omax autos ltd. gurgaon, haryana, india corporate overview
TRANSCRIPT
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C O R P O R AT E C R E D E N T I A L S
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An over view of our presentation
About OMAX Group
Infrastructure
Product Range
Customers
Key Strengths
1
2
3
4
5
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WE ARE OMAX
We are a leading Auto Component Supplier for top OEM’s in the Country.
Our stronghold extends to a sweeping range of industries, including Automotive
(2 Wheeler, 3 Wheeler, Passenger Car & Commercial Vehicle) and Railways & Heavy Fabrication
Amongst Top 10 automotive component companies in India
400 +
Executive Staff
1042.22 Crore
turnover in FY 2016-2017
US$ 160.74 Million turnover FY 2016-17
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OMAX GROUP BUSINESS
Automotive (2 Wheeler & 3 Wheeler,
Passenger Car and Commercial Vehicle)
Technology Cell & Commercial Tool Room
Railways & Heavy Metal Fabrication
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Golden Milestones crossed... Along a memorable journey
1985
1988
2000
1999
2003
2004
2005
2009
2010
2012
Dharuhera Plant
Automax Plant
Speedomax Plant
Manesar Plant
Sprocket Plant
Bangalore Plant
Binola Plant Lucknow Plant
Bawal Plant
Pantnagar Plant
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Management Team
Mr. Ram Mohan Chief Technical Advisor
Mr. Devashish Mehta SBU - Head (PC , CV & Railways) New Projects
Mr. Ghan Shyam Dass Chief Financial Officer
Mr. Tavinder Thakur WTD & Head - Supply
Chain & Materials
Mrs. Sakshi M. Kaura Joint Managing Director
Mr. Jatender Mehta Chairman - cum - Managing Director
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Vision
Highly customer oriented, humane
and system run global organization with a concern for
Society. Human Dignity
Honesty Commitment
Sincerity
Core Values
We are a dedicated, proactive, loyal &
accountable group of people with a quest for excellence through latest technology,
people empowerment and brand equity to produce world class products by adopting best business
practices and ethics.
Mission
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Key Strengths
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Key Strengths
Market share for 2 Wheeler Frame in overall 2 Wheeler industry in India.
20 %
40 % Market share for Piston Rods of Shock absorbers in overall passenger car industry in India.
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Key Strengths
One of the top companies in Automotive Stamping Range 10T-1200T Covering 0.6mm to 12mm thickness.
One of the largest Sprocket manufacturing &
Tri Nickel Chrome Plating Facility.
One of the largest & full spectrum Welding Facility in India with SPM’s & Robots.
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Largest supplier of Medium & Heavy Commercial
Vehicle Frame Assembly supplier in India.
Has fully Automated plants for Powder and ED coating.
Has in house Precision Tube Mill Facility die 12 mm to 28 mm, Thickness ranging 0.6mm to 2mm.
Key Strengths
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FUTURE AREAS FOR GROWTH
• Infrastructure
• Power
• Defense
• Aerospace
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Gujarat
Recently purchased land in halol for future expansion
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Manesar
Man
ufa
ctu
rin
g Pl
ant
Dharuhera Sidhrawali
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Man
ufa
ctu
rin
g Pl
ant
Lucknow Bangalore
Binola
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Man
ufa
ctu
rin
g Pl
ant
Pant Nagar Bawal
Sprocket Division (Dharuhera)
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Accreditations and Standards
• Omax Autos Limited has implemented an Integrated Management
System in line withthe requirement of ISO/TS 16949:2004
• Quality Tools: 5S, KANBAN, SIX SIGMA, KAIZEN, TPM
• Initiated the process for EHS 14001 &18001
• NABL accredited laboratory
• Approved R&D by Department of scientific and IndustrialResearch,
Government on India
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Manufacturing Infrastructure
The power house of performance
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Design Centre Driven by Technology
Engineering & Tool Room
Robotic Cell Welding SPM
3 Dimensional Tube Laser Cutting
Tool Room, SPM, Jigs and Fixtures
CNC Wire Cut
NAML Accredited Lab
Pro
cess
Cap
abili
ty
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Raw Data from Customer
Review & Correction of
Product Design
Simulation & Correction
Photos/Tools Concept
Trials & Fitment at
Customer End
Changes to Be Done as Required
Final Data Finished Product
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Stamping Facility
Wide range of stamping equipment
Produce an extensive array of stamped & welded assemblies
Presses ranging from 10T to 1200T
Capability to handle sheets from 0.6mm to 12mm
Pro
cess
Cap
abili
ty
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Sprocket Manufacturing
Engine and Drive Shaft Sprockets
Capability to manufacture 11 million Sprockets per annum
Pro
cess
Cap
abili
ty
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Robotic Welding Facility
Pro
cess
Cap
abili
ty
One of the largest & full spectrum welding facility using welding robots, offering flexible manufacturing cells for MIG, Spot and projection welding.
800 MIG welding sets, 15 Fanuc robots and welding SPM’s 125 Km welding a day
Weld certification/analysis facility to NABL norms
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Painting Facility
Five fully conveyrized paint shops. Latest technology from INTECH and ABB for
Powder coating, Liquid paint Other coating like Electrodiposition.
Pro
cess
Cap
abili
ty
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Tri-Nickel Chrome Plating Facility
Fully conveyorized plants for spray painting and powder coating
Largest computerized Tri Nickel Chrome plating facility to
Capacity 120 Million DM2
Pro
cess
Cap
abili
ty
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Machining & Piston Rod
Pro
cess
Cap
abili
ty
Machining capability of rocker arm and transmission shafts
Piston rods – broached and skewed roller induction hardened and super finishing facility
Current Piston Rod Capacity 32000 per day.
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CNC Pipe Bending & Induction Hardening Facility
Pro
cess
Cap
abili
ty
CNC Pipe Bending Facilities for manufacturing of 65 mm Dia for Steering handles, Frame assemblies & various other tubular parts.
Induction hardening facility For Engine and Transmission components including GearShafts, Sprockets, Piston Rods, Door Impact beam etc.
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Engineering & Tool Room
State of the art Tool Room- 3.2 m X 1.5 m bed size VMCs / CNC wire cuts and die spotting presses
Fully equipped Standard Room
Kaizen enabled shop environment
NABL Accredited testing laboratory
All plants are equipped with Standard room.
Pro
cess
Cap
abili
ty
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Engineering & Tool Room
Pro
cess
Cap
abili
ty
Conceptualisation of automation projects and effective program management. Fast proto samples development. Press tools Medium & Large size Tools for 2 Wheelers / 4 Wheelers / engineering industry. Various Special Purpose Machines designing and manufacturing including welding SPMs, single stroke bending /punching / pressing SPMs and more.
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Crafted to Precision
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Two Wheeler
Frame assembly Frame assembly
Front Fork
Frame assembly Sprockets Saree Guard's
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Passenger Car
Piston Rods “ Shocks & Struts”
Oil Pan Base Battery Sets Gear Shifter Shaft Assembly
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Commercial Vehicle
Complete Chasis Frame Assembly
Sub Assembly Cross Member
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Off Highway Products
Fender assembly
Front Axle Assembly Fixed.
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Railway Products
Coach Building,
Fuel Tanks & More.
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Railways and Heavy Fabrication
OMAX, a name synonymous with innovation, technology and high quality is equipped with state-of-the art and cutting-edge manufacturing and fabrication facilities. The company adheres to highest standards of quality and ensures that all the final products go through a rigorous testing procedure and are in compliance with the Product specific Machinery & Plant (M&P), RM standards and Jigs / Fixture requirements of Indian Railways. We have a team of qualified Engineers and highly experienced professionals that ensure best-in-class practices for product development, thereby fostering growth. We have secured EN 15085 Certification for Welding of Railway Vehicles and Components (CWRVC).
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Leading/ Part-I approved supplier for
Regular supply to Indian Railways
DEVELOPMENT
PART-II SUPPLIER
PART-I SUPPLIER
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Railways and Heavy Fabrication
Our products are being supplied to: Rail Coach Factory - Kapurthala and Zonal Railway workshops Diesel Locomotive Works, Varanasi Zonal Railway Workshops and Depots in Southern Railways, Northern Railways,
Northern Frontier Railways, Western railways and East Coast Railways Integral Coach Factory, Chennai Diesel Modernization Works, Patiala
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Fiber Laser cutting m/c for sheet thickness 6 mm (SS) / 10 mm (MS)
CO2 Laser cutting m/c for sheet thickness 10 mm (SS) / 16 mm (MS)
CO2 Laser Tube cutting m/c for Tube diameter 120 mm thickness 5mm (MS)/ Square 100 x 100, Thickness 5 mm (MS)
Current Infrastructure for Railway_ Laser Cutting
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2 Nos. CNC Shearing Machine
CNC Plasma Cutting Machine 20x2000x6000
2 Nos CNC Press Brake Machine 250 Ton, 3.6 Mtr.
Current Infrastructure for Railway
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Railway Products
SS Diesel Tank 1540 Retention Tank for Bio digester Toilet
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Railway Products
Diesel Tank 6000 Litre for Locomotives Bogie Bolster
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Railway Products
Front Part Underframe (23m X 3.2m)
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Railway Products
Dual Cab for Locomotive
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Railway Products
Cooling Hood
Short Hood Long Hood for Locomotive
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Railways and Heavy Fabrication
Accreditations and Standards Integrated Management System Integrated Management System in line with the requirement of EN 15085
Certification for Welding of Railway Vehicles and Components (CWRVC) and ISO Technical Specification 16949:2004 Certification for continual improvement, emphasizing defect prevention and the reduction of variation and waste in the automotive industry supply chain
Initiated the process for EHS (Environment Health & Safety) 14001 & 18001 for identifying the management system standards for the health, safety and environmental disciplines
R&D and Laboratories NABL (National Accreditation Board for Testing and Calibration Laboratories)
accredited laboratory that ensures best practices are followed at each level of material utilization
The laboratory is approved by Department of Scientific and Industrial Research, Government of India
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Railways and Heavy Fabrication
Our Future Plans for Railways & Metro Constantly evolving to set new benchmarks in the industry
has been the DNA of Omax Autos Ltd., since inception Living by it, we are in the process of developing newer
products for Indian Railways that include S.S Underslung Water Tank, Automatic Doors and Coach and Locomotive Dampers
In addition, we are also working on Welding Facilities that comprise of gantry type robotic welding line for fabrication of Railway/Metro coach heavy Engineering / fabricated parts and TIG welding automation
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Our Customers
Cu
sto
mer
s
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Tata Motors National Delivery Excellence Award 2011
Award for Quality system Deployment
from MSIL
Awards
Tata Motors National Vendor Award
For Delivery 2013
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Corporate Social Responsibility initiatives
• Solar Power Plants installation Suzlon- Two 2.5 MW wind mills in Jaisalmer (Rajasthan)
• Affluent Treatment Plants – 100% recycling of water
• Energy conservation through LED, PNG usage
• Plantations & Blood donation camps & Health Check up