operating instructions chipcard reader challenger ......manual cri rev 1.4 en gecma components...

Manual CRi Rev 1.4 en Gecma Components electronic GmbH GEC17500196 [email protected]

+49 2237 6996 0 1

Operating Instructions Chipcard Reader

CHALLENGER / Explorer CRi

mailto:[email protected]


+49 2237 6996 0 2

General Advice

Carefully study the Operatring Instructions prior to installation! The CHALLENGER CRi should be installed by specialized personnel only. In case you have any questions or suggestions to propose, please contact:

GeCma Components electronic GmbH Heisenbergstraße 26 – 40 D-50169 Kerpen Tel.: +49 (0)22 37 / 69 96 0 Fax: +49 (0)22 37 / 69 96 99 mailto:[email protected]

http://www.gecma.com

Technical Improvement

The manufacturer reserves the right to adapt the specifications to the latest technical development without prior notice.

Repairs, Hazardous Materials

Devices sent to GeCma Components GmbH for repair should be accompanied by a description of the defect encountered. Please ensure the following steps are taken prior to dispatching the unit for repair: Remove all residual media, paying particular attention to possible traces of media in sealing grooves and gaps. Please refrain from returning the unit when you are not absolutely certain that you have been able to remove every trace of hazardous agents.

The owner of the device shall be charged with all costs accruing as a result of any disposal activity or accidental bodily injury (chemical burns) due to an insufficient cleaning of the unit.



http://www.gecma.com/


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Contents

Contents .......................................................................................................................................................................................... 3 Introduction .................................................................................................................................................................................. 3 Design of the CHALLENGER Cri Chipcard Reader ................................................................................................. 3 Technical Data ............................................................................................................................................................................. 4 Terminal connections .............................................................................................................................................................. 6 Installation ..................................................................................................................................................................................... 6

Introduction

The CHALLENGER CRi Chipcard-Reader is an intrinsically safe RS232 Data Reading Device. It is approved and certified to be connected to GECMA Explorer and GECMA Challenger products. The Challenger variant has a blue and the Explorer variant a red front panel.

Design of the CHALLENGER CRi Chipcard Reader

The CHALLENGER Chipcard Reader may be connected only to external electricity supply units with the following maximum values:

Umax ≤ 12,5 V Imax ≤ 543 mA

Pmax ≤ 6,8 W

The enclosure must be earthed via the earth screw provided at the rear of the unit. The earth line must have a minimum cross section of 4mm².

Connection to the power supply and data link is done via terminal K1.



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Technical Data:

Trigger current protection: II2 G / EEx ib IIC T4

Approval: DMT 02 ATEX E XXX

Type of Protection: IP 65 when fitted in a suitable front panel cut-out of an IP65 enclosure. Protective type IP20 for the remaining enclosure

Front panel: Anodized aluminium, with a non-metallic plate

embedded

Colour: Blue for Challenger and red for Explorer

Enclosure: Sheet steel

Dimensions incl. mounting plate: L x W x H: 165 x 98 x 40,5 mm

Weight: approx. 1 kg

Connection to power supply: Terminal K1

2 x (0,5-2,5)mm² rigid / flexible

Output voltage connection: Terminal K1

3 x (0,5-2,5)mm² rigid / flexible

Operating temperature: -10 °C - +60°C

Storage temperature range: -20 °C - +70°C

Supply voltage: Through an intrinsically safe supply unit with the following technical data:

Umax ≤ 12,5 V, Imin >150 mA, Imax ≤ 543 mA, Pmax ≤ 6,8 W

Supply RxT und TxD: Through an intrinsically safe supply unit with the following technical data:

Umax ≤ 12,5 V, Imax ≤ 543 mA, Pmax ≤ 6,8 W

Power input CHALLENGEr CRi: <1W

Voltage: Ui DC 12,5V

Amperage Ii 543mA

Output: Pi 6,8W

max. internal capacitance: Ci negligible

max. internal inductance Li negligible



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Terminal connections:

Terminal K1 Connection: 1 Supply current circuit +UB (12,5 V) 2 Supply current circuit GND (0 V) 3 GND 4 GND 5 Data link RS232(RxD) 6 GND 7 Data link RS232 (TxD)

The numbering of terminals is indicated on the type label next to each respective terminal.



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Installation

General Safety Instructions

Please make sure the instructions given in this section are strictly adhered to, in order to ensure the safe and reliable operation of the unit.

The installation must be carried out by specialized personnel only. These specialists must also be familiar with the particular conditions prevailing in potentially hazardous locations.

The device should be used only for the approved intended purpose.

Any incorrect or non-approved use of the unit as well as the non-observance of these Operating Instructions will result in the forfeiture of warranty.

Conversions and modifications to the unit jeopardizing its explosion-proof design, are inadmissible.

The device may be put into operation only in undamaged and clean condition. The following should be noted on installation and operation of the unit:: The EU Design/Type Test Certificate describing the applicable special instructions.

The minimum and maximum permissible room temperatures range from –10°C to +60°C.

The national safety regulations.

The national regulations for the prevention of accidents.

The national regulations for installation and erection (e.g. EN 60079-14).

The generally recognized standards of engineering.

The safety information contained in this Operating Instructions manual.

Installation of the CHALLENGER CRi

The enclosure may be opened only by authorized personnel of Gecma Components GmbH.

The power supply line may be connected only with the power supply cut off.

The connection cables used must feature the specified outer diameter.

The enclosure must be earthed via the earth screw provided at the rear of the unit. The earth line must have a minimum cross section of 4mm².

The connection cables to be used must feature a minimum cross-section of 0.5 mm2 .


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a technical deta, added PSU2 24.01.03 A.Jung

b add text 07.02.03 A.Jung

C add informationtext 20.02.03 A.Jung

d change voltage and text 21.02.03 A.Jung

e Additional serial Interface, Touch, CRi 20.10.04 A.Jung

f Notes Supply, RSI, Touch, CRi

1 : 1

GeCma Components GmbHD-50169 Kerpen, Germany

0

1/1Rev. Änderung

Datum:

Name

Ersteller:

Datum

Geprüft: Datum:Maßstab:Werkstoff:0Titel:

Gewicht:Oberfläche:

Zeichnungsnummer: Blatt:

g Touch Supply on K40 08.07.10 G.Hahn

Changed RS232 & Card Reader Power for 22" FMOh 12.10.11 R.Quarry

i Added connections for 22i FMO at K40 and CRi 12.01.12 J.S

Translation

Page 1 of 2 to DMT 02 ATEX E 141 This certificate may only be reproducted in its entirety and without change

Am Technologiepark 1, 45307 Essen, telephone +49 (201)172-1416, telefax +49 (201)172-1716

(1) EC Type Examination Certificate(2) - Directive 94/9/EG -

Equipment and protective systems intended for use in potentially explosive atmosphere

(3) DMT 02 ATEX E 141 (4) Equipment: Data reader type Challenger CRi

(5) Manufacturer: GeCma Components GmbH

(6) Address: D 50169 Kerpen

(7) The type of construction of the product and the different permitted versions are defined in the annex to this Prototype Test Certificate.

(8) The certification agency of Deutsche Montan Technologie GmbH, notified body no. 0158 pursuant to Article 9 of Directive 94/9/EC of the European Parliament and the Council of 23 March 1994 certifies that the product complies with the essential safety and health requirements relating to the design and construction of equipment and protective systems for use in potentially explosive atmospheres, annex II to the directive. The results of the test are communicated in test report BVS PP 02.2072 EG.

(9) Compliance with the essential safety and health requirements is by agreement with

EN 50014:1997 + A1 – A2 General requirements EN 50020:1994 Intrinsic safety “i”

(10) If the letter “X” follows the certificate number, reference is made to particular requirements annexed to this certificate concerning to the safe use of the equipment.

(11) This EC Prototype Test Certificate concerns only the design and prototype testing of the equipment described in compliance with Directive 94/9/EC. Further requirements of the directive must be complied with concerning the manufacture and marketing of the equipment. These requirements are not covered by this certificate.

(12) The marking of the equipment must contain the following information:

II 2 G EEx ib IIC T4

Deutsche Montan Technologie GmbH Essen, this 29 July 2002

_________________________ ___________________________ Sd/- illegible sd/- illegible DMT certification body Technical department manager

Translation

Page 2 of 2 to DMT 02 ATEX E 141 This certificate may only be reproducted in its entirety and without change

Am Technologiepark 1, 45307 Essen, telephone +49 (201)172-1416, telefax +49 (201)172-1716

(13) Annex to

(14) EC Type Examination Certificate

DMT 02 ATEX E 141

(15) 15.1 Product and typeData reader type Challenger CRi

15.2 DescriptionThe data reader logs chip card data in a potentially explosive atmosphere and converts the data.

The electrical parts are fully encapsulated in a metal housing with plastic front surface (surface resistance 109 ).

The electrical connection is made by terminals on the reverse side.

15.3 Characteristics 15.3.1 Power supply circuit (terminals K1-1 and K1-2)

Voltage Ui DC 12.5 V Effective internal self-inductance Li negligible Effective internal capacitance Ci negligible

15.3.2 Data circuit RxD (terminals K1-5 – K1-4) Voltage Ui DC 12.5 V Effective internal self-inductance Li negligible Effective internal capacitance Ci negligible

15.3.3 Data circuit TxD (terminals K1-7 – K1-6) Voltage Ui DC 12.5 V

Effective internal self-inductance Li negligible Effective internal capacitance Ci negligible

15.3.4 Ambient temperature range Ta -10 °C to +60 °C

(16) Test reportBVS PP 02.2072 EG of 29 July 2002

(17) Particular requirements for safe usenot applicable

operating instructions chipcard reader challenger ......manual cri rev 1.4 en gecma components...

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