one step ahead on the future short catalog 2019 … · aw solution system (sm series) pag. 74 index...

Short Catalog 2019One step ahead on the future

AutomationWare Prodotti

AW Linear Axes System pag. 24

Mech Value pag. 46

Mech Line pag. 47

Mech Force pag. 48

Mech Plus & Extreme pag. 49

Rotac Plus pag. 64

AW Solution System (SM Series) pag. 74

Index CatalogAutomationWare

AutomationWareHeadquarter is based in Venice (Italy)

is to provide high-tech solutions tailored to the applications, built with quality and respecting the environment. Our solutions accelerate innovation on your products or manufacturing process.

Our Mission

/// One step ahead on the future | AutomationWare

Was born as a producer of fully electrical actuators. Our electric solutions have always been a suitable alternative to hydraulic and pneumatic systems to offer energy saving, cleanliness, precision, reliability and safety of the working environment.

Since then the commitment, determination and a constant research activity have led the company to establish itself as a worldwide leader in electrical actuation.

We believe in talent. This is why we strive to ensure our employees a constant growth.

Competence, passion, collaboration, motivation guide us daily in our work.

AutomationWare

AutomationWareOne step ahead on the future

Cast your productor processinto the future!

Join our community!

We research and innovate. We are constantly informed on latest technologies and market trends to offer our customers a full range of mechatronic and robotic solutions, widely used in several industrial sectors.

We develop ROS (Robot Operating System) based solutions and control diagnostics to prevent standstills in production (AwareVu™).

AutomationWare | One step ahead on the future ///

The R&D department, enhanced in staff and technologies, uses innovative tools to develop current and future product families:

• ROS platform (Robot Operating System) we develop our robotic system on ROS basis. Next generation robotics will be integrated and evolved on open source platforms to grant state-of-the-art complex kinematics or advanced motion planning.

Robotic coordination will be a key issue in the coming years.

• CAD SolidWorks for a quick and accurate design even of complex systems. The opportunity to carry out virtual tests (FEM analysis) guarantees constant quality improvement of the project. We use CAD to build motion platforms for ROS, applications, streamlining the confi guration and potentially engineering customized robots.

• Testing systems to give the highest quality to our customers

• Qualifi ed components

• We always keep up to date on the latest technological innovations

• We strive for continuous improvement to offer quality to our customers

• We produce according to Lean manufacturing method and use Toyota Like processes

Our company has adopted a lean manufacturing programme, following the philosophy “the complete elimination of all waste” for a real effi ciency and a daily improvement of every working aspect.

Automationware employs consolidated and great design quality platforms and technologically advanced components to produce customized solutions for every application.Some of our products are labelled NSK Inside.

The newheadquarter5000 m² to innovate

Research& Development

Quality fi rst

/// One step ahead on the future | AutomationWare4

AutomationWareHeadquarter is based in Venice (Italy)

Quality fi rst


The new Ind. 4.0 factory is a centre of excellence for mechatronic and robotics.

All production cycles are networked thanks to a last generation fi ber optic connectivity.State-of-the-art Solidworks technologies integrate the CAD/CAM technology in the process guaranteeing executive quality in the evolution of the project. Our CNC technology is based on last generation equipment to produce high quality and precision on semi-fi nished products.(machining centres 5-Axes Mazak)

Modern automatic warehouses ensure an effi cient items storage and protection, in order to maintain the components integrity and accelerate delivery times; the last step in a production process so designed to drastically lower time to market (just in time system).

A live demo area enables our customers to fi nd the best solution for their production needs.

Plan to visit our factory, meet our designers to de� ne your next Robotic solutions

Ourproductionplant


Icam Silo2 left page,CNC Mazak right page


• High repeatability:electrical actuators are accurate, reliable, do not pollute, reduce power consumption and are reprogrammable.Pneumatic systems need constant maintenance, have a low repeatability over time and require compressed air that could lead to pollution.

Several reasons to accelerate innovation from pneumatic or hydraulic technology toInd 4.0 E-actuation

E-Actuators Pneumatic solutions Hydraulic solutions

Thrust force Good Mediocre Excellent

Accuracy Excellent Good Good

Control Excellent Good Good

Maintenance Low High High

Repeatability Excellent Mediocre Mediocre

Safety Excellent Good Mediocre

Cleanliness Excellent Mediocre Poor

Initial cost High Low High

Operational cost Low High High

Ind 4.0 Excellent Good Mediocre

• Initial cost or Return on Investment?:Large Corporation are very careful in choosing future solutions for their production process. They normally opt for low environmental impact and limited power consumption systems.

The answer is in electrical actuation: accurate and energy effi cient (up to 90% energy saving).

Production with hydraulic systems or polluted air (banned in Pharma and Food & Beverage Industry) will be a key issue in the coming years.

• Low noise:only electronically controlled electrical systems can ensure compliance with safety directives in the work place requiring less than 85dbA@1m noisiness.

• Productivity and Ind. 4.0 controllability:all electrical actuators parameters can be measured and monitored in real time.AutomationWare offers Ind 4.0 solutions with vibration and temperature control system (AwareVu™), for predictive maintenance.

The ideal solutionfor an effi cient and safe production


AutomationWareDevelopment of J-Actuators

Many multinational companies of different industries such as Automotive, Food&Beverage, Pharma have moved to electric and require Ind 4.0 electrical actuators for their new projects.

Looking forward to expand your business?

Choose electric solutions.Design and develop your products with us. Take advantage of our competence to evolve your product or process towards Ind 4.0


Experience and passion: experience and passion: the expertise achieved in years of fi eld work and a young and dynamic team are our milestone to offer innovative turnkey solutions.

Partnership is key for best ideas:Each component we produce, is tailored on your needs, guiding your R&D, in choosing the best solution for your industry. We cooperate with you from the planning stage to aftersales and assistance.

Many companies from all over the world have already adopted AW products for their machines.

Flexible solutions: a wide range of customized solutions to upgrade, integrate and revamp your project. Chance of complete solutions easy to set up, also with hardware and fi rmware. Let’s fi nd out the best solution together!

Direct relation with end users

Quick service

360 degrees worldwide assistance

A tailor-made service forour customersCustomers satisfactioncomes � rstto us.We listen to your needs.Our know-how is at yourcomplete disposal to make your requests come true.


A choice forthe future

Actuators L-Actuators E-Actuators X-Actuators

Robotics J-Actuators SM-Actuators T-Actuators

Programming &Diagnostic

Models Description Technology Limits specs Sizes Accuracy Repeatability

L-Actuators ML Linear axis Belt, Ball Screw, Roller, Rack

up to 5 m/s 45-60-80-90-120-135-160± 0,01(S) - 0,05 mm (B)

± 0,01 mm

E-Actuators Mech Value Ball Screw up to 1,5 m/s - up to 1700 N 16-25-32 ± 0,02 mm ± 0,01 mm

E-Actuators Mech Line Ball Screw up to 1,5 m/s - up to 2900 N 32-50-63 ± 0,02 mm ± 0,01 mm

E-Actuators Mech Force HT Ball Screw up to 1,5 m/s - up to 190 kN 50-63-80-100-125-150 ± 0,02 mm ± 0,01 mm

E-Actuators Mech Plus HT compact Ball Screw up to 1,5 m/s - up to 213 kN 50-63-80-100-125-160 ± 0,01 mm ± 0,01 mm

X-Actuators Mech Extreme NSK Ball Screw caged up to 1,5 m/s - up to 700 kN ± 0,01 mm ± 0,01 mm

J-Actuators Robotic Joint EtherCAT Planetary torque system

torque up to 300 Nm 14-17-20-25-32 ± 0,05 ° ± 0,01 °

SM-Actutors SM-Series Electrical sliders systems

up to 2 m/s (3G) - up to 1 kN 25-32-50 ± 0,01 mm ± 0,01 mm

T-Actuators Robotic Joint EtherCAT Magnetic torque system

torque up to 50 Nm 14-17-20-25-32 ± 0,025 ° ± 0,01 °

T-Actuators Rotac Plus Rotary tables torque up to 10 Nm 48-65-85-100-130-200 ±0 ,012 ° ±0,06 °

Models Description Technology Limits specs Sizes Accuracy Repeatability

AwareVu™ Vibration Diagnostic Real time FFT probe Wifi - USB All products or Systems up to 1 m range available

SafeVu™ Radar Diagnostic scanning of operating area

EtherCAT Axis and Robot up to 5 m range 2020

RoboVu ™ ROS controller Robot operating system EtherCAT EtherCAT J-T-L-Actuators Moveit ROS 2020

SafeVu™AwareVu™ RoboVu™


Our 20 years history attests a constant growth of company, products and technologies, often disruptive in the mechatronic market. We are forerunners in using ROS (Robotic Operating System) and patent technologies that change factories for the better (AwareVU™ for process control).

We constantly invest in R&D to obtain technologically advanced and disruptive solutions.

All our devices are high-quality, made to provide high performance and last over time.

Some of our products are labelled “NSK inside”.

Key features:

• Pprogrammability and control of parameters such as acceleration, speed, repeatability

• Easy to maintain

• Real time control of the work cycle thanks to our diagnostic solutions

Innovation is the basis of our daily business, we create mechatronic and robotic solutions that address and anticipate market demands.

The use of ROS platforms and motion robotics tools, will permit a simplifi ed integration into factories already prepared for these new technologies.

Thanks to the modularity approach of AutomationWare, our future cobots may be used in the most varied industrial activities, from small to heavy payloads in variety of areas of work. (ex: Large operating area for small payloads)

Disruptive innovation

Not only innovative products, but future oriented solutions.

AutomationWare HeadquarterProduction J-ActuatorsA key factor to

de� ne organic growth

/// One step ahead on the future | AutomationWare/// One step ahead on the future | AutomationWare

AutomationWare HeadquarterDesign and test of PCB J-Actuators

AutomationWare HeadquarterResearch & Development

AutomationWare Headquarter3D modeling


• Sizes from 45 mm up to 160 mm

• Translation: screw axes, with ball screws, caged for fast applications, performing maximum speed and acceleration. Belt axes with mobile or fi xed belt used as a rack.

• Linear guide rails or rollers for high payloads

• Speed: 2mt/sec (screw), 5m/s (belt)

• Positioning accuracy:± 0,05mm (belt), ± 0,01 mm (screw)

• Opportunity of getting signifi cant lengths axes for logistic applications

It is possible to put more axes together or combine them with other AutomationWare products, such as SM Actuators. The maximum fl exibility to give you several confi guration options, from XYZ Cartesian systems, for light or high payloads to solutions, for a fast and accurate Pick&Place solution. (linear axes + SM-actuators).

A wide range of accessories enables the creation of single or multi axes solutions for a customized engineering.

Actuators:4.0 technology

L-ActuatorsActuators or linear axes of different sizesand for different loads The right solution?

Let’s fi nd it together!

L-Actuators, may support the integration of one o more robots on the same Linear Axis(Robo-Line series)

for top performances


New Extreme version for dynamic loads up to 700kN.

The ideal answer to extreme applications, where high thrust and/or long term activities are required (e.g. press type operations or plastic blowing).

The thrust technology is made with in cage NSK recirculating ball screws, to withstand the toughest working conditions. (www.nsk.com)

Sizes from 16 mm up to 200 mm and different load capacities for tailored solutions according to the application:

• Mech Value16,25 or 32 mm. Loads up to 1700 N

• Mech Line32, 50 or 63 mm. Loads up to 2900 N

• Mech Force50, 63, 80, 100, 125 or 150 mm. Loads up to 190 kN

• Mech Pluscompact version for loads up to 213 kN

• All E-Actuators are ISO 15552 compatible

X-Actuators Force and technology without compromises

E-Actuators The best portfolioof fully electric cylinders


New robotic solutions:

J-Actuators • 5 robot joints of different sizes according to

the output exerted torque (14-17-20-25 or 32). Maximum torque up to 500 Nm

• Possibility of controlling torque variations for possible impact up to single Nm (Cobotic Applications)

• Embedded 3D accelerometer to detect anomalous vibrations

• Availability of sensors for many applications (Atex, CO2 ,…)

• High effi ciency Torque Motor axially connected with a 0 backlash gearbox. Variable reduction ratio (up to 1/125)

• Breaking system and double encoder for an accurate position readout

• EtherCAT-based management of sensors and motor, with drivers that can be controlled directly even on the ROS platform (Robot Operating System).

Design & DevelopmentCAD/CAM J-Actuators

Modularity and Technology at the customer’s service


T-Actuators

SM-Actuators

ChooseAW robotic solutions

for minimum response times, lower programming need, more safety.

New range of joint actuators for a direct drive high speed and precision robotics.

• Sizes: 14-17-20-25-32

• Through hole

• Controllable via bus EtherCAT

• Collaborative Diagnostic sensors

• Ideal for high productivity light weight robotic confi gurations

Sliders and rotary tables for fast Pick&Place applications, with a high operational reliability over time. Ideal for high intensity work cycles and for small works.

• SCARA confi gurationfor high positioning accuracy

• In combination with other AW products (e.g. axes or rotary actuators) for vertical and horizontal Pick&Place cartesian confi gurations (see general catalogue for more info)

• Availability of accessories such as cameras, grippers, …

The right solution?Let’s � nd it together!


AwareVu™

SafeVu™

RoboVu™

SOFTWAREAND DIAGNOSTICAwareVu™Ind 4.0 real time diagnostic system to detect vibration and temperature of each AW component installedin the systemor in the production line.

Using an FFT algorithm, AwareVu™ analyses the vibration profi le in normal operation and warns the controller of possible deviations or malfunction due to internal (Actuator) and external events. (Machines)

The AwareVu™ box can be connected via Wi-Fi or USB. Parametric data transfer, also in the cloud, enables to analyse trends over time.

A sophisticated yet easy to use analysis platform

essential toavoid production standstills


: AutomationWare Diagnosticfor collaborative robotics

SafeVu™ RoboVu™New AutomationWare radar-based technology for dangerous contacts prevention (available from 2020).The on axial carriage a new radar technology will be installed (ML 135 RoboLine), this technology enables to detect people or things in the robots operational area, in order to avoid dangerous impacts.

The real time scanning of working area, compare the static profi le zone, with the dynamic situation in operation. If the sensor detects people or things beyond of the programmed safe threshold, SafeVu™ slows down and/or stops the working axis to avoid accidents.

The ideal solution for collaborative robots on carriage, e.g. in automatic warehouses.

It is a software application based on ROS platform (Robot Operating System), to control 6 or more J-Actuators joints on a modular cobot confi guration.

RoboVu™ forecasts the kinematics of modular and collaborative AutomationWare robotics confi guration, drives electronics and safety devices to specifi cs tasks. (Available from 2020)


AutomationWare HeadquarterJ-Actuators Production


OurPartnerA widespread sales and distribution network enables us to support our customers all over the world.

We work with our business partners to offer increasingly innovative and high performance solutions, to best meet our customers’ need.

• A.T.P. s.r.l.

Sede Legale: Via Moretta, 30 – 10139 Torino (TO)Sede Operativa: Via S. Felice, 15 – 10092 Beinasco (TO)Phone +39 011 3988511Fax +39 011 3988512Web-site www.atptorino.comEmail [email protected]

• Bianchi Industrial S.p.a.

Sede legale e direzione generaleVia G. Zuretti, 100 – 20125 Milano (MI)Phone +39 02 678 61Fax +39 02 670 10 62Web-site www.bianchi-industrial.itEmail [email protected]

• Casa del Cuscinetto S.P.A.

via G. Puccini, 728 – 55100 Porcari (LU)Phone +39 0583 29 88 22Fax +39 0583 21 27 72Web-site www.casadelcuscinetto.itEmail [email protected]

• DEA Automation s.r.l.

Sede legale e operativa: Via Aldo Moro, 17766020 San Giovanni Teatino (CH)Phone +39 0859141196Web-site www.deaautomation.comEmail [email protected]

• LDsolutions srls

Via Statale 81 – 44047 San Carlo (FE)Mobile +39 380 4352473Web-site www.ldsolutions.bizEmail [email protected]

• SCALA S.p.A.

Via Pola, 33 – 36040 Torri di Quartesolo (VI)Phone +39 0444 26 55 55Web-site www.scala-spa.comEmail [email protected]

• SIT Automation S.r.l.

Viale Volta 2/4, 20090 – Cusago (MI) ItalyUna società del Gruppo SITPhone +39 0289144.300Web-site www.sitautomation.itEmail [email protected]

• Smart Automation S.r.l.Via Sant’Andrea, 11 – 20010 Bareggio (MI)Phone +39 02 902 60 226Web-site www.smartautomation.itEmail [email protected]

• Verzolla S.p.A.

Via Brembo 13/15 – 20900 Monza (MB)Phone +39 039 21661Web-site www.verzolla.comEmail [email protected]


Difference between Belt Axis and Screw Axis

ScrewBelt

Speed

Convenience

Accuracy Protection

109876543210

Load

AW Linear Axes SystemAutomationware

Of course the quality of the slide and of the belt are very important for the required performance limits, maintaining performance over time and maximum reliability.

Load (Pro and Plus series)The needs to move high loads frequently requires the use of linear Axes with double guide, with recirculating ball screw; there are also axes with unbalanced load on one side, to give solidity and reliability to the system.

The choice of technology depends on the required application.

In this diagram we have highlighted 5 basic parameters for the choice of the ideal solution.

SpeedSpeed can be a crucial factor in the choice of the technology, in this case the belt solution can be extremely useful to reach a sup to 5 m/s.

is always mindfulto hear and help the customerto give the best solution for each application.

Selection criteria: Belt or Screw?

This guide helps the designer to choose the best linear solution on the basis of the speed, load (load moment), accuracy, protection level and convenience, to be always in line with the performance requirements and with the application budget.

Our production is characterised by linear Axes with belt drive or screw drive with recirculating ball. Of course, there are for both solutions slide guides with different confi guration possibilities.

Furthermore our portal confi gurations have optional diagnostic systems to check the production effi ciency cycle, preventing possible production black outs (AwareVu).

Automationware

2 www.automationware.it/// One step ahead on the future | AutomationWare24

There is also another version with fi xed-carriage and mobile profi le on double orthogonal guide; in case of unbalanced loads. (very useful for vertical applications or if the arm has to be removed during the process).

The translation is carried out with ball recirculating guides, fi xed on the profi le.

Guide and profi le together provide high mechanical rigidity and low friction.

As already explained above, the carriage of the unit is mounted on one or more sliding blocks with ball recirculation, with anti-scraping protection against dust and other impurities.

The transmition is provided by polyurethane toothed belts, with steel inserts with AT5 or AT10 pitch, the tooth has also a cover, to reduce friction and noise at high speeds.

The used belts have a good loading capacity, high fl exibility and low expansion to ensure a positioning repeatability of ± 0,05mm.

The units are made on anodized aluminium profi les of own design.

The Axes has fi xing channels for the fi xing of the structure and side channels to insert the sensors, or for the passage of cables.

The profi le ensures a very good mechanical rigidity, thanks to the innovative design.

The transmission system provides for the calibration of the belt (power, direction and frequence) to ensure stability at high speeds with low friction and limited noises.

HPC or HPV series (Belt or Screw)Realized for the applications that need protection for mechanical interior components against dust or processing residues.

Also in this case, the linear unities are realized in six sizes: 45, 60, 80, 90, 120 and 160 with motion transmission via belt or screw, according to the application.

In both versions, the translation is on sliding blocks with ball recirculation with consequent high mechanical rigidity and low friction, suitable for the combination with new modular systems for the Pick & Place applications (SM Series).

Diagram to help the choice of the right product

Automationware doesn’t only manufacture standard linear Axes, but also a series of solutions to give to the customer a right answer, based on the particular characteristics of the application;as already explained above, we created a diagram (page 4) with the different models and choice parameters, according to the application, to help the customer and choose the right product.

The diagram is divided into Belt models and Screw models for all possible available confi gurations:

ML series (Belt) Linear belt units with sizes from 45, 60, 80, 90 and 120, with guides. with slide guides.

A version with Cantilever-fi xed-carriage and mobile profi le, very useful for vertical applications or if the arm has to be removed during the process, is available.

Protection (HP series)Frequently the linear solutions have to be used in industrial environments with processing residues or dust.

AW has designed a protective system for belt Axes and screw Axes to avoid any contact with the external environment.

AccuracyAW has gained considerable experience in matters concerning accuracy and positioning repeatability, thanks to the developed solutions, such as our precision linear actuators (Serie SM and Mech). Our linear Axes are particularly known for their accuracy and positioning repeatability skills (up to +/- 0,01 mm).

ConvenienceOf course price and performance are basic parameters to choose the right motion technology.

Belt Axes are relatively inexpensive and often simplify the modular design, accelerating the time to market of the project.

The price can vary in relation to the used technologies, therefore Axes with cutting screw and single guide or double guide impact on the cost of the manufacture and price.

3www.automationware.it AutomationWare | One step ahead on the future /// 25

HPCC series (Only Belt)The MotionLine HPCC series has two moving carriages with opposed motion to satisfy the applications in case of alignment during the production or for taking the component during the processing.

The units are realized in two sizes: 80, 120, both with belt transmition.

The translation is carried out with sliding blocks with ball recirculation, with consequent mechanical rigidity and low friction.

The carriages are mounted on one or more sliding blocks with ball recirculation (according to the version); they are realized in two parts to allow the passage inside the protection lamina.

ProC and ProV SeriesEssentially based on the HP series, but with additional double guide for more rigidity, useful for example for an eventual portal confi guration.

In both versions the translation is on guide, the carriage is mounted on two or four slides with protection.

PlusC and PlusV SeriesLinear systems designed for relatives high loads; structured with translation with double guide inside the profi le.

Belt drive or screw drive, based on the required speed and accuracy.

Very useful in case of high load motion, vertical loads, with possibility of concertina shroud to protect the mechanics.

Mass moment of inertia

Belt

Spe

ed

Load

Pro

tect

ion

Acc

urac

y

Con

veni

ence

Siz

e 30

Siz

e 45

Siz

e 60

Siz

e 80

Siz

e 90

Siz

e 12

0

Siz

e 16

0

Siz

e 16

0X75

Notes

ML Y Y Y Y Option double carriage

HPC Y Y Y Y Y Protection lamina

HPCC Y Y Opposed carriage

PROC Y Y Y Double guide

PLUSC Y Optional concertina shroud

Mass moment of inertia

Screw

Spe

ed

Load

Pro

tect

ion

Acc

urac

y

Con

veni

ence

Siz

e 30

Siz

e 45

Siz

e 60

Siz

e 80

Siz

e 90

Siz

e 12

0

Siz

e 16

0

Siz

e 16

0X75

Notes

HPV Y Y Y Y Y Screw ISO 7 Option ISO 5

PROV Y Y Y Screw ISO 7 Option ISO 5

PLUSV YScrew ISO 7 Option ISO 5 Optionalconcertina shroud



• Big variety of Linear Custom solutions, ad hoc planning

• No recurring calibration

• Monitoring of operating cycle with Easy software possible (Ind. 4.0)

• Low speed-dependency comparing to the load, best precision in all work conditions

• Confi gurable with other AW-solutions, such as SM Series for Handling systems

• Use in hostile environments, in case of dust or water sprays (IP65)

• Fast and reconfi gurable for size-changes, electronic control of acceleration

• Linear Axes for the best combination of speed, power, accuracy and productivit

• Sliding Box with caged ball recirculation for maximum speed and acceleration

• Maximum speed up to 5 m/s (Belt), 2m/s (Screw) with sliding box with caged ball recirculation

• Accurate positioning Belt (+/- 0,05 mm), Screw (+/- 0,01 mm)

• Systems with sliding blocks with ball recirculation, for a good rigidity

• Perfect alternative to hydraulic systems, better accuracy, applicable load and reliability over the years

• Completely electronically controllable speed and positioning repeatability programmable during acceleration

• Motors with servo Stepper or Brushless

• Control up to 64 positions thanks to the Automationware Easy soft application

• Extremely easy to maintain, long duration, also with high productivity

Benefi ts

Essential Elements


Belt Axes

The used belt is made of polyurethane with steel inserts, the tooth has a cover, to reduce friction and noise at high speeds.

The belt slides inside the profi le-channels, that protect the internal mechanical against dust or processing residues.

A steel-lamina slides inside the carriage, for a better protection of the unit (Versioni High Protection).

The belt-maintenance operations are very easy.

The replacement and the tensioning of the belt can be made without needing to disassemble the application unit.

Motion can be directly transmitted fi xing the drive shaft with a shrink disk, or clamping bushes, or with Solid shaft and coupling parts.

Planetary gearboxes available, with high effi ciency and precision to optimise the motor’s performance on the basis of the load to move.

Wide availability of accessories to realize single or multi-Axes control solutions.

Wide choice of high-performance gearboxes, Servo Stepper or Brushless motors, variety of cams, with the appropriate interface plates.

Furthermore, there is a good accessibility for the periodic lubrication.

The defl ecting head has a tensioning system.

An eventual regulation is also possible without needing to disassemble the carriage load.



The power head has a pulley with zero backlash, with bore for the shrink disk or clamping bushes.

The direct fi xing of the traction shaft with gearboxes and motors, through opportune fl anges, ensures a good rigidity and allows high dynamics.

The supply of units with planetary gearboxes and motors is also possible.

In the screw-version the nut is fixed inside the carriage.

The protection of the screw is ensured through the steel lamina sliding inside the carriage.

The power head has fixing bores for the connection bell or belt transmission.

The supply of units with bell, connector and interface-flange for the necessary motor is also possible.

Connecting shaft

Power Head

Gearbox

Example of Motorized sync Axes



Reference Stroke/Round Guide section TractionProtection Size

Dimension mm Max Payload (N) Max M. Carriage (Nm) Max Speed Max. Acc.. Ripetibility Max Stroke

Family Model mm/rev N.of Guides Ball Blocks Belt A B C Fx Fy Fz Mx My Mz (m/s) (m/s2) (mm) (mm)

AW MLC

A

CB

ML 45C-11 110 1 x LM15 116 AT5

na

45 45 62 40 10151138 2276 27 22 22 5 50 +/-0.05 5800

ML 45C-12 110 1 x LM15 2 1844 3687 43 206 103 5 50 +/-0.05 5750

ML 60C-11 120 1 x LM15 125 AT5 60 60 65 43 1715

1138 2276 27 22 22 5 50 +/-0.05 5800

ML 60C-12 120 1 x LM15 2 1844 3687 43 246 123 5 50 +/-0.05 5730

ML 80C-11 200 1 x LM25 132 AT10 80 80 100 66 4510

3275 6550 124 126 126 5 50 +/-0.05 5730

ML 80C-12 200 1 x LM25 2 4290 8580 165 779 390 5 50 +/-0.05 5650

ML120C-11 200 1 x LM30 150 AT10 120 120 100 75 7670

4727 9545 200 210 210 5 50 +/-0.05 5650

ML120C-12 200 1 x LM30 2 7658 15315 325 1914 957 5 50 +/-0.05 5550

AW MLC -2 Guide 90°

A

B

C

ML 45C-22 110 2 x LM15 216 AT5

na

45 45 61,5 40 10153414 3414 163 45 45 5 50 +/-0.05 5800

ML 45C-24 110 2 x LM15 4 5531 5531 265 277 277 5 50 +/-0.05 5750

ML 60C-22 120 2 x LM15 225 AT5 60 60 66,5 43 1715

3414 3414 178 45 45 5 50 +/-0.05 5800

ML 60C-24 120 2 x LM15 4 5531 5531 288 335 335 5 50 +/-0.05 5730

ML 80C-22 180 2 x LM25 232 AT10 80 80 104,5 66 4510

9825 9825 582 252 252 5 50 +/-0.05 5730

ML 80C-24 180 2 x LM25 4 12869 12869 943 835 835 5 50 +/-0.05 5650

ML120C-22 200 2 x LM30 250 AT10 120 120 100 75 7670

14181 14181 1146 419 419 5 50 +/-0.05 5650

ML120C-24 200 2 x LM30 4 22973 22973 1856 2553 2553 5 50 +/-0.05 5550

AW MLC V -Cantilever

A

BC

ML 45C-12V 110 1 x LM15 2 25 AT5

na

45 45 126 40 1715 1821 3642 43 243 121 5 30 +/-0.05 1000

ML 60C-12V 120 1 x LM15 2 25 AT5 60 60 129 43 1715 1821 3642 43 243 121 5 30 +/-0.05 1500

ML 80C-12V 180 1 x LM25 2 50 AT580

80 178 663560

2603 5206102

516 258 5 30 +/-0.05 2000

ML 80C-12VL 180 1 x LM25 2 50 AT5 80 178 66 2603 5206 868 434 5 30 +/-0.05 2000

ML 120C-12V 200 1 x LM30 2 50 AT10 120 120 234 75 7670 6198 12397 261 2066 1033 5 30 +/-0.05 2500

AW ML160PlusC

A

C B

ML160PlusC-22 200 2 x LM20 2 50 AT10Bellow Optional

160160 100 75

7670 8472 8472 424 138 138 5 50 +/-0.05 5730

ML160PlusC-24 200 2 x LM20 4 50 AT10 160 7670 13724 13724 900 1053 1053 5 50 +/-0.05 5650

AW MLHpCC

A

C B

MLHPC- 45-11 110 1 x LM12 1 12 AT5

Inox Protection

45 45 66 48 635 461 922 12 6 6 2 20 +/-0.05 4000

MLHPC- 60-11120

1 x LM15 125 AT5 60 60 80 60 1715

783 1566 21 16 16 3 50 +/-0.05 5800

MLHPC- 60-12 1 x LM15 2 1566 3132 42 169 85 3 50 +/-0.05 5850

MLHPC- 80-11200

1 x LM20 132 AT10 80 80 100 82 4510

2118 4236 69 69 69 4 50 +/-0.05 5850

MLHPC- 80-12 1 x LM20 2 4236 8472 138 915 457 4 50 +/-0.05 5750

MLHPC-120-11200

1 x LM25 150 AT10 120 120 115 90 7670

3275 6550 124 126 126 4 50 +/-0.05 5750

MLHPC-120-12 1 x LM25 2 6550 13100 247 1680 840 4 50 +/-0.05 5650

AW MLHpCC

BC

A

MLHPCC-80-12120

1 x LM15 1+116 AT5

Inox Protection

80 80 100 821015 2118 4236 69 69 69 4 30 +/-0.05 5850

MLHPCC-80-14 1 x LM15 2+2 1015 4236 8472 138 915 457 4 30 +/-0.05 5750

MLHPCC-120-12200

1 x LM20 1+132 AT10 120 120 115 90

4510 3275 6550 124 126 126 4 30 +/-0.05 5750

MLHPCC-120-14 1 x LM20 2+2 4510 6550 13100 247 1680 840 4 30 +/-0.05 5650

AW MLProC

A

C B

MLProC- 90-22 90 2 x LM12 225 AT5

Inox Protection

90 90 50 38 8001136 1136 31 7 7 3 50 +/-0.05 2000

MLProC- 90-24 90 2 x LM12 4 1840 1840 62 76 76 3 50 +/-0.05 2000

MLProC-120-22 110 2 x LM15 232 AT5 120 120 68 50 2160

3132 3132 103 32 32 5 50 +/-0.05 4000

MLProC-120-24 110 2 x LM15 4 5074 5074 209 245 245 5 50 +/-0.05 4000

MLProC-160-22 200 2 x LM20 250 AT10 160 160 100 80 7670

8472 8472 398 138 138 5 50 +/-0.05 5750

MLProC-160-24 200 2 x LM20 4 13725 13725 783 1098 1098 5 50 +/-0.05 5650

8 /// One step ahead on the future | AutomationWare30

Belt Axes




AW MLC

ML 45C-11 110 1 x LM15 116 AT5

na

45 45 62 40 10151138 2276 27 22 22 5 50 +/-0.05 5800

ML 45C-12 110 1 x LM15 2 1844 3687 43 206 103 5 50 +/-0.05 5750

ML 60C-11 120 1 x LM15 125 AT5 60 60 65 43 1715

1138 2276 27 22 22 5 50 +/-0.05 5800

ML 60C-12 120 1 x LM15 2 1844 3687 43 246 123 5 50 +/-0.05 5730

ML 80C-11 200 1 x LM25 132 AT10 80 80 100 66 4510

3275 6550 124 126 126 5 50 +/-0.05 5730

ML 80C-12 200 1 x LM25 2 4290 8580 165 779 390 5 50 +/-0.05 5650

ML120C-11 200 1 x LM30 150 AT10 120 120 100 75 7670

4727 9545 200 210 210 5 50 +/-0.05 5650

ML120C-12 200 1 x LM30 2 7658 15315 325 1914 957 5 50 +/-0.05 5550

AW MLC -2 Guide 90°

ML 45C-22 110 2 x LM15 216 AT5

na

45 45 61,5 40 10153414 3414 163 45 45 5 50 +/-0.05 5800

ML 45C-24 110 2 x LM15 4 5531 5531 265 277 277 5 50 +/-0.05 5750

ML 60C-22 120 2 x LM15 225 AT5 60 60 66,5 43 1715

3414 3414 178 45 45 5 50 +/-0.05 5800

ML 60C-24 120 2 x LM15 4 5531 5531 288 335 335 5 50 +/-0.05 5730

ML 80C-22 180 2 x LM25 232 AT10 80 80 104,5 66 4510

9825 9825 582 252 252 5 50 +/-0.05 5730

ML 80C-24 180 2 x LM25 4 12869 12869 943 835 835 5 50 +/-0.05 5650

ML120C-22 200 2 x LM30 250 AT10 120 120 100 75 7670

14181 14181 1146 419 419 5 50 +/-0.05 5650

ML120C-24 200 2 x LM30 4 22973 22973 1856 2553 2553 5 50 +/-0.05 5550

AW MLC V -Cantilever

ML 45C-12V 110 1 x LM15 2 25 AT5

na

45 45 126 40 1715 1821 3642 43 243 121 5 30 +/-0.05 1000

ML 60C-12V 120 1 x LM15 2 25 AT5 60 60 129 43 1715 1821 3642 43 243 121 5 30 +/-0.05 1500

ML 80C-12V 180 1 x LM25 2 50 AT580

80 178 663560

2603 5206102

516 258 5 30 +/-0.05 2000

ML 80C-12VL 180 1 x LM25 2 50 AT5 80 178 66 2603 5206 868 434 5 30 +/-0.05 2000

ML 120C-12V 200 1 x LM30 2 50 AT10 120 120 234 75 7670 6198 12397 261 2066 1033 5 30 +/-0.05 2500

AW ML160PlusC

ML160PlusC-22 200 2 x LM20 2 50 AT10Bellow Optional

160160 100 75

7670 8472 8472 424 138 138 5 50 +/-0.05 5730

ML160PlusC-24 200 2 x LM20 4 50 AT10 160 7670 13724 13724 900 1053 1053 5 50 +/-0.05 5650

AW MLHpCC

MLHPC- 45-11 110 1 x LM12 1 12 AT5

Inox Protection

45 45 66 48 635 461 922 12 6 6 2 20 +/-0.05 4000

MLHPC- 60-11120

1 x LM15 125 AT5 60 60 80 60 1715

783 1566 21 16 16 3 50 +/-0.05 5800

MLHPC- 60-12 1 x LM15 2 1566 3132 42 169 85 3 50 +/-0.05 5850

MLHPC- 80-11200

1 x LM20 132 AT10 80 80 100 82 4510

2118 4236 69 69 69 4 50 +/-0.05 5850

MLHPC- 80-12 1 x LM20 2 4236 8472 138 915 457 4 50 +/-0.05 5750

MLHPC-120-11200

1 x LM25 150 AT10 120 120 115 90 7670

3275 6550 124 126 126 4 50 +/-0.05 5750

MLHPC-120-12 1 x LM25 2 6550 13100 247 1680 840 4 50 +/-0.05 5650

AW MLHpCC

MLHPCC-80-12120

1 x LM15 1+116 AT5

Inox Protection

80 80 100 821015 2118 4236 69 69 69 4 30 +/-0.05 5850

MLHPCC-80-14 1 x LM15 2+2 1015 4236 8472 138 915 457 4 30 +/-0.05 5750

MLHPCC-120-12200

1 x LM20 1+132 AT10 120 120 115 90

4510 3275 6550 124 126 126 4 30 +/-0.05 5750

MLHPCC-120-14 1 x LM20 2+2 4510 6550 13100 247 1680 840 4 30 +/-0.05 5650

AW MLProC

MLProC- 90-22 90 2 x LM12 225 AT5

Inox Protection

90 90 50 38 8001136 1136 31 7 7 3 50 +/-0.05 2000

MLProC- 90-24 90 2 x LM12 4 1840 1840 62 76 76 3 50 +/-0.05 2000

MLProC-120-22 110 2 x LM15 232 AT5 120 120 68 50 2160

3132 3132 103 32 32 5 50 +/-0.05 4000

MLProC-120-24 110 2 x LM15 4 5074 5074 209 245 245 5 50 +/-0.05 4000

MLProC-160-22 200 2 x LM20 250 AT10 160 160 100 80 7670

8472 8472 398 138 138 5 50 +/-0.05 5750

MLProC-160-24 200 2 x LM20 4 13725 13725 783 1098 1098 5 50 +/-0.05 5650


Screw Axes

The used technology is based on ISO7-screws (Optional ISO 5).

The positioning accuracy is ensured through an high-resolution encoder.

A lamina-protection or a concertina shroud prevents the access to the internal components of dust or other foreign objects (Versioni High Protection).

High-effi ciency and precision planetary gearboxes available, to optimize the motor performance, in base of the load to move.

A wide availability of accessories enables the creation of single or multi-Axes solutions.

Good choice of high-performance gearboxes, Servo-Stepper motors or Brushless motors, variety of cams, and the opportune interface plates.

Very good accessibility for the periodic lubrication.





AW MLHpV

C B

A

ML45V-11 3-10 1 x LM12 1 V10 P3-10

Inox Protection

45 45 66 48 2800 - 2500 922 1844 25 6 6 0,75 20 +/-0,01 1200

ML 60V-12 5-10-16 1 x LM15 2 V16 P5-10-16 60 60 80 60 10490 - 11810 - 8330 1274 2548 34 189 95 1,20 20 +/-0,01 2000

ML 80V-12 5-20 1 x LM20 2 V20 P5-10-20 80 80 100 82 8940 - 12000 4236 8472 138 915 457 1,50 20 +/-0,01 2500

ML120V-12 5-10-25 1 x LM25 2 V25 P5-10-25 120 120 115 90 15800 - 17500 - 21000 6550 13100 247 1680 840 1,88 20 +/-0,01 3000

AW MProV

A

C B

ML 90V-225-10

2 x LM12 2V12 P5-10

Inox Protection

90 90 50 38 5140 - 39001136 1136 31 7 7 0,75 20 +/-0,01 1000

ML 90V-24 2 x LM12 4 1840 1840 62 76 76 0,75 20 +/-0,01 1000

ML120V-225-10-16

2 x LM15 2V16 P5-10-16 120 120 68 50 10490 - 11810 - 8330

3132 3132 103 32 32 1,20 20 +/-0,01 1500

ML120V-24 2 x LM15 4 5074 5074 209 245 245 1,20 20 +/-0,01 1500

ML160V-225-10-20

2 x LM20 2V20 P5-10-20 160 160 100 80 8940 - 16210 - 12000

8472 8472 398 138 138 1,50 20 +/-0,01 2500

ML160V-24 2 x LM20 4 13724 13724 783 1098 1098 1,50 20 +/-0,01 2500

AW ML160PlusV

A

C

B

ML160PlusV-22 5-10-20 2 x LM20 2 V20 P5Bellow Optional

160 160 100 75 12000 8472 8472 424 138 138 1,5 20 +/-0,01 3000

ML160PlusV-24 5-10-20 2 x LM20 4 V20 P5 160 160 100 75 12000 13724 13724 900 1053 1053 1,5 20 +/-0,01 3000





AW MLHpV

ML45V-11 3-10 1 x LM12 1 V10 P3-10

Inox Protection

45 45 66 48 2800 - 2500 922 1844 25 6 6 0,75 20 +/-0,01 1200

ML 60V-12 5-10-16 1 x LM15 2 V16 P5-10-16 60 60 80 60 10490 - 11810 - 8330 1274 2548 34 189 95 1,20 20 +/-0,01 2000

ML 80V-12 5-20 1 x LM20 2 V20 P5-10-20 80 80 100 82 8940 - 12000 4236 8472 138 915 457 1,50 20 +/-0,01 2500

ML120V-12 5-10-25 1 x LM25 2 V25 P5-10-25 120 120 115 90 15800 - 17500 - 21000 6550 13100 247 1680 840 1,88 20 +/-0,01 3000

AW MProV

ML 90V-225-10

2 x LM12 2V12 P5-10

Inox Protection

90 90 50 38 5140 - 39001136 1136 31 7 7 0,75 20 +/-0,01 1000

ML 90V-24 2 x LM12 4 1840 1840 62 76 76 0,75 20 +/-0,01 1000

ML120V-225-10-16

2 x LM15 2V16 P5-10-16 120 120 68 50 10490 - 11810 - 8330

3132 3132 103 32 32 1,20 20 +/-0,01 1500

ML120V-24 2 x LM15 4 5074 5074 209 245 245 1,20 20 +/-0,01 1500

ML160V-225-10-20

2 x LM20 2V20 P5-10-20 160 160 100 80 8940 - 16210 - 12000

8472 8472 398 138 138 1,50 20 +/-0,01 2500

ML160V-24 2 x LM20 4 13724 13724 783 1098 1098 1,50 20 +/-0,01 2500

AW ML160PlusV

ML160PlusV-22 5-10-20 2 x LM20 2 V20 P5Bellow Optional

160 160 100 75 12000 8472 8472 424 138 138 1,5 20 +/-0,01 3000

ML160PlusV-24 5-10-20 2 x LM20 4 V20 P5 160 160 100 75 12000 13724 13724 900 1053 1053 1,5 20 +/-0,01 3000

11AutomationWare | One step ahead on the future /// 33

Applications

Packaging and/orMaterial motionThese linear systems are very useful for packaging applications in different confi gurations (XYZ) with different combinations thanks their modularity and compatibility with our fast handling slides (Serie SM).

The Plus series can be used for heavy factory applications, where the materials motion needs a rugged mechanical structure with a very high precision and long lifespan (Welding, Automotive, Cutting …). Factory automationEssential for palletisation systems, very good for industrial production chains, to fi nd a rapid solution for eventual complexities of the production line.

They can be used for storage applications also for lengths of over 10 m.

Machine toolsUseful for the motion of manufacturing component of machine tools for the plastic or metallic material motion, also in combination with electric cylinders, for high speed and precision.

Nowadays our linear systems are applied in many industrial situations for the materials handling, eventually personalised to satisfy the most various needs.

The linear units are planned for an easy installation, also in combination with other Automationware products, for example the handling systems (SM Serie).

Our Axes can be also used in dusty environments or with processing residues, thanks to the protection/isolation system of the moving parts.

Our linear solutions prevent the contamination and can be also properly used in humid environments or for food processing (Axes and actuators are IP65).

www.automationware.it12 /// One step ahead on the future | AutomationWare34

Inspectionsand quality controlWhen motion may be combined with optical scan systems to improve quality and boost precision, without movement ringing.

Laser / Camera ScanningTo place laser-systems or video-scanning systems to display objects or decode barcodes.

(Application barcode system in production systems or automatic storage systems).

ProductionFiling systems in production, for the motion modulation of containers with liquids, and if there is the need to accelerate or decelerate with predetermined curves. Impossible with unscalable systems in acceleration (es. Pneumatic systems).

Medical and pharmaceuticalPerfect to combine with handling systems with critical applications, such as production and fi lling of pharmaceutical products, for diagnostic tests or for quality controls.

Also available on request the telescopic Axes extension (Please call AW directly).

The hygienic integrity is guaranteed through the isolation (HP and PRO series), that allows the operation also in environments with hygienic protection.

Optional the eventual Axes pressurization.


Confi gurationexamples

Example of Belt Cartesian Axes (XYZ). Parallel Axes system based on belts connected with shaft and gearbox.

Vertical line based on screw transmission adapted for heavy loads.



Cartesian Solution (XYZ). With fast linear screw Axes, combined with a Pick and Place SM-slide-system for the best productivity.


Easy Control ™ & AW Trio Board

Control and carriage positioning software, Axes connected with a SM-slide and picking clamp



System Drivers,motor control and diagnostic

For the carrying out of the lift movements there is the Easy-Application, that allows the fast and easy control of the drive through digital I/O, after the PC-confi guration.

Alternatively it is possible to use the standard communication protocols, such as CANopen or EtherCAT, that allow an easy integration into the entire machine-system.

The drives have the function electronic cams and a vibration suppression system for solid and stable XYZ portal confi gurations, also with high operating regime.

Our motors have an encoder up to 17 bit, for an high positioning accuracy.

The motion management on more Axes, combined with fast slides, can be programmed with an intelligent AW Trio control module, to optimize the modulation and the Axes synchronisation for high-productivity cycles, determining acceleration and appropriate motions of the application.

Automationwareuses fi rst-level components to operate its technological innovative linear units or actuators, motors and electronic servo drivers with very good performances.

Automationware considerates the new market trends ind. 4.0, develops a new control platform called AwareVu.

The new product can be applied on portal or on a singular Automationware component to control the vibration profi le of the system during the processing cycle, activating an alarm in case of malfunction.

The alarm can be visible through a local LED light or recognised via Wi-Fi in the machine computer on the AW application.

Confi guration through theEASY™ software

AwareVu™


It is possible to set up a maximum of 64 positions, each characterised by programmable speed and acceleration.

The position data are absolutely or relatively defi nable respect to the current position.

The selection of the controls for the different positions (in succession or random) allows the automatic functional simulation of the linear Axes.

This control moves the actuator to the indicated position, and gives a graphical indication of the reached position.

An alternative method to defi ne the position to reach is the interactive motion of the carriage, and associate the speed and acceleration to each motion.

The set up position can be saved in one of the 64 positions of the cabinet.

A third method to defi ne the positions is possible, if these are increasing remote each other.

In this case with only one control on the cabinet “default settings”, all useful motions for the application can be set up, also combining the different positions XYZ, in case of more motors.

When the confi guration has been made, the different positions can be recalled through the available digital I/O from the drive.

There is also the optional possibility to create a database for the function trends, activating diagnostic methods on the time power profi le to avoid malfunctions of the operations.

Confi guration through theEASY™ software



AW Linear Axes SystemThe Motion Line-Axes series has an adequate accessory range to support every application:

• Compact high effi ciency-planetary gearboxes with a small backlash

• Flanges and shrink disks or clamping bushes for a perfect compatibility with motors and gearboxes

• Cams, according to the used motors

• Different kinds of motors and drivers to complete the portal

• Sensors for mobile and/or fi xed carriage units and for mobile profi le

• Additional carriages for a good load distribution

• Different sensors such as Hall-effect, induction or electromagnetic with Bracket profi le fi xing

• Connecting brackets and connecting system for XYZ confi gurations or adaptors for SM-series connection

Accessories

Consult the detailed technical guideLinear Axes ML series and accessories on our web site:www.automationware.it


Order Code

Below the identifying table to determine model and dimensional specifi cations of the Axes to order.(For 2D or 3D confi gurations please visit our website www.automationware.it or send your request to [email protected])

Order example

ML-45-12-1200-FC-22 ML45 Mono Guide Unit with long carriage, 1200mm stroke, traction shaft with bore for 22mm - shrink disk.

ML-80-11-500-BC-AML80 Mono Guide Unit with short carriage, 500mm stroke, traction shaft for clamping bushes on the “A” side.

ML 45 12 1200 FC F A A 12

Spindle diameter

Spindle exit side A or B

Motion-input side A or B

Bore diameter

Confi guration traction shaft Fc = Shrink disk boreBc = Clamping bushesFCH = KeyholeM = Motor shaft

Total stroke mm (instrumental + security)

Type (Nr. Guides and slides)

Axes size

Unit model



Notes



3

46

5

8

1

7

2

ACCESSORIES BELT AXES

POSITION DESCRIPTION

1 Direct transmission mounting kit

2 Parallel Transmission mounting kit

3 Clamping bushes / Shrink disk

4 Fixing bracket clamps Kit

5 Hall-effect sensor

6 Inductive sensor

7 Mechanic sensor

8 Channel fi xing bolts

Accessories



3

5

4 7

6

2

1

ACCESSORIES SCREW AXES


1 Direct transmission mounting kit

2 Geared transmission mounting kit

3 Fixing bracket clamps Kit

4 Hall-effect sensor

5 Inductive sensor

6 Mechanic sensor

7 Channel fi xing bolts

Accessories


Mech SeriesAutomationwareSeries: Value – Line – Force – Plus & Extreme

Mech ValueSeries

Small-sized electric cylinders, for high performance in terms of speed and resistance, based on a sphere recirculation screw technology, available in a normal or parallel version to optimize spaces.

They are equipped with innovative high-speed Stepper motors with encoder or in the Sensorless version, a new technology making use of motor control parameters to detect correct position without installing an encoder, thus reducing costs and sizes.

The cylinder profi les are also designed to include the AwareVu technology for detecting vibrations in the installation area. (Ind. 4.0)

Available sizes 16 - 25 - 32, with direct or delayed Stepper motor for easier adjustability.

Features/Model UM Mech Value 16 Mech Value 25 Mech Value 32

Flange Size mm 30 mm 32 mm 42 mm

Diameter / Step Screw mm 8/-2-8 10/-3-10 12/-5-10 Accuracy mm ±0.02 ±0.02 ±0.02Maximum axial force N 325-50 833-105 1700-250Maximum Motor Speed (Stepper) rpm 3000 3000 3000Maximum screw speed rpm 3000 3000 3000Maximum axial speed mm/s 100-400 150-500 250-500Useful Ride*(Non standard available under request)

mm 50-300 50-400 50-500



SerieMech Line

Highly reliable and widespread cylinders, a consolidated product with an excellent price-performance ratio.

They are available on four sizes, 25 - 32 - 50 - 63, using sphere recirculation screw movement, and are equipped with an anti-rotation device.

They are ISO 15552 compatible.

They can be powered using Stepper or Brushless motors, also with closed-ring control.

Motor power may be direct or delayed.

Features/Model Line UM Mech Line 25 Mech Line 32 Mech Line 50 Mech Line 63

Flange Size mm 32 mm 47 mm 65 mm 75 mm

Diameter / Step Screw mm 10/3-10 12/5-10 16/5-10-16 20/5-10-20Dynamic load kN 2,8-2,5 5,14-3,90 10,49-11,81-8,33 14,6-11,0-13,4Axial force 2000km kN 0,32-0,43 0,69-0,67 1,42-2,02-1,67 1,98-1,88-2,89Maximum screw speed rpm 4500 4500 4500 4500Maximum axial speed mm/s 750 750 1200 1500Useful Ride*(Non standard available under request)

mm 50-300 50-400 50-500 50-500



MechForce Series

The Mech Force series is suitable for the most extreme workloads or in situations where heavy-duty operation is required with a high dynamic load over time.

The profi le has a reinforced structure and the driving technology consists in customized sphere recirculation screws, to achieve high dynamic loads offering optimal speed performances thanks to the various step options.

They are ISO 15552 compatible, can be powered by Brushless or Stepper motors, which can also be coupled to gearboxes in order to take up less space and provide a comprehensive solution.

They can include the AwareVu device which gives continuous feedback on operation under standard conditions, warning in advance about any maintenance needs.

The Mech Force 150 version has a Steel structure.

Features/Model Line UM MechForce 50

MechForce 63

MechForce 80

MechForce 100

MechForce 125

MechForce 150

Flange Size mm 65 mm 75 mm 95 mm 115 mm 135 mm 165 mm

Diameter / Step Screw mm 20/5-10-20 25/5-10-25 32/5-10-32 40/5-10-40 50/10 63/10-16-20Dynamic load kN 14,6-11-13,4 19,8-16-15,1 25,9-29,8-22,7 23,9-60,4-44,4 76,9 87,9-190-141,9Axial force 2000km kN 1,98-1,88-2,89 2,69-2,74-3,50 3,52-5,1-5,72 3,24-10,33-12,0 13,15 15-38-30,57Maximum screw speed rpm 4500 4500 4062 3250 2600 2063Maximum axial speed mm/s 1500 1875 2166 2167 433 688Useful Ride* (Non standard available under request)

mm 50-500 50-600 50-800 50-800 50-1000 50-500



Mech Plus & Extreme Series

The Mech Plus series is suitable for the most extreme loads and adds very compact cylinder features.

In addition, the series has a graft for greasing the screw, in cases of heavy duty where an automatic lubrication is required. In the parallel version, it has a high resistance transmission belt and no backlash (clearance 0).

The profi le has a reinforced structure and the pushing technology is built with ball screws with high dynamic loads combined with a structure of very compact snail, to always offer maximum performance.

There is a version called Mech Extreme with a dynamic load of over 750,000 Newton for high-load applications with extreme durability, based on an ISO 5 rectifi ed screw system, designed to the Automationware specifi cation.

This cylinder can be used for continuous loads of years to over 70000 Newton, ideal for extreme applications. (Reinforced in steel).

The whole series is ISO 15552 compatible, they can be motorized with Brushless or Stepper devices also coupled to reducers to keep the overall dimensions limited and offer a compact solution.

They can contain the AwareVu device to give a continuous feedback on the functioning in normal conditions, warning in advance about any unusual vibrations.

Features/Model Line UM MechPlus 50

MechPlus 63

MechPlus 80

MechPlus 100

MechPlus 125

MechPlus 160

MechPlus Extreme

Flange Size mm 65mm 75 mm 100mm 120mm 140mm 180mm 180mm

Diameter / Step Screw mm 25P10 32P10 40P10 50P10 63P10 80P10 -20 50P40 ISO 5Dynamic load kN 19,9 33,8 78,6 97,8 109,7 121,9 - 213,7 414 - 752Axial force 2000km kN 3,4 5,78 13,44 16,72 18,76 20,84 - 46 92 - 184Maximum screw speed rpm 4500 4375 3500 2800 2222 1750 1500Maximum axial speed mm/s 750 729 583 467 370 292 - 583 1000Useful Ride* (Non standard available under request)

mm 50-600 50-800 50-900 50-1100 50-1300 50-1500 50-1000

New


Mech SeriesAutomationwareBenefi tsand Selection Criteria

Characteristic Mech Value (New) Mech Line Mech Force Mech Plus

Size 16-25-32 25-32-50-63 50-63-80-100-150 50-63-80-100-150

Max Axial Force 1700 N 2400 N 190000 N 213000 NAccuracy 0,02 +/- 0,02 +/- 0,01 +/- 0,01 +/-

Max Speed 0,5 m/s 1,5 m/s 2 m/s 0,75 m/sLubrication manual manual manual (automatic on 150) automatic (optional on 50)

Parallel drive Y Y Y YGearbox N optional optional optional

Anti-roation Y Y Y YDiagnostic Ind. 4.0 AwareVu™ (optional) AwareVu™ (optional) AwareVu™ (optional) AwareVu™ (optional)

Motor Stepper Stepper & Brushless Stepper & Brushless Brushless

Mech Value Series:A revolution on small-sizedcylinders

Ideal cylinders for small-scale applications, to replace pneumatic systems and achieve precise and rapid speed modulation, with intermediate positions and adjustable acceleration.

Available with the new Stepper motor, which allows for cost saving and size reduction, always with a view to precise positioning control.

Mech Line Series:Ideal for medium-scale industrial applications

Ideal electric cylinders for industrial applications with medium applicable strength, an excellent alternative to pneumatic or hydraulic cylinders with remarkably low operating costs.

They are designed for long life without maintenance, and include a set of accessories suitable for any confi guration.

Mech Force & Mech Plus Series: Ind. 4.0 Resistance and Technology, uncompromising

Excellent cylinders for the most extreme applications, where high drive and/or long operation are required.

The dynamic loads of the sphere recirculation screws are among the highest on the market, ensuring top quality as well as cutting-edge drive performance levels.

The Plus Series adds Ind. 4.0 technology and compactness as standard.

(Automationware AwareVu patent which prevents three-dimensional vibrations using an electronic system in the base of the cylinder, which can also be controlled via Wi-Fi to check any malfunctioning in the system.)

Applications


Life

(km

)

Force (kN)

1

1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 47 49 51 53 55 57 59 61 63 65 67 69 71 73 75 77 79 81 83 85 87 89 91 93 95 97 99

10

100

1000

10000

100000

1000000

10000000

100000000

1000000000

Mech Plus 80 40x10Mech Plus 63 32x10Mech Plus 50 25x10

Mech Plus 100 50x10Mech Plus 125 63x10Mech Plus 160 80x10Mech Plus 160 80x20

Mech Force - Force Vs. Life expressed in km (based at 500 rpm)

Force (kN)

47

Life

(km

)

1

1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 49 51 53 55 57 59 61 63 65 67 69 71 73 75 77 79 81 83 85 87 89 91 93 95 97 99

10

100

1000

10000

100000

1000000

10000000

100000000

1000000000

Mech Force 80 32x10Mech Force 63 25x10Mech Force 50 20x10

Mech Force 100 40x10Mech Force 125 50x10Mech Force 150 63x10Mech Force 150 63x20

Mech Plus - Force Vs. Life expressed in km (based at 500 rpm)

Specifi che

Performance tables for the Mech Plus and Mech Force series (Duration as a function of the load)

The tables in fi gure show the operational performance levels in km as a function of the loads applied in kNewton (at a speed of 500 rpm).

The tables are merely indicative: we always recommend sizing depending on the work cycle, speed and load applied.


Packagingand/or material motionVery useful for packaging systems, ideal solution for industrial applications, such as the logistics, if the material movement needs high forces, modulate movements, also with high speed.

Automotive and heavy load movingThe automotive industry sector often requires the use of hydraulic cylinders for the production chain and for the components-assembly phase (Use of the cylinders as press.) The easy installation and the easy programming, makes them very useful to avoid complex pneumatic or hydraulic installations.

Diagnosticand HealthcareThe electric cylinder can be very useful for micrometric movements on scanning devices and TAC. The system also maintains the position, even without power supply. In absence of the hydraulic, it is the ideal solution to simplify the design of the compact and transportable medical diagnostic systems.It allows the accurate positioning of persons and objects for the electronically programmable diagnostics.For the pharmacological production cycles, the electric cylinders prevent each contamination,allow the product packaging in aseptic rooms with precision and minimal maintenance.Automationware provides also linear axes, combinable with other Pick & Place solutions for the packaging of pharmacological products for automated diagnostic.

Aerospace & DefenceMany defence applications need industrial actuators to moderate the investment,maintaining an excellent level of quality and easy use in normal application situations.Our cylinders offer a very good applicability for different confi gurations, such as navigation simulators (also militar). Very useful also for the logistic applications, if the IP65 protection can be appropriate.

Applications


Factory automationEssential in modern palletising systems, excellent in industrial production chainsto fi nd a rapid solution to eventual line problems. Very useful for the warehouses, as extending and upgrading of existing facilities.

EnergyWidely used for the fl ow control of the hydroelectric turbines, for easy installation and regulability. Widely used also for wind-power applications, forthe variation of the incidence angle of the blades. Very useful also for fuel extraction or fuel production installations, thanks to its easy maintenance and management, also by remote control.

Machine toolsUsed as substitutes for hydraulic systems of machines for metal sheets bending.The easy use and the simplifi cation of systems make them very popular in the applications that need the “press” type operation.They can also be used in very vertical applications, such as tyre-inserting machines, simplifying the hydraulic inserting systems.Machine tools for the production of springs or for the mechanical component insertion, such as bearings, bushings, ringnuts, reducing the complexity of the systems, modulating the pressure with programmed motion.


with self-lubrication for lower degradation

Head bearing

Seal to avoid contamination from external and selected for severe temperature variation (degree of protection IP 65) – Double protection for hostile situation

Dust scraper

Inserted on chassis (no external wires)

Magnetic detectors

Mech PlusAutomationwareDesigned to offerthe best combination of force performancewith a compact and solid form factor

With very high effi ciency using a best performance helicoidal planetary system for long life and low noise level (Backlash ≤ 5)

Gearbox

to prevent vibrations in high speed

GGB bearings

system included on the roller screw ball system for accurate positioning optimization

Permanent Magnetic


With factory pre-setup for best effi ciency and accuracy

MicrometricBelt tension system

belt for high durability stiffness

High performance Kevlar

Tapered roller bearings, with high capacity torque and pin for centralized lubrication system

Lubrication system

Optional lateral pins for heavy loads operations

Lateral pins

(ISO 5 optional), for long life spam and heavy load

Roller balls screw ISO 7

AwareVu™Vibration and Temperature Control for Ind. 4.0 Diagnostics

Cylinder with anti-rotationsystems included

Anti-Rotation systems


Mech SeriesAutomationwareDrives andDiagnostics Ind. 4.0

All cylinders in the Mech series can be fi tted with Stepper or Brushless motors.

The Stepper power system includes the possibility of encoder or sensorless control, in order to make the cylinder more compact and economical, always guaranteeing precise positioning thanks to a technology which detects position based on electric operation parameters.

With Brushless motors very high axial speeds can be achieved, always with the utmost precision, thanks to a wide range of available encoders.

It is based on a full-closed loop control system, with auto notch fi lter which prevents vibrations also at high productivity levels to reduce noise during operation.

The 17-bit encoder guarantees high positioning precision, allowing for a 0.01 mm precision.

If the cylinders need to be used in coordination on several axes (for example in TRIPOD- Simulator systems), as an option, we offer a four-axis driver with TRIO software, in order to allow for advanced motion interpolation.

This axial system control may include our EZI – ECMA -ServoOne drivers, which can all be integrated in a single chassis.

The integrated E-Cam connection allows for easy synchronization of motion and positioning with cameras.

Market Ahead solutionsto achieve Ind. 4.0 movement,control and diagnostics on your mechatronic components

Motors and Drives

I/O

CA

Nop

en

Eth

erca

t

Pro

fi net

Mech Value (New) Mech Line Mech Force Mech Plus

Drive AW EZI X na optional naStepper

(Nema xx)Stepper (Nema xx) na na

Drive AW ECMA X X X na na Brushless Brushless na

Drive AW ServoOne X X X X na naBrushless

High TorqueBrushless

High Torque

Encoder Incremental Sensorless /

OptionalRequired /Sensorless

Required Required

Easy Software Move Modelling Option Option Option Option

AwareVu 3D vibration Diagnostic Ind. 4.0 Optional Optional Optional Included


For basic applications, Automationware has a control software system called Easy which can be installed on a standard PC or Tablet and connected via a USB or Serial interface to the control electronics.

The following fi gure illustrates the main menu of the Easy software.

It is possible to set as many as 64 positions, each of them characterized by adjustable speed and acceleration.

Positioning data can be defi ned in an absolute or relative way with regard to the current location.

The command selection for the various positions (in succession or random) makes it possible to simulate automated operation of the actuator.

If this command is entered, the actuator moves to the required position and a graphical indication is given of the position reached.

Easy ™

Electronic control installed on the base of the electric cylinder(as standard on Mech Plus)

AW has developed a new diagnostic system called AwareVu™ (Patent Pending).

It allows for actuator monitoring through temperature and vibration checks, in order to identify any faults during operation phases also due to factors external to the cylinder.

The system is designed to trigger a local warning (Light Alarm), as well as being collected via WIFI or via USB to the network, which makes it possible to save production parameter data, in the central computer or in cloud.

The system also includes Mobile Phone or Tablet applications, in order to warn maintenance operators about possible malfunctioning, with the possibility of displaying data, parameters or alarms on screen.

The system stores and processes signals from vibration and temperature sensors; this produces a frequency profi le diagram (Fourier series), which allows the client to set threshold values, to be warned in the event of unusual vibrations or excessive temperature variations (also on an individual system component).

AwareVu™

Sistema AwareVu™, for Ind. 4.0diagnostics


14

13

4

12

11

8

5

7

6

9

10

2

13

3

MECH VALUE ACCESSORIES

POSITION DESCRIPTIONS

1 Direct drive Kit

2 Parallel Drive Kit

3 Lateral PIN kit

4 Adjustable intermediate zipper kit

5 Kit pins on poster head

6 Support kit for pins

7 Fixing kit on top

8 Front spherical joint

9 Threaded anterior spherical joint

10 Front fork joint

11 Pierced nipple

12 Backword joint swinging kit

13 Front interface plate kit

14 effect hall sensor

Mech ValueAutomationwareAccessories


L + (C*)L2 *

M1

L3-L4N

N

R1

R2-R3

RL + (C*)

ØD

E

MØB

DIMENSION: Base Version, Direct drive Parallel Drive

Actuator Size UM Mech Value 16 Mech Value 25 Mech Value 32Lead screw mm 8x3-8 10x3-10 12x5-10

ØB mm 16 18 20ØD mm 25 28 34E mm M4x8 M3x8 M6x12L mm 88,5 105,5 122,5

L2* mm 28 34 40,5L3 mm 45 38 48L4 mm 50 53 60M mm M6 M8 M10x1,25

M1 mm 12 16 19N mm 30 32 42R mm 17 17 22

R1 mm 60,5 75,5 88,5R2 mm 69,7 62,7 76,2R3 mm 74,7 77,7 88,2

L*= QUOTA TO BE MODIFIED IN CASE OF INTERFACE FLANGE ADDITION:

Mech 16 = 12 mm Mech 25 = 44 mm Mech 32 = 54,5 mm

L3 = short motor R2 = short motor L4 = long motor R3 = long motor

Dimensions and Components


2

1

5

10

67

5

5

7

6

8

9

11

3

4

Mech Line/ForceAutomationware

MECH LINE/FORCE ACCESSORIES


1 Direct drive Kit


3 Lateral PIN kit

4 Lateral fl ange support for lateral Kit

5 wider Lateral fl ange support Kit

6 fl ange support Kit

7 Lower fl ange support Kit

8 Clevis rod end

9 Fork rod end

10 Backword joint swinging kit

11 effect hall sensorAvailable Gearbox 3-4-5-7-10-16-20

Accessories



Actuator Size UM Mech Force 50 Mech Force 63 Mech Force 80 Mech Force 100 Mech Force 125 Mech Force 150Lead screw mm 20x5-10-20 25x5-10-25 32x5-10-20-32 40x5-10-20-40 50x5-10-40 63x10-16-20

ØB mm 40 45 55 70 90 90ØB1 mm 50 63 80 100 125 150

D mm 46,5 56,5 72 89 Ø130 Ø130E mm N°4 M8x18 N°4 M8x18 N°4 M10x20 N°4 M10x20 N°8 M10x25 N°8 M16x30

ØG mm 3 3 3 3 3 3L mm Ø12 h8 Ø14 h8 Ø17 h8 Ø24 h8 Ø32 h8 Ø32 h8

L2 mm 24,5 27 31 40,5 48 50L3 mm 173 182 228 285 300 438M mm 45 55 60 70 105 95

M1 mm 34 36,4 40 52,6 61 64N mm M16x1,5 M20x1,5 M20x1,5 M27x2 M30x2 M36x3

M1 mm 32 40 40 50 60 60N mm 65 75 95 115 135 165

*C = Corsa

Dimensions and Components

M

ØB

L2 L + (C*) L3

ØG

ØB1

D

N

D N

E

E D

N

D N

G1M1 F


Actuator Size UM Mech Line 25 Mech Line 32 Mech Line 50 Mech Line 63Lead screw mm 12x5-10 12x5-10 16x5-10-16 20x5-10-20

ØB mm - 30 40 45ØB1 mm 22 32 50 63

D mm Ø26 32,5 46,5 56,5E mm N°4 M3x5 N°4 M6x18 N°4 M8x15 N°4 M8x15

ØG mm - 20 28 28L mm Ø6 h8 Ø8 h8 Ø10 h8 Ø12 h8

L2 mm 12,5 16,5 16 23,1L3 mm 97,3 129 134 171M mm 24 48 41 41

M1 mm 20 25,5 27,5 36,5N mm M8 M10x1,25 M16x1,5 M16x1,5

M1 mm 20 20 32 32N mm 32 47 65 75

*C = Corsa


3

4

1

11

9

102

5

6

7

8

Mech PlusAutomationware

ACCESSORIES MECH PLUS


1 Direct Drive Kit


3 Lateral Pins Kit

4 Lateral Flange Support For Pins Kit

5 Female Threaded

6 Spherical Rod End

7 Clevis Rod End

8 Fork Rod End

9 90°Backward Joint Swinging Kit

10 Backward Joint Swinging Kit

11 Hall Sensor

Accessories


SUMMARY OF DIMENSION: for basic in line and parallel version

Cylinder size UM PLUS 050 PLUS 063 PLUS 080 PLUS 100 PLUS 125 PLUS 160Screw lead mm P10 P10 P10 P10 P10 P10 P20

A1 17 20 23 28,5 30,5 45 45A2 17 20 23 28,5 30,5 45 45A3 27 30 41 55,5 50,5 60 60A4 27 30 39 47,5 50,5 60 60A5 24 34 40 50 70 80 80ØB 50 g6 70 g6 80 g6 100 g6 120 g6 160g6 160g6

ØB1 50 g6 63 g6 80 g6 100 g6 125 g6 160g6 160g6D 46,5 56,5 72 89 110 140 140

ØD 45 58 71 88,8 112 140 140E1 M8x18 M8x18 M10x20 M10x20 M12x20 M16x30 M16x30E2 M8x10 M8x10 M12x12 M16x20 M16x20 M20x30 M20x30E3 N°6 M4x12 N°8 M4x12 N°8 M4x12 N°8 M5x12 N°4 M10x20 N°8 M10x20 N°8 M10x20F 3 3 5 6 6 10 10

F1 3 6 6 6 6 13 13ØG 14 h7 16 h7 22 h7 25 h7 32 h7 35 h7 35 h7G1 22 25 28 38 45 46 46H 5 5 6 8 10 10 10

H1 16 20 20 36 40 40 40ØI 40 55 65 80 90 120 120

ØI1 28 38 44 56 75 85 85L 132 137 178 216 219,5 270 325

L1 176 187 240 292 300,5 375 430L2 56 60 70 76 90 118 118L3 36,5 46,5 49 63 69 80 80M M20x1,5 M20x1,5 M27x2 M27x2 M33x2 M42X2 M42X2

M1 35 40 45 45 60 80 80N 65 75 100 120 140 180 180P 157 204,5 243 283,7 302 356 363,5

P1 189 225,5 231 311,5 239,5 390,5 398R 43 58 58 70 78 107 107

R1 65 75 100 120 139 180 180R2 150 190 227 305 320 415 415R3 110 152 177 211 212 264 264R4 142 168 165 238,5 328,5 298,5 298,5

C*= Cylinder Stroke

Components

MØI

ØB

A1 A2L+(C*)

L1+(C*)

A3 A4F F1

L3

ØG

H

ØI1

ØB1

A5DN

ND

A5D

D

L2

G1

ØD

E3

H1

E2 E2

R

R3

R1

R2

M1

PP1

N

N

R4

E1 E1


A new range of Rotary Actuators is the complement to the range of Automationware products.

Renewed range on the basis of our experience in the design of custom products, allowing the adaptability for a wide range of Rotation Motion applications, also with high stiffness and high load capacity.

Various introduced novelties, such as the double bearings with shafts, the long lasting, high performance belt-drive transmission system, coupled with Pulley with 0 Backlash, micrometre regulation of the tensioning system.

The new Rotac Plus can be motorized by the customer, leaving the characteristics of the precision repeatability unchanged, thanks to the stability of the mechanical transmission solution.

Available in 6 sizes: 48, 65, 85, 100, 130, and 200, they are structured in aluminium with precision processing on all surfaces, anodized and with Holes for the easy placement on all sides.

Precision, structural solidity andpositioning repeatabilitywide range of engineered solutions

Supported by continuous innovation

48 65 85100 130 200

Rotac PlusAutomationware


The use of innovative transmission techniques invalidates the expansionary and the contractive effects of the belt, giving the possibility of micrometre calibration for a very accurate and stable positioning.

The mechanical layout ensures also with motorisations chosen by the customer a very good positioning repeatability and gives a good alternative to the complete embedded solutions.

The available motorisations are Brushless or Stepper with incremental encoder control or absolute encoder (optional).

The Package control Software is also available, with the possibility to program up to 64 positions (Rotac EASY ™): Rotac can also accommodate the new AwareVu to control the system vibrations. (Page 8)

• Excellent price-to-performance ratio, alternative solution, low maintenance

• Applicability in situations with essential speed and accuracy

• Versatility. Supporting base for the AW Mini-SCARA confi guration

• Use in hostile environments (thermal excursions of the belt -30° a +100° C)

• Motorisation chosen by the customer, Brushless or Stepper AW motor solutions with drivers and high precision encoder

• Easy coupling with gearboxes, motor an both surfaces

• Confi gurable with other Automationware products (Linear axes or SM-series slide)

• Control Software for the easy system programmation

• Very good positioning repeatability

• High performance belt transmission in Kevlar Aramid with mechanic for the micrometre regulation

• Inextensible to the nominal torque also with bi-directional movement

• Precision in the positioning system coupled with Pulley with 0 Backlash

• Can be used in hostile environments (Belt specifi cation -30° + 100° C)

• Wide holes for cables and connections

• Mandrel with different connection-layouts and pin references

• Optional, direct stepper or brushless motorization, or with planetary high effi ciency gearbox

• Incremental encoder up to 10000 Pulse/Round. Absolute encoder (Optional)

• Option available on request, HPR with high resolution Encoder

• Planetary gearbox 4-6-8, or on Application-specifi c, available.

Benefi ts

Essential Elements


Application

Electronics productionVery useful for the positioning of the electronic components or silicon wafers. They can be coupled to Pick and Place systems, for the high precision and high speed rotation. The HPR option (High Precision Rotac) allows a very high positioning repeatability.

Diagnosticand quality controlIf the rotating movement can be combined with scanning systems for the quality control requiring the accurate positioning without fl uctuations (ringing) or anomalous vibrations

Laser ScanningIdeal system for the installation of a laser for 2-3D applications for geographic, archaeological scanning and for reverse engineering. Possibilities for Bar code systems applications of the production or storage systems.

Productionand fi llingVery useful in the production, to modulate the movement of the containers with liquid, and it is necessary to accelerate or decelerate with pre-established curves; impossible with pneumatic actuators.


Packaging and/or Material MotionExtremely useful for the packaging, also combined with the Automationware SM series (high speed electric slides), if scalable torque, high precision and positioning reliability are necessary.

Aerospace and DefenseFor the applications of “Digital Sentinel” with installation of fast cameras or laser systems to identify territory violations. They can be also used on board of aircrafts for territorial scan applications.

Factory automationExcellent for the industrial production chains, to fi nd a rapid solution for eventual line problems (glass insertion for the manufacturing application in the automative sector).

Machine toolsUseful to move elements of the machine tools as support of automation systems, thanks to the high speed and precision (manufacturing and processing machines for the production of small mechanical components such as keys and automotive components).


MicrometricCalibration SystemRotac Plus

AutomationwareHigh Performance Rotary actuator based on a solid monolithic system, providing precise accurate and repeatable positioning.(Up to 70 Nm)

System with lubrications free Isolated IP65

Solid Double Bearings

High effi ciency gearbox

Planetary

High resolution encoder for precise and accurate positioning Option HPR (High Position Repeatability up to 0,002º)

Encoder


system, offering high level protection for Hostile environment (-30º + 100º C.)

High performance Aramid of Kevlar Belting

with pin references and several holes for an easy connectivity to tables or accessories

Mandrel

System with high possibility of heavy radial payload, lubrications free Isolated IP65

SolideDouble Bearing

Pulley with Backlash 0

Stepper or Brushlessmotor driver


The control software Easy Motion can be installed on a normal PC or on a tablet, it can be connected through a normal USB interface or serial interface to the control electronics.

It is possible to set up 64 different positions, each one characterized by speed and acceleration.

The position data can be defi ned absolutely or relatively, in relation to the current position.

The selection of the controls for the different positions (in succession or random) allows the automatic functional simulation of the actuator.

In the fi gure is displayed the main window of the easy system.

The main window of the Easy program is displayed in the fi gure above.

The control software Easy Motion can be installed on a normal PC or on a tablet, it can be connected through a normal USB interface or serial interface to the control electronics.

Rotac PlusAutomationwareConfi guration ofthe Rotary Actuatorwith the ROTAC EASYsoftware

This control moves the actuator to the indicated position, and gives a graphical indication of the reached position, a second method to defi ne the position to reach, is the interactive motion of the table, the table can be moved with a clockwise or counterclockwise movement.

For each movement it is possible to set up the corresponding speed and acceleration.

The chosen position can be saved in one of the 64 positions in the cabinet.

A third method to defi ne the positions is possible, if these are increasing remote each other; in this case with only one control on the cabinet “default settings”, all movements for a 360°-rotation of the actuator can be set up. (Ex. selecting 45° it is possible to select 45° from Pos. 1 to Pos. 8).

When the confi guration has been made, the different positions can be recalled and controlled through the available digital I/O from the drive.

Automationware considerates the new market trends ind. 4.0, develops a new control platform called AwareVu.

The new product can be applied on each Rotac or combined with other Automationware components to control the vibration profi le of the system during the processing cycle, activating an alarm in case of malfunction.

The alarm can be visible through a local LED light or recognised via Wi-Fi in the machine computer on the AW application.

AwareVu™


Models and Specifi cationsStepper : ROTAC PLUS - Hollow Rotary Actuator

Description Nm 1,2 3 3,6 9 22 40

Maximun Torque Nm 1,2 3 3,6 9 22 40

Belt Ratio ic 3 3 2,5 3 3 3

Motor Type/Model STEPPER (450rpm)

Nm 0,4 -Nema 17 1,0-Nema 23 1,8-Nema 23 3,0-Nema 24 7,0-Nema 34 12,8-Nema 34

Encoder Resolution Pulses/Round 10000 10000 10000 10000 10000 10000

Motor Inertia kgcm2 0,05 0,48 0,48 0,84 2,00 2,90

Max Output speed rpm 150 150 180 150 150 150

Max load inertia kgcm2 4,86 43,2 30 75,6 180 261

Permissive Thrust Load N 860 880 1360 2560 4000 7800

Position repeatibility ° 0,012 0,012 0,012 0,012 0,012 0,012

Position repeatibility(Option HRP-S)

° 0,006 0,006 0,006 0,006 0,006 0,006

Hall Home Sensor - PNP PNP PNP PNP PNP PNP

Driver Control Model - AW DPC 48 AW DPC 48 AW DPC 48 AW DPC 48 AW RS AW RS

Software & Network - Easy Rot Easy Rot Easy Rot Easy Rot Easy Rot Easy Rot

Brushless : ROTAC PLUS - Hollow Rotary Actuator

Description MU Rotac 48 Rotac 65 Rotac 85 Rotac 100 Rotac 130 Rotac 200

Maximun Torque Nm 1,2 3 3,6 9 22 70

Belt Ratio ic 3 3 2,5 3 3 3

Planetary Gearbox - / / AWRL50 AWRL50 AWRL70 AWRL90

Gear Ratio ig / / 4-6-8 4-6-8 4-6-8 4-6-8

Motore Type/Model Brushless (1000rpm)

W 200 400 400 400 750 1000

Max Torque vs ratio factor Nm 0,47 1,18 0,42-0,28-0,21 0,88-0,58-0,44 2,1-1,4-1,1 6,9-4,6-3,4

Motor Inertia kgcm2 0,177 0,277 0,277 0,277 1,13 8,41

Max Output speed rpm 1000 1000 300-200-150 250-165-125 250-165-125 250-165-125

Max load inertia kgm2 0,0016 0,00250,028-0,062-

0,110,04-0,09-0,16

0,163-0,366-0,65

1,21-2,72-4,84

Position repeatibility(res. 2000 i/g)

° 0,06 0,060,018-0,012-

0,0090,015-0,01-

0,0080,015-0,01-

0,0080,015-0,01-

0,008Position repeatibility(Option HRP-B)

° 0,012 0,0120,004-0,002-

0,0020,003-0,002-

0,0020,003-0,002-

0,0020,003-0,002-

0,002

Backlash ° 0 00,008-0,006-

0,0040,007-0,005-

0,0030,007-0,005-

0,0030,007-0,005-

0,003

Permissive Trust Load N 860 880 1360 2560 4000 7800

Hall Home Sensor - PNP PNP PNP PNP PNP PNP

Control Driver - AW RB AW RB AW RB AW RB AW RB AW RB

Software & Network - Easy Rot Easy Rot Easy Rot Easy Rot Easy Rot Easy Rot


1

2

3

Rotac PlusAutomationware

AVAILABLE OPTIONS ROTAC PLUS


1 Motor and Encoder (Stepper or Brushless)

2 Electronics Control

3 Hall Effect Sensor

System Accessories


I

A

ØC1

B

M2

L2

A1

M1

L3

A2

ØS H7

ØC2 ØD

H

H1 M3

E2E1

E

M4

L

FØF

L1

ØC

Components

DIMENSIONS: Rotac Plus Series

Rotac Plus MU Rotac 48 Rotac 65 Rotac 85 Rotac 100 Rotac 130 Rotac 200

INPUT SHAFT mm 5 8 12 12 16 22A mm 40 50 70 80 110 170

A1 mm 40 50 70 80 110 170A2 mm 45,5 70 52,5 95 93 135B mm 24,5 35 42,5 50 67 100

ØC mm 40 58 70 75 100 140ØC1 mm 32 50 62,5 65 90 125ØC2 mm 16 25 30 55 80 110ØD mm - - - - 79 110E mm - - 45 50 70 -

E1 mm - - 40 50 70 -E2 mm - - 7,5 17 13 -F mm *F *F *F *F *F *F

ØF mm - - 50 50 70 90H mm 60° 60° 60° 60° 60° 60°

H1 mm 30° 30° 30° 30° 30° 30°

I mm 42 62,7 60 94 100 159,5

L mm 90 130 130 185 215 320

L1 mm 48 65 85 100 130 200

L2 mm 28 28 30 48 63 78L3 mm 10 12 13 12 10 15M1 mm N°6 M4x8 N°6 M5x10 N°6 M4x10 N°6 M6x12 N°6 M8x16 N°6 M10x25M2 mm N°4 M4x12 N°4 M5x12 N°4 M6x12 N°4 M6x12 N°4 M8x16 N°4 M12x25M3 mm - - - - N°4 M5x10 N°8 M6x12

M4 mm - - N°4 M4x12 N°4 M4x12 N°4 M5x10 -

ØS H7 mm N°2 4x5 N°2 4x5 N°2 4x10 N°2 5x12 N°2 6x12 N°2 8x12

*F = Force according with GearBox reduction


We always listen and anticipate customer needs, to solve defi nitely a wide variety of high-output application, to help advanced Mechatronic Systems designers fi nd innovative solutions on the market.

The SM series enhances the Automationware product families (axes, cylinders, electric rotary tables) and integrates technologically giving a series of solutions on the market for highly effi cient handling or pick and place.

Nowadays many customers use for such application mixed systems, electric and pneumatic, fi tting them with electronic regulating and control devices to improve the movement and the control (Ind. 4.0).

Notwithstanding these efforts, manoeuvrability and accuracy are often limited.

In addition, the monitoring of the reproductive cycle doesn’t have the Ind. 4.0 feedback for the forecasting of eventual malfunctions.

The manoeuvrability or the regulation is extremely expensive, complex and inadequate for eventual, requested shape variations.

Innovative and modular solution for a modern handling or Pick & Place engineering.

It provides AwareVu™Ind. 4.0 diagnostic.

Customer talkwe listen ….

25 32 50 63

AW Solution SystemAutomationware

Some manufacturers have changed their pneumatic systems, providing them with linear motors, improving some of these technological limitations; but running into other contraindications, such as high costs or the impossibility of operating at extremely high loads or in environments with high concentrations of dust or processing residues.

Automationware, leader of Mechatronic-based components, designs a series of products for a defi nitive, reliable, precise and economic solution on the market; for the construction of high-performance Cartesian systems.

Furthermore many improvements have been made; the complete control possibility of the manufacturing process (force, temperature and vibrations) for high tech Real-Time Diagnostic. (AwareVu™ Patent pending).

The SM series is composed of modular linear sliders, controlled by very high performance brushless motors.

The SM slides are available in 4 versions (25-32-50-63) for variable loads, stroke and speeds, also with high payloads.

The movement and the positioning are completely electronically controlled and ensure accuracies up to 0,01mm, with the complete control and modelling of the motion cycle.

The used fi rst class mechanic technologies derive from the extensive experience of AW uniting mechanic and advanced electronic, to reach speed and high load movement, impossible for pneumatic systems and very critical for linear motor systems.

The system is completed by Ind. 4.0 diagnostic, called AwareVu for the manufacturing cycle monitoring, highlighting real-time the anomalous vibrations of the manufacturing cycle, alerting the local monitoring and transmitting the functioning and frequency parametric trends to the control system (Cloud).


• Valid alternative to pneumatic systems, simplifying project cycles

• Valid alternative to linear motor systems, cost reduction and performance improvement

• Limited dependence on applied load, positioning accuracy and adaptability in dusty environments with industrial manufacturing

• Programmable motion curves (highly useful for liquids and/or delicate materials)

• Complete cycle control, format change, reconfi gurations

• Minimal normal maintenance, no calibration

• High productivity, more than 100 cycles in a minute

• 4 formats, 25-32-50-63, completely motorized with high performance Brushless

• Stroke up to 420 mm, adaptable speed to the requested load

• Speed up to 2 m/sec, acceleration up to 3g, highest applicable force 3kN

• Accuracy up to 0,01 mm, positioning repeatability irrelevant to the load

• Movement mechanic (slides, guides and screws) studied for high acceleration (3g)

• Motion planning by software. TRIO option for complex trajectories

• Reduced maintenance, real-time diagnostic systems (AwareVu)

• Various confi gurations, MiniScara solution, adaptability with AW screw-axes or belt axes

• Grippers or vacuum accessories to complete the application.

Benefi ts

Essential elements


In the table above, we have indicated some essential characteristics for our customers (Voice of Customers), to choose the right technology for their new Handling or Pick&Place projects.

For AW is the voice of customer essential for our internal engineering ideas, so we project to give a solution for customer questions.

Pneumatic...Linear Motor... SCARA...or SM Automationware?


In this table we meticulously compared the different available technologies, to better represent the differences between the different solutions.

(5 for the maximum performance and 1 for the minimum performance).

Criteria for Technological Choice

Comparison bewteen Fast Handling Systems

Max Speed Max Speed with Payload Accuracy Force and Load Motion control Environmental Maintenance Overall costs

Pneumatic Linear Motors SCARA SM Series (AW)

Examples of P&P cycles based on SM sliders with X=300, Z=100 mm

Seco

nds

1,6

1,4

1,2

1

0,8

0,6

0,4

0,2

0

Payload

2 Kg1 Kg0,5 Kg0 Kg 7 Kg5 Kg3 Kg

SM63 - SM50 SM50 - SM50 SM50 - SM32 SM32 - SM32 SM32 - SM25 SM25 - SM25

Examples of P&P cycles based on SM sliders with X=300, Z=100 mm

Seco

nds

1,6

1,4

1,2

1

0,8

0,6

0,4

0,2

0

Payload


0

1

2

3

4

5

Pneumatic Linear Motors SCARA SM Series (AW)

Max Speed 3 5 4 4

Max Speed with Payload 2 3 3 4

Accuracy 2 3 4 4

Force and Load 3 2 3 5

Motion control 1 3 5 5

Environmental 4 1 5 5

Maintenance 1 2 4 4

Overall costs 3 1 3 3

Total Evaluation 19 20 31 34

5 Max Value - 1 Min Value


Maximum unladed speed: this parameter indicates the maximum speed capability.

As shown in the graph below, the linear motors allow superior speed and acceleration to each available system.

Maximum loaded speed: in case of operating cycle, the systems with linear motor decrease the general productivity depending on the payload.

The load inertia causes unwanted oscillations while positioning, with consequent impact on productivity.

The pneumatic systems rarely exceed 75 cycles per minute and are very vulnerable to compressor pressure variations.

The performance of SCARA is very good, but limited according to the applicable max. load (small systems).

The SM series is not infl uenced by the load, the motorized mechanical movement allows, at maximum speed, thrust up to 3kN.

Accuracy: extreme vulnerability of the pneumatic systems, they need a considerable accessory planning to give precision and repeatability guarantees.

The systems with linear motors react to ringing positioning in case of operating loads, oscillating at the destination.

SCARA and SM offer an excellent position reliability in all conditions.

Loading force: the SM series derives from the consolidated experience of Automationware in designing and building high-performance actuators (up to 190kN); so in the case of the sliders this technology is used to give the best performance on the market.

SCARA can handle relatively higher loads, but their cost increases signifi cantly.

The pneumatic is inappropriate for high loads, the linear motors increase considerably their cost changing the operative payload.

Motion control: very diffi cult for pneumatic systems (also for little modulations they need a very complicated planning), they are so not to choose for format changes.

The linear motors can have a very good motion control, but limited by modest loads. SCARA and SM allow an optimal manoeuvrability, the SM series has also the suite software for the motion modulation. (TRIO system).

Working environment: pneumatic systems can be infl uenced by pressure variations, the initial factory calibration should be adjusted during the installation remote phase. The linear motors are vulnerable to weather changes, they can also begin to seize, if not protected from processing residues (water, dust, metal powders). No problem for SCARA and SM sliders.

Maintenance: very important for pneumatic systems that often require frequent calibrations.

The maintenance cost-impact of pneumatic systems is frequently ignored by the manufacturers.

However the advent of SCARA and of the electronic controlled movements, such as the SM series, offer nowadays a valid alternative.

The SM series allows a better integration with axes and electric actuators that can be connected to the application, keeping the total cost of ownership low.

The AwareVu diagnostic system makes the installed confi gurations controllable in real time, thereby avoiding production blackouts.

Cost: the total cost of the chosen solution must also be considered with the installation and maintenance costs, that are on average 10 times higher than the confi guration costs.

The planning of the SM series is designed for the best price/performance combination, without prejudice on productivity or applied load.



Moments of Inertia Calculation

SM25 SM32 SM50 SM63

Stroke [mm] 60 120 180 60 120 180 240 120 180 240 300 120 180 240 300 420

Slider Weight [Kg] 0,6 1 1,2 1,2 1,6 1,94 2,28 2,8 3,35 3,9 4,45 4,1 4,74 5,42 6,11 7,46

In Motion Weight [Kg] 0,35 0,45 0,55 0,59 0,75 0,9 1,06 1,54 1,8 2,06 2,33 2,32 2,66 3 3,34 4,02

M. Inertia Screw [Kg mm2] 0,46 0,71 0,96 0,46 0,71 0,96 1,22 4,7 6,3 7,9 9,6 11,4 15,5 19,5 23,5 31,6

Lead Moments of Inertia@ Payload Ø

Moments of Inertia @ Payload Ø

Moments of Inertia @ Payload Ø

Moments of Inertia@ Payload Ø

Moments of Inertia@ Payload Ø

[mm] [Kg mm2 / Kg ] [Kg mm2 ] [Kg mm2 ] [Kg mm2 ] [Kg mm2 ]

5 J=0,63 x Payload(kg) 0,29 0,45 0,61 0,83 1,19 1,53 1,89 5,68 7,44 9,21 11,08 12,87 17,19 21,40 25,62 34,15

10 J=2,53 x Payload(kg) 1,35 1,85 2,35 1,96 2,61 3,24 3,91 8,60 10,86 13,12 15,50 17,28 22,24 27,10 31,96 41,79

16 J=6,47 x Payload(kg) 14,69 17,98 21,26 24,71

20 J=10,13 x Payload(kg) 34,92 42,46 49,91 57,35 72,35

Mz

Mx

My

Offers an ideal solution, particularly to givethe right price at the best performance.

Optimal for P&P applications thanks to its exceptionalspeed and acceleration to reach up to 2 m/sec with productivity over 100 cycles/minute.

Models specifi cation and correspondent Table for applicable loads

Table : Specifi cations of SM Sliders

Actuator Screw Stroke Fx.max. Fx Nom Max Speed

Accelera-tion Motors Specs Encoder

Res. Accuracy Mx My Mz Cdyn

SizeDiam. (mm)

Lead (mm)

mm N N mm/s² m/s² Nm - rpmPulse/round

mm Nm Nm Nm Nm

SM25-BR1 12 5-1060-120-

180250-125 200-100 375-750 7,5-25 BR1 0,32 Nm-4500rpm 10.000 +/- 0,01 9,5 23,4 23,4 2010

SM32-BR1 12 5-1060-120-180-240

250-125 200-100 375-750 7,5-25 BR1 0,32 Nm-4500rpm 10.000 +/- 0,01 9,5 23,4 23,4 2010

SM50-BR2 165-10-

16120-180-240-300

470-235-145

376-188-116

375-750-1200

7,5-15-25 BR2 0,64Nm-4500rpm 10.000 +/- 0,01 21 46 46 3290

SM63-BR3 205-10-

20

120-180-240-300-

420

1000-500-250

800-400-200

375-750-1500

7,5-15-30 BR3 1,27Nm-4500rpm 10.000 +/- 0,01 44,3 76,7 76,7 5480

The SM series


The graphs below show the cycle times for different P&P combinations.(Based on the 4 formats 25-32-50-63)

The productivity estimate in cycles/s are referable to different load examples.

Simulation modelsfor operatingcycles

The evaluations are made with X=120 o 240mm and Z=60 o 120mm stroke, (6 phases).

This analysis is recommended in the system planning phase, to defi ne the best possible confi guration and optimise productivity and construction costs.

Examples of P&P cycles based onSM sliders with X=240, Z=120 mm

Example of P&P cycle basedon SM sliders X=120, Z=60 mm


Sec

onds

0,4

0,7

0,6

0,5

0,3

0,2

0,1

0

0,8

0,9

SM50 - SM50SM63 - SM50 SM50 - SM32 SM32 - SM32 SM32 - SM25 SM25 - SM25

Pick PlaceCycle

D

A

F

E

B

C

Sec

onds

1,6

1,4

1,2

1

0,8

0,6

0,4

0,2


Payload

SM63 - SM50 SM50 - SM50 SM50 - SM32 SM32 - SM32 SM32 - SM25 SM25 - SM25

Payload

Pick &Place Cycle

XZ (mm)

XZ (mm)

A 240 120B 120 60C 240 120D 120 60E 240 120F 120 60


Applications

Electronic / Mechanical productionWith Pick&Place for mounting mechanical or electronic components, also confi gurable with linear axes or Rotac Plus rotary actuators.A wide range of grippers or vacuum accessories is also available for each need.

Quality control system For liquid materials or products, with probes positioning for Quality Inspection.High speed and accuracy in the positioning.

Manufacturing (Food and Beverage)Possibility to control, the acceleration and positioning Very useful to prevent spillage of expensive liquids in high productivity situations (Pharma).

Packaging and /or material movementOptimal solution for packaging systemsAlso combined with linear axes for high speed & long-distance movements.

Printing & LabellingHigh speed solution with low construction costs.Different accessories for height-adjustable positioning for different applications. P&P combinable with the rotary actuator (Miniscara confi guration).


Factory automationThe defi nitive solution for production without the use of pneumatic.Excellent productivity, low maintenance, integrated diagnostic systemto avoid production-blackout. Simplifi cation of the design, helping the realizationwith low maintenance costs.

Medical & Pharmaceutical/ Laboratory AutomationPerfect for probing, to use with delicate applications such as biological tests, diagnostic tests, or pharmaceutical packaging.The AW solution guarantees great reliability and precision, greater process control with manufacturing-cycles storage, thanks to the AwareVu diagnostics. The hygienic integrity is ensured by the slide insulation, allowingthe operating in controlled-contamination environments.


The SM series is with high-performance Brushless motor motorized, has controller driver and can be easily programmed using our Easy ™ application.

We also offer an additional application: TRIO (Control Hardware and software solutions for movement management), for advanced interpolated motion (2 – 128 motion controls available for multi-axes applications).

The motor drivers need the incorporated E-Cam connection for the easy movement synchronization.

We also can offer drivers for different standard communication protocols, such as CANopen,DMCNET, EtherCAT, with high performance capabilities, allowing an easy integration in the overall system.

The full-closed loop control system has an auto notch fi lter with vibration suppression also in high productivity conditions, to avoid unnecessary vibrations and make the system more robust and stable.

The 17-bit encoder guarantees high positioning accuracy, maintaining a precision of 0,01 mm.

Market Ahead solutions forthe movement, control andInd. 4.0 diagnostic of mechatronic components

AW Solution SystemAutomationwareAutomation and control of the SM series:AW EASY™ applicationTrio Motion application

AW has integrated into the SM series the possibility to provide a programming kit called TRIO, optimal for coordinated motion-programming, also for the SM series diffi cult confi gurations.

This application allows the easy programming, importing from CAD/CAM planned motions and minimizing realisation time of the desired motion.

Trio application

Motion Perfect systemA single programming interface to monitor and co-ordinate up to 128 axes or actuators.Motion Perfect is planned to defi ne the motion profi les and to activate and test the verifi cation systems.

Motion Perfect uses an easy Windows-based interface for a simple and fast application development.


Confi guration SM slided, using Easy ™ software application

TrioBASICThe programming language called TrioBASIC is simple and intuitive, it is also extremely reliable, thanks to its large-scale on the automation market.

TrioBASIC can work with multitasking-applicability, allowing the inserting of subroutines to use for different application confi gurations.

The readability of programming syntax is very similar to the well-known and used BASIC.

IEC61131-3In this system is used a logic real time controller IEC 61131.

This development environment is very common for the mechatronic applications and it is used in the systems for modern industrial controls.

The Easy control software can be installed on PC or Tablet and can be connected through an USB interface or serial interface to the control electronic.

In the following fi gure is highlighted the main Easy-program menu.

It is possible to set up 64 different positions, each one characterized by programmable speed and acceleration. The position data can be defi ned absolutely or relatively, in relation to the current position.

The selection of the controls for the different positions (in succession or random) allows the automatic functional simulation of the actuator.

This control moves the actuator to the indicated position, and gives a graphical indication of the reached position.

The chosen position can be saved in one of the 64 positions in the cabinet.

Once the confi guration is saved, each position may be reached through digital I/O available on the electronic driver and eventually connected with the local PLC or computer.


AwareVu™

AW developed an innovative diagnostic system called AwareVu ™ (Patent Pending);it allows the complete system monitoring with temperature and vibration control, to identify possible variations of the production cycle and / or possible malfunctions.

The system is able to determine the local alarm (lighting alarm), and it is connected to the net via WIFI or via USB, to allow data recording and storing in the central computer or in cloud.

The system has also applications for Mobile Phones or Tablet, to alert the maintenance operators about eventual malfunctions.

The operator has the possibility to display on a single screen data, parameters and alarms.

The system acquires and processes signals from vibration and temperature sensors, it represents the frequency profi le (Fourier), determining established thresholds; the customer will be advised about unusual vibrations or high-temperature vibrations (also for individual system components).

AwareVu™ system, for Ind. 4.0 diagnostic

A very effi cient systemto detect anomalies duringthe production process.



Table Confi guration Sliders SM

Version : SM 25 | 32 | 50 | 63

SM- 32- 10- 120- BR1- MP- 1

PRODUCT SM

SIZE 25-32-50-63

LEAD mm SM25 (5-10), SM32 (5-10), SM50 (5-10-16), SM63 (5-10-20)

STROKE mm SM25: 60-120-180, SM32: 60-120-180-240, SM50: 120-180-240-300, SM63: 120-180-240-300-420

MOTOR TYPE Brusheless Only ( - BR0, BR1, BR2, BR3)

DIRECT -PARALLEL

Without Motor (0) - Direct Drive (MD) - Parallel Drive (MP)

HOME SENSOR Type of Hall sensors 1 included - (1 end switch - 2 end switch Optional)

AwareVu™

1

1

2

2

3

3

4

4

5

5

6

6


Sliders Motion and stability:Tiny and light weight, block and rail are in special grade of stainless steel for anti-corrosion purpose.

Gothic arch contact design can sustain loads from all directions and offer high rigidity and high accuracy.

SM Series™Automationware• Max speed up to 2 m/s• Accuracy +/- 0,01 mm• Max Fx Force 3000 N

(also vacum), cameras or scanners evencombined with AW MiniRotac, providing a full rotation on picking head

Possibility Grippers

based on high performance ball screw system for extreme accelerations, long life and high loading capability

Cylinder

High Performance Brushless Motor with 17 bit resolution encoder, direct or parallel drive

Brushless Motor


*

AwareVu™*

for vertical adjustments

Telescopic arm

Complementary proximity magnetic detector for additional protection (Single included and Double optional)

Proximity magnetic

Combination with Rotac Plus for fullrotation capability and high accuracy positioning up to 0,02°

Combination

of gearbox with very small backlash

Possibility

to avoid connectors stress.Cables connectivity embedded on the system (Inside of telescopic support)

Best cable connectivity and protections

Patent Pending AW monitoring system. This applicationprevents users of AW products to be exposed to unexpected problems (Real time FFT)


AwareVu™

XYZ Cartesian application based SM series combined with Linear actuators ML series (belt or screw).

Possibility of motion control with Trio System and diagnostic with AwareVu monitoring application.

SM Sliders combinedwith other AW components

*

SM Series™AutomationwareExamples of confi gurations


Patent pending monitoring system from AW.

Application to store cycle vibrationsand alert for any overshoot or instability (FFT).

Very High speed solution, based on 2 sliders working in coordination horizontally, very useful for heavy loads applications and/or extreme cycling Requests.

HorizontalP&P confi guration

High speed solution, based on 2 slidersworking XZ, best approach for long strokes and quick changes of formats.

VerticalP&P confi guration

AwareVu™*

*

*


4

5

12

6

3

AVAILABLE OPTIONS SLIDES SM


1 Parallel Drive Mounting Kit

2 Direct Drive Mounting Kit

3 Base interface plate

4 Fixed interface plate

5 Holding Kit

6 Hall sensor

Accessories

SM Series™Automationware


Accessories

AVAILABLE OPTIONS HORIZONTAL P&P


1 Support Kit

2 Front trapeze kit

3 Rotary spindle kit

2

1

3


Accessories


AVAILABLE OPTIONS VERTICAL P&P


1 Support Kit


3 SM vertical interface kit

13

2


Accessories

AVAILABLE OPTIONS MINI SCARA


1 Telescopic support kit


3 SM vertical interface kit

21

3


Direct Motorization

Motorized Returned

L1L2 L3

F1F

ØG

ØI

ØO

H

ØE

M2

L

P

P1N

D B

C

A

ØS

M

P2

L4

P3P3 P3 P3 P3= = = =

M1ØS

R1R2

R3

R

QQ

1

Components



DIMENSIONS: Base Version, Direct Drive, Parallel Drive Size Slider UDM SM 25 SM 32 SM 50 SM 63

Lead screw mm P 5/10 P 5/10 P 5/10/16 P 5/10/20Stroke mm 60 120 180 60 120 180 240 120 180 240 300 120 180 240 300 240

A mm 32 42 60,6 70B mm 47,5 60 80 94C mm 30 40 58 68D mm 46,5 59 79 93

ØE mm 28 39 50 60F mm 7,5 11 13 14

F1 mm 1 2 3 3ØG h7 mm 6 8 10 12

H mm 13 14 14 16ØI mm 18 18 21 25L mm 190 240 310 220,5 280,5 340,5 400,5 310 370 430 490 324 384 444 504 624

L1 mm 158,5 218,5 278,5 183,5 243,5 303,5 363,5 268 328 388 448 278,5 338,5 398,5 458,5 578,5L2 mm 8,5 12 15 16

L3 mm 23 25 27 29,5

L4 mm 166,5 226,5 286,5 192 252 312 372 270 330 390 450 280 340 400 460 580

M mm N°4 M3X6 N°4 M4X10 N°4 M5x12 N°4 M6x12

M1 mm N°4 M3x4 N°4 M4x8 N°10 M5x10 N°10 M6x12M2 mm N°4 M3X5 N°4 M3x10 N°4 M4x10 N°4 M5x10N mm 8,5 6,3 10,3 10

ØO mm 22 26 32 35P mm 15 20 40 50

P1 mm 20 30 40 50

P2 mm 20 23 40 50P3 mm 20 30 25 30

Q mm 155,6 55 172,5 200,7

Q1 mm 40x40 45x45 60x60 70x70R mm 27,5 27,5 38,5 38

R1 mm 92 107 138 144R2 mm 46 45 60 70R3 mm 130,2 130,1 144 169,7

ØS H7 mm 4x3 4x4 4x5 5x5

Components


Automationware s.r.l

Via Cacace 5-730030 Martellago, Venice | Italy

Telefono +39 041 51 02 028Telefax +39 041 51 02 187Internet www.automationware.itEmail [email protected]

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© 2019 by AutomationWare – all rights reserved. This brochure contains indicative parameters. AutomationWare reserves the right to modify any specifi cation at any time. For a more detailed consultation we recommend the use of the technical datasheet and/or to visit our website www.automationware.it.

All the material contained in this website is the property of AutomationWare and/or of the quoted companies; to it the Italian and European laws in matter of Copywrite are enforceable; any text taken from other sources is also protected by the Copywrite and Property rights of the respective Trademarks. All information and contents (texts, graphics and images) reported in this catalogue are, to the best of our knowledge, public property; if material subject to Copywrite or in infringement of the law has unintentionally been published, please inform us and we‘ll immediately remove it. All the trademarks shown belong to their legal owners; third party trademarks, product names, commercial names, corporate names, and companies quoted could be proprietary trademarks of their legal owners or registered trademarks of other companies and have been use for explanatory purposes only and for the benefi t of the owners, without any intention of infringing the current Copywrite laws.

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