oneflex 2014 - product update

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2011 Insulation industry achievment awards, winner of “ Investment of the year award ” ENG

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Oneflex elastomeric rubber foam materials Oneflex flexible air ducts Oneflex Fonec acoustic sound insulation

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Page 1: Oneflex 2014 - product update

2011Insulation industry achievment awards, winner of “ Investment of the year award ”

ENG

Page 2: Oneflex 2014 - product update

The elastomeric rubber foam materials having highvapor diffusion values, provide a good insulation andcondensation control on the installation.

ElastomericRubber Foam

2011Insulation industry achievment awards, winner of “ Investment of the year award ”

Page 3: Oneflex 2014 - product update

ONEFLEX TUBE

ONEFLEX SHEET / ROLL

ONEFLEX

ACCESSORIES

ONEFLEX TUBE

ONEFLEX FKY

ONEFLEX AF

ONEFLEX AF FKY

ONEFLEX AL GUARD

ONEFLEX AL GUARD FKY

Page 4: Oneflex 2014 - product update

4

• Wide range of production.

• 7 different thicknesses, 2 different widths production

(100 cm and 120cm) according to the distances

between the flanges of the rectangular ventilation ducts.

• Manufactured in optimum sizes

(1000-1200mm) for the duct insulation.

• Lowers the waste ratio in rectangular ducts.

• Lowers the total cost by decreasing the adhesive tape

usage in round ducts.

• Helps to reduce the vibration in canal joints thanks

to its flexibility.

• Using Oneflex Formix® contact adhesive is recommended

for applying the Oneflex sheet rolls to the ducts’ surfaces.

Thermal Conductivity λ (W / m.K) 0,032 ( 0°C)

Density kg / m³ (cbm) 45-60 kg/m3 (cbm)

Operating Temperature -70 °C to +110 °C

Water Vapor Diffusion Resistance Factor μ ≥ 7.000

Fire Class Euro Class EN 13501 - 1 B s3 d0

DIN 4102 B1

BS 476 Class 1

NF P 92-507 M1

ONEFLEX STANDARD SHEET / ROLLElastomeric Rubber Foam Sheet / Roll

Thickness (mm)

6

9

13

19

25

32

50

m2/Roll30

20

14

10

8

6

4

m2/Roll

-

24

16,80

12

9,60

7,20

4,80

Sheet Width (1000 mm) Sheet Width (1200 mm)

Page 5: Oneflex 2014 - product update

5

• Saves time and labor.

• Self-adhesive with netting.

• Ensures full sealing and eliminates the application faults.

• Decreases the waste ratio down to 2-3%.

• Manufactured in optimum sizes

(1000-1200 mm) for the duct insulation.

• Helps to reduce the vibration in canal joints

thanks to its flexibility.

• Provides high adhesion strength.

• Using Oneflex Formix® contact adhesive is recommended

for applying the Oneflex sheet rolls to the ducts’ surfaces.

ONEFLEX FKY SHEET / ROLLElastomeric Rubber Foam Self-Adhesive Sheet / Roll

Thermal Conductivity λ ( W / m.K ) 0,032 ( 0°C)

Density kg / m³ (cbm) 45-60 kg/m3 (cbm)

Operating Temperature -70 °C to +110 °C

Water Vapor Diffusion Resistance Factor μ ≥ 7.000

Fire Class Euro Class EN 13501 - 1 B s3 d0

DIN 4102 B1

BS 476 Class 1

NF P 92-507 M1

Thickness (mm)

6

9

13

19

25

32

50

m2/Roll30

20

14

10

8

6

4

m2/Roll

-

24

16,80

12

9,60

7,20

4,80

Sheet Width (1000 mm) Sheet Width (1200 mm)

3Fiyatlarımıza KDV dahil değildir. Das Kauçuk fi yatları haber vermeden değişiklik yapma hakkını saklı tutar.

Kalınlık (mm)

6

9

13

19

25

32

50

Levha Genişliği (1000 mm) Levha Genişliği (1200 mm)

m2/Rulo30

20

14

10

8

6

4

/m2

18.50

19.50

23.40

28.87

42.00

55.00

78.00

/m2

-

19.50

23.40

28.87

42.00

55.00

78.00

/Rulo555.00

390.00

327.60

288.70

336.00

330.00

312.00

/Rulo-

468.00

393.12

346.44

403.20

396.00

374.40

m2/Rulo

-

24

16,80

12

9,60

7,20

4,80

• Uygulama zamanından ve işçilikten tasarruf sağlar.

• Kendinden yapışkanlıdır.

• Tam bir sızdırmazlık sağlar ve işçilik

hatalarını ortadan kaldırır.

• Fire oranını % 2-3’lere indirir.

• Kanalların yalıtımı için en uygun ebatlarda

(1000-1200 mm) üretilmektedir.

• Esnek yapısı sayesinde kanal bağlantı

noktalarında titreşimi azaltmaya yardımcı olur.

• Akrilik esaslı yapıştırıcısı sayesinde, yüksek yapışma

mukavemeti sağlar.

• PP taşıyıcı tabakası ile birlikte kolay montaj

ONEFLEX FKYFileli Kendinden Yapışkanlı Elastomerik Kauçuk Köpüğü

NEW

Page 6: Oneflex 2014 - product update

6

• Aluminum and polyester laminated durable coating.

• Best performance with high quality raw material.

• Manufactured in optimum sizes (1000-1200mm) for

the duct insulation.

• Helps to reduce the vibration in canal joints

thanks to its flexibility.

• Packing resistant to outer environment.

• Application time and labor cost savings.

• UV-resistant.

• High resistance to mechanical impact.

• Using Oneflex Formix® contact adhesive is recommended

for applying the Oneflex sheet rolls to the ducts’ surfaces.

Thickness (mm)

6

9

13

19

25

32

50

m2/Roll30

20

14

10

8

6

4

m2/Roll

-

24

16,80

12

9,60

7,20

4,80

ONEFLEX AFElastomeric Rubber Foam Sheet / Roll covered with Aluminum Foil

Thermal Conductivity λ ( W / m.K ) 0,032 ( 0°C)

Density kg/m3 (cbm) 45-60 kg/m3 (cbm)

Operating Temperature -70 °C to +110 °C

Water Vapor Diffusion Resistance Factor μ ≥ 13.000

Fire Class Euro Class EN 13501 - 1 B s3 d0

DIN 4102 B1

BS 476 Class 1

NF P 92-507 M1

Sheet Width (1000 mm) Sheet Width (1200 mm)

Page 7: Oneflex 2014 - product update

7

• Aluminum and polyester laminated durable coatings.• Packing resistant to outer environment.• Self-adhesive with netting.• Ensures full sealing and eliminates application faults.• Manufactured in optimum sizes (1000-1200mm)for the duct insulation.• Helps to reduce the vibration in canal jointsthanks to its flexibility.• Application time and labor cost savings.• Provides full and perfect adhesion over the canalsurface byits reinforced adhesive.• Decreases the waste ratio down to 2-3%• UV-resistant.• Resistant to external conditions.• High resistance to mechanical impact.

Thickness (mm)

6

9

13

19

25

32

50

m2/Roll30

20

14

10

8

6

4

m2/Roll

-

24

16,80

12

9,60

7,20

4,80

ONEFLEX AF KYElastomeric Rubber Foam Self Adhesive Sheet / Roll covered with Aluminum Foil

Thermal Conductivity λ ( W / m.K ) 0,032 ( 0°C)

Density kg/m3 (cbm) 45-60 kg/m3 (cbm)

Operating Temperature -70 °C to +110 °C

Water Vapor Diffusion Resistance Factor μ ≥ 13.000

Fire Class Euro Class EN 13501 - 1 B s3 d0

DIN 4102 B1

BS 476 Class 1

NF P 92-507 M1

Sheet Width (1000 mm) Sheet Width (1200 mm)

Page 8: Oneflex 2014 - product update

8

• PVC layer under-neath the polyester and aluminumlamination. Together they create a 260 μ thick andrigid outer protective surface.• Aluminum and polyester laminated durable coating.• Best performance with high quality raw material.• Manufactured in optimum sizes (1000 mm) forthe duct insulation.• Helps to reduce the vibration in canal jointsthanks to itsflexibility.• Packing resistant to outer environment• Application time and labor cost savings.• UV-resistant, high resistance to mechanical impact.• Using Oneflex Formix® contact adhesive is recommendedfor applying the Oneflex sheet rolls to the ducts’ surfaces.

Oneflex Rubber Foam Sheet

PVC Coating

Polyester Aluminum Foil Covering

Self-Adhesive Tape

Largeur (mm)

6

9

13

19

25

32

50

Sheet Width (1000 mm)

m2/Rouleau30

20

14

10

8

6

4

ONEFLEX AL GUARDElastomeric Rubber Foam Sheet / Roll Covered with Reinforced PVC - Aluminum Foil

Thermal Conductivity λ ( W / m.K ) 0,032 ( 0°C)

Density kg/m3 (cbm) 45-60 kg/m3 (cbm)

Operating Temperature -70 °C to +110 °C

Water Vapor Diffusion Resistance Factor μ ≥ 13.000

Fire Class Euro Class EN 13501 - 1 B s3 d0

DIN 4102 B1

BS 476 Class 1

NF P 92-507 M1

Page 9: Oneflex 2014 - product update

9

ONEFLEX AL GUARD FKYElastomeric Rubber Foam Self Adhesive Sheet / Roll Covered withReinforced PVC - Aluminum Foil

• PVC layer under-neath the polyester and aluminumlamination. Together they create a 260 μ thick andrigid outer protective surface.• Aluminum and polyester laminated durable coating.• Best performance with high quality raw material.• Manufactured in optimum sizes (1000 mm) forthe duct insulation.• Helps to reduce the vibration in canal jointsthanks to itsflexibility.• Packing resistant to outer environment• Application time and labor cost savings.• UV-resistant, high resistance to mechanical impact.• Using Oneflex Formix® contact adhesive is recommendedfor applying the Oneflex sheet rolls to the ducts’ surfaces. •Self-adhesive with netting.

Oneflex Rubber Foam Sheet

Cover PVC+AL

Self-Adhesive cover(Silicon paper or PP Film)

Self-Adhesive Tape

Largeur (mm)

6

9

13

19

25

32

50

Sheet Width (1000 mm)

m2/Rouleau30

20

14

10

8

6

4

Thermal Conductivity λ ( W / m.K ) 0,032 ( 0°C)

Density kg/m3 (cbm) 45-60 kg/m3 (cbm)

Operating Temperature -70 °C to +110 °C

Water Vapor Diffusion Resistance Factor μ ≥ 13.000

Fire Class Euro Class EN 13501 - 1 B s3 d0

DIN 4102 B1

BS 476 Class 1

NF P 92-507 M1

Page 10: Oneflex 2014 - product update

10

6 mm 9 mm 13 mm

m/Box49643236431626622018015013010090 - - - - - - - -

-

m/Box35230026623419216613611698767050504644404036343026

m/Box210190172162136118988878584840403230303028262220

ONEFLEX TUBEElastomeric Rubber Foam Insulation Tube

Application Area : Optimal solution in heating, cooling,ventilatingsystems, and all industrial and constructionalapplication processes.

CopperInch1/4”

5/16”3/8”1/2”5/8”3/4”7/8”

1”1 1/8”1 3/8”1 5/8”

2 1/8”2 3/8”2 5/8”

3”3 1/8”3 1/2”

4 1/4”4 1/2”

SteelInch

1/8”

3/8”1/2”

3/4”1”

1 1/4”1 1/2”

2”

2 1/2”

3”3 1/2”

4”

Metricmm

6810121518222528354248546067768089102108114

Thermal Conductivity λ ( W / m.K ) 0,032 ( 0°C)

Density kg/m3 (cbm) 45-60 kg/m3 (cbm)

Operating Temperature -70 °C to +110 °C

Water Vapor Diffusion Resistance Factor μ ≥ 7.000

Fire Class Euro Class EN 13501 - 1 B s3 d0

DIN 4102 B1

BS 476 Class 1

NF P 92-507 M1

Page 11: Oneflex 2014 - product update

11

ONEFLEX TUBEElastomeric Rubber Foam Insulation Tube

19 mm 25 mm 32 mm

m/Box-----

72645648363224242220181814141412

m/Box-----

50424040242218161414121212121210

m/Box---------

22161414121210108888

CopperInch1/4”

5/16”3/8”1/2”5/8”3/4”7/8”

1”1 1/8”1 3/8”1 5/8”

2 1/8”2 3/8”2 5/8”

3”3 1/8”3 1/2”

4 1/4”4 1/2”

SteelInch

1/8”

3/8”1/2”

3/4”1”

1 1/4”1 1/2”

2”

2 1/2”

3”3 1/2”

4”

Metricmm

6810121518222528354248546067768089102108114

Page 12: Oneflex 2014 - product update

12

ONEFLEX PIPES CONVERTING TABLETable for converting pipes of diameter over 4 inches

Equivalent Quantity of Sheet Rolls (m2/m)Steel Pipes

diameter

inch

4”

5”

6”

8”

10”

12”

14”

Pipes thickness

mm

6

8

10

12

15

18

22

6 mm

0.38

0.46

0.84

0.71

0.88

1.04

1.13

9 mm

0.39

0.47

0.55

0.72

0.89

1.05

1.14

13 mm

0.40

0.48

0.56

0.73

0.91

1.06

1.16

19 mm

0.42

0.5

0.58

0.75

0.92

1.08

1.18

25 mm

0.44

0.52

0.6

0.77

0.94

1.1

1.19

32 mm

0.46

0.54

0.62

0.79

0.96

1.12

1.22

40 mm

0.49

0.57

0.64

0.82

0.99

1.15

1.24

50 mm

0.52

0.6

0.68

0.85

1.02

1.18

1.27

60 mm

0.52

0.6

0.68

0.85

1.02

1.18

1.27

Thickness of Insulation (mm)

metric

114

140

169

219

273

323

398

Pipes diameter converting table

BS

inch

1/4”

1/2”

3/4”

1”

11/4”

11/2”

2”

21/2”

3”

4”

5”

6”

8”

10”

DN

Ø DN

DN15

DN20

DN25

DN32

DN40

DN50

DN65

DN80

DN100

DN125

DN150

DN200

DN250

Metric

mm

15

22

28

35

42

48

60

76

89

114

140

169

219

273

BS

inch

12”

14”

16”

18”

20”

24”

28”

32”

36”

40”

44”

48”

52”

56”

DN

Ø DN

DN300

DN350

DN400

DN450

DN500

DN600

DN700

DN800

DN900

DN1000

DN1100

DN1200

DN1300

DN1400

Metric

mm

323

398

406

467

508

610

761

813

914

1016

1116

1219

1331

1422

Pipes diameter converting table

Page 13: Oneflex 2014 - product update

13

• Oneflex reinforced rubber tapes provides full impermeability and sealing to the duct flanges preventing condensation.• Oneflex PVC tapes provide economical installation.• Oneflex aluminum foil tapes, insulation and vapor-proof applications.• Oneflex Formix® contact adhesive with high adhesion strength.

ACCESSORIESRubber Foam Tape / Formix Contact Adhesive / Oneflex PVC Tapes / Aluminum Foil Tapes

Dimensions

50mm x 30m

75mm x 30m

100mm x 30m

50mm x 30m

75mm x 30m

100mm x 30m

ProductSimple

Plain

Plain

Plain

Reinforced

Reinforced

Reinforced

Oneflex Aluminum Foil Tapes

Dimensions

30mm x 25m

50mm x 25m

Oneflex PVC Tapes

Product

1 kg

3.2 kg

15 kg

Oneflex Formix Contact Adhesive

Dimensions

3mm x 50mm x 15mt

3mm x 75mm x 15mt

3mm x 100mm x 15mt

Product5

5 cm

7.5 cm

10 cm

Oneflex Rubber Foam Tape

Product

3 cm

5 cm

Page 14: Oneflex 2014 - product update

14

PACKAGINGElastomeric Rubber Foam Sheet / Elastomeric Rubber Foam Tube

Elastomeric Rubber Foam Sheet

Packaging 100 cm 0,23 m3

Packaging 120 cm 0,26 m3

Size

Truck Trailer (T.I.R) 40 HC Container

Estimated Volume m³ (cbm) From 40 m3 to 50 m3 From 90 m3 to 105 m3 76 m3

Estimated Weight kg max 2000 kg max 4000 kg max 3500 kg

Sheet / RollsPE Bags

Width of Roll 100 cm 120 cm 100 cm 120 cm 100 cm 120 cm

180 Roll

160 Roll

350-360 Roll

300-320 Roll

300-310 Roll

260-270 Roll

Tube Carton Box 155-160 Box 310-320 Box 260-270 Box

TRANSPORTATION PLANNING INFORMATION

Oneflex Standard Sheet White PE PackingOneflex FKY Yellow PE PackingOneflex AF Grey PE PackingOneflex AF KY Red PE Packing

Box 0,28 m3

Elastomeric Rubber Foam Tube Size

Elastomeric Rubber Foam Sheet

Elastomeric Rubber Foam Tube

* The quantities mentioned in the above table can be changed or altered according to the dimensions of the means of transportation (Truck/Trailer)

Page 15: Oneflex 2014 - product update

High-performance sound insulationHigh-performance sound insulation

www.oneflex.com.tr

Material type

Density

Thermal conductivity

Fire classification

Temperature

Dimensions

Thickness

Base colour

Modulus (mpa)

Elongation to break (%)

Flexible elastomeric foam

160 - 240 kg/m3

0,0431 W(m•k)

FMVSS 302, EN 13501 CS3d0

-40 ºC + 85 ºC

in sheet form width 100cm x length 200cm

from 10 to 500 mm

Black

22 ± 3.7 (160) - 57.7± 8.0 (240)

114 ± 33 (160) - 140 ± 47 (240)

FONEC 160 - 240from 10 to 500mm

Transmission Loss:

Fonec 160 15mm Rw = 5 dB

Fonec 160 25mm Rw = 6 dB

Fonec 240 10mm Rw = 8 dB

Fonec 240 15mm Rw = 10 dB

Fonec 240 25mm Rw = 14 dB

Sou

nd

Ab

sorp

tio

n

Frequency (Hz)

0

0,1

0,2

0,3

0,4

0,5

0,6

0,7

0,8

0,9

1

400 1400 2400 3400 4400 5400 6400 7400 8400 9400

ONEFLEX 160-10mm-ort

ONEFLEX 160-15mm-ort

ONEFLEX 240-10mm-ort

ONEFLEX 240-15mm-ort

Page 16: Oneflex 2014 - product update

High-performance sound insulation

Sou

nd

Ab

sorp

tio

n

Frequency (Hz)

0

0,1

0,2

0,3

0,4

0,5

0,6

0,7

0,8

0,9

1

400 1400 2400 3400 4400 5400 6400 7400 8400 9400

ONEFLEX 160-10mm-ort

ONEFLEX 160-15mm-ort

ONEFLEX 240-10mm-ort

ONEFLEX 240-15mm-ort

Material type

Density

Thermal conductivity

Fire classification

Temperature

Dimensions

Thickness

Base colour

Modulus (mpa)

Elongation to break (%)

Flexible elastomeric foam

160 - 240 kg/m3

0,0431 W(m•k)

FMVSS 302, EN 13501 CS3d0

-40 ºC + 85 ºC

in sheet form width 100cm x length 200cm

from 10 to 500 mm

Black

22 ± 3.7 (160) - 57.7± 8.0 (240)

114 ± 33 (160) - 140 ± 47 (240)

FONEC 160 - 240from 10 to 500mm

Transmission Loss:

Fonec 160 15mm Rw = 5 dB

Fonec 160 25mm Rw = 6 dB

Fonec 240 10mm Rw = 8 dB

Fonec 240 15mm Rw = 10 dB

Fonec 240 25mm Rw = 14 dB

www.oneflex.com.tr

FactoryNOSAB 115. Sokak No:8 16140 Nilüfer / Bursa - TRT: +90 224 411 17 62-63 | F: +90 224 411 17 64

Head OfficeNish İstanbul Sitesi Çobançeşme San. Cad. No:44B Blok D: 51 Yenibosna / İstanbul - TRT: +90 212 603 68 60 | F: +90 212 603 68 61

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ONEFLEX in TURKEY and EXPORT MARKETTrade Registration - Quality Certificate - Declaration of CE

BURSA

İSTANBUL

ANKARA

KONYA

ESKİŞEHİR

KAYSERİ

KOCAELİ

MANİSA

DENİZLİ

MUĞLAG.ANTEP

K. MARAŞ

SİVAS

SAMSUN

DİYARBAKIRBATMAN

TRABZON

ADANAANTALYA

İZMİR

FACTORY

HEAD OFFICE

REGIONAL DISTRIBUTION REPRESENTATIVE

DISTRIBUTOR

Albania

Algeria

Azerbaijan

Bosnia and Herzegovina

Bulgaria

Egypt

Georgia

Iran

Iraq

Israel

Jordan

Kazakhstan

Kosovo

Kyrgyzstan

Lebanon

Libya

Macedonia

Morocco

Pakistan

Poland

Romania

Russia

Serbia

Tunisia

Turkmenistan

Ukraine

Page 24: Oneflex 2014 - product update

HEAD OFFICENish Istanbul Sitesi Cobancesme Sanayi Cad.

No:44 B Blok D: 51 Yenibosna İstanbul / TRT: 0.212 603 68 60 | F: 0.212 603 68 61

FACTORYNOSAB 115. Sokak No:8 16140 Nilüfer Bursa / TR

T: 0.224 411 17 62 - 63 | F: 0.224 411 17 64

info@onef lex .com.tr