office 2013 quick start guides

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From: Robert WilsonTo: [email protected]; [email protected]: CALLEN, MICHAEL; "DON MARSH"Subject: FW: RFQ Submission_Baldwin Filter_Baseplate_BX-05197Date: Thursday, January 17, 2013 2:16:38 PMAttachments: binder_Baldwin Filter_Baseplate_BX-05197.pdf

I do need to quote this part given the fact that they are looking at South Carolina for other parts. Wehave absolutely no chance of getting this but need to go thru the exercise. I will estimate toolingonce I see the part price so no action for Jason at this time. Aby, please work up estimate figuring a 4 cavity cast and trim operation. Include shot blast and layerpack with the part price. For the machining operation see if you can get a simple and fast quote outof a supplier that does this type of machining because I think the turning would be beyond us at thistime. If they can give you a rough idea of fixturing cost that would also be helpful. Again, we have no chance on this part so dont spend a lot of time on it and I will estimate toolingafter Aby gives me his part price estimate.

BobRobert E. WilsonPresidentCallen Manufacturing Corp.

From: Michael Callen [mailto:[email protected]] Sent: Monday, January 14, 2013 1:14 PMTo: 'Robert Wilson'Subject: RFQ Submission_Baldwin Filter_Baseplate_BX-05197 Michael CallenCallen Manufacturing

From: Mike BernsenTo: [email protected]: RFQ Submission_Baldwin Filter_Baseplate_BX05197Date: Monday, January 14, 2013 11:39:27 AMDate Received: 1/11/13Due Date: 1/21/13Customer: Baldwin FilterContact Hank SchreinerPhone Number (308) 2339245Customer email: [email protected] Agent Mike BernsenCustomerMailingStreet Address: 4400 East Highway 30City: KearneyState / Province: NEPostal / Zip Code: 668486010Country: United StatesPart Number: BX05197Part Name: BaseplateRevision: N/CAluminum: Aluminum 380Zinc:Target Price: New Program@_____Lb.Estimated Annual Usage: 2013 20K; 2014 40K; 2015 50KPart Weight (lbs./kg.): 0.429 lbsCurrent Supplier: None new program..Similar parts at Nebraska Aluminum.... Cast and TrimMachining....Other (specify):New Tooling: YesExisting Tooling:Type of Tooling: ConventionalCavities Casting Die: Callen's choiceCavities Trim Die:Additional requirements / info

BX-05197

BX-05197 1-1 (B SIZE) 1/4/13

380 Aluminum

BX-05197 BASEPLATE

CAL XCAL

Xa X

XX +/- .020XXX +/- .010 2

DRAWING NO.

DECIMAL ANGULARTOLERANCES (Except as Noted)

CK.DES. DR. PART NO. SCALE DATE

MATERIAL

BALDWIN FILTERSa CLARCOR company

CONFIDENTIAL: ALL PROPERTY RIGHTS RESERVED BY BALDWIN FILTERS. THIS DRAWING SHALLNOT BE RELEASED TO THIRD PARTIES WITHOUT THE WRITTEN CONSENT OF BALDWIN FILTERS.

CIRCLED DIMENSIONS ARE SIGNIFICANT

ES 2.06 ES 2.09 ES 2.35

XXXX

B

A

A

B

B

SECTION A-A

SECTION B-B

.475.25

1.0451.520

C

DETAIL C

.255 +.010-.000

.220

.160 .005

3.11O

2.891O

2.370O

3.120 .005O GROVE DIA

3.090O

3.300O

THREAD NOTE M45 X 2 -6H MINOR DIA.: 43.3385/43.7135 mm PITCH DIA.: 43.902/44.350 mm MAJOR DIA.: 45.076 mm MIN

M45 X 2 THREAD

R .156

R .125

.40(4X)

R .031 TYP.2.655O

2.765O

D

DETAIL D

.160

.39

R .031 TYP.

R .031 TYP.

.060

3.235O

PHYSICAL PROPERTIES: VOLUME: 4.383 IN^3 MASS @ .098 LB/IN^3: 0.429 LB

NOTES:1) ALL VERTICAL SURFACES MAY BE DRAFTED 2 DEG. MAX. UNLESS OTHERWISE NOTED.2) ZERO POROSITY IN NOTED REGIONS.3) POROSITY NOT TO EXCEED .031" IN LENGTH IN NOTED REGIONS.4) UNSPECIFIED RADII - .015"5) BREAK NOTED EDGES .015"+/-.010".

.36

.30

.658REF

3

125

125

.150

.525

.415REF

25

20

RFQ Submission_Baldwin Filter_Baseplate_BX-05197

BX-05197

From: Mike BernsenTo: [email protected]: RFQ Submission_Baldwin Filter_Baseplate_BX05197Date: Monday, January 14, 2013 11:39:27 AMDate Received: 1/11/13Due Date: 1/21/13Customer: Baldwin FilterContact Hank SchreinerPhone Number (308) 2339245Customer email: [email protected] Agent Mike BernsenCustomerMailingStreet Address: 4400 East Highway 30City: KearneyState / Province: NEPostal / Zip Code: 668486010Country: United StatesPart Number: BX05197Part Name: BaseplateRevision: N/CAluminum: Aluminum 380Zinc:Target Price: New Program@_____Lb.Estimated Annual Usage: 2013 20K; 2014 40K; 2015 50KPart Weight (lbs./kg.): 0.429 lbsCurrent Supplier: None new program..Similar parts at Nebraska Aluminum.... Cast and TrimMachining....Other (specify):New Tooling: YesExisting Tooling:Type of Tooling: ConventionalCavities Casting Die: Callen's choiceCavities Trim Die:Additional requirements / info

BX-05197

BX-05197 1-1 (B SIZE) 1/4/13

380 Aluminum

BX-05197 BASEPLATE

CAL XCAL

Xa X

XX +/- .020XXX +/- .010 2

DRAWING NO.

DECIMAL ANGULARTOLERANCES (Except as Noted)

CK.DES. DR. PART NO. SCALE DATE

MATERIAL

BALDWIN FILTERSa CLARCOR company

CONFIDENTIAL: ALL PROPERTY RIGHTS RESERVED BY BALDWIN FILTERS. THIS DRAWING SHALLNOT BE RELEASED TO THIRD PARTIES WITHOUT THE WRITTEN CONSENT OF BALDWIN FILTERS.

CIRCLED DIMENSIONS ARE SIGNIFICANT

ES 2.06 ES 2.09 ES 2.35

XXXX

B

A

A

B

B

SECTION A-A

SECTION B-B

.475.25

1.0451.520

C

DETAIL C

.255 +.010-.000

.220

.160 .005

3.11O

2.891O

2.370O

3.120 .005O GROVE DIA

3.090O

3.300O

THREAD NOTE M45 X 2 -6H MINOR DIA.: 43.3385/43.7135 mm PITCH DIA.: 43.902/44.350 mm MAJOR DIA.: 45.076 mm MIN

M45 X 2 THREAD

R .156

R .125

.40(4X)

R .031 TYP.2.655O

2.765O

D

DETAIL D

.160

.39

R .031 TYP.

R .031 TYP.

.060

3.235O

PHYSICAL PROPERTIES: VOLUME: 4.383 IN^3 MASS @ .098 LB/IN^3: 0.429 LB

NOTES:1) ALL VERTICAL SURFACES MAY BE DRAFTED 2 DEG. MAX. UNLESS OTHERWISE NOTED.2) ZERO POROSITY IN NOTED REGIONS.3) POROSITY NOT TO EXCEED .031" IN LENGTH IN NOTED REGIONS.4) UNSPECIFIED RADII - .015"5) BREAK NOTED EDGES .015"+/-.010".

.36

.30

.658REF

3

125

125

.150

.525

.415REF

25

20

FW_ RFQ Submission_Baldwin Filter_Baseplate_BX-05197

binder_Baldwin Filter_Baseplate_BX-05197

RFQ Submission_Baldwin Filter_Baseplate_BX-05197

BX-05197

From: Robert WilsonTo: [email protected]; [email protected]; [email protected]: CALLEN, MICHAEL; "DON MARSH"; BERNSEN, MIKESubject: FW: RFQ Submission_Bellwright_Bearing PlateDate: Friday, November 09, 2012 11:29:04 AMAttachments: binder_Bellwright_Finished Bearing Plate_350088.pdf

OK to quote as single cavity. Cast and Trim. I think we are probably wasting some time on thisspecific part but appears they do buy other die castings.


From: Michael Callen [mailto:[email protected]] Sent: Tuesday, November 06, 2012 3:10 PMTo: 'Robert Wilson'Subject: RFQ Submission_Bellwright_Bearing Plate Michael Callen

Callen Manufacturing

From: Mike BernsenTo: [email protected]: RFQ Submission_Bellwright_Finished Bearing Plate_350088Date: Tuesday, November 06, 2012 2:58:28 PM

Date Received: 11/05/12 Due Date: 11/13/12 Customer: Bellwright Contact Sonya Mitchum Phone Number (843) 834-5420 Customer email: [email protected] Sales Agent Mike Bernsen CustomerMailingStreet Address: 10186 Bellright RoadCity: SummervilleState / Province: SCPostal / Zip Code: 29483Country: United States

Part Name: Finished Bearing Plate Part Number: 350088 Revision: C Aluminum: Aluminum 380 Zinc: Target Price: NA @_____Lb. Estimated Annual Usage: 20K-Yr.1 40K-Yr. 2 Part Weight (lbs./kg.): 1150 grams Current Supplier: Unknown .... Cast and Trim .... .... .... Other (specify): New Tooling: Yes Existing Tooling: Type of Tooling: Conventional Cavities Casting Die: Single Cavities Trim Die: Additional requirements / info Theris is acurrent supplier but Eaton, Bellwright'scustomer, does not want to put any more work in that company. The existingvolume is 20k/Yr.All we would do is cast and trim. All machining and pressure testing will be handledby Bellwright.

2.547lbs.

RFQ Submission_Bellwright_Finished Bearing Plate_350088

350088-SCD_RevC

From: Mike BernsenTo: [email protected]: RFQ Submission_Bellwright_Finished Bearing Plate_350088Date: Tuesday, November 06, 2012 2:58:28 PM

Date Received: 11/05/12 Due Date: 11/13/12 Customer: Bellwright Contact Sonya Mitchum Phone Number (843) 834-5420 Customer email: [email protected] Sales Agent Mike Bernsen CustomerMailingStreet Address: 10186 Bellright RoadCity: SummervilleState / Province: SCPostal / Zip Code: 29483Country: United States

Part Name: Finished Bearing Plate Part Number: 350088 Revision: C Aluminum: Aluminum 380 Zinc: Target Price: NA @_____Lb. Estimated Annual Usage: 20K-Yr.1 40K-Yr. 2 Part Weight (lbs./kg.): 1150 grams Current Supplier: Unknown .... Cast and Trim .... .... .... Other (specify): New Tooling: Yes Existing Tooling: Type of Tooling: Conventional Cavities Casting Die: Single Cavities Trim Die: Additional requirements / info Theris is acurrent supplier but Eaton, Bellwright'scustomer, does not want to put any more work in that company. The existingvolume is 20k/Yr.All we would do is cast and trim. All machining and pressure testing will be handledby Bellwright.

2.547lbs.

FW_ RFQ Submission_Bellwright_Bearing Plate

binder_Bellwright_Finished Bearing Plate_350088

RFQ Submission_Bellwright_Finished Bearing Plate_350088

350088-SCD_RevC

From: Robert WilsonTo: [email protected]; [email protected]; [email protected]: CALLEN, MICHAEL; "Donald Marsh"Subject: FW: RFQ Submission_Bluffton Motor Works_Conduit FittingDate: Friday, October 19, 2012 11:54:25 AMAttachments: binder_Bluffton Motor Works_56FR_Conduit Fitting.pdf

OK to quote this. Quote both single cavity and two cavity (if 2 cavity is possible) concept. Volumeprobably dictates a single cavity but I want to see the difference before I give it to the customer.


From: Michael Callen [mailto:[email protected]] Sent: Friday, October 19, 2012 9:31 AMTo: 'Robert Wilson'Subject: RFQ Submission_Bluffton Motor Works_Conduit Fitting Michael Callen

Callen Manufacturing

1.1

6

0.34

R0.42

0.69

Zinc #7Mass = 0.0252 pounds

Volume = 0.1058 cubic inches

DO NOT SCALE DRAWING

cond fittingSHEET 1 OF 1

UNLESS OTHERWISE SPECIFIED:

SCALE: 2:1 WEIGHT:

REVDWG. NO.

ASIZE

TITLE:

NAME DATE

COMMENTS:

Q.A.

MFG APPR.

ENG APPR.

CHECKED

DRAWN

FINISH

MATERIAL

INTERPRET GEOMETRICTOLERANCING PER:

DIMENSIONS ARE IN INCHESTOLERANCES:FRACTIONALANGULAR: MACH BEND TWO PLACE DECIMAL THREE PLACE DECIMAL

APPLICATION

USED ONNEXT ASSY

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THISDRAWING IS THE SOLE PROPERTY OF. ANY REPRODUCTION IN PART OR AS A WHOLEWITHOUT THE WRITTEN PERMISSION OF IS PROHIBITED.

5 4 3 2 1

RFQ Submission_Bluffton Motor Works_56FR_Conduit Fitting

cond fitting

Sheet1

Drawing View1

Drawing View2

Drawing View3

1.1

6

0.34

R0.42

0.69

Zinc #7Mass = 0.0252 pounds



cond fittingSHEET 1 OF 1


SCALE: 2:1 WEIGHT:

REVDWG. NO.

ASIZE

TITLE:

NAME DATE

COMMENTS:

Q.A.

MFG APPR.

ENG APPR.

CHECKED

DRAWN

FINISH

MATERIAL



APPLICATION

USED ONNEXT ASSY



5 4 3 2 1

FW_ RFQ Submission_Bluffton Motor Works_Conduit Fitting

binder_Bluffton Motor Works_56FR_Conduit Fitting

RFQ Submission_Bluffton Motor Works_56FR_Conduit Fitting

cond fitting

Sheet1

Drawing View1

Drawing View2

Drawing View3

From: Don MarshTo: [email protected]: RFQ Submission_CREE (Ruud)_CSTG, HSG BOTTOM_AC210X01R0Date: Friday, December 21, 2012 9:25:43 AM

Date Received: 12/21/12Due Date: 12/28/12Customer: CREE (Ruud)Contact Phil MuellerPhone Number (262) 884-3140Customer email: [email protected] Agent Don MarshCustomerMailingStreet Address: 9201 Washington Ave.City: RacineState / Province: WIPostal / Zip Code: 53406Country: United StatesPart Number: AC210X01R0Part Name: CSTG, HSG BOTTOMRevision: A.0Aluminum: Aluminum 413Zinc: Target Price: 0.00@_____Lb. Estimated Annual Usage: 30,000Part Weight (lbs./kg.): 5.439Current Supplier: .... Cast and Trim.... .... .... Other (specify): New Tooling: YesExisting Tooling: Type of Tooling: ConventionalCavities Casting Die: Cavities Trim Die: Additional requirements / info Machining may be required. Production release quantities: 1,000 min /1,500 / 2,500

From: Don MarshTo: [email protected]: RFQ Submission_CREE (Ruud)_CSTG, HSG TOP_AC209X01R0Date: Friday, December 21, 2012 9:24:09 AM

Date Received: 12/21/12Due Date: 12/28/12Customer: CREE (Ruud)Contact Phil MuellerPhone Number (262) 884-3140Customer email: [email protected] Agent Don MarshCustomerMailingStreet Address: 9201 Washington Ave.City: RacineState / Province: WIPostal / Zip Code: 53406Country: United StatesPart Number: AC209X01R0Part Name: CSTG, HSG TOPRevision: N/AAluminum: Aluminum 413Zinc: Target Price: 0.00@_____Lb. Estimated Annual Usage: 30,000Part Weight (lbs./kg.): 2.19Current Supplier: .... Cast and Trim.... .... .... Other (specify): New Tooling: YesExisting Tooling: Type of Tooling: ConventionalCavities Casting Die: Cavities Trim Die: Additional requirements / info Machining may be required. Production release quantities: 1,000 min /1,500 / 2,500

12.98

1.57

Density = 0.098 pounds per cubic inch

Mass = 5.439 pounds

Volume = 55.761 cubic inche

HOUSING, BOTTOM NITSCKE DIRECT (SPLIT)


AC210XSHEET 1 OF 1


SCALE: 1:5 WEIGHT: 2467.155

REVDWG. NO.

ASIZE

TITLE:

NAME DATE

COMMENTS:

Q.A.

MFG APPR.

ENG APPR.

CHECKED

DRAWN

AS NOTED

AL DieCastAlloy 413 / 360FINISH

MATERIAL



APPLICATION

USED ONNEXT ASSY



5 4 3 2 1

12.79 2.73


Mass = 2.19 pounds


HOUSING TOP, NISTCHKE DIRECT (SPLIT HOUSING)


AC209XSHEET 1 OF 1



REVDWG. NO.

ASIZE

TITLE:

NAME DATE

COMMENTS:

Q.A.

MFG APPR.

ENG APPR.

CHECKED

DRAWN


MATERIAL



APPLICATION

USED ONNEXT ASSY



5 4 3 2 1

RFQ Submission_CREE (Ruud)_CSTG, HSG BOTTOM_AC210X01R0

RFQ Submission_CREE (Ruud)_CSTG, HSG TOP_AC209X01R0

AC210X

Sheet1

Drawing View1

Drawing View2

Drawing View3

AC209X

Sheet1

Drawing View1

Drawing View2

Drawing View3

From: Robert WilsonTo: [email protected]; [email protected]; [email protected]: "DON MARSH"; CALLEN, MICHAELSubject: FW: RFQ Submission_CREE-RUUD_FORTE HOUSING_AC207X01R0.pdfDate: Monday, December 03, 2012 11:19:06 AMAttachments: binder_CREE-RUUD_FORTE FINAL DESIGN_AC207X01R0.pdf

OK to quote this as single cavity. Aby should include extra cost estimate for Shot Blast and I willdetermine how to put it in the quotation.


From: Michael Callen [mailto:[email protected]] Sent: Friday, November 30, 2012 4:22 PMTo: 'Robert Wilson'Subject: RFQ Submission_CREE-RUUD_FORTE HOUSING_AC207X01R0.pdf Michael CallenCallen Manufacturing

From: NONETo: [email protected]: RFQ Submission_CREE-RUUD_FORTE FINAL DESIGN_AC207X01R0Date: Friday, November 30, 2012 4:02:20 PM

Date Received: 11/15/2012 Due Date: 12/7/12 Customer: CREE-RUUD Contact PHIL MUELLER Phone Number (333) 3333 Customer email: [email protected] Sales Agent NONE CustomerMailingStreet Address: racineStreet Address Line 2: racineCity: racineState / Province: ILPostal / Zip Code: 55555Country: United States

Part Name: FORTE FINAL DESIGN Part Number: AC207X01R0 Revision: A.3 Aluminum: Aluminum 413 Zinc: Target Price: none @_____Lb. Estimated Annual Usage: 25,000 Part Weight (lbs./kg.): 4.13 LBS Current Supplier: NEW .... Cast and Trim .... .... .... Other (specify): New Tooling: Yes Existing Tooling: Type of Tooling: Conventional Cavities Casting Die: 1 Cavities Trim Die: Additional requirements / info CALLEN HAS ALREADY QUOTED ON THE ORIGINALDESIGN WHICH WAS REFERRED TO "FORTE CONCEPT-5 " THE PART MEASURES22" X 10" X 3" IN.....has a mating hinged part....Cobra type concept.

PHIL CONTENDS THAT THIS PROJECT WILL SOON BE LAUNCHED BASED ONIMPROVEMENTS TO THE ORIGINAL DESIGN. THIS INQUIRY WAS NOT ENTERED BYDBM WHEN IT WAS ORIGINALLY RECEIVED...could not open file with adobe ....DBM

10.00

22.

10

3.11

Mass = 4.13208583 pounds


CSTG, FORTE HOUSING


AC207XSHEET 1 OF 1



REVDWG. NO.

ASIZE

TITLE:

NAME DATE

COMMENTS:

Q.A.

MFG APPR.

ENG APPR.

CHECKED

DRAWN


MATERIAL



APPLICATION

USED ONNEXT ASSY



5 4 3 2 1

RFQ Submission_CREE-RUUD_FORTE FINAL DESIGN_AC207X01R0

AC207X

Sheet1

Drawing View1

Drawing View2

Drawing View3

AC207X

From: NONETo: [email protected]: RFQ Submission_CREE-RUUD_FORTE FINAL DESIGN_AC207X01R0Date: Friday, November 30, 2012 4:02:20 PM

Date Received: 11/15/2012 Due Date: 12/7/12 Customer: CREE-RUUD Contact PHIL MUELLER Phone Number (333) 3333 Customer email: [email protected] Sales Agent NONE CustomerMailingStreet Address: racineStreet Address Line 2: racineCity: racineState / Province: ILPostal / Zip Code: 55555Country: United States

Part Name: FORTE FINAL DESIGN Part Number: AC207X01R0 Revision: A.3 Aluminum: Aluminum 413 Zinc: Target Price: none @_____Lb. Estimated Annual Usage: 25,000 Part Weight (lbs./kg.): 4.13 LBS Current Supplier: NEW .... Cast and Trim .... .... .... Other (specify): New Tooling: Yes Existing Tooling: Type of Tooling: Conventional Cavities Casting Die: 1 Cavities Trim Die: Additional requirements / info CALLEN HAS ALREADY QUOTED ON THE ORIGINALDESIGN WHICH WAS REFERRED TO "FORTE CONCEPT-5 " THE PART MEASURES22" X 10" X 3" IN.....has a mating hinged part....Cobra type concept.

PHIL CONTENDS THAT THIS PROJECT WILL SOON BE LAUNCHED BASED ONIMPROVEMENTS TO THE ORIGINAL DESIGN. THIS INQUIRY WAS NOT ENTERED BYDBM WHEN IT WAS ORIGINALLY RECEIVED...could not open file with adobe ....DBM

10.00

22.

10

3.11

Mass = 4.13208583 pounds


CSTG, FORTE HOUSING


AC207XSHEET 1 OF 1



REVDWG. NO.

ASIZE

TITLE:

NAME DATE

COMMENTS:

Q.A.

MFG APPR.

ENG APPR.

CHECKED

DRAWN


MATERIAL



APPLICATION

USED ONNEXT ASSY



5 4 3 2 1

FW_ RFQ Submission_CREE-RUUD_FORTE HOUSING_AC207X01R0

binder_CREE-RUUD_FORTE FINAL DESIGN_AC207X01R0

RFQ Submission_CREE-RUUD_FORTE FINAL DESIGN_AC207X01R0

AC207X

Sheet1

Drawing View1

Drawing View2

Drawing View3

AC207X

From: Robert WilsonTo: [email protected]; [email protected]; [email protected]: "Donald Marsh"; CALLEN, MICHAEL; "Jeff Hubbard"Subject: FW: RFQ Submission_CREE-RUUD_Nitschke Top and Bottom HousingDate: Wednesday, February 06, 2013 11:21:39 AMAttachments: Binder__CREE_Nitschke Top and Bottom Housing.pdf

OK to quote as single cavity on both parts. Aby is to include shot blast in the cost calculation but notdocumented in remarks. Jason only needs to get one tool price as it is still budgetary. Lets not useTurnkey on this one unless Jeff thinks differently. I will discuss the reason not to use Turnkey with Jeff and Don when I return as it should be keptconfidential.


From: Michael Callen [mailto:[email protected]] Sent: Wednesday, February 06, 2013 10:55 AMTo: 'Robert Wilson'Subject: RFQ Submission_CREE-RUUD_Nitschke Top and Bottom Housing Michael CallenCallen Manufacturing

From: NONETo: [email protected]: RFQ Submission_CREE_NITSCHKE BOTTOM HOUSING_AC212X01R0Date: Wednesday, February 06, 2013 10:40:45 AM

Date Received: 2/5/13Due Date: 2/15/13Customer: CREEContact PHIL MUELLERPhone Number (777) 7777Customer email: [email protected] Agent Don MarshCustomerMailingStreet Address: HWAY 20City: RACINEState / Province: WIPostal / Zip Code: 77777Country: United StatesPart Number: AC212X01R0Part Name: NITSCHKE BOTTOM HOUSINGRevision: A3Aluminum: Aluminum 413Zinc:Target Price: GGGGG@_____Lb. NONEEstimated Annual Usage: 30,000Part Weight (lbs./kg.): 2.154Current Supplier: NEW.... Cast and Trim............Other (specify):New Tooling: YesExisting Tooling:Type of Tooling: ConventionalCavities Casting Die: 1Cavities Trim Die:Additional requirements / info REQUESTED 1 CAV TOOLING BUDGETARY BUT PROGRAM IS EXPECTEDTO LAUNCHREQUEST PRICES AT 1000 2000 30002 PARTS TOP/BOTTOM CSTGS

From: 121(To: UIT#FDOOHQJURXSFRPSubject: 5)46XEPLVVLRQB&5((B1,76&+.(723+286,1*B$&;5Date: :HGQHVGD\)HEUXDU\$0

'DWH5HFHLYHG'XH'DWH&XVWRPHU&5((&RQWDFW3+,/08(//(53KRQH1XPEHU&XVWRPHUHPDLO3+,/08(//(5#&5((&206DOHV$JHQW'RQ0DUVK&XVWRPHU0DLOLQJ6WUHHW$GGUHVV+:$

9.00 1.95


Mass = 2.154 pounds


HSG,BOTTOM NITSCHKE


AC212X01SHEET 1 OF 1



REVDWG. NO.

ASIZE

TITLE:

NAME DATE

COMMENTS:

Q.A.

MFG APPR.

ENG APPR.

CHECKED

DRAWN

AS NOTED

Al Die Cast Alloy 413FINISH

MATERIAL



APPLICATION

USED ONNEXT ASSY



5 4 3 2 1

13.27 2.76


Mass = 4.15 pounds


HSG,TOP NITSCHKE





REVDWG. NO.

ASIZE

TITLE:

NAME DATE

COMMENTS:

Q.A.

MFG APPR.

ENG APPR.

CHECKED

DRAWN


MATERIAL



APPLICATION

USED ONNEXT ASSY



5 4 3 2 1

RFQ Submission_CREE_NITSCHKE BOTTOM HOUSING_AC212X01R0

RFQ Submission_CREE_NITSCHKE TOP HOUSING_AC213X01R0

AC212X01

Sheet1

Drawing View1

Drawing View3

Drawing View4

AC213X01

Sheet1

Drawing View1

Drawing View2

Drawing View3

From: NONETo: [email protected]: RFQ Submission_CREE_NITSCHKE BOTTOM HOUSING_AC212X01R0Date: Wednesday, February 06, 2013 10:40:45 AM

Date Received: 2/5/13Due Date: 2/15/13Customer: CREEContact PHIL MUELLERPhone Number (777) 7777Customer email: [email protected] Agent Don MarshCustomerMailingStreet Address: HWAY 20City: RACINEState / Province: WIPostal / Zip Code: 77777Country: United StatesPart Number: AC212X01R0Part Name: NITSCHKE BOTTOM HOUSINGRevision: A3Aluminum: Aluminum 413Zinc:Target Price: GGGGG@_____Lb. NONEEstimated Annual Usage: 30,000Part Weight (lbs./kg.): 2.154Current Supplier: NEW.... Cast and Trim............Other (specify):New Tooling: YesExisting Tooling:Type of Tooling: ConventionalCavities Casting Die: 1Cavities Trim Die:Additional requirements / info REQUESTED 1 CAV TOOLING BUDGETARY BUT PROGRAM IS EXPECTEDTO LAUNCHREQUEST PRICES AT 1000 2000 30002 PARTS TOP/BOTTOM CSTGS

From: 121(To: UIT#FDOOHQJURXSFRPSubject: 5)46XEPLVVLRQB&5((B1,76&+.(723+286,1*B$&;5Date: :HGQHVGD\)HEUXDU\$0

'DWH5HFHLYHG'XH'DWH&XVWRPHU&5((&RQWDFW3+,/08(//(53KRQH1XPEHU&XVWRPHUHPDLO3+,/08(//(5#&5((&206DOHV$JHQW'RQ0DUVK&XVWRPHU0DLOLQJ6WUHHW$GGUHVV+:$

9.00 1.95


Mass = 2.154 pounds


HSG,BOTTOM NITSCHKE





REVDWG. NO.

ASIZE

TITLE:

NAME DATE

COMMENTS:

Q.A.

MFG APPR.

ENG APPR.

CHECKED

DRAWN

AS NOTED


MATERIAL



APPLICATION

USED ONNEXT ASSY



5 4 3 2 1

13.27 2.76


Mass = 4.15 pounds


HSG,TOP NITSCHKE





REVDWG. NO.

ASIZE

TITLE:

NAME DATE

COMMENTS:

Q.A.

MFG APPR.

ENG APPR.

CHECKED

DRAWN


MATERIAL



APPLICATION

USED ONNEXT ASSY



5 4 3 2 1

re_ RFQ Submission_CREE-RUUD_Nitschke Top and Bottom Housing

Binder__CREE_Nitschke Top and Bottom Housing

RFQ Submission_CREE_NITSCHKE BOTTOM HOUSING_AC212X01R0

RFQ Submission_CREE_NITSCHKE TOP HOUSING_AC213X01R0

AC212X01

Sheet1

Drawing View1

Drawing View3

Drawing View4

AC213X01

Sheet1

Drawing View1

Drawing View2

Drawing View3

From: Robert WilsonTo: BERNSEN, MIKECc: CALLEN, MICHAEL; "Donald Marsh"Subject: FW: Camatic Seating_[3] parts - Pricing requestDate: Friday, September 28, 2012 1:49:11 PMAttachments: Camatic_[3] parts.pdf

Mike,Idontevenknowhowtogeneratearealisticpriceon50piecesofeachpart.Isthereanyfuturewiththiscustomerandifsowhatistherealisticpotential?Myrecollectionisthatwemadeonlyonesmallrunof500orsopiecesandthatwassometimeago.Ifthereisnosignificantpotentialthattrulyhasachanceofmaterializingthenitmightbebestjusttoreturnthediesandbowout.Maybethebestwaytogagepotentialistodeterminehowmanyofeachpartnumbertheyhaveactuallypurchasedperyearoverthelastseveralyearsandevenaskthemwhattheythinkfutureforecastsmightbe.PleaseprovidefeedbackandthenIwilldecideifweshouldproceedornot.

BobRobertE.WilsonPresidentCallenManufacturingCorp.

From: Michael Callen [mailto:[email protected]] Sent: Thursday, September 27, 2012 3:37 PMTo: 'Robert Wilson'Subject: Camatic Seating_[3] parts - Pricing request MichaelCallen

CallenManufacturing

From: Mike BernsenTo: [email protected]: RFQ Submission_Camatic_Intermediate Centro-flat tread mount_5+11Date: Tuesday, September 25, 2012 8:57:19 PM

Date Received: 9/25/12 Due Date: 10/3/12 Customer: Camatic Contact Ken Griffiths Phone Number (682) 503-5317 Customer email: [email protected] Sales Agent Mike Bernsen CustomerMailingStreet Address: 1010 West Euless Blvd.Street Address Line 2: Ste 110City: EulessState / Province: TXPostal / Zip Code: 76040Country: United States

Part Name: Intermediate Centro-flat tread mount Part Number: 5+11 Revision: A Aluminum: Aluminum 380 Zinc: Target Price: Our calculation @_____Lb. Estimated Annual Usage: 50 Part Weight (lbs./kg.): See our records Current Supplier: Callen .... Cast and Trim .... .... .... Other (specify): New Tooling: Existing Tooling: Yes Type of Tooling: Conventional Cavities Casting Die: Cavities Trim Die: Single Additional requirements / info The Centro style is what we ran for South Carolina onour original order.(NOT the recent Rose Bowl version so insert change outs arerequired). They would like a price for a lot of 50 pieces and a unit cost for eachadditional unit. Slide mechanism needs to be checked due to severe flash last run.

From: Mike BernsenTo: [email protected]: RFQ Submission_Camatic_LH end or row Centro-flat tread mount_5+12Date: Tuesday, September 25, 2012 8:54:48 PM


Part Name: LH end or row Centro-flat tread mount Part Number: 5+12 Revision: A Aluminum: Aluminum 380 Zinc: Target Price: Our calculation @_____Lb. Estimated Annual Usage: 50 Part Weight (lbs./kg.): See our records Current Supplier: Callen .... Cast and Trim .... .... .... Other (specify): New Tooling: Existing Tooling: Yes Type of Tooling: Conventional Cavities Casting Die: Cavities Trim Die: Single Additional requirements / info The Centro style is what we ran for South Carolina onour original order.(NOT the recent Rose Bowl version so insert change outs arerequired). They would like a price for a lot of 50 pieces and a unit cost for eachadditional unit. Slide mechanism needs to be checked due to severe flash last run.

From: Mike BernsenTo: [email protected]: RFQ Submission_Camatic_RH end or row Centro-flat tread mount_6+11Date: Tuesday, September 25, 2012 8:56:22 PM


Part Name: RH end or row Centro-flat tread mount Part Number: 6+11 Revision: A Aluminum: Aluminum 380 Zinc: Target Price: Our calculation @_____Lb. Estimated Annual Usage: 50 Part Weight (lbs./kg.): See our records Current Supplier: Callen .... Cast and Trim .... .... .... Other (specify): New Tooling: Existing Tooling: Yes Type of Tooling: Conventional Cavities Casting Die: Cavities Trim Die: Single Additional requirements / info The Centro style is what we ran for South Carolina onour original order.(NOT the recent Rose Bowl version so insert change outs arerequired). They would like a price for a lot of 50 pieces and a unit cost for eachadditional unit. Slide mechanism needs to be checked due to severe flash last run.

RFQ Submission_Camatic_Intermediate Centro-flat tread mount_5+11

RFQ Submission_Camatic_LH end or row Centro-flat tread mount_5+12

RFQ Submission_Camatic_RH end or row Centro-flat tread mount_6+11

From: Mike BernsenTo: [email protected]: RFQ Submission_Camatic_Intermediate Centro-flat tread mount_5+11Date: Tuesday, September 25, 2012 8:57:19 PM


Part Name: Intermediate Centro-flat tread mount Part Number: 5+11 Revision: A Aluminum: Aluminum 380 Zinc: Target Price: Our calculation @_____Lb. Estimated Annual Usage: 50 Part Weight (lbs./kg.): See our records Current Supplier: Callen .... Cast and Trim .... .... .... Other (specify): New Tooling: Existing Tooling: Yes Type of Tooling: Conventional Cavities Casting Die: Cavities Trim Die: Single Additional requirements / info The Centro style is what we ran for South Carolina onour original order.(NOT the recent Rose Bowl version so insert change outs arerequired). They would like a price for a lot of 50 pieces and a unit cost for eachadditional unit. Slide mechanism needs to be checked due to severe flash last run.

From: Mike BernsenTo: [email protected]: RFQ Submission_Camatic_LH end or row Centro-flat tread mount_5+12Date: Tuesday, September 25, 2012 8:54:48 PM


Part Name: LH end or row Centro-flat tread mount Part Number: 5+12 Revision: A Aluminum: Aluminum 380 Zinc: Target Price: Our calculation @_____Lb. Estimated Annual Usage: 50 Part Weight (lbs./kg.): See our records Current Supplier: Callen .... Cast and Trim .... .... .... Other (specify): New Tooling: Existing Tooling: Yes Type of Tooling: Conventional Cavities Casting Die: Cavities Trim Die: Single Additional requirements / info The Centro style is what we ran for South Carolina onour original order.(NOT the recent Rose Bowl version so insert change outs arerequired). They would like a price for a lot of 50 pieces and a unit cost for eachadditional unit. Slide mechanism needs to be checked due to severe flash last run.

From: Mike BernsenTo: [email protected]: RFQ Submission_Camatic_RH end or row Centro-flat tread mount_6+11Date: Tuesday, September 25, 2012 8:56:22 PM


Part Name: RH end or row Centro-flat tread mount Part Number: 6+11 Revision: A Aluminum: Aluminum 380 Zinc: Target Price: Our calculation @_____Lb. Estimated Annual Usage: 50 Part Weight (lbs./kg.): See our records Current Supplier: Callen .... Cast and Trim .... .... .... Other (specify): New Tooling: Existing Tooling: Yes Type of Tooling: Conventional Cavities Casting Die: Cavities Trim Die: Single Additional requirements / info The Centro style is what we ran for South Carolina onour original order.(NOT the recent Rose Bowl version so insert change outs arerequired). They would like a price for a lot of 50 pieces and a unit cost for eachadditional unit. Slide mechanism needs to be checked due to severe flash last run.

FW_ Camatic Seating_[3] parts - Pricing request

Camatic_[3] parts

RFQ Submission_Camatic_Intermediate Centro-flat tread mount_5+11

RFQ Submission_Camatic_LH end or row Centro-flat tread mount_5+12

RFQ Submission_Camatic_RH end or row Centro-flat tread mount_6+11

From: Mike BernsenTo: [email protected]: SPAM-LOW: RFQ Submission_CommScope_Housing, HSG620 Outlet_860505692Date: Tuesday, December 18, 2012 3:36:21 PM

Date Received: 12/18/12 Due Date: 12/31/12 Customer: CommScope Contact David Slaughter Phone Number (402-) 778-7073 Customer email: [email protected] Sales Agent Mike Bernsen CustomerMailingStreet Address: 12500 "I" StreetCity: OmahaState / Province: NEPostal / Zip Code: 68137Country: United States

Part Name: Housing, HSG620 Outlet Part Number: 860505692 Revision: F Aluminum: Zinc: Zinc 3 Target Price: Would not give @_____Lb. Estimated Annual Usage: 303,000 Part Weight (lbs./kg.): 10.5 g Current Supplier: Would not disclose .... Cast and Trim .... Plating .... .... Other (specify): New Tooling: Yes Existing Tooling: Type of Tooling: Techmire Cavities Casting Die: Callen's choice Cavities Trim Die: Additional requirements / info Barrel plate; SPC required; bulk packaging. Currentlyrun by a small company utilizing their own style of tooling. Don has samples.

Revised

From: Mike BernsenTo: [email protected]: SPAM-LOW: RFQ Submission_CommScope_Housing, SFF Module Front_860513977Date: Tuesday, December 18, 2012 3:41:38 PM


Part Name: Housing, SFF Module Front Part Number: 860513977 Revision: B Aluminum: Zinc: Zinc 5 Target Price: Would not give @_____Lb. Estimated Annual Usage: 28,000 Part Weight (lbs./kg.): 44 g Current Supplier: Would not disclose .... Cast and TrimMachining .... Plating .... .... Other (specify): New Tooling: Yes Existing Tooling: Type of Tooling: Techmire Cavities Casting Die: Callen's choice Cavities Trim Die: Additional requirements / info Rack plate; SPC required; special packaging. Currentlyrun by a small company utilizing their own style of tooling. Don has samples.

Revised - Corrected

From: Mike BernsenTo: [email protected]: SPAM-LOW: RFQ Submission_CommScope_Housing, SFF Module Rear_860513985Date: Tuesday, December 18, 2012 3:43:20 PM


Part Name: Housing, SFF Module Rear Part Number: 860513985 Revision: F Aluminum: Zinc: Zinc 5 Target Price: Would not give @_____Lb. Estimated Annual Usage: 28,000 Part Weight (lbs./kg.): 48 g Current Supplier: Would not disclose .... Cast and TrimMachining .... Plating .... .... Other (specify): New Tooling: Yes Existing Tooling: Type of Tooling: Techmire Cavities Casting Die: Callen's choice Cavities Trim Die: Additional requirements / info Rack plate; SPC required; special packaging. Currentlyrun by a small company utilizing their own style of tooling. Don has samples.

Revised

binder_CommScope_[3] parts

RFQ Submission_CommScope_Housing, HSG620 Outlet_860505692

RFQ Submission_CommScope_Housing, SFF Module Front_860513977

RFQ Submission_CommScope_Housing, SFF Module Rear_860513985

860505692_10F

860513977_1B

860513985_07F

860505668_09F

860514249_04E

860514256_03D

From: Robert WilsonTo: [email protected]; [email protected]; [email protected]: "DON MARSH"; CALLEN, MICHAELSubject: FW: RFQ Submission_Continental Contitech_Block, 5_8_FEMALE, MSF_JW010813DCDate: Tuesday, January 29, 2013 4:50:34 PMAttachments: Binder_Continental Contitech_Block 5_8_FEMALE MSF_JW010813DC.pdf

RFQ CALLEN MFG. CORP..doc

OK to quote as a 8 cavity die. We will have to figure in the reaming of one hole and the ream/tap ofthe other and should do on turntable , I think. The remarks section must say that exception mustbe taken to the profile and parallel tolerances that are far beyond industry standards. Remarksshould also say that some tolerances that are taper and tolerance included in hole diametersneed to be clarified and negotiated. Prices are subject to modification after design review.


From: Michael Callen [mailto:[email protected]] Sent: Friday, January 25, 2013 2:03 PMTo: 'Robert Wilson'Subject: RFQ Submission_Continental Contitech_Block, 5_8_FEMALE, MSF_JW010813DC Michael CallenCallen Manufacturing

From: David SmithTo: [email protected]: RFQ Submission_Continental Contitech_Block, 5/8"FEMALE, MSF_JW010813DCDate: Thursday, January 24, 2013 4:44:31 PM

Date Received: 1-24-13Due Date: 2-1-13Customer: Continental ContitechContact Darold KesslerPhone Number (901) 850-3800Customer email: [email protected] Agent David SmithCustomerMailingStreet Address: ContiTech North AmericaStreet Address Line 2: 1125 Schilling Blvd. East Suite 112City: ColliervilleState / Province: TNPostal / Zip Code: 38017Country: United StatesPart Number: JW010813DCPart Name: Block, 5/8"FEMALE, MSFRevision: AAluminum: Aluminum 383Zinc:Target Price: DON''T have one@_____Lb.Estimated Annual Usage: 600000Part Weight (lbs./kg.): new part assigned weight: 30 gramsCurrent Supplier: new part................Other (specify):New Tooling: YesExisting Tooling:Type of Tooling:Cavities Casting Die:Cavities Trim Die:Additional requirements / info

From: David SmithTo: "Michael Callen"Cc: "Tim Folmar"Subject: FW: FW: RFQ 010813-5Date: Friday, January 25, 2013 12:06:18 PM

Michael, See Darold's comment below. Tanks, David

From: [email protected] [mailto:[email protected]] Sent: Friday, January 25, 2013 11:38 AMTo: David SmithCc: 'Tim Folmar'Subject: Re: FW: RFQ 010813-5

The other supplier quoted based on 30 grams, so just use this.

Mit freundichen Gren / Best regards

Darold KesslerPurchasing AgentPMS Air ConditioningBusiness Unit ContiTech Fluid Technology

ContiTech North America1125 Schillings Boulevard EastSuite 112Collierville, Tennessee, 38017

Direct: 901-850-3827Fax: [email protected]

www.continental-corporation.com

From: "David Smith" To: Cc: "'Tim Folmar'" Date: 01/25/2013 11:18 AMSubject: FW: RFQ 010813-5

Hi Darold, Can we get a 3d model or either of the other two items requested below from Callen.

Regards, David From: Michael Callen [mailto:[email protected]]Sent: Friday, January 25, 2013 11:04 AMTo: 'David Smith'Cc: 'Tim Folmar'Subject: RE: RFQ 010813-5

Gentlmen,

Please send one of the following:

assigned part weightestimated part weight3d model -wherere we can extract the part weight

Thanks,

Michael CallenCallen Manufacturing

s message and then delete the information from your system. Thank you for yourcooperation."

"PLEASE NOTE: The preceding information may be confidential or privileged. It onlyshould be used or disseminated for the purpose of conducting business with Parker. If you arenot an intended recipient, please notify the sender by replying to this message and then deletethe information from your system. Thank you for your cooperation."

Request for

Quotation

ContiTech North America

PMS Air Conditioning

Business Unit ContiTech Fluid Technology

1125 Schilling Blvd. East Suite 112

Collierville, TN 38017

(901)850-3800 FAX (901) 850-3914

NUMBER- 010813-5

The above number must appear on all quotations and related correspondence.

THIS IS NOT AN ORDER

DATE

01-08-13

QUOTE NOT LATER THAN

01-21-13

PLATFORM

Ford

TERMS :

60 DAYS

F.O.B.

SHIPPING POINT

CALLEN Manufacturing Corporation

13 East Lake Street

North Lake, IL 60164

David Smith

334-239-7863

[email protected]

QUOTE PROVIDED BY:

NAME OF COMPANY

BY (SIGNATURE)

OFFICIAL TITLE

QUOTATION DATE

PART NUMBER: JW010812DC

DESCRIPTION: Block

ESTIMATED ANNUAL VOLUME: 600,000

RELEASES OF: As Released

SAMPLES:

PLEASE PROVIDE THE FOLLOWING INFORMATION ON YOUR QUOTE:

1. PIECE PRICE 6. MATERIAL COST __________________________

2. TOOLING COST 7. GROSS WEIGHT ___________________________

3. PRODUCTION LEAD TIME 8. NET WEIGHT ______________________________

4. PPAP LEAD TIME 9. MINIMUM BUY QUANTITY ___________________

5. TOOLING LEAD TIME 10. BOX QUANTITY ___________________________

IF APPLICABLE:

PROTO-TYPE COST PROTO-TYPE LEAD TIME _____________________

PROTO-TYPE TOOLING ______________________

PACKAGING COST TO BE INCLUDED IN PRICE.

MAXIMUM BOX WEIGHT 40 POUNDS

BARCODE LABELS REQUIRED ON EACH BOX (SEE THE SUPPLIER QUALITY MANUAL FOR REQUIREMENTS)

CERTIFICATE OF ORIIGIN OR MANUFACTURE AFFIDAVIT REQUIRED ANNUALLY

- A2LA CERTIFICATION REQUIRED ANNUALLY.

- LEVEL 3 PPAP REQUIRED BEFORE INITIAL SHIPMENT.

PLEASE FAX, OR E-MAIL YOUR QUOTATION TO AT (901) 850-3914 OR [email protected]

NOTES:

FORMCHECKBOX QUOTED TO PRINT

FORMCHECKBOX PART QUOTED WITH FOLLOWING DEVIATIONS:

1.

2.

3.

ContiTech North America Terms and Conditions Apply If you do not have a copy of the T&Cs you are responsible for requesting them.

Purchasing Agent Darold Kessler

P003 07/03

From: David SmithTo: [email protected]: RFQ Submission_Continental Contitech_Block, 5/8"FEMALE, MSF_JW010813DCDate: Thursday, January 24, 2013 4:44:31 PM

Date Received: 1-24-13Due Date: 2-1-13Customer: Continental ContitechContact Darold KesslerPhone Number (901) 850-3800Customer email: [email protected] Agent David SmithCustomerMailingStreet Address: ContiTech North AmericaStreet Address Line 2: 1125 Schilling Blvd. East Suite 112City: ColliervilleState / Province: TNPostal / Zip Code: 38017Country: United StatesPart Number: JW010813DCPart Name: Block, 5/8"FEMALE, MSFRevision: AAluminum: Aluminum 383Zinc:Target Price: DON''T have one@_____Lb.Estimated Annual Usage: 600000Part Weight (lbs./kg.): new part assigned weight: 30 gramsCurrent Supplier: new part................Other (specify):New Tooling: YesExisting Tooling:Type of Tooling:Cavities Casting Die:Cavities Trim Die:Additional requirements / info

From: David SmithTo: "Michael Callen"Cc: "Tim Folmar"Subject: FW: FW: RFQ 010813-5Date: Friday, January 25, 2013 12:06:18 PM

Michael, See Darold's comment below. Tanks, David

From: [email protected] [mailto:[email protected]] Sent: Friday, January 25, 2013 11:38 AMTo: David SmithCc: 'Tim Folmar'Subject: Re: FW: RFQ 010813-5

The other supplier quoted based on 30 grams, so just use this.

Mit freundichen Gren / Best regards

Darold KesslerPurchasing AgentPMS Air ConditioningBusiness Unit ContiTech Fluid Technology

ContiTech North America1125 Schillings Boulevard EastSuite 112Collierville, Tennessee, 38017

Direct: 901-850-3827Fax: [email protected]

www.continental-corporation.com

From: "David Smith" To: Cc: "'Tim Folmar'" Date: 01/25/2013 11:18 AMSubject: FW: RFQ 010813-5

Hi Darold, Can we get a 3d model or either of the other two items requested below from Callen.

Regards, David From: Michael Callen [mailto:[email protected]]Sent: Friday, January 25, 2013 11:04 AMTo: 'David Smith'Cc: 'Tim Folmar'Subject: RE: RFQ 010813-5

Gentlmen,

Please send one of the following:

assigned part weightestimated part weight3d model -wherere we can extract the part weight

Thanks,

Michael CallenCallen Manufacturing

s message and then delete the information from your system. Thank you for yourcooperation."

"PLEASE NOTE: The preceding information may be confidential or privileged. It onlyshould be used or disseminated for the purpose of conducting business with Parker. If you arenot an intended recipient, please notify the sender by replying to this message and then deletethe information from your system. Thank you for your cooperation."

FW_ RFQ Submission_Continental Contitech_Block, 5_8_FEMALE, MSF_JW010813DC

Binder_Continental Contitech_Block 5_8_FEMALE MSF_JW010813DC

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Get Adobe Reader Now!

Einstufungsschema des auditierten Prozesses ber den Gesamtgefllunggrad EG: Classification sheme for the auditee process overall level of achievement EG:

Abstufungsregeln Rules covering downgrades

Grnde zur Abstufung von A nach B, trotz Erfllunggrad EG 90 % Reasons for down-grading from "A" to"B" despite an achievement level of EG90%

Grnde zur Abstufung nach C, trotz Erfllunggrad EG 80 80 80 80 % Reasons for down-grading to "C" despite an achievement level of EG 80%

10 Forderungen voll erfllt Keine

Bewertung Prozessaudit materieller ProdukteBewertung der Einzelfragen

Punktanzahl Bewertung der Erfllung einzelner Forderungen Erklrungen

8 Forderungen berwiegend erfllt; geringfgige Abweichungen **)

Abweichung vom Soll, jedoch ohne funktionelle Auswirkung. Eine Beanstandung im Prozess, die zu einer Produktabweichung fhren kann, aber vom internen/externen Kunden kaum reklamiert wird.

6 Forderungen teilweise erfllt; grere Abweichungen

Eine Beanstandung im Prozess, die zu einer Produktabweichung fhren kann und von der Mehrheit aller internen/externen Kunden nicht akzeptiert wird. Beispiele: aufflliger optischer Mangel, Nacharbeit beim internen Kunden. Reklamation ist auch vom unkritischen Kundenzu erwarten.

4 Forderungen unzureichend erfllt; schwerwiegende Abweichungen

0 Forderungen nicht erfllt

Eine Beanstandung im Prozess, die zu einer Produktabweichung fhren kann und mit Sicherheit von allen internen/externen Kunden reklamiert wird. Beispiele: Sicherheitsrisiko, fehlende Arbeitsschritte, Beschdigungen, die Funktionsstrungen auslsen, Nacharbeit beim internen Kunden.

n.b. Forderung nicht bewertetEine Nichtbewertung muss begrndet werden. Pro bewerteten Prozesselement mssen mindestens 2/3 der Fragen bewertet werden.

**) Unter "berwiegend" wird verstanden, dass alle zutreffenden Forderungen in mehr als ca. 3/4 aller relevanten Anwendungsflle wirksam nachgewiesen sind und kein spezielles Risiko gegeben ist

Einstufung Erfllungsgrad EG [%] Bezeichnung der Einstufung

A EG 90 qualittsfhig

B 80 EG < 90 bedingt qualittsfhig

C EG < 80 nicht qualittsfhig

Erfllungsgrad zu den Unterelementen von P6 wie Prozesseingabe, Arbeitsinhalte, Prozessuntersttzung, Materielle Ressourcen, Wirkungsgrad, Prozessergebnis, Transport Teilehandling, ist < 70 %Mindestens eine * - Frage (rot markiert im Fragenkatalog) mit 0 Punkten bewertet

Mindestens ein Prozesselement P2 - P7 oder Prozessschritte E1 - En sind mit einem Erfllungsgrad < 80 % bewertet.Erfllungsgrad zu den Unterelementen von P6 wie Prozesseingabe, Arbeitsinhalte, Prozessuntersttzung, Materielle Ressourcen, Wirkungsgrad, Prozessergebnis, Transport Teilehandling, ist < 80 %

Mindestens eine * - Frage (rot markiert im Fragenkatalog) mit 4 Punkten bewertetMindestens eine Frage aus dem Prozessaudit mit 0 Punkten bewertetAuswertungen nach dem generischen Ansatz wie Prozessverantwortung, Zielorientierung, Kommunikation und Risikoorientierung < 70 %

Mindestens ein Prozesselement P2 - P7 oder Prozessschritte E1 - En sind mit einem Erfllungsgrad < 70 % bewertet.

Fragen mit besonderem Produkt- und Prozessrisiko (*-Frage)Abweichungen sind in diesem Fall schwerwiegender einzustufen. Es besteht die Gefahr,dass der Prozess nicht ausreichend abgesichert ist bzw. das Produkt versagen kann.

Assessing a process audit for material productsAssessing the individual questions

Points Assessment of compliance with the requirements description

10 none

8

Full compliance with requirements

Deviation from the target, however without functional effect. An objection during the process, which can lead to a product deviation, but will usually not complaint by the internal/external customer.

6 Requirements partially satisfied; significant deviations

An objection during the process, which can lead to a product deviation and which is not accepted from the majority of all internal/external customers. Examples: "Visible optical defect", rework by the internal customer. Complaint is also expected from uncritical customers.4

Requirements inadequately satisfied; major deviations

0 Requirements not satisfied

An objection during the process, which can lead to a product deviation and which will lead to complaint by all internal/external customers. Examples: Safety risk, missing work procedures, damages which raise malfunctions, rework by the internal customer.

n.b. question is not assessed A reason for this must be stated. At least 2/3 of the questiones must be assessed.

**) The term "mainly" means that all relevant requirements have been shown as achieved in more than ca.3/4 of all relevant cases and there are no special risks.

Classification Overall level ofachievement EG [%]

Description ofthe classification

A EG 90 Quality-capable

assessments from the generic baseline, such as process responsibility, target orientation, communication and risk-orientation are less than 70%

at least one of the process elements P2 to P7 or process stages E1 to En has been assessed as less than 70%the level of achievement of the sub-elements of P6, such as process input, work content, process support, material resources, level of effectiveness, process output, transport/parts handling, is less than 70%at least one (*) question (red marked in the questionnaire) has been awarded 0 points.

Requirements mainly** satisfied; minor deviations

at least one of the process elements P2 to P7 or process stages E1 to En has been assessed as less than 80%the level of achievement of the sub-elements of P6, such as process input, work content, process support, material resources, level of effectiveness, process output, transport/parts handling, is less than 80%Questions involving special product and process risks (* questions)In such cases, deviations from requirements must be classified more severely. There is danger that the process is not sufficiently secure, or that the product may fail.at least one (*) question (red marked in the questionnaire) has been awarded 4 points.at least one question from the process audit has been awarded 0 points.

B 80 EG < 90 Conditionally quality-capable

C EG < 80 Not quality-capable

Process-Audit VDA 6.3_2nd edition_Callen Mfg (US)_2013-02-19.xlsx Bewertungsschema Seite 1 von 6

Fluid Technology

2.1 PRRI

2.2* CORI

2.3 COTO

2.4 RI

2.5* PRRI

2.6 TORI

P2A

Element:

Process-Audit VDA 6.3, 2'nd edition 2010

Sind die Verantwortlichen Personen in der Organisation und beim Kunden im nderungsdienst eingebunden? *Are the responsible personnel within the organisation and in the customer's company involved in the change control system? *

Gibt es im Projekt einen Q-Plan und wird dieser umgesetzt und regelmig auf Einhaltung berwacht?Is there a QM plan for the project, is this implemented and monitored regularly for compliance?

Auditdatum: / Audit-date:Auditgrund: / Reason of audit:Bericht-Nr.: / Report-No.:

Entwicklung / DevelopmentProjektmanagement / Project management

Lieferant / Supplier

Bemerkung / Abweichung: / remarks / deviation:

B

e

w

e

r

t

u

n

g

/

s

c

o

r

i

n

g

:

19./20. Feb. 2013Process Audit at new supplierPES-002-13

Ist die Projektorganisation (Projektleitung) etabliert und die Aufgaben sowie Kompetenzen der Projektleitung, Teammitglieder festgelegt?Is the project organisation (project management) established and are tasks & authorities specified for the team leader and team members?

Sind fr die Projektabwicklung die erforderlichen Ressourcen geplant, vorhanden und werden nderungen angezeigt? *Are the resources required for the project development planned and available and are all changes displayed? *Ist ein Projektplan vorhanden und mit dem Kunden abgestimmt?Is there a project plan and has this been agreed with the customer?Wird das nderungsmanagement im Projekt durch die Projektorganisation sichergestellt?Is change management in the project ensured by the project organisation?

Fragentext: / Questionnaire:USCallen Manufacturing

2.7* CORI

3.1 TORI

3.2* CO

3.3 PR3.4 TO3.5 RI

P3

Ist ein Eskalationsprozess etabliert und ist dieser wirksam umgesetzt? *Is there an established escelation process and is this implemented effectively? *

Ist die Herstellbarkeit auf Basis der ermittelten Anforderungen an das Produkt und den Prozess bergreifend bewertet? *Has manufacturing feasibility been assessed in a cross-functional manner, based on the requirements which have been determined for product and process? *Sind Plne zur Produkt- und Prozessentwicklung vorhanden?Are there plans for the product and process development?

Liegen die produkt- und prozessspezifischen Anforderungen vor?Are the product and process-specific requirements laid down?

Planung der Produkt- und Prozessentwicklung / Planning the product and process development Produkt audit / produkt audit

Sind fr die Produkt- und Prozessentwicklung die erforderlichen Ressourcen bercksichtigt?Have the necessary resources been taken into account for theproduct and process development?Liegen fr die Beschaffungsumfnge QM Planungen vor?Is QM planning arranged for sourcing bought-in products and services?

https://connecta.conti.de/LotusQuickr/TE_TCH_KA_supp_dev/questionnaire / Fragenkatalog

Page / Seite 2 - 6 SD ContiTech Fluid Technology / Rev. 4.0 of 1'st Jan. 2012

4.1 RI

4.2 TO

4.3 PRTO

4.4 TO

4.5* RI

4.6 CO

4.7 TO

4.8 TOCO

4.9 PRCO

P4Sind die Produkt-FMEA /Prozess-FMEA erstellt, im Projektablauf aktualisiert und Korrekturmanahmen festgelegt?Have the Product FMEA / Process FMEA been drawn up, are they up-dated as the project progresses and are correctiveactions laid down?

Sind die Festlegungen aus den Plnen zur Produkt- und Prozessentwicklung umgesetzt?Are the stipulations arising from the plans for product and process development put into effect?Sind die Personal-Ressourcen vorhanden und qualifiziert?Are the personel resources in place and qualified?Ist die Infrastruktur vorhanden und geeignet?Is the infrastructure in place and appropriate?

Realisierung der Produkt- und Prozessentwicklung / Carrying out the product and process development

Sind zu den jeweiligen Phasen auf Basis der Anforderungen die erforderlichen Eignungsnachweise und Freigaben vorhanden? *Based on the requirements, are the necessary evidence and releases available for the various phases? *

Werden die Produktionslenkungsplne fr die jeweiligen Phasen angewendet und sind Fertigungs- und Prfungsunterlagen daraus abgeleitet?Are the productions control plans used forthe various phases and are production, test and inspection documents derived from them?Ist eine Vorproduktion unter Serienbedingungen fr die Serienfreigabe durchgefhrt?Has a pre-production run been carried out under serial production conditions to obtain production release?

Sind die Planungsaktivitten fr Beschaffungsumfnge wirksam umgesetzt?Are the planning activities associated with sourcing outside products and services implemented effectively?

Ist die Projektbergabe an die Serie zur Anlaufabsicherung geregelt?Is the transfer of the project to production controlled in order to secure the product launch?

5.1* RI

5.2 CO5.3 TO

5.4* RI

5.5* RI5.6

5.7 PR

P5B

Werden nur freigegebene und qualittsfhige Lieferanten eingesetzt? *Are only approved / released and quality-capable suppliers selected? *

Serienfertigung / Serial productionLieferantenmanagement / Supplier management

Werden die Kundenanforderungen in der Lieferkette bercksichtigt?Are the customer's requirements taken into account in the supply chain?Sind mit den Lieferanten Zielvereinbarungen fr die Lieferleistung abgestimmt und umgesetzt?Have target agreements for delivery performance been agreed with suppliers and put into operation?Sind fr die beschafften Umfnge die erforderlichen Freigaben vorhanden? *Are the necessary approvals / releases available for the out-sourced products and services? *Ist die vereinbarte Qualitt der Beschaffungsumfnge gewhrleistet? *Is the quality of the out-sourced products and services ensured? *Werden die Wareneingnge zweckentsprechend gelagert?Are incoming goods stored appropriately?Ist das Personal fr die jeweiligen Aufgaben qualifiziert und sind die Verantwortlichkeiten definiert?Are personnel qualified for the various tasks and are responsibilities defined?



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6.1.1* PRCO

6.1.2 TTCO

6.1.3 TT

6.1.4 TTCO

6.1.5 CO

6.2.1* RI

T R

P66.1

6.2

Prozessstufen / Process Steps

Sind alle Produktionsprozesse geregelt? Prozessablauf / Are all production process controlled ? (process sequence)

Prozessanalyse Produktion / Process analysis productionWas geht in den Prozess hinein? Prozesseingaben (Input) / What goes into the process ? (process input)

Sind auf Basis des Produktionslenkungsplanes in den Fertigungs- und Prfunterlagen die relevanten Angaben vollstndig aufgefhrt? *Are all the relevant details listed in the production and test / inspection documents, based on the production control plan? *Erfolgt eine Freigabe von Fertigungsablufen und werden Einstelldaten erfasst?

Ist die Projektbergabe von der Entwicklung an die Serien-Produktion erfolgt? *Has the project been transferred from development to serial production? *Sind die bentigten Mengen / Fertigungslosgren der Vormaterialien zum vereinbarten Zeitpunkt am richtigen Lagerort / Arbeitsplatz verfgbar?Are the necessary quantities / production batch sizes of incoming materials available at the right time and at the right place (stores; work-station)?Werden die Vormaterialien zweckentsprechend gelagert und sind die Transportmittel / Verpackungseinrichtungen auf die speziellen Eigenschaften der Vormaterialien abgestimmt?Are incoming materials stored appropriately and are transport facilities / packing arrangements suitable for the special characteristics of the incoming materials?Sind die erforderlichen Kennzeichnungen / Aufzeichnungen / Freigaben vorhanden und den Vormaterialien entsprechend zugeordnet?Are the necessary identifications / records / approvals available and allocated appropriately to the incoming materials?Werden nderungen am Produkt oder Prozess whrend der Serie verfolgt und dokumentiert?Are changes to the product or process in the course of serial production tracked and documented?

6.2.2 TORI

6.2.3* RI

6.2.4* RI

6.2.5 TT

6.2.6 TT

Knnen mit den Fertigungseinrichtungen die produktspezifischen Anforderungen fr den Kunden erreicht werden? *Can the customer's specific product requirements be satisfied with the production facilities used? *Werden besondere Merkmale in der Produktion gelenkt? *Are significant characteristics controlled in production? *Werden Ausschu-, Nacharbeits- und Einrichtteile konsequent separiert und gekennzeichnet?Are scrap, rework and setting parts kept separate and identified?

Erfolgt eine Freigabe von Fertigungsablufen und werden Einstelldaten erfasst?Are production operations checked / approved and are setting data logged?

Ist der Material- und Teileflu gegen Vermischung / Verwechslung abgesichert?Is the flow of materials and parts secured against mixing / wrong items?



6.3.1 PR

6.3.2* RIPR

6.3.3 CO

6.4.1

6.4.2* RI

6.4.3 PR

6.4.4 TT

6.5.1 TOCO

6.3

6.4

6.5

Mit welchen Mitteln wird der Prozess realisert? Materielle Ressourcen / What facilities are used to achieve the process ? (material resources)Wird die Wartung und Instandhaltung der Fertigungseinrichtungen / Werkzeuge gelenkt?How are the maintenance and overhaul of production facilities / tools controlled?Knnen mit den eingesetzten Mess-, und Prfeinrichtungen die Qualittsanforderungen wirksam berwacht werden? *Can the quality requirements be monitored effectively with the test, inspection and measurement facilities employed? *

Wie wirkungsvoll wird der Prozess durchgefhrt? Effektivitt, Effizienz, Vermeidung von Verschwendung / How effectively is the process carried out ? (effectiveness, efficiency, elimination of waste)Sind fr Produkt und Prozess Zielvorgaben vorhanden?Are target requirements set for product and process?

Sind die Arbeits- und Prfpltze den Erfordernissen angemessen?Are the work-stations and test / inspection areas suitable for requirements?Werden Werkzeuge, Einrichtungen und Prfmittel sachgem gelagert?Are tools, equipment and test / inspection facilities storred correctly?

Welche Funktionen untersttzen den Prozess? Personelle Ressourcen / What functions support the process ? (personnel resources)

Gibt es einen Personaleinsatzplan?Is there a personnel employment plan?

Sind den Mitarbeitern Verantwortung und Befugnisse zur berwachung der Produkt- / Prozessqualitt bertragen?Are operators given responsibility and authority to monitor the quality of product and process?Sind die Mitarbeiter geeignet, die gestellten Aufgaben zu erfllen und wird deren Qualifikation aufrecht erhalten? *Are the operators able to carry out their allotted tasks and are their qualifications kept up-to-date? *

6.5.1 O O

6.5.2 TOCO

6.5.3* RI

6.5.4* RI

Are target requirements set for product and process?Werden Qualitts- und Prozessdaten auswertbar erfat?Are quality and process data logged in such a way that tey can be assessed?Werden bei Abweichungen von Produkt- und Prozessanforderungen die Ursachen analysiert und die Korrekturmanahmen auf Wirksamkeit berprft? *In the case of deviations from product and process requirements, are the causes analysed and the corrective actions checked for effectiveness? *

Werden Prozesse und Produkte regelmig auditiert? *Are processes and products audited regularly? *



6.6.1* RITO

6.6.2 TTCO

6.6.3 TTCO

6.6.4 CO

7.1* RI

7.2 TOCO

7.3* TOCO

7.4 CO

6.6

P7

Sind die Mengen / Fertigungslosgren auf den Bedarf abgestimmt und werden sie gezielt zum nchsten Prozess-Schritt weitergeleitet?Are quantities / production batch sizes aligned with requirements and are they forwarded to the next process stage in a target manner?

Was soll der Prozess leisten? Prozessergebnis (Output) / What should the process produce ? (process result / output)

Werden Produkte / Bauteile zweckentsprechend gelagert und sind die Transportmittel / Verpackungseinrichtungen auf die speziellen Eigenschaften der Produkte / Bauteile abgestimmt?Are products / components stored in an appropriate manner and are transport facilities / packing arrangements suitable for the special characeristics of the products / components?

Werden die erforderlichen Aufzeichnungen / Freigaben gefhrt und entsprechend archiviert?Are the necessary records / releases carried out and stored appropriately?

Werden in Bezug auf Produkt und Prozess die Kundenanforderungen erfllt? *Are the customer's requirements met in terms of product and process? *

Kundenzufriedenheit / Kundenbetreuung / Service / Customer support / customer satisfaction / serviceWerden die Kundenforderungen bezglich QM-System, Produkt (bei Auslieferung) und Prozess erfllt? *Are the customer's requirements satisfied regarding QM system, product (on delivery) and process? *

Ist die Kundenbetreuung gewhrleistet?Is customer support ensured?Ist die Teileversorgung sichergestellt? *Is the supply of parts ensured? *Werden bei Abweichungen von Qualittsanforderungen Fehleranalysen durchgefhrt und Korrekturmanahmen wirksam umgesetzt?If there are deviations from quality requirements, are failure analyses carried out and corrective actions implemented O

7.5 PRCO

7.6 PR

8.4

P8

8.1

8.2

8.3

Zusatzfragen (haben keinen Einflu auf die Bewertung)Additional questiones (has no influence to the eveluation)

Gibt es einen Prozess der die Schadteilanalyse wirksam sicherstellt?Is there a process which ensures that analysis of defective parts is carried out?Ist das Personal fr die jeweiligen Aufgaben qualifiziert und sind die Verantwortlichen definiert?Are personnel qualified for the various tasks and are responsibilities defined?

effectively?



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Fragentext:Question Text:

Mindestanforderungen / Bewertungsrelevant:Minimum Requirements / Assessment relevant:

Mgliche Beispiele von Anforderungenund Nachweisen in Abhngigkeit des

ProduktrisikosPossible examples of requirements and

evidence, depending on product risk

Hinweise (Input-Output) und VerweiseNotes (input-output) and references

P2: Projekt-management

2.1 PR / RI

Ist die Projektorganisation (Projektleitung) etabliert und die Aufgaben sowie Kompetenzen der Projektleitung, Teammitgliederfestgelegt?

Das Projektmanagement ist in der Lage, die Kundenanforderungen zu erfllen.Ein Prozess zur Etablierung des Projektmanagements inklusive derRessourcenplanung ist vorhanden.Die Befugnisse der Projektleiter und Teammitglieder sowie die Anbindung an die Organisation sind festgelegt und beinhalten alle notwendigen Kompetenzen zur Umsetzung.Die Lieferanten sind in dem Projektmanagement durchgngig eingebunden.

- Nachweis der Ressourcen (Spezialisten) fr spezifische Technologien- Festlegung der Aufgaben, Kompetenzen und Verantwortlichkeiten des Projektleiters/ Projektteam- Projektnetzwerk bei internationalen Projekten (Organisation)- Projektorganigramm- Zusammensetzung des Projektteams- Kundenanforderungen

- interner Vertrieb- Kunde- interne Fachbereiche- Lieferanten- Internet Portale- VDA Band 4- VDA Band 4 Teil 3- VDA Band 4, Kapitel Produkt- und Prozess - FMEA- VDA Band Reifegradabsicherung fr Neuteile- DIN 69901

P2: Project management

2.1 PR / RI

Is the project organisation (project management) etablished and are tasks & authorities specified for the team leader and team members?

The project management is in a position to meet the customers requirements. A process for establishing the project management exists.The authority of the project leaders and team members is specified, together with links to the organisation. All the expertise required for implementation is established.The suppliers are engaged in the project management throughout.

- evidence of resources (specialists) for specific technologies- specification of tasks, expertise and responsibilithes of the project leader / project team- project network for international projects (organisation)- project organisation chart- make-up of the project team- customers requirements

- internal sales- customer- internal specialist departments- suppliers- Internet portals- VDA vol. 4- VDA vol. 4 part 3- VDA vol. 4, Product and Process FMEAs- VDA vol. "Maturity level assurance for new parts"

Auditfragen gem. Prozessaudit VDA 6.3 (2. Auflage, Juni 2010) / Erluterungen der FragenAudit Questionnaires acc. VDA 6.3 Process Audit (2nd edition June 2010) / Explanation of the questionnaires

- DIN 69901

2.2* CO/RI

Sind fr die Projektabwicklung die erforderlichen Ressourcen geplant, vorhanden und werden nderungen angezeigt? *

Die Ressourcenplanung bercksichtigt die Kundenanforderungen auf Basis des Vertrages zum Projekt.Eine Ressourcenplanung (bereichsbergreifendes interdisziplinres Team) fr das Projektmanagement ist etabliert und realisiert.Das notwendige Projektbudget ist geplant und freigegeben. Die beteiligten Fachbereichsmitarbeiter, mit den entsprechendenQualifikationen, sind rechtzeitig durch die Fachbereiche bereitgestellt.

Die Auslastung der Mitarbeiter muss bei der Planung bercksichtigt werden.nderungen im Projekt sind rechtzeitig anzuzeigen und vor Umsetzung mit dem Kunden abzustimmen.Bei nderungen (Termin, Umfang der Entwicklungsleistung, ...) im Projekt erfolgt eine berprfung der Ressourcenplanung, ggfs. eine Bedarfsanpassung.Dies betrifft sowohl nderungen, die durch den Kunden ausgelst werden als auch eigene interne nderungen sowie nderungen durch Lieferanten.Die Ressourcenplanung bercksichtigt ebenfalls die Lieferanten.Der kritische Pfad ist bei der Ressourcenplanung besonders bercksichtigt.

- Nachweis der Ressourcen fr spezifischeTechnologien (Spezialisten)- Nachweis der Ressourcenplanung(Bercksichtigung weiterer (anderer)Kundenprojekte)- Planung bercksichtigt die Kundenprojekt(kurze Wege)

- Kunde- Controlling- Lieferant- interne Fachbereiche- Personal Bereich- VDA Band Reifegradabsicherung frNeuteile

Supplier Development Fluid Technology / 2011-07-01 1 von 68

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2.2* CO/RI

Are the resources required for the project development planned and available and are all changes displayed?*

Resource planning takes account of the customer's requirements, based on the contract covering the project. Resource planning (a cross-functional, interdisciplinary team) for project management is established and implemented. The necessary project budget is planned and released. The technical personnel, with the relevant qualifications, are provided at the right time by the specialist departments.The work-load on personnel must be taken into account in the planning.Changes in the project must be notified at an early stage and agreed with the customer before they are implemented. If changes occur in the project (timings; extent of development, etc.) a check is made on resource planning and changes are made if necessary. This applies to changes caused by the customer, to in-house changes and changes by suppliers.Resource planning also takes account of suppliers.In particular the critical path is taken into account when planning resources.

- evidence of resources for specivic technologies (specialists)- evidence of resource planning (take account of other projects for other customers)- planning takes account of the customer's project (short paths)

- customer- Controlling department- supplier- internal specialist department- VDA vol. "Maturity level assurance for new parts"

Ist ein Projektplan vorhanden und mit dem Kunden abgestimmt?

Der Projektplan erfllt die spezifischen Kundenanforderungen. Alle internen- und

- Projektplan mit Meilensteinen- Spezifische Kundenanforderungen an

- Kunden- Lieferanten

2.3 CO/TO

dem Kunden abgestimmt? Kundenanforderungen. Alle internen- und Kundenmeilensteine sind im Projektplan vollstndigeingebracht und werden regelmig an nderungen angepasst.Bei nderungen des Projektplanes wird ber einen festgelegten Verteiler die Kommunikation intern sichergestellt. nderungen des Projektplanes, die nicht durch den Kunden ausgelst sind, werden mit dem Kunden abgestimmt.Der Projektplan bercksichtigt kritische Lieferantenumfnge. Der kritische Pfad geht aus dem Projektplan hervor.Der QM-Plan muss Bestandteil des Projektplanes sein.Zu den im Projektplan definierten Meilensteinen wird eine Bewertung (Review) durchgefhrt, mit der berprfung, ob alle geplanten Aktivitten durchgefhrt sind und der geforderte Reifegrad erreicht ist.

- Spezifische Kundenanforderungen anTechnologien und /oder Produktgruppen- Projektplan des Kunden- Terminvorgaben des Kunden- Meilensteine des Kunden- Zielvorgaben des Kunden (Messgreninnerhalb der einzelnen Meilensteine)- Meilenstein-Bewertungen (Review)- QM-Plan

- Lieferanten- Interne Fachbereiche- VDA Band 4, Kapitel Produkt-und Prozess - FMEA- VDA Band Reifegradabsicherung fr Neuteile


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2.3 CO/TO

Is there a project plan and has this been agreed with the customer?

The project plan meets the customer's specific requirements.All in-house and customer milestones are fully included in the project plan and are regulary adjusted to take account of changes.A specified distribution system is in place to ensure that changes in the project plan are communicated internally. Changes to the project plan not initiated by the customer are discussed and agreed with the customer.The project takes account of critical delivery items. The critical path is generated from the project plan.The QM plan must be part of the project.A review is carried out at the milestones defined in the project plan to check that all planned activities are carried out and that the level of maturity required is achieved.

- Project plan with milestones - Specific customer requirements regarding technologies and/or product groups- Customer's project plan- Customer's timing requirements- Customer's milestones- Customer's targets (metrics within the individual milestones)- Milestone assessments (reviews) - QM plan

- customer- suppliers- internal specialist departments- VDA vol. 4: "Product & Process-FMEA"- VDA vol. "Maturity level assurance for new parts"

Wird das nderungsmanagement im Projekt durch die Projektorganisation sichergestellt?

Das nderungsmanagement im Projekt erfllt die spezifischen Kundenanforderungen.Die Machbarkeitprfung von nderungen wird durchgefhrt und dokumentiert.nderungen werden rechtzeitig angezeigt und mit den Kunden abgestimmt.Alle nderungen werden anhand eines definierten Prozesses dokumentiert.

- Terminplne- Prozessbeschreibung nderungsmanagement- nderungsformulare- nderungshistorie- nderungsbewertungen- nderungsgenehmigungen

- Kunden- Lieferanten- interne Fachbereiche- VDA Band 4 Teil 3- VDA Band Reifegradabsicherung fr Neuteile

2.4 RI

Prozesses dokumentiert.nderungen, die nicht durch den Kunden ausgelst sind, werden mit dem Kunden abgestimmt.Bei nderungen, die die Produktqualitt signifikant beeinflussen, muss dasRisiko mit dem Kunden bewertet werden.In dem nderungsmanagement sind die Lieferanten (kritische Umfnge) aktivmit eingebunden.Der Zeitpunkt fr nderungsstops ist definiert und eingehalten. Abweichungenhiervon sind schriftlich zwischen Kunden und Lieferanten festgehalten.nderungszeitraum vor SOP gefhrdet nicht die Produktqualitt.Die Umsetzung der nderungen muss in Abhngigkeit der noch verbleibendenZeit vor SOP gemeinsam bewertet werden


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2.4 RI

Is change management in the project ensured by the project organisation?

Change management within the project meets the customer's specific requirements.Manufacturing feasibility checks on changes are carried out and documented.Changes are highlighted at the right time and agreed with the customer.All changes are documented using a defined process. Changes not initiated by the customer are discussed and agreed with the customer.Where changes have an influence on product quality the risks must be assessed with the customer.Suppliers are actively involved in change management (for critical aspects).Timings for changes to stop are defined and complied with. Any deviations from this rule are agreed in writing between customer and supplier.The implementation of changes must be assessed jointly, depending on the time remaining before SOP.

- Timing plans- Process descriptions Change management- Change request forms- Change record- Assessments of changes- Change approvals

- customer- suppliers- internal specialist departments- VDA vol. 1- VDA vol. 4 part 3- VDA vol. "Maturity level assurace for new parts"

Sind die Verantwortlichen Personen in der Organisation und beim Kunden im nderungsdienst eingebunden? *

Verantwortliche Personen sowie deren Vertreter fr das nderungsmanagement zum Kunden, in der Organisation und den Lieferanten sind definiert.Es gibt eine Regelung zum Umgang (Verteilung, Bearbeitungszeiten, Eskalationswege) von

- Terminplne- Prozessbeschreibungnderungsmanagement- Festlegung von Verantwortlichkeiten- nderungsformulare

- Kunden- Lieferanten- interne Fachbereiche

- VDA Band 1

2.5* PR / RI

Bearbeitungszeiten, Eskalationswege) von nderungen.Die Kundenforderungen zur Regelung von nderungen werden eingehalten oder spezifisch geregelt und dokumentiert.

Eine Regelung fr die Verantwortlichen von nderungen ist definiert.

- nderungsformulare- nderungshistorie- nderungsbewertungen

- nderungsgenehmigungen

- VDA Band 1- VDA Band 2- VDA Band 4- VDA Band 4 Teil 3

- VDA Band 4, Kapitel Produkt- und Prozess - FMEA- VDA Band Reifegradabsicherung fr Neuteile

2.5* PR / RI

Are the responsible personnel within the organisation and in the customer's company involved in the change control system?*

Persons responsible for change management and their representatives, in the organisation, in the customer's organisation and at the suppliers are defined.There is a regulation covering dealing with changes (distribution, time permitted for processing and escalation paths).Customers' requirements for handling changes are complied with or specifically controlled and documented.

There is a defined regulation covering persons responsible for changes.

- Timing plans- Process descriptions- Change management- Specified request forms- Change record- Assessments of changes

- Change approvals

- customer- suppliers- internal specialist departments

- VDA vol. 1- VDA vol. 2- VDA vol. 4- VDA vol. 4 part 3

- VDA vol. 4 "Product and Process FMEA"- VDA vol. "Maturity level assurance for new parts"


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2.6 TO/RI

Gibt es im Projekt einen Q-Plan und wird dieser umgesetzt und regelmig auf Einhaltung berwacht?

Im Projektplan muss ein Q-Plan integriert sein, der alle relevanten Aktivittenn zur Q-Pla

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