Clamper cam PNW1922 28 Clamper holder PNW1921 29 Clamper spring PBH1109 30 Clamper PNW1857 NSP 101 Motor VXM1033

NSP 102 = Eject lever PNB1306 31 Lock lever PNW1917 103 s*see 32 Lock spring PBH1108 NSP 104 Servo mechanism PXA1417 33 StairL PNW1915 assembly M 34 = StairR PNW1916 35 Synchronize lever PNW1926 NSP 105 Loading board assembly PWZ2038

106 oeoeee

36 Motor assembly PEA1130 NSP 107 Rubber tube PEB1171 (LOADING, DISC SELECT) NSP 108 Main chassis PNW2074

37 Screw PMZ26P040FMC NSP 109 Select board assembly PWZ2533 38 Screw PPZ30P080FMC 39 Screw BBZ30P060FMC NSP 110 Motor board assembly PWZ2040

NSP 111 Mechanism board assembly PWX1192 40 Washer WT26D047D025 NSP 112 — Earth lead unit PDF1074 41 Washer WA31D054D025 NSP 113 Clamp magnet PMF1014 42 Ering Z39-010 NSP 114 Gear stopper PNB1303 43 Screw IPZ30PO80FMC

NSP 115 YokeM PNBI312 44 Rubber spacer PEB1238 NSP 116 AV angle PNBI405 45 Rubber spacer PEBI179 NSP 117 _ Carriage base PNW2058 46 = Silent ring PBK1093 47 Washer WA62D130D025 48 Earth spring PBHI132

Page 8: ORDER NO. PDO-M602

PD-M602

BLOCK DIAGRAM 4.

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Page 9: ORDER NO. PDO-M602

5. SCHEMATIC DIAGRAM 5.1 Waveforms *] 50T- JUMP: After switching to the pause mode, press the

Note: The encircled numbers denote measuring points in the

schematic diagram.

TP1- Pin 1:PLAY MODE

(RF) 500mVidiv 500nsec/div

TP1-Pin 1:TRACK SEARCH MODE

(RF) 500mVidiv 200 usec/div

TP1-Pin 6:PLAY MODE (FOER) 100mVi/div 10msec/div

TP1 - Pin 2:PLAY MODE (TRER) 1V/div 10msec/div

TP1-Pin 2:50T- JUMP (*1) MODE (TRER) 1Vidiv 1msec/div

manual search key. *2 FOCUS- IN:Press the key without loading a disc.

1C202-Pin 3 :FOCUS - IN (*2) MODE (FODR) 1Vidiv 200msec/div

1C202-Pin3 :PLAY MODE (FODR) 1Vidiv 1msec/div

1C202- Pin 4:PLAY MODE (6) (TRDR)

500mV/div imsec/div

1C202- Pin 4:50T- JUMP (*1) MODE (TRDR) 500mV/div imsec/div

1€201 - Pin 9: PLAY MODE (SPDR) 1Vidiv 50msec/div

1C201- Pin 9: TRACK SEARCH MODE (SPDR) 2Vidiv 50msec/div

1C202-Pin9 :PLAY MODE (CADR) 1Vidiv 2sec/div

1C202-Pin 9 :TRACK SEARCH MODE (CADR) 2V/div 200msec/div

1C151-Pin 32:PLAY MODE (EFM)

2Vidiv 500nsec/div

1C401- Pin 9:PLAY MODE (1kHz) (LO ) (D/A DATA OUT) 1V/div 200 psec/div

11

1C401 - Pin 10:PLAY MODE (1kHz) ( D/A DATA OUT )

div 200 usec/div

1C301- Pin 35:PLAY MODE (1kHz) (16) (BCLK)

2Vidiv 500nsec/div

rererrreerreer

Paar nee Se aes Suey See ve See eer eer

‘TRACK SEARCH MODE Upper:TP1- Pin 1 (RF) 1V/div Lower: 1C151- Pin 29 (MIRR)

2Vidiv 200 psec/div

1C301 - Pin 32:PLAY MODE (1kHz) ® (LRCK) 2Vidiv 10 wsecidiv

1C301 - Pin 34:PLAY MODE (1kHz) :PLAY MODE | (DATA) Upper:TP1 - Pin 1 (RF) 1V/div

2Vidiv 500nsec/div Lower: 1C151- Pin 30 (DFCT)

es oe Mere 5Vidiv 200 ysec/div

Pin- OUTPUT:PLAY MODE (1kHz) 1V/div 200 psec/div

1C301-Pin 4:PLAY MODE

(MDP)

2Vidiv 2 usec/div

1C301- Pin 20:PLAY MODE (PCO) 2Vidiv 10 usec/div

AY ANNAN TTL

Note:

1. When o

“PARTS

PARTS

Since the

values of ment.

RESISTOR Unit: k:kQ

Rated po

noted. Tolerance: less other

CAPACITO Unit: p:pF

Ratings: c Rated volt

5. COILS: Unit: m:

N

w

>

n < 5 3

Q m

7. OTHERS: e®: Sig

e@ :Ad e W (Red)

e The! portanc placing

8. SWITCHE

FUNCTIQ

$702

$703

$704

$705

$706

$708

$721

$722

$723

$724

$725

$726

$727

$728

$729

$730

$731

$732

$733

$734

$735

$736

SWITCH

$801

Page 10: ORDER NO. PDO-M602

e pause mode, press the

t loading a disc.

FRACK SEARCH MODE

ec/div

PLAY MODE

div

STRACK SEARCH MODE

sec/div

2:PLAY MODE

1sec/div

9: PLAY MODE (1kHz) IATA OUT) ) usec/div

1C401- Pin 10:PLAY MODE (1kHz) (LO ) (D/A DATA OUT )

00 di 1V/div_ 2 sec/div

1301 - Pin 35:PLAY MODE (1kHz) (16) (BCLK)

2Vidiv 500nsec/div

reerrerrcrer

1C301 - Pin 32:PLAY MODE (1kHz) (18) (LRCK)

2Vidiv 10 usec/div

1C301 - Pin 34:PLAY MODE (1kHz) (DATA) 2Vidiv 500nsec/div

Pin- OUTPUT:PLAY MODE(1kHz) 1Vidiv 200 sec/div

‘TRACK SEARCH MODE Upper:TP1- Pin 1 (RF) 1V/div Lower: 1C151- Pin 29 (MIRR)

2Vidiv 200 psec/div

‘PLAY MODE Upper: TP1 - Pin 1 (RF) 1V/div Lower: IC151 - Pin 30 (DFCT)

5V/div 200 usec/div

1C301- Pin 4:PLAY MODE (MDP) 2Vidiv 2 usec/div

1C301- Pin 20:PLAY MODE (PCO) 2Vidiv 10 usec/div

AN AN

PD-M602, PD-M552, PD-M50%

Note: (Type 4)

1. When ordering service parts, be sure to refer to

“PARTS LIST of EXPLODED VIEWS” or “PCB

PARTS LIST”.

Since these are basic circuits, some parts of them or the

values of some components may be changed for improve-

ment.

RESISTORS: Unit: k:kQ, M:MQ, or Q unless otherwise noted. Rated power: 1/4W, 1/6W, 1/8W, 1/10W unless otherwise

noted. Tolerance: (F): +1%, (G): +2%, (K): +10%, (M): 20% or +5% un-

less otherwise noted.

. CAPACITORS: Unit: p:pF or uF unless otherwise noted. Ratings: capacitor (wF)/ voltage (V) unless otherwise noted. Rated voltage: 50V except for electrolytic capacitors.

5. COILS: Unit: m:mH or uH unless otherwise noted.

6. VOLTAGE AND CURRENT: __ : DC voltage (V) in PLAY mode unless otherwise noted.

~ mA or-mA: DC current in PLAY mode unless otherwise

noted. Value in ( —_) is DC current in STOP mode.

N

w

>

7. OTHERS: e =» - Signal route. e@ : Adjusting point. e VW (Red) : Measurement point. e The !. mark found on some component parts indicates the im-

portance of the safety factor of the parts. Therefore, when re- placing, be sure to use parts of identical designation.

8. SWITCHES (Underline indicates switch position):

FUNCTION BOARD ASSEMBLY

$702 : EJECT A

$703 : DISC 2

S704 : DISC 1

$705 : AUTO FADER

S706 : DELETE

S708 : PROGRAM

$721 : COMPU TIME FADE

$722 : HI-LITE

$723 : DISC 3

$724 : DISC 4

$725 : ADLC

$726 : MUSIC TYPE

$727 : DISC 5

$728 : DISC &

$729 : PAUSE

$730 : REPEAT

$731 : STOP

$732 : TIME

$733 : PLAY &

S734 : RANDOM

S735 : ed <éq

S736: DP PP

SWITCH BOARD ASSEMBLY

S801 : POWER

13

Page 11: ORDER NO. PDO-M602

PI

WLYUIN WIAMIAI

IC301 : CXD2500BQ

IC401 : PD2026B

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3841s

Page 12: ORDER NO. PDO-M602

PD-M602, PD-M552, PD-M502

fi Se MAM ORME aca see Scat ge eee el wa neh Oe ee en oe eh |

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R219 10201 (373) 4a? LAG520

SPINDLE DRIVE

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c205 MOoTon 2 Ret

(CARRIAGE) PEA1246 0.01

R205 47 16202 (173)

LA6S20 $601, S602: DSG1016

MULTI CD MECHANISM ASSEMBLY

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0801

14

Page 13: ORDER NO. PDO-M602

72 7 : A, MOTHER BOARD ASSEMBLY z 5 (PWM1I746 . PD-M602)

< (PWM1745 : PD- M552) (PWM1741 > PD- M502)

*1

ie

PO-MSO2 | masse-D| 22,25 1kQ JUMPER PD- M552

JA401 (172) (©) PKB1009

LINEOUT JACK

Q4903,0404° MUTE

1€405(1/2) (2/2),

LOW ~ PASS FILTER

R439 43K

1C405 (272) yy C433

(Op JA401 (272)

gg ets SRR NORE 22k 16K : Los C437 39P aaa!

cH |

| V+B8 |

| R496 $RA99 | 3K 3K |

| e406 (172) — | BA15218 SSeS Se al

Oo TE] © sg xiceeiees tens pace acl Nee a i JA5011

Fee pags g OTT 24S NI ! isos O71 aK 0405 a R502 VR501 (172) Gui | (hea > 47 PCS1003

Pie... “s o1—la} <r | + ba =< eae! is 0405: G) G) | MUTE DRIVER ‘ ; ge R503 |

uu

ne | 5 ee | €501 H ; |

a | 6.01 | a aae rE oe el LEO PEBERECC EEL ECCLEL Peek Sana ee eee, pe C502 C503 potato } | Pal 6.01 6.047 u 188254 [26] isge canis | I [— Lg _XLAT WW K a

a REe[07) loss: vas93 | HEADPHONE BOARD (-)28c17408 PKN1005 \ C | ASSEMBLY | R336 L396 | DECK } b-e-------------- J Dok Tie Va | SYNCHRO | JACK PD4458A 2aoee T3965 Li Pormeoz omy a SYSTEM CONTROL SYNC1

R394 D395 | Q391: 1K p397| 188254 |

INVERTER 188254 | BUFFER

|

16151 (CXA1372Q)

V+t5 Voltage

| (v) ! ace : pif e fas eo

31 323 | 2{ 0 [zef oo | L391 14H

JA3S2 Neearaes OUE:

q | SR yack

[24 ] SASS. AN ad PKN 4 | D391 | res LISS254 5 ! |

Soma | | 0381 | 7 PD- M602 { | veg (41ma) 2

= | —_— PD- M552 USD SSS <a e T: [5 acon ine an aa | Tema SYSTEM RESET & Base Bak

I (69mA) +5V REGULATOR @]|.

|

a wle x) _ alo “

' bd _

= ~_ ~

(8) V5 2 (KU:RDG1002) pocsceseesseeneses ae di 2 ie ic2y GOHz A (B1mA) p 3 2D OO OPOOOOOOOOE 2 OO GO Gi w= . sober? A. fer 11€S2 11682 cae 3 Tn a i. | | GND ry] |

E |g | | C322 c27 Ff ZL | | ||! 6°67 4706.3; 3S |

i| {it 2 | Ii! = | eae a) - . 2 i 1C22: ot <j | ps4 ¢28 -5V REGULATOR 2 Sy ' I | | 43mA wtzui8 Bc! 100770] ve

| | i, (34mA) os

| tye 87mA Mm

ie | e8 I) V-B wg NJM73L05 Qh | 4

bel2 7124243013113 3313413) | ® I! bet R51 Wie | | ; 4 | Heed $B | REMOTE a i % nh eat POWER TRANSFORMER | | S8x16% 0-51 lh x 0.01 PTT 1237 PD-M602, u

| pp-mss2 ony ST mtg pe Ae a ee ee NS eS 8 nh die ot etl Le eee i

CN701 ————-— Signal Route PDD1125

(F)

'

| |

‘Focus Servo Loop Line (L)

———— ‘Loading Motor Route ! |_PD-M502_| HLEM30E- -1 [| PoD1126 ig 9

| i | i

FUNCTION BOARD ASSEMBLY ~—T-— Tracking Servo Loop Line (PWZ 2516 :PD-M602, PD-M552) :Spindle Motor Route

(PWZ 2514 :PD-M502) 2 Say eae Motor Route

——-—-—-— Disc Select Motor Route

er ee Se es

Page 14: ORDER NO. PDO-M602

nl 4 i 2 l 3 I 4 I 5 I 6 l

6. PCB CONNECTION DIAGRAM @ View from component side

: i MOTHER BC

oie dete ae , NN en ea Tee eee POT ee , (PWM1746

PICKUP eae (PWM1745

A es, AC POWER CORD H (PWM1741

Lt a6 =

Q391 Oe See

ZL PD-M602

0405

| 0404 0403

| C406

~ 2 GRE g RES C433 |

BOARD ASSEMBLY 0451 ee |

et ae Sees?

1C408 | pis, [ses

SELECT BOARD |

|

ASSEMBLY : MOTOR BOARD ASSEMBLY 1c21

mene .\3, C22 :

i

rae (C401 |

ic202

10301

MECHANISM 1C151 BOARD :

ASSEMBLY 0322 :

Fe kann errr

C351 q

0 10201 i

PNP1321-B

Page 15: ORDER NO. PDO-M602

PNP1321-8

MOTHER BOARD ASSEMBLY (PWM17462PD-M602) (PWM1745 :PD-M552)

(PWM1741 : PD-M502)

| PD-M602 ONLY

HEADPHONE BOARD ASSEMBLY

| D397 | R447

4 USED USED

(po-weoz| USED 1 PD-MS52 |

}

R448

' USED IUMPER | JUMPER

10

1 PD- M502! NOT US

FUNCTION BOARD ASSEMBLY (PWZ 2516. PD-M602,PD-M552) (PWZ2514°: PD-M502)

FO-M6O2, PD-MSSe ONLY

rea cooagpayse ttt

S733» PLAY SR ee ee

MPER oe

JUMPER

S258 wT LME oo occ ses

PD-M602, PD-M552, PD-M502

Transistor

t Ce t i 1 IP.C.B. pattern diagram: Corresponding part | i

Pert name 4 eae i ; Pert n. H Pert narne : indication symbo? i ert Name H

— Fane c2

Ceramic capacitor

Mylar capacitor

-

Electrolytic ca. - ojarized

nena

tralytic capacitor | (Polarized) }

Power capacitor i

Semi-fixed resistor

Ragistor array :

i Resistor :

inductor fetta ‘ : i i

soe

Resonator i

Thermister i i

socom

i. This RC.B. connection diagram is viewed fram the parts mounted side. 2. The carts which have been mounted on the oaard can be replaced wih those shown with the corresponding wiring symbals fisted in the

above Table.

3. ¥ terminal marked with TOT shows negative terminal.

4 a side.

5. the 3 shows emitter.

Cd

.

.

j 4

Page 16: ORDER NO. PDO-M602

rr | or l e | 8 | N | 3

SOeM-09 SeceM-Gqd S0dM-04

(QSVETAAS) raist

YIGMaeeA GAAOG ASHTOM (SO8M-09 1 AAT IMWS) (S@EM-9 1 ATI MWS)

(SOEM-09° FAY IMWS) A

; So aw, ee Ee BOC eT eye tag teh ON eae, o! & Y eae rae

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(SO@M-G9 LATESN WF)

2A . a ; er MM -dq

Cy ae €) Stew -o9 !

30047 esse }

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Page 17: ORDER NO. PDO-M602

SHTOM TMWS) TMWo)

IMWS)

J

j caprsrsnaesons isan ee Seiad

g-TSErsns

Q

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-. ~ $89!

SOSO!

FOED!

terol

SSEO

(Teeol

rosol

Ss I r

MAADAIC VUOITOSMMOD 4909 _ 8 ® View from soldering side

UNI YIGMBS2A . (@BS1 ABS)

BARRY arene)

Oi sh

YIEM Secs

QAAOE TI313e Y.IGMSe2eA GAAOG HOTOM YIGMSeea nS svetnansaesneannn sete aOR ENS GOONIES STOUT

sess ns eUAA orn Me@IWVAHOAM QAAOG

YI@MSeeaA

sasetunt |

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A

Page 18: ORDER NO. PDO-M602

7. PCB PARTS LIST

NOTES: * Parts marked by “NSP” are generally unavailable because they are not in our Master Spare Parts List. ¢ The A\ mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure

to use parts of identical designation.

PD-M602

¢ Parts marked by “@” are not always kept in stock. Their delivery time may be longer than usual or they may be unavailable. ¢ When ordering resistors, first convert resistance values into code form as shown in the following examples. Ex.1 When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by J=5%, and

K=10%).

560Q — 56 X 10'—> 561

47kQ 47x10 — 473

(0) @ Re 0) °2, Sa ee a ee

1Q 010

RD1/8PM [5][6][1]J RD1/4PS [4][7][3]5 RN2H [O]/RI[S]K RS1P[0][1|[O]K

Ex.2 When there are 3 effective digits (such as in high precision metal film resistors). 5.62k Q—> 562 X 1O' F562] eee ec ccc c eee e cece cence eeees RN1/4PC[5][6][2][1 JF

Mark No. Description PartNo. Mark No. Description

LIST OF ASSEMBLY C52 C26

MOTHER BOARD ASSEMBLY PWM1746 C431, C432 C25

NSP SUB BOARD ASSEMBLY PRX1268 C27, C302, C351 FUNCTION BOARD ‘ASSEMBLY PWZ2516

NSP SWITCH BOARD ASSEMBLY PWZ2520 C160, C162 NSP HEADPHONE BOARD ASSEMBLY PRZ2524 C309

C413-C416 NSP MECHANISM BOARD ASSEMBLY PRX1192 C157, C164, C169, C218, C308 NSP LOADING BOARD ASSEMBLY PHZ2038 C158, C159, C161, C163, C301 NSP MOTOR BOARD ASSEMBLY P#Z2040 NSP SELECT BOARD ASSEMBLY PRZ2533 C156, C168

C307 C306

MOTHER BOARD ASSEMBLY C155, C170

SEMICONDUCTORS 1C406 BA15218 C171. C172 IC151 CXA1372Q Cll, C13, C15-C17, C167, C205, 1€301 CXD2500BQ C210, C215, C219, C322, C353, C361,

A 1€201, 1€202 LA6520 C461 1C405 NJM4565D-D C433, C434 (C=220, V(AC)=25)

C441, C442(C=0. 0015 u, V(AC) =50V) A 1€22 Levee NJM79L05A

1C401 PD2026B RESISTORS 1€351 PD4458A VR151, VR152(R=22K, W=0. 1)

A 1C21 PQOSRR12 OTHER RESISTORS Q391 2SC1740S

OTHERS 0403, 0404 2SD2144S €N131 CONNECTOR (12P) Q322, 0405 DIC124ES (N351 CONNECTOR (32P)

A D11-D14, D52 11ES2 JA401 PIN JACK (2P) D351, D391-D397 188254 JA391, JA392 REMOTE CONTROL JACK DS4 MTZJ18B JA393 MINI JACK

COILS X401 CRYSTAL RESONATOR L391, L395, L396, L470, L471 LAUO10K (16. 9344MHZz) L351 LAU1O0K A __CTERMINAL

X351 CERAMIC RESONATOR (4. 19MHz) CAPACITORS

C403 CCCCH120550 C404 CCCCH220350 C429, C430, C435-C438 CCCCH390J50 C393 CCCSL101J350 C28, C153 CEAS101M10

Part No.

CEAS101M35 CEAS102M16 CEAS330M16 CEAS332M16 CEAS471M6R3

CEAS4R7M50 CEASR47M50 CFTYA104J50 CGCYX103K25 CGCYX104K25,

CGCYX333K25 CGCYX473K25 CKCYB152K50 CKCYB182K50 CKCYB332K50

CKCYB472K50 CKCYF103Z50

PCH1107 PCL1030

RCP1046 RD1/6PMOODJ

12FM-1. OBT HLEM32S-1 PKB1009 PKN1004 PKN1005

PSS1008

RKC-061 ¥SS1028

25

Page 19: ORDER NO. PDO-M602

PD-M602

Mark No. Description Part No.

FUNCTION BOARD ASSEMBLY

SEMICONDUCTORS D701, D702, D706-D709 188254

SWITCHES $702-S706, $708, $721-S736 PSG1006

RESISTORS ALL RESISTORS RD1/6PU OD

OTHERS CN701 CONNECTOR (32P) HLEM32R-1

¥701 FL INDICATOR TUBE PEL1072

REMOTE CONTROL SENSOR SBX1610-51

SWITCH BOARD ASSEMBLY

SEMICONDUCTORS D801 PCX1019

SWITCHES $801 PSG1006

HEADPHONE BOARD ASSEMBLY

COILS L501, L504, L505 LAUO10K

CAPACTORS C501, C502 CKCYF103Z50 C503 CKCYF473Z50

RESISTORS VR501 PCS1003

OTHER RESISTORS RD1/6PUO OO

OTHERS JASQ1 HEADPHONE JACK RKN1002

MECHANISM BOARD ASSEMBLY

SWITCHES S610 DSG1016

LOADING BOARD ASSEMBLY

SWITCHES S601, S602 DSG1016

MOTOR BOARD ASSEMBLY Motor board assembly has no service part.

SELECT BOARD ASSEMBLY

SWITCHES

$604-S606 DSG1016 S603 PSG1010

26

aN IE na UCR feng

Page 20: ORDER NO. PDO-M602

8. ADJUSTMENTS

8.1. Adjustment Methods

PD-M602

If a disc player is adjusted incorrectly or inadequately, it may malfunction or not work at all even though there is

nothing at all wrong with the pickup or the circuitry. Adjust correctly following the adjustment procedure.

@ Adjustment Items/Verification Items and Order If the specified values cannot be obtained or no adjustment is possible by performing the verifications or adjustments

described in steps 1 — 4, the pickup block may be defective.

Focus offset verification TP1, Pin 6(FCS. ERR)

Tracking error balance verification TP1, Pin2(TRK. ERR) Noes

Pickup radial/tangential direction tilt TP1, Pin 1 (RF) a tilt adjustment screw,

adjustment Tangential tilt adjustment screw

| 4 | RF level verification TP1, Pin 1 (RF) fNoe

TP, Pin5(FCS. IN) Vv ie Focus servo loop gain adjustment TP1, Pin6(FCS. ERR) R152 (FCS. GAN)

TP1, Pin3(TRK. IN) Vv ae Tracking servo loop gain adjustment TP1, Pin2(TRK. ERR) R151 (TRK. GAN)

@ Measuring Instruments and Tools

1. Dual trace oscilloscope (10:1 probe)

2. Low-frequency oscillator

3. Test disc (YEDS- 7)

4. Low pass filter (39k Q +0.001 uF)

5. Resistor (100 kQ )

6. Standard tools

FCS. ERR TRK. ERR FCS GAN TRK GAN FCS. IN TRK. IN

@ Abbreviation table

‘Focus Error :Tracking Error ‘Focus Gain ‘Tracking Gain :Focus In

:Tracking In

27

Page 21: ORDER NO. PDO-M602

PD-M602

@ Test Point and Adjustment Variable Resistor Positions

MOTHER BOARD ASSEMBLY

VRIS2 -VR151

1301

80.1

Kk» ‘40

Figure 1. Adjustment Locations

TEST w225[]W226

@ Notes

1. Use a 10:1 probe for the oscilloscope.

2. All the knob positions (settings) for the oscilloscope in the adjustment procedures are for when a 10:1 probe is used.

@ Test Mode

These models have a test mode so that the adjustments and checks required for service can be carried out easily. When these models are in test mode, the keys on the front panel work differently from normal. Adjustments and checks can be carried out by operating these keys with the correct procedure. For these models, all adjustments are carried out in test mode.

{Setting these models to test mode]

How to set this model into test mode.

1. Unplug the power cord from the AC socket.

2. Short the test mode jumper wires. (See Figure 1.)

3. Plug the power cord back into the AC socket.

When the test mode is set correctly, the display is different from what it usually is when the power is turned on. If the display is still the same as usual, test mode has not been set correctly, so repeat Steps 1 - 3.

28

Page 22: ORDER NO. PDO-M602

PD-M602

[Release from test mode]

Here is the procedure for releasing the test mode:

1. Press the STOP key and stop all operations.

2. Unplug the power cord from the AC socket.

[Operations of the keys in test mode]

Function in Test Mode Explanation

PGM Focus servo close The laser diode is lit up and the focus actuator is lifted (PROGRAM) up, then lowered slowly and the focus servo is closed at

the point where the objective lens is focused on the disc.

With the player in this state, if you lightly rotate the

stopped disc by hand, you can hear the sound the focus

servo.

If you can hear this sound, the focus servo is operating

correctly. If you press this key with no disc mounted, the

laser diode lights up, the focus actuator is pulled up, then

the actuator is lowered and raised three times and returned to its original position.

PLAY Spindle servo ON Starts the spindle motor in the clockwise direction and when the disc rotation reaches the prescribed speed

(about 500 rpm at the inner periphery), sets the spindle

servo in a closed loop.

Be careful. Pressing this key when there is no disc

mounted makes the spindle motor run at the maximum

speed.

If the focus servo does not go correctly into a closed loop

or the laser light shines on the mirror section at the

outermost periphery of the disc, the same symptom is

occurred.

PAUSE Tracking servo Pressing this key when the focus servo and spindle servo close/open are operating correctly in closed loops puts the tracking

servo into a closed loop, displays the track number being

played back and the elapsed time on the front panel, and

outputs the playback signal.

If the elapsed time is not displayed or not counted

correctly or the audio is not played back correctly, it may

be that the laser is shining on the section with no sound

recorded at the outer edge of the disc, that something is

out of adjustment, or that there is some other problem.

This key is a toggle key and open/close the tracking

servo alternately. This key has no effect if no disc is mounted.

29

Page 23: ORDER NO. PDO-M602

PD-M602

TRACK / Carriage reverse Moves the pickup position toward the inner diameter of MANUAL (inwards) the disc. When this key is pressed with the tracking

SEARCH servo in a closed loop, the tracking servo automatically REV goes into an open loop. Since the motor does not auto-

matically stop at the mechanical end point in test mode, be careful with this operation.

Carriage forward Moves the pickup position toward the outer diameter of

(outwards) the disc. When this key is pressed with the tracking servo in a closed loop, the tracking servo automatically

goes into an open loop. Since the motor does not auto-

matically stop at the mechanical end point in test mode,

be careful with this operation.

Initializes and the disc rotation stops.

The pickup and disc remain where they are when this key

is pressed.

CD magazine eject Stores Disc 1 in the CD magazine, then ejects the CD

magazine. However, even though the CD magazine is ejected, the pickup does not return to the park position.

Even if the CD magazine is mounted again, the pickup remains where it is.

Note : When inserting the magazine, disc 1 of the magazine is loaded automatically.

{How to play back a disc in test mode]

In test mode, since the servos operate independently, playing back a disc requires that you operate the keys in the

correct order to close the servos.

Here is the key operation sequence for playing back a disc in test mode.

PGM(PROGRAM) Lights up the laser diode and closes the focus servo.

L PLAY [> Starts the spindle motor and closes the spindle servo.

g _ | PAUSE Oj] Closes the tracking servo.

Wait at least 2-3 seconds between each of these operations.

30

Page 24: ORDER NO. PDO-M602

PD-M602

1. Focus Offset Verification

@ Objective Verify the DC offset for the focus error amp.

@ Symptom when out of | The model does not focus in and the RF signal is dirty. adjustment

@ Measurement instru- Connect the oscilloscope to @ Player state Test mode, stopped ment connections TP1, Pin 6 (FCS. ERR) (just the Power switch on)

[Settings] _SmV/division @ Adjustment location None

10 ms/division

DC mode @ Disc None needed

[Procedure]

Verify the DC voltage at TP1, Pin 6 (FCS. ERR) is 0 + 50 mV.

Note : If the specified values cannot be obtained or no adjustment is possible by performing the verifications or adjustments described in adjustment items 1 — 4, the pickup block may be defective.

2. Tracking Error Balance Verification

@ Objective To verify that there is no variation in the sensitivity of the tracking photo diode.

@ Symptom when out of | Play does not start or track search is impossible.

adjustment

@Measurementinstru- | Connect the oscilloscope to @ Player state Test mode, focus and spindle servos ment connections TPI, Pin 2(TRK. ERR). This closed and tracking servo open

connection may be via a low

pass filter. ; ; @ Adjustment location | None

{Settings] 50 mV/division

5 ms/division

[Procedure]

1. Move the pickup to midway across the disc (R=35 mm) with the TRACK /MANUAL SEARCH FWD pp . DP or REV KX). <kikey.

2. Press the PGM(PROGRAM) key, then the PLAY [> key in that order to close the focus servo then the spindle servo. 3. Line up the bright line (ground) at the center of the oscilloscope screen and put the oscilloscope into DC mode. 4. Supposing that the positive amplitude of the tracking error signal at TP1, pin 2 (TRK ERR) is (A) and the negative

amplitude is (B), the following expression is satisfied.

When A2B,

When A<B,

When there is a DC When there is no DC component component

Page 25: ORDER NO. PDO-M602

ed B10) € 7

3. Pickup Radial/Tangential Tilt Adjustment

@ Objective To adjust the angle of the pickup relative to the disc so that the laser beams are shone straight

down into the disc for the best read out of the RF signals.

@ Symptom when out of | Sound broken;some discs can be played but not others.

adjustment

@Measurementinstru- | Connect the oscilloscope to @ Player state Test mode, play

ment connections TPI, Pin 1 (RF).

; or @Adjustment location | Pickup radial tilt adjustment screw

[Settings] 20 mV/division and tangential tilt adjustment screw 200 ns/division

AC mode YEDS-7

[Procedure]

1.

32

Press the TRACK / MANUAL SEARCH FWD D> - Pl or REVKK - <ki key to move the pickup to halfway across

the disc (R=35mm).

Press the PGM (PROGRAM) key, the PLAY [> key, then the PAUSE []l] key in that order to close the respective

servos and put the player into play mode.

. First, adjust the radial tilt adjustment screw with a Phillips screwdriver so that the eye pattern (the diamond shape at

the center of the RF signal) can be seen the most clearly. .

. Next, adjust the tangential tilt adjustment screw with a Phillips screwdriver so that the eye pattern (the diamond shape

at the center of the RF signal) can be seen the most clearly (Figure 3).

. Adjust the radial tilt adjustment screw and the tangential tilt adjustment screw again so that the eye pattern can be

seen the most clearly. As necessary, adjust the two screws alternately so that the eye pattern can be seen the most

clearly.

. When the adjustment is completed, lock the radial and tangential adjustment screw.

Note:Radial and tangential mean the directions relative to the disc shown in Figure 2.

Phillips screwdriver

Tangential direction

Radial direction

Tangential direction

eo ()

Disc

Figure 2 Radial direction

Adjustment locations

Page 26: ORDER NO. PDO-M602

PD-M602

Optimum adjustment Out of adjustment

Out of Optimum Out of

adjustment adjustment adjustment

Figure 3. Eye pattern

4. RF Level Verification

@ Objective To verify the playback RF signal amplitude

@ Symptom when out of | No play or no search adjustment

@ Measurement instru- Connect the oscilloscope to @ Player state Test mode, play ment connections TP1, Pin | (RF).

{Settings} 50mV/division Socistment ication) “| Notte 10 ms/division

AC mode @ Disc YEDS-7

[Procedure]

1. Move the pickup to midway across the disc (R=35 mm) with the TRACK /MANUAL SEARCH FWD D> - ppfior REV kX - <k key, then press the PEM (PROGRAM) key, the PLAY [> key, then the PAUSE [lf key in that order to close the respective servos and put the player into play mode.

2. Verify the RF signal amplitude is 1.2 Vp-p + 0.2V.

33

Page 27: ORDER NO. PDO-M602

PD-M602

5. Focus Servo Loop Gain Adjustment

@ Objective To optimize the focus servo loop gain.

@ Symptom when out of | Playback does not start or focus actuator noisy. adjustment

@ Measurement instru- | See figure 4. @ Player state Test mode, play ment connections [Settings]

CHI CH2 @ Adjustment location | VR152 (FCS. GAN) 20mV/division 5mV/division

X- Y mode @ Disc YEDS-7

[Procedure]

1. Set the AF generator output to 1.2 kHz and 1 Vp-p.

2. Press the TRACK / MANUAL SEARCH FWDD>? - Dtf or REV KK - <k/ key to move the pickup to halfway across

the disc (R=35 mm), then press the PGM (PROGRAM) key, the PLAY [>> key, then the PAUSE []] key in that order to close the corresponding servos and put the player into play mode.

3. Adjust VR152 (FCS. GAN) so that the Lissajous waveform is symmetrical about the X axis and the Y axis.

Pin 5 (FCS. IN)

Pin 4 (GND)

Focus Gain Adjustment

Higher gain Optimum gain Lower gain

34

Page 28: ORDER NO. PDO-M602

PD-M602 }

6. Tracking Servo Loop Gain Adjustment

® Objective To optimize the tracking servo loop gain.

Symptom when out of | Playback does not start, during searches the actuator is noisy, or tracks are skipped. adjustment

@Measurementinstru- | See Figure 5. @ Player state Test mode, play ment connections

[Settings] @ Adjustment location | VR151 (TRK. GAN) CHI CH2

50mVidivision 20 mV/division ~7 X- Y mode Dies eRe

[Procedure]

1. Set the AF generator output to 1.2 kHz and 2 Vp-p.

2. Press the TRACK /MANUAL SEARCH FWD D> - bd or REV KKI- <kI key to move the pickup to halfway

across the disc (R=35 mm), then press the PGM (PROGRAM) key, the PLAY [> key, then the PAUSE [J] key in that

order to close the corresponding servos and put the player into play mode.

3. Adjust VRI51 (TRK. GAN) so that the Lissajous waveform is symmetrical about the X axis and the Y axis.

Pin 3 (TRK. IN)

Pin 4 (GND)

Low pass filter

Tracking Gain Adjustment

Higher gain Optimum gain Lower gain

35

|

Page 29: ORDER NO. PDO-M602

PD-M602

9. IC INFORMATION @ The information shown in the list is basic information and may not correspond exactly to that shown in the schematic

diagrams.

Mi PD4458A (IC351) ¢ System Control (Top view)

®@ Pin Arrangement

onmnen OMAN = ~ Seow dana oaeacaeaa & OQggQogqgoo OO OD

$2 50 49.48 47 46.45 44 P41 Om—e52

P42 Co—el53

P43 34

PPO $5

xl 56

X2 3?

Vss O————458

Ps2 O-—~53

PS3 Oo——+ 64 123 4S

OoOo000 &onr Nm oe & & & 2 x

® Block Diagram

BASIC INTERVAL _ } TIMER

INTBT

P130 TMER/EVENT, COUNTER

=0

INTTO

TNER/PULSE PPO oe —| GENERATOR K__)

INTTPG

POs Oy ceRIAL P02 Owe INTERFACE K _) PO1O

INTS10 P1060 PIL O—e) er eRRUPT P12 O—*) CONTROL

P00 0

36

a

/ 740

LI

TS O+——j TE O

® Pin Function

- -oan ——__— - BEESLLEL2 2 | 1 | RESET Reset input. CoO 0000 0000

~~ P30

| 2-11 | To-T9

16,17 | $11,S10 | Segment output. 43 42 41 40 39 38 37 36 35 34 33 32 © Poi

2 © Poo | 18 [| VioaD _| Power supply terminal for FIP driver. = © 80 | 19 | Vpre —_| Power supply terminal for FIP driver.

si—0s: [39-25] $9-S4 | Segment output 2 O $3 | 26 | Vp | + Power supply terminal.

26 O Yoo 27-30/ S3-So | Segment output.

=—ox — [i=sa] Po0-POS O

wl—-oss |35738| P1O-P13_ [Portt, Cd ; zzi—-osr |39-42| P20-P23 [Porta

20 © $9. 143-46 |

[st-s4| Pao-Pas_ [Pond [55 [PPO [Puseoupat i

92011 12 13 14 15 16 17 38 29

eee z z = = 7 = E i 56,57 | X1,X2 Clock oscillation terminal of Main system.

Psa [vss f@reund [$9.60 | XTH,XT2 | Clock oscillation tominal of ub ayer. [ei-6s] pso-Pss [Pons

K—| porto K a1 P00-P03

K—_| port: Ka] Pi0-pis

K__| Portz Ka \ p20-p2s

K—_} Ports (7 \ P30-P33

Ky} Ports Ka P40—P43

Ky} Ports K@\ pso-Ps3

PROGRAM COUNTER (14)

ROM ff fee

PROGRAN eh

MEMORY DECODE kK ports |’7' P6o-res

eee Goarreet $12x4BITS no-19

PH3-

FIP PHO

CONT- $11, ROLLER $10

DRIVER

al [10 ) $o-89

O VPRE O YLoOAD

INTKS

| PortH [4 )PHo~PH3

= is WATCH | CLOCK CPU CLOCK TIMER | DIVIDER STAND BY [sue [sain] soem

Me Pa O

P23 XTIXT2X1X2 Yoo Yss RESET

Page 30: ORDER NO. PDO-M602

Mi PEL1072 (V701)

TERMINAL NO. 4 5

aes TERMINAL NO. 48 20

Notes F: Filament Grid

P: Anode

iP! DELETE: >| RANDOM: | ‘>: PROGRAM: '>(ADLGi ° p> REPEAT - 1 ai l k

5 74 8 9 10 41 142 13 14 15 16 17

Pp op p Pp Pp Pp Pp Pp Pp Pp i) oh) fa)ste) te) tw tat) NO 9G 21 22 23 24 25 26 27 28 28

NP: No Pin NC: No Connection

30 31 32 33 34 35

DISC SCAN

37

Page 31: ORDER NO. PDO-M602

10. FOR PD-M602/KUXJ, KUXJS, KC, KCXJ, PD-M552/KU, KUXg, KUXJS, PD-M502/KU, KUXJ, KUXJS, KC AND KCXJ TYPES

CONTRAST OF MISCELLANEOUS PARTS

NOTES: « Parts marked by “NSP” are generally unavailable because they are not in our Master Spare Parts List.

¢ The A\ mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation.

* Parts marked by “@)” are not always kept in stock. Their delivery time may be longer than usual or they may be unavailable.

PD-M602/KUXJ, KUXJS, KC, KCXJ, PD-M552/KU, KUXJ, KUXJS, PD-M502/KU, KUXJ,

KUXJS, KC, KCXJ and PD-M602/KU have the same construction except for the

following:

Symbol & Description PD-M602/ | PD-M602/ | PD-M602/ | PD-M602/ | PD-M602/ | PD-M552/ | PD-M552/ | PD-M552/ | PD-M502/ KU type KUXJ type | KUXJS type KC type KCXJ type KU type KUXJ type | KUXJS type KU type

Mother board assembly PWM1746 | PWM1746 PWM1746 | PWM1746 PWM1746 PWM1745 | PWM1745 | PWM1745

Sub board assembly PWX1268 | PWX1268 | PWX1268 | PWX1268 | PWX1268 | PWX1267 | PWX1267 | PWX1267

Function board assembly PWZ2516 PWZ2516 PWZ2516 PWZ2516 PWZ2516 PWZ2516

Headphone board assembly PWZ2524 | PWZ2524 PWZ2524 PWZ2524 PWZ2524

Power cord with plug PDG1015 PDG1015 PDG1015 RDG1010 RDG1010 PDG1015 PDG1015 PDG1015

Strain relief CM — 22C | CM—22C | CM-—22C CM — 22 CM — 22 CM —22C | CM-— 22C | CM — 22C

32P F.F.C/30V (J701) PDD1125 PDD1125 PDD1125 PDD1125 PDD1125 PDD1125 PDD1125 PDD1125

30P F.F.C/30V (J701)

Remote control unit Pww1o06s | Pwwi106s | Pww1068 | Pww106s | PWw1068 | PWW1068 | PWW1068

Battery cover PZN1010 PZN1010 PZN1010 PZN1010 PZN1010 PZN1010 PZN1010 PZN1010

Battery (RO3 AAA) VEM — 022 | VEM — 022 | VEM — 022 | VEM — 022 | VEM — 022 | VEM — 022 | VEM — 022 | VEM — 022

Function panel assembly PEA1265 PEA1265 PEA1265 PEA1265 PEA1265 PEA1274 PEA1274 PEA1274

Function panel PNW2250 PNW2250 PNW2250 PNW2250 PNW2250 PNW2275 PNW2275 | PNW2275

Function button PAC1717 PAC1717 PAC1717 PAC1717 PAC1717 PAC1716 PAC1716 PAC1716

Knob (Headphone) PAC1707 PAC1707 PAC1707 PAC1707 PAC1707

Display window PAM1607 PAM1607 PAM1607 PAM1607 PAM1607 PAM1601 PAM1601 PAM1601

Rear base PNA1915 PNA1941 PNA2008 PNA1940 PNA1942 PNA1938 PNA1939 PNA2011

Insulator PNW1912 | PNW1912 | PNW1912 | PNW1912 | PNW1912 PNW1912 | PNW1912 | PNW1912

Leg assembly :

Leg

Stopper

Insulator assembly

CD packing case PHG1924 PHG1918

Operating instructions (French) PRC1053 PRC1053

Note * 1 : Refer to page 6.

38

PWM1741

PWX1265

PWZ2514

PEA1264

PNW2249

PAC1716

PAM1600

PNA1914

PEA1293

PNW1323

PNM1070

PD-M502/ KUXJ type

PWM1741

PWX1265

PWZ2514

PEA1264

PNW2249

PAC1716

PAM1600

PNA1935

DXA1490

PHG1913

PD-M502/ KUXJS type

PWM1741

PWX1265

PWZ2514

PDG1015

CM — 22C

PEA1264

PNW2249

PAC1716

PAM1600

PNA2007

DXA1490

PHG1943

PD-M502/ KC type

PWM1741

PWX1265

PWZ2514

PEA1264

PNW2249

PAC1716

PAM1600

PNA1932

PEA1293

PNW1323

PNM1070

PHG1922

PRC1053

PD-M502/ KCX4J type

PWM1741

PWX1265

PWZ2514

PEA1264

PNW2249

PAC1716

PAM1600

PNA1936

DXA1490

PHG1914

PRC1053

PD-M602, PD-M552, PD-M502

393

Page 32: ORDER NO. PDO-M602

PD-M602, PD-M552, PD-M502

MOTHER BOARD ASSEMBLY

PWM1745, PWM1741 and PWM1746 have the same construction except for the

following:

Symbol & Description

1C405 1C406 D391 C433, C434 (22/25V) C433, C434

R445, R446

R447, R448

L470, L471

CN351 (32P FFC connector)

CN351 (30P FFC connector)

CN401

FUNCTION BOARD ASSEMBLY

PWM1746

NJM4565D — D

BA15218

1$S254

PCH1107

RD1/6PM471J

RD1/6PM471J

LAU010K

HLEM32S — 1

52147 — 0310

PWM1745

NJM4558D — D

CEAS220M25

RD1/6PM102J

PWM1741

NJM4558D — D

CEAS220M25

RD1/6PM102J

Remarks

PWZ2514 and PWZ2516 have the same construction except for the following:

Symbol & Description

CN701 (32P FFC connector)

CN701 (30P FFC connector)

Remote sensor

40

PWZ2516 PWZ2514

HLEM32R — 1

SBX1610 — 51

11. PANEL FACILITIES

PD-M502

PD-M552

PD-M602

@® (U.K. models only) Q® @® @

@ POWER STANDBY/ON switch and STANDBY indicator

@ Magazine insertion slot

@ EJECT button (4) @ Remote sensor (Except for PD-M502)

Receives the signal from the remote control unit.

e@ The PD-M502 is not equipped with the remote sensor.

© Disc number buttons (DISC 1~DiSC 6)

®© MUSIC TYPE button

@ COMPU/TIME FADE button

DELETE button

© TIME button REPEAT button

@ AUTO FADER button @ ADLC (Automatic Digital Level Controller) button

@ RANDOM play button HI-LITE scan button

® Digit buttons (1~10, >10) (PD-M602 [U.K. model] only)

Stop button (m) @ Pause button (i)

Play button (>)

Track/Manual search buttons (<i <</>> PP)

PROGRAM button

@) Headphones jack (PHONES) and headphones volume control (PHONES LEVEL) (PD-M602 only)

: }

Page 33: ORDER NO. PDO-M602

12. SPECIFICATIONS

General TRY DG: sioszssiytesseutnetvacssencserevenstese Compact disc digital audio system

Power requirements

U.K. and Australian models............... AC 220-240 V, 50/60 Hz

U.S. and Canadian models............:ccceceeeees AC 120 V, 60 Hz

Other models.............. AC 110-127 V/220-240 V (switchable),

50/60 Hz Power consumption

U.K., Australian and other models ....0......-.ccccessescesseeseees 13 W

ULS. and Canadian models..........ccecccsesessecssccsscescesseeeses 12W

Operating temperature 0.0... ceseecssecceeseseacesenceeseseeens +5°C~+35°C

(+41°F~+95°F)

Wig tisceescee this vecsvecdsfeaitac caieteeoeteseaeaeetied ioc 3.8 kg (8 Ib, 6 oz) External dimensions................... 420 (W) x 299 (D) x 105 (H) mm

16-9/16 (W) x 11-12/16 (D) x 4-1/8 (H) in

Audio section FreQUENCY FESPONSE .........ccecesessssesseascatsaceseeetestenteneeans 2 Hz-20 kHz

S/N ratio

PD-M602(U.K. model)-.--seeeeereeeeeeeeees 102 dB or more (EIAJ) Other MOdelS.........cceccssessseceseeseesesseseeees 98 dB or more (EIAJ)

Dynamic range.........ccccccseesseeseesseesesecenessees 96 dB or more (EIAJ)

Harmonic distortion ... ..0.003% or less (EIAJ)

Output Voltage .2cscccnsciccccsccccscsciscaseatlarccliviesstibseetesteasacedeinsiaeee 2.0V

Wow and flutter... ccccsccsssssceesessereesceeeeee Limit of mesurement

(+0.001% W. PEAK) or less (EIAJ) CMA AMEIS ise csavescdecsesyeivcrceed sea cedescsacciosaigsossvecsatoees 2-channel (stereo)

42

Output terminal Audio line output Headphone jack with volume control (PD-M602 only)

Control input/output jacks (PD-M502/PD-M552: all models, PD-

M602: U.S. and Canadian models only)

CD-DECK SYNCHRO jack

Accessories e@ Remote control unit (Except for PD-M502)........ ce ceeeeesees 1

e@ Size AAA/RO3/dry batteries

(Except for PD-M502)..... cc esessccseesesesseceseceeseceaesssereesees 2

@ Six-cOMPACt-CiISC MAGAZINE .........cscseccescesseneeesestesersstsesneesees 1

e@ Control cord (PD-M502/PD-M552: all models, PD-M602

: U.S. and Canadian models only)

@ Output Cord ..... eee

e Operating instructions

NOTE:

Specifications and design subject to possible modification

without notice, due to improvements.

The Magazine Type Multi-Play CD Players with Qi) mark and the Magazines with the same

mark are compatible for 5-inch (12 cm) discs.