online individual spindle monitoring system for ring frames
DESCRIPTION
Online Individual Spindle Monitoring System for Ring frames. Contents. Architecture of Ultimo Ultimo Features at a glance Ultimo Software Views and Reports. Architecture of Ultimo. Architecture (Example of 20 R/F shed). Coordinators. Mobile Alerts. Email Alerts. Network Router. - PowerPoint PPT PresentationTRANSCRIPT
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Online Individual Spindle Monitoring System for Ring frames
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Contents
Architecture of Ultimo
Ultimo Features at a glance
Ultimo Software Views and Reports
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Architecture of Ultimo
Architecture (Example of 20 R/F shed)
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PREMIER Ultimo
PREMIER Ultimo
Rin
g f
ram
es
Machine Station
Coordinators
Network Router
Server PC
Client PCs
Mobile Alerts
Email Alerts
Status board (LCD TV)
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Architecture (At Ring frame)
Rin
g F
ram
e
Power Module
Spindle sensors and Section with LED indication
Production and Draft Monitoring
Sensors
Machine StationEnd Breakage and Doff Indication
Lamps
Machine Display
Unit
Fixed at R/F Main Input
PREMIER Ultimo
Co-Ordinator
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Ultimo Features at a glance
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Ultimo – Features at a glance
LED Indications in Spindle and Sections helps operator and maintenance persons
Spindle and Section LED indications
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Ultimo – Features at a glance
Data transfer from Ring frame Machine Station to Co-Ordinator is done through Wireless technology
Wi-Fi data transmission
Easier and quicker installation
Minimum maintenance required
Proven technology for large and faster data transfer
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Ultimo – Features at a glance
Displays key information and scroll continuously. Useful for operator on prioritizing of patrolling R/Fs.
Machine Display Unit (MDU) at the end of the machine
MDU Display
Parameter description
No. of breaks
No. of Idles
No. of Slips
MDU Display
Parameter description
No. of Rogues
Average End Mending Time
Present Efficiency
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Ultimo – Features at a glance
Red Lamps on both sides of the machine for higher breaks. Green Lamp for indicating machine doff status.
Breaks and Doff Indication Lamps
User configurable limits for No. of end breaks limit for each machine.
Very useful for operator to pay attention on machines immediately with higher breaks.
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Ultimo – Features at a glance
Draft Monitoring sensors on both sides of the Ring frame to continuously monitor the draft ratios.
Draft Monitoring
Effectively monitor draft variations
Easier to find out machines with wrong draft wheels
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Ultimo – Features at a glance
Monitors the total power consumption by the Ring frame along with other key parameters.
Power Monitoring
Measures three phase Voltages and Current values
Measures Active Power (kW), Energy (kWh) and the Power Factor (Cos Ø)
Very effective module to measure power related differences between machines.
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Ultimo – Features at a glance
Large LCD Status board to display the present shed performance through various key monitoring parameters
Status Board
Instantaneous assessment of shed performance
Live display of all machines status as a layout
Indication of worst machine sides to pay attention
Best performing operators with respect to “em”
Live update of various other key parameters
Remote tool to control the TV screen scrolling
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Ultimo Software
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ViewsViews
ReportsReports
EntriesEntries
ConfigurationsConfigurations
Ultimo Software• Dashboard• Exceptions• Layout• Cop Stage• Power• Draft• Trend &
Comparisons
• Dashboard• Exceptions• Layout• Cop Stage• Power• Draft• Trend &
Comparisons
• Production• End Breaks• Stops• Stop History• Power• Overall Perf.
• Production• End Breaks• Stops• Stop History• Power• Overall Perf.
• Count• Count Change• Operator• Stop Reasons
• Count• Count Change• Operator• Stop Reasons
• Operator Name• Stop groups• Stop Codes• Shift timing
• Operator Name• Stop groups• Stop Codes• Shift timing
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User Friendly GUI
User Friendly GUI
Ultimo Software - Key benefits to users
Instantaneous Views
Instantaneous Views
User Defined Report
Structures
User Defined Report
Structures
Large Storage of Data
Large Storage of Data
Client – Server
Configuration
Client – Server
Configuration
Detailed Analysis Reports
Detailed Analysis Reports
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Ultimo Software – Identifies deviations
• It is more important to highlight a deviation than to summarize an information.
• Ultimo software is designed to identify deviations easily.
• Most of the Ultimo screens shows the deviated parameters.
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Ultimo Software Views
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Dashboard
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Exceptions
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End Breaks
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Single Spindle
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Layout
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Stops – Month
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Stops – Day
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Draft Monitoring
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Power Monitoring
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Cop Stage – Shed Level
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Cop Stage – Machine Level
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Cop Stage – Machine Side Level
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Cop Stage – Multiple doffs analysis
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Power Analysis
Status board Screens
Status board Screens
Status board Screens
Status board Screens
Status board Screens
Sample SMS
Information SMS Alert SMS
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Ultimo Software Reports
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Report Features in Ultimo
Report Types
1. Production
2. End Breaks
3. Stops
4. Stop History
5. Overall Performance
6. Trends & Comparisons
Report Grouping
1. Machine wise
2. Machine group wise
3. Count Article wise
4. Operator wise
5. Supervisor wiseReport Levels
1. Machine side wise
2. Machine wise
3. Count wise
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Report Features in Ultimo
Shift Consolidations
1. Shift reports
2. Day reports
3. From any date to any date
• Shift wise
• Day wise
• Consolidated
4. Separate shifts alone (ex: day shifts only)
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Report Features in Ultimo
Report Features
1. All parameters are configurable
2. Some related parameters are added in each report type (ex: kg parameter added in stop report)
3. One click switching over between report types, levels and grouping
4. Soft copy report export (pdf) is possible
5. Automatic Report Emailing for specified E-Mail addresses
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Report Features in Ultimo
Report Output formats
Printer
RPT
Excel
Excel Data
DOC
RTF
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Example: Production Report
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Overall Performance Report - 1
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Overall Performance Report - 1
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Overall Performance Report - 2
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Power Monitoring Report
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Production Report with Targets
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Ultimo Integration with ERP systems
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Ultimo Data Flow
PREMIER Ultimo
Data transmission from Machines
PREMIER Ultimo
Virtual Data Storage
ERP Server
Ultimo Clients
ERP Users
Fetches DataAt Shift End
Ultimo Data
Storage
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Ultimo Enhancements
Future Vision
Data on Demand through SMS request
Apps for Mobile and Tablets
Data on DemandData on Demand through SMS request
Send request SMS Receive the required data through SMS for pre-
authorized management staff Example
• Send SMS PRD1 to 123456789 • Receive the following SMS of Production data for Shift 1
current date.
Ultimo Apps - Features
Ultimo Apps for mobiles and tablets supporting various platforms Android iOS (ipad, iphone) Windows 7 Windows 8
Current shift production related data along with 3 previous shifts will be available for viewing
Currently stopped machines Basic comparison charts Stop code assignments through Ultimo Apps (Tablet) Apps will connect to Local Ultimo Server Apps get connected to the internet server
Sample screens for mobile
Infra structure for Mobile apps support (Intranet)
Ultimo Server
Wi-fi router
Infrastructure for Ultimo Apps (Internet)
Ultimo Server
Web Server
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PREMIER