ome *1 chiyoda lng-x · 2019. 2. 21. · ome *1 execution philosophy/ procedure/ manual...

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CHIYODA Standardized LNG Design Package CHIYODA LNG-Xm JAPAN™ is a modularized version of CHIYODA LNG-X ®, designed to provide the fastest Project delivery with the lowest CAPEX. The concept, developed from Chiy- oda’s unparalleled expertise and experience in global LNG Plant engineering and construction, to minimizes site work and optimizes the “Plug & Play” model. What is CHIYODA LNG - Xm JAPAN ? CHIYODA LNG-Xm JAPAN™ combines optimized module design with a Standardized LNG Design Package to minimize site work volume. Typical concepts include integrating Pipe Rack Modules (PAR’s) with Pre-assembled Units (PAU’s) and mounting Local Electrical Rooms (LER’s) and Local Instrument Rooms (LIR’s) on the PAU. Typical site work volume reductions for one process train are shown below: *1 PAR : Pipe Rack Module, PAU : Pre Assembled Unit, *2 LER : Local Electrical Room, LIR : Local Instrument Room *3 Comparison in in-house data for one process train. Minimum On-Site Work Piping Work CONVENTIONAL E&I Cable Laying -50% -80% LNG-XM JAPAN™ CONVENTIONAL LNG-XM JAPAN™ Chiyoda supports Clients to initially operate completed plants, if required. Chiyoda’s superior project delivery proficiency maximizes Return on Investment by delivering safe and efficient start-up and LNG production through seamless transition from EPC to operation. Initial Plant Operation Services Chiyoda understands that maintaining a positive relationship with local communities is key for a successful project and has developed a “National Content Contribution Program” to assist Clients in attracting and retaining the local subcontractor, supplier and workforce in a mutually beneficial and sustainable relationship by promoting the project is an ideal first choice. This is achieved by providing a framework for self-improvement through initiatives, such as mentoring and training programs, to foster a culture where local industry and workers can achieve their own objectives and attain higher performance benchmarks. National Content Contribution Program www.chiyodacorp.com Minato Mirai Grand Central Tower 4-6-2, Minatomirai, Nishi-ku, Yokohama 220-8765, Japan Chiyoda Corporation Selected in the FTSE4Good index series ʤAs of September, 2017ʥ 17090200 Training local workers Lecture Programs for Local Elementary Schools Initial Operation Services OME *1 Execution Philosophy/ Procedure/ Manual Organization/ Manning Supplier Coordination IT/Data Base Management Recruiting/ Training *1 : Operation, Maintenance and Engineering Plant Charge Rate Start-Up to normal operation Time Problem-free start-up and operation from planned Load to Commercial Operation Actual Plant Start-up Curve Failure Load-up LNG - X® National / Local Business Support National / Local Workforce Support National / Local Community Relations 3 Key Elements for National Content Contribution Programs Chiyoda LNG-Xm Japan TM is named from its modules layout resembling theJapanese archipelago.

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Page 1: OME *1 CHIYODA LNG-X · 2019. 2. 21. · OME *1 Execution Philosophy/ Procedure/ Manual Organization/ Manning Supplier Coordination IT/Data Base Management Recruiting/ Training *1

CHIYODA

Standardized LNG Design Package

CHIYODA LNG-Xm JAPAN™ is a modularized version of CHIYODA LNG-X®, designed to provide the fastest Project delivery with the lowest CAPEX.

The concept, developed from Chiy-oda’s unparalleled expertise and experience in global LNG Plant engineering and construction, to minimizes site work and optimizes the “Plug & Play” model.

What is CHIYODA LNG-Xm JAPAN™?

CHIYODA LNG-Xm JAPAN™ combines optimized module design with a Standardized LNG Design Package to minimize site work volume.

Typical concepts include integrating Pipe Rack Modules (PAR’s) with Pre-assembled Units (PAU’s) and mounting Local Electrical Rooms (LER’s) and Local Instrument Rooms (LIR’s) on the PAU. Typical site work volume reductions for one process train are shown below:

*1 PAR : Pipe Rack Module, PAU : Pre Assembled Unit,

*2 LER : Local Electrical Room, LIR : Local Instrument Room

*3 Comparison in in-house data for one process train.

Minimum On-Site Work

Piping Work

CONVENTIONAL

E&I Cable Laying

-50% -80%

LNG-XM JAPAN™ CONVENTIONAL LNG-XM JAPAN™

Chiyoda supports Clients to initially operate completed plants, if required.

Chiyoda’s superior project delivery proficiency maximizes Return on Investment by delivering safe and efficient start-up and LNG production through seamless transition from EPC to operation.

Initial Plant Operation Services

Chiyoda understands that maintaining a positive relationship with local communities is key for a successful project and has developed a “National Content Contribution Program” to assist Clients in attracting and retaining the local subcontractor, supplier and workforce in a mutually beneficial and sustainable relationship by promoting the project is an ideal first choice.

This is achieved by providing a framework for self-improvement through initiatives, such asmentoring and training programs, to foster a culture where local industry and workers canachieve their own objectives and attain higher performance benchmarks.

National Content Contribution Program

www.chiyodacorp.com

Minato Mirai Grand Central Tower4-6-2, Minatomirai, Nishi-ku, Yokohama 220-8765, Japan

Chiyoda Corporation

Selected in the FTSE4Good index series

〔As of September, 2017〕

17090200

Training local workers Lecture Programs for LocalElementary Schools

Initial Operation Services

OME *1Execution

Philosophy/Procedure/

Manual

Organization/ Manning

Supplier Coordination

IT/Data BaseManagement

Recruiting/Training

*1 : Operation, Maintenance and Engineering

Pla

nt C

harg

e R

ate

Start-Up tonormal operation

Time

Problem-free start-up andoperation from planned Load toCommercial Operation

Actual Plant Start-upCurve

Failure

Load-up LNG-X®

National / LocalBusinessSupport

National / LocalWorkforce

Support

National / LocalCommunityRelations

3 Key Elements for National Content Contribution

Programs

Chiyoda LNG-Xm JapanTM is named from its modules layout resembling theJapanese archipelago.

Page 2: OME *1 CHIYODA LNG-X · 2019. 2. 21. · OME *1 Execution Philosophy/ Procedure/ Manual Organization/ Manning Supplier Coordination IT/Data Base Management Recruiting/ Training *1

Chiyoda Corporation, which has abundant experience and expertise accumulated through its EPC execution of more than 40% (capacity-wise) of worldwide LNG plants during last 10 years, has developed a “standardized design LNG package” named CHIYODA LNG-X®.

CHIYODA LNG-X® achieves Fastest Project Delivery and Lowest CAPEX with Safe and Reliable Operation.

Chiyoda’s Challenge

What is CHIYODA LNG-X®?>> CHIYODA LNG-X® provides a “Ready-designed Block Concept”>> The plant comprises units such as an Inlet facility, feed gas treatment unit,NGL recovery / fraction-

ation, liquefaction unit etc. Each unit includes options depending on feed gas composition.>> Plot layouts and 3D models are standardized as a “Ready-designed Block Concept," and the most

effective combination is selected to achieve client goals.

Value Improvement Items embedded in CHIYODA LNG-X®

>>Optimization of air fin cooler design, equipment and piping layout to reduce the overall plant footprint and piping length

>>Space for additional facilities to accommodate future changes of the composition of the feed gas

>>Selection of the lowest price and fastest delivery gas turbine in the market

Plant Scale of CHIYODA LNG-X®

>>Plant scale of design basis is 5MTPA.

>>CHIYODA LNG-X® accommodates flexible production scale, preserving the conceptual design philoso-phy such as equipment layout, piping & cable routing, operability & maintainability, etc.

Courtesy of ExxonMobil PNG Limited

Best Selection from “Ready-designed Block Concept” to satisfy Client’s Requirement.

CHIYODA LNG-X® provides significant schedule improvement by minimizing early engineering work, including:

>> Conceptual and Basic Studies >> General Specifications / Procedures Preparation>> Initial Process Engineering >> 3D Modeling Setup

Fastest Project Delivery

Lowest CAPEXOptimized design has been embedded into CHIYODA LNG-X® to realize the Lowest CAPEX considering the following:

>> HSSE Requirements >> Value Improvement Items>> Minimum Plant Layout >> Minimum Major Piping Length / Cable Length>> Minimum Construction Work Volume >> Constructability, Operability & Maintainability>> Chiyoda’s Design Standard / Specifications

3D Model Images of CHIYODA LNG-X®

Worldwide LNG Plant Capacityduring last 10 years

OVER 40%Chiyoda’s Involvement:

Ready-designed Block Shelf

Optimized LNG Train (Example)

Offsite / UtilityGas Chilling / Liquefaction / Refrigeration

SulfurStorage

LNG Storage & Loading

RefrigerantStorage

N2 RejectionChilling Liquefaction

RefrigerationEnd Flash Gas System

FEED Gas Treatment

Mercaptan RemovalAGR Dehydration

SulfurRecovery

Dehydration /MercuryRemoval

Heavy HC Removal

NGLRecovery

Fractionation

NGL Recovery / Fractionation

Condensate Treatment

InletFacility

MEG Injection/ Recovery

Inlet Facility

InletFacility AGR

Dehydration /MercuryRemoval

LPG Treater / LPG Storage

Condensate Treatment

Condensate Storage & Loading

Heavy HC Removal

Fractionation

Chilling

Utility

RefrigerantStorage

Liquefaction

Refrigeration

N2 Rejection

LNG Storage & Loading

LPG Treater/ LPG Storage

Condensate Storage & Loading

Utility

CHIYODA LNG-X®

enhance the success of your LNG venture!

CHIYODA LNG-X® has been developed using Chiyoda LNG specifications based on “fit for purpose” and “necessary and sufficient for safe and reliable continuous operation” philosophies which challenge conventional and conservative engineering standards.

Specifications for CHIYODA LNG-X®

For economic and smooth LNG plant delivery, Chiyoda aims to optimize total plant design as a whole.

The engineers taking part in the downstream engineering such as Plot, Piping, Civil, Electrical and Instrument, which affect cost and schedule to relatively larger extent, put forward their ideas for cost/schedule improvements for the engineers of upstream engi-neering such as Process and Rotating Machinery.

After evaluating such ideas by upstream engineers from “fit for purpose” viewpoint, the selected ideas are applied to “Ready-designed Block Concept.”

Unique Value Improvement Ideas for CHIYODA LNG-X®

Ideas

Unique Value Engineering

From flexible mindset the engineers put forward their “Ideas” to improve Cost & Schedule significantly.

Piping Engineering

Civil Engineering

Layout Engineering

Process Engineering

HSE Engineering

Evaluates each “Idea” from “fit for purpose” viewpoint.

Put forward “Ideas” to improve Cost & Schedule within the context of Process Requirements.

Set Process Requirements.

Conventional Value Engineering

Requirement

UpstreamEngineering

Downstream Engineering