operate por394-rw-rwdd-001 raw water distribution skid

Operate POR394-RW-RWDD-001 Raw Water Distribution Skid

Type

CONTINUOUS Document No.

TO-200-410 Rev/Mod

A-14 Release Date

10/25/2018 Page

1 of 34

Tank Farm Plant Operating Procedure WDS

USQ # TF-18-1700-S, Rev. 0

CHANGE HISTORY ( LAST 5 REV-MODS )

Rev-Mod Release Date Justification: Summary of Changes

A-14 10/25/2018 Update Procedure to Current

Field Conditions

Update information in Drain and Isolate POR394 for Heat Trace

Removal to refer to receiver vessel instead of "truck. Clarified

note to such. Added step to turn OFF circuit breakers on

POR394-RW-DP-001 and applicable table. Removal of V-033

Isolation valve from Pre-drain and Post-drain valve lineup.


Field Conditions

Changes identified during PR process. Update Rad Con

Statement and Steps in Section 5.5 to provide direction to

disconnect drain hoses.


Field Conditions

Added steps to allow for draining skid prior to disconnection of

heat trace elements. Updated Sign/Print(First & Last)/Date per

the standard. Added valve checklist to correlate draining of skid.

A-11 01/30/2017 Unincorporated Change

Added Note-Allow manual operation of MOV-001 and MOV-

002. Added Statement to Step- direction to operate manually as

directed by OE.

A-10 11/29/2016 Clarification of Transmitters Addition of Flow Indicating Transmitters Identifiers on

Instrument Calibration Checklist

Table of Contents Page

1.0 PURPOSE AND SCOPE ................................................................................................................ 3

1.1 Purpose ................................................................................................................................ 3

1.2 Scope ................................................................................................................................... 3

2.0 INFORMATION............................................................................................................................. 3

2.1 Terms and Definitions......................................................................................................... 3

2.2 General Information ............................................................................................................ 4

3.0 PRECAUTIONS AND LIMITATIONS......................................................................................... 5

3.1 Personnel Safety.................................................................................................................. 5

3.2 Equipment Safety ................................................................................................................ 5

3.3 Radiation and Contamination Control ................................................................................ 5

3.4 Environmental Compliance ................................................................................................ 6

4.0 PREREQUISITES .......................................................................................................................... 7

4.1 Performance Documents ..................................................................................................... 7

4.2 Field Preparation ................................................................................................................. 7

5.0 PROCEDURE ................................................................................................................................. 8

5.1 Pre-Start POR394-RW-RWDD-001 WDS ......................................................................... 8


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5.2 Water Skid Start Up – Auto ................................................................................................ 9

5.3 Water Operations .............................................................................................................. 11

5.4 Shutdown POR394-RW-RWDD-001 WDS ..................................................................... 12

5.5 Drain and Isolate POR394-RW-RWDD-001 for Heat Trace Removal ............................ 13

5.6 Records ............................................................................................................................. 16

Checklist 1 - Initial Electrical Line-up ...................................................................................................... 17

Checklist 2 – POR 394 Initial Valve Line-up ........................................................................................... 18

Checklist 3 - Shutdown Valve Line-up ..................................................................................................... 20

Checklist 4 - Instrument Calibration Check .............................................................................................. 21

Checklist 5 - Instrument Operability Check ............................................................................................. 22

Checklist 6 – POR394 Upstream-Pre-Drain Valve Lineup ...................................................................... 24

Checklist 7 – POR394 Upstream- Post-Drain Valve Lineup ................................................................... 25

Checklist 8 - POR394 Downstream Pre-Drain Valve Lineup .................................................................. 26

Checklist 9 - POR394 Downstream- Post-Drain Valve Lineup ............................................................... 27

Figure 1 – Main Overview ........................................................................................................................ 28

Figure 2 – HMI Display Screen ................................................................................................................ 29

Figure 3 - Alarms ...................................................................................................................................... 30

Figure 4 – Analog Input Trend 1 .............................................................................................................. 31

Figure 5 - POR394-RW-RWDD-001 RWDD Diagram ........................................................................... 32


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1.0 PURPOSE AND SCOPE

1.1 Purpose

This procedure provides instructions for operating POR394-RW-RWDD-001 Raw Water

Distribution Device (RWDD).

1.2 Scope

This procedure involves operating POR394-RW-RWDD-001 in local automatic mode.

2.0 INFORMATION

2.1 Terms and Definitions

HMI – Human Machine Interface

RWDD - Raw Water Distribution Device

WDS – Water Distribution Skid.


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2.2 General Information

2.2.1 The boot-up process starts automatically when the RWDD system is

energized.

2.2.2 If water service is interrupted upstream of the backflow preventer

(supply line pressure to the assembly is lost or any upstream isolation valve is

shut), backflow preventer maintenance must take place prior to use of the

water skid. Water is supplied by MSA Water Services through supply line 4

“RW-100-M37” via isolation valves 331R and 83R.

2.2.3 Figure 1 through Figure 4 display the various screens that are shown on the

HMI.

2.2.4 A signal from the PDIT to the PLC will result in an alarm at the HMI

indicating the strainer FLT-001 is experiencing a pressure differential of at

least 5 psid indicating attention is needed. The alarm will not shutdown

RWDD and will clear when the cause is relieved.

2.2.5 All labeling for RWDD is preceded by “POR394-RW-” throughout.

2.2.6 When positioning valves in this procedure, the following definitions/labels

apply:

OPEN: valve is positioned to OPEN, ON or O

CLOSED: valve is positioned to CLOSED, OFF, SHUT or S.

2.2.7 When positioning breakers in this procedure, the following definitions/labels

apply:

ON: Breaker is positioned to ON, CLOSED or I

OFF: Breaker is positioned to OFF, OPEN or O.

2.2.8 RPP-TE-58282 is the technical evaluation that documents that

POR394-RW-PRV-014 and POR394-RW-PRV-026 are code-compliant

pressure relief valves. The pressure relief valves have a set pressure of

150 psig (Defense In Depth (DID) control). This raw water system may be

used as supply water for Tank Farms waste transfer systems.

2.2.9 TFC-ENG-STD-023 Human-Machine Interface for Process Control Systems.

The HMI software does not comply with display of valves indicating travel,

however, the procedure does match the HMI readout.


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3.0 PRECAUTIONS AND LIMITATIONS

3.1 Personnel Safety

3.1.1 If working around live circuits, extreme caution should be used. Failure to

follow electrical safety practices as outlined in DOE-0359 Hanford Site

Electrical Safety Program could result in serious injury.

3.2 Equipment Safety

CAUTION - If backflow preventer has been depressurized, backflow preventer must

be reset and certified.

NOTE - The following cautions apply to the whole procedure and do not appear in front

of any specific step in the body of this procedure.

3.2.1 Closing valves rapidly downstream of POR394 while pump is running may

result in water hammer.

3.2.2 Allowing the differential pressure across the strainer to exceed 20 psi could

cause damage to the strainer baskets.

3.2.3 Tamper seal on V-006 may be broken to close the valve in an upset backflow

preventer condition. In this event, backflow preventer maintenance and

reinstallation of the tamper seal must occur prior to restart of the skid.

3.2.4 Using the Emergency Stop button to shutdown the running pump could cause

damage to the pump and/or WDS equipment.

3.3 Radiation and Contamination Control

3.3.1 When this procedure is worked in radiological areas, an approved

radiological work permit (RWP) is required. If radiological conditions or

work performed falls outside the scope of the RWP, all work activities must

be discontinued until a new or revised RWP has been issued in accordance

with TFC-ESHQ-RP_RWP-C-03.


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3.4 Environmental Compliance

3.4.1 In accordance with TFC-ESHQ-ENV_RM-C-04, Water Discharge in Tank

Farms, routine maintenance activities and operation activities may result in

small incidental discharge of raw water as long as the below listed limits and

conditions are met. Refer to TFC-ESHQ-ENV_RM-C-04, Table 2, for the

listing of approved incidental discharges.

No discharge from a single activity may exceed 60 gallons released to

the soil

Appropriate best management practices shall be implemented to

prevent unnecessary discharges

During performance of the work, all measures to limit ponding and/or

erosion will be implemented.

3.4.2 Immediately report any spill and/or releases to Shift Office. This includes

unplanned waste water discharges to surface contamination areas.

3.4.3 Discharge of raw water must be done in accordance with State Waste Water

Discharge Permit, ST-4511. Environmental approval is given to drain water

to drain field. Contact Environmental prior to discharge adjacent to the skid

for approval.


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4.0 PREREQUISITES

4.1 Performance Documents

The following documents may be needed to perform this procedure:

TO-040-745, Perform Weatherization of Retrieval Buildings and Equipment

ARP-T-251-00033, Respond to Alarms at POR394-RW-RWDD-001 Raw Water

Distribution Skid

TFC-ESHQ-ENV_RM-C-04, Water Discharge in Tank Farms.

4.2 Field Preparation

4.2.1 CHECK the following initial outlet valve for use:

[ ] V-031 – Outlet 5 Isolation Valve (Spare)

[ ] V-032 – Outlet 4 Isolation Valve (Spare)

[ ] V-033 – Outlet 3 Isolation Valve (POR395)

[ ] V-034 – Outlet 2 Isolation Valve (POR385)

[ ] V-035 – Outlet 1 Isolation Valve (Spare).


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5.0 PROCEDURE

NOTE - Section 5.5 can be performed independently of Sections 5.1 through 5.4.

5.1 Pre-Start POR394-RW-RWDD-001 WDS

NOTE - Steps 5.1.1 through 5.1.7 may be performed in any logical order.

5.1.1 CONFIRM Section 4.2 has been completed.

5.1.2 IF at least one of the following is true, COMPLETE electrical component

line-up per Checklist 1:

Directed by OE

POR394 water skid has been shut down for more than 30 days.

CAUTION

If backflow preventer has been depressurized, backflow preventer must

be reset and certified.

5.1.3 IF at least one of the following is true, COMPLETE valve line-up per

Checklist 2:

Directed by OE

POR394 water skid has been shut down for more than 30 days.

NOTE - Checklist 4 may be performed by attaching and reviewing a previous copy of

Checklist 4 (completed within four weeks).

5.1.4 ENSURE instrument calibration check is performed per Checklist 4.

5.1.5 IF shutdown 24 hours, COMPLETE instrument operability check per

Checklist 5.

5.1.6 COMPARE Checklist 4 and Checklist 5 with AY Farm RATL.

5.1.6.1 IF any discrepancy is discovered, UPDATE checklists.

5.1.7 ENSURE cold or warm weather preparations are performed per TO-040-745.


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5.2 Water Skid Start Up – Auto

5.2.1 CONFIRM Section 5.1 has been completed.

5.2.2 IF PIT-010 is above 50 psig, PERFORM the following:

5.2.2.1 OPEN valve V-022.

5.2.2.2 WHEN PIT-010 is below 35 psig, CLOSE valve V-022.

NOTE - At initial start-up, some alarms may appear that are incorrect due to the timing

of how components actually get powered up and establish communication. At

initial power-up it may be necessary to access the alarm screen, and

acknowledge, reset alarms. After initial power-up respond to any subsequent

alarms per ARP-T-251-00033.

5.2.3 IF initial start-up or when directed by OE, COMPLETE the following:

5.2.3.1 PRESS ALARM to access the ALARM HISTORY.

5.2.3.2 PRESS ACKNOWLEDGE ALL.

5.2.3.3 PRESS CLEAR ALARM HISTORY.

5.2.3.4 PRESS MAIN OVERVIEW to exit Alarm History.

NOTE - The system only requires one water pump to be enabled in order to start

operation. Selector Switch SS-002: “0” = AUTO, “1” = P-001, “2” = P-002.

When both pumps are enabled by selecting “0” at SS-002, the pump selection

is in AUTO and will alternate between P-001 and P-002 on successive

start/stop cycles.

- MOV-001 and MOV-002 may be operated manually as directed by OE.

5.2.4 GO TO the P&ID screen on HMI AND

ENSURE MOV-001 and MOV-002 are OPEN,

OR

OPERATE manually as directed by OE.


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5.2 Water Skid Start Up – Auto (Cont.)

5.2.5 ENSURE POR394 SS-002 indicates AUTO pump selection mode

(SS-002 indicates “0” is selected).

5.2.6 START pump by selecting “ON” at HS-001 on the HMI.

NOTE - To enhance the flush flow rate of the Raw Water system, the non-operating

pump should be isolated.

5.2.7 IF Pump P-001 is running, CLOSE valve V-024,

OR

5.2.8 IF Pump P-002 is running, CLOSE valve V-023.


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5.3 Water Operations

NOTE - Quickly closing water discharge valves may result in discharge from PRV.

5.3.1 WHEN directed, OPEN, THROTTLE, OR SLOWLY CLOSE the

following valves:

V-031 (Outlet 5 Isolation Valve)

V-032 (Outlet 4 Isolation Valve)

V-033 Outlet 3 Isolation Valve (POR395)

V-034 Outlet 2 Isolation Valve (POR385)

V-035 (Outlet 1 Isolation Valve).

5.3.2 WHEN directed, GO TO the P&ID screen on HMI AND

PRESS OFF from HS-001.


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5.4 Shutdown POR394-RW-RWDD-001 WDS

5.4.1 COMPLETE shutdown valve line-up per Checklist 3.


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5.5 Drain and Isolate POR394-RW-RWDD-001 for Heat Trace Removal

Special Instruction:

Valves may need to be repeatedly Open and/or Closed at the direction of the OE during

the draining of the tank activities to allow appropriate water drainage.

5.5.1 ENSURE MSA has isolated water from 4” RW100 M37.

5.5.2 ENSURE all MOV’s with Auto/Manual selection are placed in “MANUAL”

mode.

5.5.3 ENSURE the following breakers on POR394-RW-DP-001 are ON prior to

draining:

Main Breaker

Breaker 2/4.

Drain POR394 Skid Upstream of Tank

5.5.4 ENSURE valves and components are in the position identified for Upstream

Pre-Drain in Checklist 6.

5.5.5 OPEN valve POR394-RW-V-011 AND VERIFY level in supply tank is not

increasing.

5.5.6 ENSURE drain hoses are connected and routed to drain field or appropriate

container.

5.5.7 OPEN valve POR394-RW-V-009 and POR394-RW-V-010 AND ALLOW

water to drain.

5.5.8 DRAIN system until 1 drop per second flows through drain valves.

5.5.9 ENSURE valves and components are left in the position identified for

Upstream Post-Drain in Checklist 7.


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5.5 - Drain and Isolate POR394-RW-RWDD-001 for Heat Trace Removal

(Cont.)

Drain Tank near POR394

5.5.10 ENSURE Circuit #15 on Panel 394-RW-DP-001 is in OFF position.

5.5.11 ENSURE POR394-RW-HTR-001 is not energized.

NOTE - A receiver vessel for draining the system is required.

5.5.12 POSITION water receiver vessel near POR394-RW-RWDD-001.

5.5.13 CONNECT 1” hose to POR394-RW-V-019 drain valve.

5.5.14 POSITION opposite end of hose inside holding tank.

5.5.15 OPEN POR394-RW-V-019 drain valve.

5.5.16 ALLOW water to drain into holding tank until 1 drop per second flows

from hose.

5.5.17 DISCONNECT 1” hose from POR394-RW-V-019 drain valve.


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5.5 - Drain and Isolate POR394-RW-RWDD-001 for Heat Trace Removal

(Cont.)

Drain POR394 Skid Downstream of Tank

5.5.18 ENSURE drain hoses are connected and routed to drain field or appropriate

container.

5.5.19 ENSURE valves and components are in the position identified for

Downstream Pre-Drain in Checklist 8.

5.5.20 DRAIN system until 1 drop per second flows through drain valves.

5.5.21 ENSURE valves and components are left in the position identified for

Downstream Post-Drain in Checklist 9.

5.5.22 ENSURE the following circuit Breakers on Panel POR394-RW-DP-001 are

in the OFF position.

Component # Description OFF ()

(BKR)6/8 POR394 TO POR385 (Splitter Box)

(BKR) 9 On-Skid Heat Trace CKT 1

(BKR) 11 On-Skid Heat Trace CKT 2

(BKR) 14/16 POR394 TO POR523, AND POR523 TO POR522

(Demister-001)

(BKR) 15/17 Tank Heater Control Panel, POR394-RW-CP-003

(BKR) 18/20 POR394 TO POR523, AND POR523 to POR522

(Demister-002)


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5.6 Records

5.6.1 PERFORM the following for records identified within this procedure.

5.6.1.1 RECORD the number of times the record was generated in

applicable column,

OR

PLACE a check mark () in the N/A column.

5.6.1.2 SUBMIT the package for verification of completed records.

Records Submittal Checklist

Number

of times

completed

N/A

()

Checklists

Checklist 1 - Initial Electrical Line-up

Checklist 2 – POR 394 Initial Valve Line-up

Checklist 3 - Shutdown Valve Line-up

Checklist 4 - Instrument Calibration Check

Checklist 5 - Instrument Operability Check

Checklist 6 – POR394 Upstream-Pre-Drain Valve Lineup

Checklist 7 – POR394 Upstream- Post-Drain Valve Lineup

Checklist 8 - POR394 Downstream Pre-Drain Valve Lineup

Checklist 9 - POR394 Downstream- Post-Drain Valve Lineup

FWS/OE/Shift Manager SEND the completed records to the Central Shift Office for

records retention.

/ /

Signature Print (First & Last) Date

FWS/OE/Shift Manager

The record custodian identified in the Company Level Record Inventory and

Disposition Schedule (RIDS), is responsible for record retention in

accordance with TFC-BSM-IRM_DC-C-02.


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Checklist 1 - Initial Electrical Line-up

Date:

Component # Description Position Check ()

POR394-RW-RWDD-001

POR394-RW-DS-001 Skid 480VAC Supply Main Disconnect ON

POR394-RW-DS-002 Safety Disconnect Switch ON

POR394-RW-DS-003 Safety Disconnect Switch ON

POR394-RW-CP-001 (PLC Control Panel)

POR394-RW-DS-005 Power ON

POR394-RW-PB-001* Estop PULLED OUT

POR394-RW-CP-002 (Pump VFD Control Panel)

POR394-RW-DS-004 Power ON

POR394-RW-DP-001

MAIN Main ON

(BKR) 1 GFCI Duplex Receptacle ON

(BKR) 2/4 POR394 RW Supply ON

(BKR) 3 GFCI Duplex Receptacle ON

(BKR) 5 Lighting ON

(BKR)6/8 POR394 TO POR385 (Splitter Box) ON

(BKR) 7 Lighting ON

(BKR) 9 On-Skid Heat Trace CKT 1 ON

(BKR) 10/12 POR394 TO POR395 (Water Filter Skid) ON

(BKR) 11 On-Skid Heat Trace CKT 2 ON

(BKR) 13 Control Panel, POR394-RW-CP-001 ON

(BKR) 14/16 POR394 TO POR523, AND POR523 TO POR522

(Demister-001)

ON

(BKR) 15/17 Tank Heater Control Panel, POR394-RW-CP-003 ON

(BKR) 18/20 POR394 TO POR523, AND POR523 to POR522

(Demister-002)

ON

(BKR) 22/24 Tank Level Gauge Heat Trace CKT ON

* WHEN ESTOP has activated and then pulled out POR394-RW-MOV-002 will OPEN.

/ /


Operator

NOTE - When positioning breakers in this procedure, the following definitions/labels apply:

- ON: Breaker is positioned to ON, CLOSED or I.

- OFF: Breaker is positioned to OFF, OPEN or O.

- IF no power at POR394, CHECK Breaker ON.

/ /


Shift Manager /OE


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Checklist 2 – POR 394 Initial Valve Line-up

Sheet 1 of 2

Date:

Valve Description Position Check ()

V-036 Fill Supply Valve** OPEN

V-006 Fill Isolation Valve* OPEN

V-025 BFP Isolation Valve* OPEN

V-012 Level Indicator Drain Valve CLOSED

V-013 Level Indicator Isolation Valve OPEN

V-017 Pump P-001 Inlet Drain Valve CLOSED

V-015 Pump P-001 Bypass Drain Valve CLOSED

V-016 Pump P-001 Inlet Isolation Valve OPEN

V-022 Extended Return Line Isolation CLOSED

V-023 Pump P-001 Discharge Isolation Valve OPEN

V-021 PIT-010 Isolation Valve OPEN

V-020 PIT-010 Isolation Valve CLOSED

V-031 Outlet 5 Isolation Valve CLOSED


V-033 Outlet 3 Isolation Valve (To POR395) CLOSED

V-034 Outlet 2 Isolation Valve (To POR385) CLOSED


V-030 Discharge Header Isolation Valve OPEN

FLT-001 Strainer Valve

(Valve Handle Points To In Service Strainer)

OPEN

East

Basket

West

Basket

V-008 Raw Water Filter Drain Valve CLOSED



V-003 PDIT-001 Valve CLOSED

V-004 PDIT-001 Valve OPEN


Component numbers above are preceded in the field with “POR394-RW-”

* Valve is tamper sealed open. If valve is closed and/or tamper seal is broken, notify OE prior to

continuing valve lineup.

** MSA Valve, DO NOT OPERATE, Confirm Stem is up. IF NOT, Contact OE to Notify MSA.

(Continued on Next Sheet)


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Checklist 2 – POR 394 Initial Valve Line-up (Cont.)

Sheet 2 of 2

Date:


V-002 PDIT-001 Valve OPEN


V-024 Pump P-002 Discharge Isolation Valve OPEN

V-026 BFP Isolation Valve OPEN

V-014 Bypass Drain Valve CLOSED

V-018 Pump P-002 Inlet Isolation Valve OPEN

V-019 Pump P-002 Inlet Drain Valve CLOSED

V-011 Isolation Valve CLOSED

V-009 Drain Valve CLOSED

Component numbers above are preceded in the field with “POR394-RW-”

/ /


NCO

/ /


Shift Manager/OE


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Checklist 3 - Shutdown Valve Line-up

Date:


V-030 Header Isolation OPEN

V-031 (Outlet 5) Isolation Valve CLOSED


V-033 (Outlet 3) Isolation Valve (POR395) CLOSED

V-034 (Outlet 2) Isolation Valve (POR385) CLOSED


/ /


Operator

Component numbers are preceded in the field with “POR394-RW-”.

/ /


Shift Manager /OE


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Checklist 4 - Instrument Calibration Check

Date:

Instrument Nomenclature

(Recall)

Calibration (1)/

Functional Test

Next Due Date

Verified

Calibration Date

Check ()

POR394-RW-LIT-005

(ET-200446) Level Indicating Transmitter

POR394-RW-FE/FIT-015

(ET-200400) Flow Indicating Transmitter (POR394-RW-FIT-015)


(ET-200401) Flow Indicating Transmitter (POR394-RW-FIT-016)

POR394-RW-FIT-017

(ET-200402) Flow Indicating Transmitter

POR394-RW-FIT-018


POR394-RW-FIT-019


POR394-RW-PIT-010

(ET-200488) Pressure Indicating Transmitter

POR394-RW-PDIT-001

(ET-200465) Pressure Differential Indicating Transmitter

POR394-RW-TE/TIT-004

(ET-200489) Temperature Indicating Transmitter (POR394-RW-TIT-004)

(1) Calibration is defined as: Instrument's Preventive Maintenance is current, as checked on Preventive Maintenance System, or work

package.

Comments/Discrepancies:

Instrumentation and equipment has been verified for being within calibration due dates and/or all discrepancies/deficiencies have been

noted on this comment sheet.

/ /

Operator Signature Print (First & Last) Date

NOTE - If the instrument is being calibrated and is not within calibration, record in Comments/Discrepancies

Section. Put N/A in System Engineer signature block if no discrepancies are found.

/ /

OE Signature Print (First & Last) Date

/ /

System Engineer Signature Print (First & Last) Date


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Checklist 5 - Instrument Operability Check

Sheet 1 of 2

Date:

Instrument Nomenclature Instrument

Location/Indication

Operable*

Y N

POR394-RW-RWDD-001

POR394-RW-TE/TIT-004

Temperature Element SKID and TIT-004 at HMI

POR394-RW-LIT-005

Water Tank Level Indicator SKID and LIT-005 at HMI


Flow Indicating Transmitter

FIT-015 at SKID and FIT-015

and FQI-015 at HMI

POR394-RW-PIT-010

Pressure Transmitter SKID and PIT-010 at HMI

POR394-RW-FIT-016

Flow Meter


and FQI-016 at HMI

POR394-RW-FIT-017

Flow Meter


and FQI-017 at HMI

POR394-RW-FIT-018

Flow Meter


and FQI-018 at HMI

POR394-RW-FIT-019

Flow Meter


and FQI-019 at HMI

POR394-RW-TK-001

POR394-RW-LI-006 Indicates TK-001 level

* Operable is defined as the following:

No Alarms are active on instrument (Except for expected alarms identified in

ARP-T-251-00033)

Instrument appears to be functioning normally (i.e., meters are active, etc.).

(Continued on Next Sheet)


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Checklist 5 - Instrument Operability Check (Cont.)

Sheet 2 of 2

Date:

Instrument Nomenclature Instrument Location/ Indication

Operable*

Y N

POR394-RW-CP-001 (PLC Control Panel)

PLC Cabinet Temperature HVAC 001 PLC Cab A/C, < 120 ◦F

HMI Operator Display HMI

HMI Alarm History HMI

POR394-RW-CP-002 (Pump VFD Control Panel)

PLC Cabinet Temperature HVAC 002 PLC Cab A/C, < 120 ◦F

POR394-RW-HMI-001 Digital Display Illuminated

POR394-RW-HMI-002 Digital Display Illuminated

Comments/Discrepancies:

/ /


Operator

* Operable is defined as the following:

No Alarms are active on instrument (Except for expected alarms identified in

ARP-T-251-00033)

Instrument appears to be functioning normally (i.e., meters are active, etc.).

NOTE - Put N/A in System Engineer signature block if no discrepancies are found on equipment required to be

operable.

Instrumentation and equipment has been verified for operability and all discrepancies/deficiencies have been noted on

this comment sheet.

/ /


OE

/ /


System Engineer


Type


TO-200-410 Rev/Mod

A-14 Release Date

10/25/2018 Page

24 of 34

Checklist 6 – POR394 Upstream-Pre-Drain Valve Lineup

Date:


Upstream of Tank- Pre-Drain

V-036 RW Isolation Valve OPEN

V-006 Fill Isolation Valve OPEN

FLT-001 Strainer Valve OPEN (to one side)

V-002 PDIT-001 Upstream Isolation Valve OPEN

V-001 PDIT-001 Upstream Test Port OPEN

V-003 PDIT-001 Downstream Test Port OPEN

V-004 PDIT-001 Downstream Isolation Valve OPEN

V-005 PIDT-001 Vent Port OPEN

V-007 Strainer Drain OPEN

V-008 Strainer Drain OPEN

V-013 Level Gauge Isolation Valve OPEN

V-025 BFP Inlet Valve OPEN

V-026 BFP Outlet Valve OPEN

YV-002 Water Supply Shutoff Valve OPEN

/ /


Operator


/ /


Shift Manager /OE


Type


TO-200-410 Rev/Mod

A-14 Release Date

10/25/2018 Page

25 of 34

Checklist 7 – POR394 Upstream- Post-Drain Valve Lineup

Date:


Upstream of Tank- Post-Drain

V-036 RW Isolation Valve Cycle and leave at a 45 degree position

V-006 Fill Isolation Valve Cycle and leave at a 45 degree position

FLT-001 Strainer Valve OPEN to the other side.

V-002 PDIT-001 Upstream Isolation Valve Cycle and leave at a 45 degree position

V-010 Strainer Combined Drain Cycle and leave at a 45 degree position.

V-025 BFP Inlet Valve Cycle and leave at a 45 degree position

V-026 BFP Outlet Valve Cycle and leave at a 45 degree position

YV-002 Water Supply Shutoff Valve Cycle and leave at a 45 degree position.

V-011 Bypass Valve Cycle and leave at a 45 degree position

V-009 Drain Valve Cycle and leave OPEN.

/ /


Operator


/ /


Shift Manager /OE


Type


TO-200-410 Rev/Mod

A-14 Release Date

10/25/2018 Page

26 of 34

Checklist 8 - POR394 Downstream Pre-Drain Valve Lineup

Date:


Downstream Pre-Drain

V-017 Low Point Drain OPEN

V-016 Pump Isolation Valve OPEN

V-015 Return Line Drain OPEN

V-018 Pump Isolation Valve OPEN

V-014 Return Line Drain OPEN

V-023 Pump Downstream Isolation Valve OPEN

V-024 Pump Downstream Isolation Valve OPEN

V-022 Extended Return Line Isolation OPEN

V-021 PIT-010 Isolation OPEN

V-020 PIT-010 Vent OPEN

YV-003 Discharge Shutoff OPEN

V-030 Header Isolation OPEN

V-031 Isolation Valve OPEN


V-012 Level Gauges Drain Valve OPEN


/ /


Operator


/ /


Shift Manager /OE


Type


TO-200-410 Rev/Mod

A-14 Release Date

10/25/2018 Page

27 of 34

Checklist 9 - POR394 Downstream- Post-Drain Valve Lineup

Date:


Downstream of Tank- Post-Drain

V-017 Low Point Drain Cycle and leave OPEN

V-016 Pump Isolation Valve Cycle and leave at a 45 degree position

V-015 Return Line Drain Cycle and leave OPEN

V-018 Pump Isolation Valve Cycle and leave at a 45 degree position

V-014 Return Line Drain Cycle and leave OPEN

V-023 Pump Downstream Isolation Valve Cycle and leave OPEN

V-024 Pump Downstream Isolation Valve Cycle and leave OPEN

V-022 Extended Return Line Isolation Cycle and leave OPEN

V-021 PIT-010 Isolation Cycle and leave at a 45 degree position

V-020 PIT-010 Vent Cycle and leave OPEN.

YV-003 Discharge Shutoff Cycle and leave at a 45 degree position

V-030 Header Isolation Cycle and leave at a 45 degree position

V-031 Isolation Valve Cycle and leave at a 45 degree position

V-032 Isolation Valve Cycle and leave at a 45 degree position

V-012 Level Gauges Drain Valve OPEN

V-035 Isolation Valve CLOSED

/ /


Operator


/ /


Shift Manager /OE


Type


TO-200-410 Rev/Mod

A-14 Release Date

10/25/2018 Page

28 of 34

Figure 1 – Main Overview


Type


TO-200-410 Rev/Mod

A-14 Release Date

10/25/2018 Page

29 of 34

Figure 2 – HMI Display Screen


Type


TO-200-410 Rev/Mod

A-14 Release Date

10/25/2018 Page

30 of 34

Figure 3 - Alarms


Type


TO-200-410 Rev/Mod

A-14 Release Date

10/25/2018 Page

31 of 34

Figure 4 – Analog Input Trend 1


Type


TO-200-410 Rev/Mod

A-14 Release Date

10/25/2018 Page

32 of 34

Figure 5 - POR394-RW-RWDD-001 RWDD Diagram

A

PDIT001V-001

NCV-003

NC

V-002

NO

V-004

NO

V-005

NC

BPF-001

V-006

V-008DRAIN

V-010DRAIN

V-007DRAIN

V-025 V-026

FLT-001

SUPPLY

FROM 4" RW 100 M37

MANUAL

OVERRIDE

FAIL

CLOSED

MANUAL

OVERRIDE

MODULATED

V-011

MOV001 LCV

001


Type


TO-200-410 Rev/Mod

A-14 Release Date

10/25/2018 Page

33 of 34

Figure 5 - POR394-RW-RWDD-001 RWDD Diagram (Cont.)

A B

P-001

PRV-014

V-023V-016

PRV-028

DRAIN

V-017

DRAIN

V-019

V-018

P-002V-024

V-022

DRAIN

V-014

DRAIN

V-015

DRAIN

V-012

V-013

DRAIN

V-009

TK-001

RAW WATER

SUPPLY TANK

½”

LSHH003

LSLL005

LI006

TIT004

LIT005


Type


TO-200-410 Rev/Mod

A-14 Release Date

10/25/2018 Page

34 of 34

Figure 5 - POR394-RW-RWDD-001 RWDD Diagram (Cont.)

B

TO POR385

TO POR395

V-035

1"HC-002

OUTLET 1

3"HC-003

OUTLET 2

Z C2

V-034

3"HC-004

OUTLET 3

3"HC-005

OUTLET 4

3"HC-006

OUTLET 5

V-033

V-032

V-031

FIT019

FIT018

FIT017

FIT016

V-030

MANUALOVERRIDE

FAILCLOSED

MOV002

FIT015

PI013PRV-027

PIT010

V-020NC

V-021NO

V-038

2"HC-008

OUTLET 6